PrefaceBousteadQUALITY PLANCLIENT PO NO. :CO-BPXO-12-0376DOC NO:704ETD-001/CBIH JOB: 704SHEET:1of 15CLIENT : Petrofac E&C Oman LLC.CLIENT REQUISITION NO. :KZ01-ME-REQ-53-0016REVISION:0WHRU TITLE: 3 unit's of Hot Oil WHRUWHRU TAG NO. :FAC1-H-804001/804002/804003DATE:8-May-15This Quality Plan is relative to the activities at BIH and relates to the engineering design and administration functions performed at/by BIH.The Quality Plan is compiled in accordance with BIH's BS EN ISO 9001 approved procedures, complying with BIH Procedure PEP 017.PART ACovers the 'in-house' activitiesPART BCovers process pressure part materialsPART CCovers instruments and controlsPART DCovers non-pressure part componentsPART ECovers refractory materialsPART FCovers ancillariesPART GLists the minimum inspection and test requirements envisaged for the requisition packagesof fabrication and equipment items.The detailed fabrication Inspection and Test Plans will be supplied by the relevant Supplier with provision for BIH andclient mark-up.BousteadDOC NO:704ETD-001/CSHEET:2of 15INSPECTION AND TEST PLANS (ITP)ITPs for the following activities shall be issued under separate cover within fourteen (14) days of sub-order placement and shall form theworking document for quality verification by the inspectors.REQUISITIONCOMMODITYDOCUMENT NO262Steel & Coil Fabrication704-262-103341Damper704-341-103The Inspection and Test Plan (ITP) shall be issued by the Supplier for review and approval prior to commencement of the pre-inspection meeting and fabrication.Reference shall be made to the minimum requirements to be included as detailed in part G of this plan, the Purchase Order Requisition noted above and the Customer'sspecifications listed on ED 002.listed on ED 002SPECIAL NOTES1) All supplier and sub-supplier shall be ISO 9001 accrediated.2) WHRU Package (including damper) shall compliance to ATEX 95 Product Directive 94/9/EC to Zone 2.Self certification is acceptable.3) WHRU Electrical shall be ATEX certified.ATEX product certification require to Zone 2, Gas Group II B, and Temperature Class T3. Self certification not acceptable.4) WHRU Instrumentation shall be ATEX certified.ATEX product certification require to Zone 1, Gas Group II B, and Temperature Class T3.Self certification not acceptable.5) Inspection, testing and measuring equipment and instruments shall be ISO 17025 or UKAS or equivalent national accreditation laboratories.6) Damper E & I installation shall be inspect by CompEx certified personnel (in-house).7) Damper E & I detail installation, inspection shall be done by Ex competent inspection body (Baseefa Ltd, Cenelec etc..)8) All lifting equipments & tackles (eyebolts, spreader beams, slings, chains, shackles etc.. require a proof load test certificate issued by 3rd party.BousteadDOC NO:704ETD-001/CSHEET:3of 15KEY TO LEGENDSAPAPPROVAL- Approval required of the applicable activity results or design document.HHOLD POINT-Work shall not proceed without attendance BIH/Petrofac. Notification is equiredRREVIEW- Review of Documentation by BIH/Petrofac.WWITNESS-An operation or process that requires witness by the BIH/Petrofac. Notification is required.I/WINITIAL WITNESS-Witness Initial Operations followed by ongoing surveillance. Notification required for the first operation.SSURVEILLANCE- Periodic surveillance by BIH/Petrofac. Notification is not required.HOLD POINTS are specific stages to be attended by the inspector.Work may not proceed without written authorisation by the Customer.WITNESS POINTS are specific stages that, providing the notification has been given within the prescribed time, the non-attendance of the Customer'sinspector will be construed as agreement to proceed with the inspection or test. Records of the inspection will be offered to the inspector or Customeras evidence of compliance.Note: Fourteen (14) working days notification required for all customer inspection HOLD and/or WITNESS POINTS.KEY TO RESPONSIBLE PERSONNELMDManaging DirectorEDEngineering DirectorPDProjects DirectorCDContract DirectorSDSales DirectorPEMProject Engineering ManagerPRCDProcurement DirectorSDMStructural Design ManagerPEProject EngineerDEDesign EngineerSCSpares ControllerDCDocument ControllerCMConstruction ManagerQMQuality Manager

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MainBousteadQUALITY PLANPART ADOC NO:704ETD-001/CRevSHEET:4of 150Activity ref noActivity DescriptionControlling Document/ProcedureAcceptance CriteriaVerifying DocumentAuthorised PartyLegendSignatory1Contract Review of Customer Purchase OrderBS EN ISO 9001 - 5.2/7.2Customer's P OSigned Purchase OrderMD + SDRSDto ensure:Customer's Purchase Order CO-BPXO-12-0376Conditionsa) All contract requirements are adequately defined.SDP 003b) Any requirements differing from those in tender are resolved.CO-BPXO-12-0376KZ01-ME-REQ-53-0016c) BIH have the capability to meet all the contract requirements.d) Applicable specifications and engineering standards with editions are listed and complete.2Sales HandoverBS EN ISO 9001 - 7.2SDP 003 PEP 004 PD 032-3ED 024 SD 002 P O MemoHandover ChecklistSDRPEM3Review of Sales Handover documentationBS EN ISO 9001 - 7.2PEP 004 PEP 006Customer's Purchase Order Conditions.ED 002PEMRPEM/PE4Design (Process)BS EN ISO 9001 - 7.3PDP 001 PDP 002 DES 001 DO 002 KZ01-ME-REQ-53-0016KZ01-ME-DAT-53-0064KZ01-ME-SPE-53-0003KZ01-PR-BOD-53-0002KZ01-PI-BOD-53-0001KZ01-EV-BOD-53-0001KZ01-PI-SPE-53-0006Customer's Purchase Order Conditions and Data SheetsISO 13704 (API 530)ISO 13705 (API 560)ASME B31.3ASME VIII Div.1GIS 22-101Tubewall & Hydrotest calcs ETD008/ARefractory Thickness calculation ETD005/BDERDECustomers specs as listed on ED 002a) Review project spec to establish design basisSD 002 PDP 002b) Review latest revision of applicable codesSD 002 PDP 002c) Produce design calculationsPDP 002Calculation sheetsd) Review of computer calculationsPDP 002Calculation sheetse) Check design calcsPDP 002Calculation sheetsf) Amendments if requiredPDP 002Calculation sheetsg) Check amendmentsPDP 002Calculation sheetsh) Approval of calculationsPDP 002Calculation sheetsi) Complete WHRU Data SheetsPDP 002WHRU Data ETD002/Aj) Review of pink copy(Engineering Review)DO 002Pink copy5Obtain Third Party Design ApprovalLifting equipment (spreader beam & lifting accessories)BS EN ISO 9001 - 7.3 PEP 019Third party approvalThird party approval documentation.PEMRQMBousteadQUALITY PLANPART ADOC NO:704ETD-001/CRevSHEET5of 150Activity ref noActivity DescriptionControlling Document/ProcedureAcceptance CriteriaVerifying DocumentAuthorised PartyLegendSignatory6Design (Structural)BS EN ISO 9001-7.3ENG 001 DO 002 Clause 2 DES 001KZ01-ME-SPE-53-0003KZ01-CV-BOD-53-0001KZ01-CV-SPE-53-0003GIS 22-101Customer's Purchase Order Conditions and Data SheetsAWS D1.1Eurocode 1990,1991,1993,1994,1998ISO 13705 (API 560)Foundation & Structural calcs ETD003/DTube Suport cacls ETD007/ASDMRPEMCustomers specs as listed on ED 002a) Review project spec to establish design basisSD 002 ENG 001 ED 024b) Review latest revision of applicable codesSD 002 ENG 001 ED 024c) Produce structural design calculationsENG 001 DES 001 ED 024Calculation sheets/drawingsd) Check mathematical correctness & contentENG 001Calculation sheets/drawingse) Approval of structural design calculationsENG 001Calculation sheets/drawingsf) Review of structural design drawingsENG 001Calculation sheets/drawings7Compilaton of Master Document ListBS EN ISO 9001 - 4.2.3PEP 012 Customer SDRMLContract document requirementsKZ01-ME-REQ-53-0016 Annexure 2KZ01-QA-PLN-53-0113KZ01-DM-SDR-00-0001ED010 ED 011/APEM/PERPE8Preparation of production programmeBS EN ISO 9001 - 7.1PEP 011Customer PO Delivery RequirementsETD-001/BPEMRPEM9Supplier document controlBS EN ISO 9001 - 4.2.3 PEP 013 PEP 014 PEP 037 DC 002 DC 003ED 011KZ01-ME-REQ-53-0016 Annexure 2KZ01-QA-PLN-53-0113KZ01-DM-SDR-00-0001KZ01-DM-SPE-00-0004KZ01-DM-TEM-53-0002Document History ReportPERPE10Preparation of Material Requisitions and Specifications for manufacturing and fabrication.BS EN ISO 9001 - 7.2 / 7.4SDP 004 PEP 020 QA 034Customer's Purchase Order ConditionsKZ01-QA-PRO-53-0005KZ01-QA-PLN-53-0113KZ01-QA-SPE-53-0002KZ01-ME-REQ-53-0016Approved copy of requisition package.PEMRPEMa) Compilation of requisition packages for sub-suppliers using approved drawings, contract documentation, specifications & standardsb) Approval of the requisition packagec) Issue to Procurement for enquiry/purchase11Production of Contract drawings.BS EN ISO 9001 - 7.3DO 002 QA 034 Customer SDDRCustomer's Purchase Order ConditionsApproved drawingPEMRPEa) Drawings prepared based on design and contract specificatonsb) Check of drawing detailsc) Circulation of pink copy (Engineering Review)d) Issue of drawings for approval12Procurement of components and services.BS EN ISO 9001-7.4PD 032Purchase Order SpecificationsKZ01-QA-PRO-53-0005PRCDRPRCDa) Procurement strategy meetingPD032-3 PEP 007 PEP 011b) Supplier selectionPD032-2 QA004Approved SupplierApproved Suppliers listc) Preparation of bid tab and evaluation.PD032-4Bid tabd) Placement of Purchase OrderPD032-4Authorised POBousteadQUALITY PLANPART ADOC NO:704ETD-001/CRevSHEET6of 150Activity ref noActivity DescriptionControlling Document/ProcedureAcceptance CriteriaVerifying DocumentAuthorised PartyLegendSignatory13Spares Quotations (if applicable)BS EN ISO 9001 - 7.4PEP 021 SDP 005 PD 032-2.7Customer's Purchase Order ConditionsApproved copy of requisition packageSCRPE14Process Control / Inspection & TestingBS EN ISO 9001 - 5.4.2, 7.1, 7.5.2, 8.1,8.2.4, 8.3 PD032-5 QA034 PEP019 QC001Client's Purchase Order ConditionsKZ01-ME-REQ-53-0016(Criticality Rating : 3) KZ01-QA-PLN-53-0113KZ01-QA-SPE-53-0002KZ01-QA-PRO-53-0009KZ01-PE-PRO-53-0005KZ01-MT-SPE-53-0103GIS 36-103Expediting & Inspection ReportsQMRQMa) Review of Technical DocumentsQA034 DC011Approved proceduresb) PIM for major fabricationsQC 001Minutes of meetingc) Material progress reportsPD032-5Procurement Statusd) Review of Inspection & Expediting reportsPEP 019 PEP 033 QC 001Inspection & Expediting reportse) Alloy verificationQC 001PMI Reportsf) Control of non-conforming productQC 001 QA 035 PEP 029NCR Reportg) Final inspectionsQC 001 PEP 019Release note15Change Notification & Change Order controlBS EN ISO 9001 - 7.2.2 / 7.3.7PEP 023 DO 002-4Change Order NoticePEMRPEM16Corrective ActionBS EN ISO 9001 - 8.5.2QA 036 PEP 029Compliance with concesson or Purchase Order conditionsKZ01-PE-PRO-53-0005Closed out NCRPEM/QMRQM17ConcessionsBS EN ISO 9001 - 8.3 / 8.5.2PEP 032Compliance with concesson or Purchase Order conditionsKZ01-PE-PRO-53-0005Approved concession reportPEMRPEM18Compilation of Data DossiersBS EN ISO 9001 - 4.2.4QA 038Customer's Purchase Order ConditionsETD-105QMRQMKZ01-DM-SDR-00-0001KZ01-QA-PLN-53-0113KZ01-QA-SPE-53-000219Produce Erection ProceduresBS EN ISO 9001 - 6.3 / 7.1 / 7.5.1PEP 026Customer's Purchase Order ConditionsApproved Procedures ETD-070/APERPEM20Commissioning, Start-up. Operating & Maintenance InstructionsBS EN ISO 9001 - 7.5.1 / 7.5.2 / 7.5.4 / 7.5.5PEP 027Customer's Purchase Order ConditionsApproved documents ETD-070/BPERPEM21Shipping. Handling & Storage ProceduresBS EN ISO 9001 - 7.5.5PD032-6 PEP 026 B-11Customer's Purchase Order ConditionsApproved ProceduresPERPEGPO-MP-SPE-00001KZ01-QA-PRO-53-0003KZ01-QA-PRO-53-000922Certified As-built drawings, specifications & Data SheetsBS EN ISO 9001 - 4.2.4 / 7.3.7 PEP 030 DO002-6Customer's Purchase Order ConditionsApproved documentsPERPE23Marking documentation & shipping instructionsBS EN ISO 9001 - 4.2.3 / 7.5.1 / 7.5.3 / 7.5.5 PD032-6Customer's Purchase Order ConditionsGPO-MP-SPE-00001KZ01-QA-PRO-53-0003KZ01-QA-PRO-53-0009Authorised shipping instructionsPEM/PRCDRPEM/PRCDBousteadQUALITY PLANPART BDOC NO:704ETD-001/CRevSHEET:7of 150Activity ref noActivity DescriptionControlling Document/ProcedureAcceptance CriteriaVerifying DocumentAuthorised PartyLegendSignatory24COIL MATERIALS (PRESSURE PARTS)BS EN ISO 9001 - 4.2.4 / 7.4.3 / 7.5.1 /Req as (10) above7.5.2 / 7.5.3 / 7.5.5 / 8.2.4QC 001Requisition:Alloy Pipes101Alloy Manifold121Alloy Fittings139Manifold Fittings145Alloy Flanges178Weldoflanges188Extruded Manifolds250See also 704-262-103AA - Steel & Coil Fabrication26224.1Material CertificationKZ01-QA-SPE-53-0002 Attachment 2EN 10204 3.1QM/PERQM/PEM24.2Visual and DimensionalInspection, Acceptance &QMRQM/PEMRelease Certs24.3DeliveryPD032-6Release Note ED 014QM/PE/PEMRQM/PEMFree issue to finning manufacture & fabricator25Finning Material for TubesBS EN ISO 9001 - 4.2.4 / 7.4.3 / 7.5.1 /Req as (10) above7.5.2 / 7.5.3 / 7.5.5 / 8.2.4QC 001FinningRequisition 24025.1Material CertificationKZ01-QA-SPE-53-0002 Attachment 2EN 10204 2.1/2.2 CertificatesQMRQM25.2Visual Dimensional & MarkingInspection, Acceptance &QMRQM/PEMRelease Certs25.3DeliveryPD032-6Release Note ED 014QM/PE/PEMRQM/PEMFree issue to coil fabricatorBousteadQUALITY PLANPART CDOC NO:704ETD-001/CRevSHEET:8of 150Activity ref noActivity DescriptionControlling Document/ProcedureAcceptance CriteriaVerifying DocumentAuthorised PartyLegendSignatory26INSTRUMENTATION / CONTROLSBS EN ISO 9001 - 4.2.4 / 7.4.3 / 7.5.1 /Requsition as (10)Manufacturers' Standards7.5.2 / 7.5.3 / 7.5.5 / 8.2.4aboveQC 001RequisitionsInstrumentations434See also 704-341-103 - Damper34126.1Material CertificationKZ01-QA-SPE-53-0002 Attachment 2KZ01-QA-PLN-53-0113KZ01-EL-SPE-53-0001KZ01-EL-SPE-53-0002KZ01-IC-SPE-53-0003Zone 1, Gas Group II B, T3.EN 10204 CertificatesHazardous Area CertificatesATEX CertificationIngress Protection CertificatesInspection & Test ReportsQM/PEMRQM/PEM26.2Visual DimensionalInspection, Acceptance &QM/PEMRQM/PEMManufacturer's Standard Test and MarkingsRelease Certificates26.3DeliveryPD032-6Release Notes ED 014QM/PEMRQM/PEMSiteBousteadQUALITY PLANPART DDOC NO:704ETD-001/CRevSHEET:9of 150Activity ref noActivity DescriptionControlling Document/ProcedureAcceptance CriteriaVerifying DocumentAuthorised PartyLegendSignatory27WHRU COMPONENTS (NON-PRESSURE)BS EN ISO 9001 - 4.2.4 / 7.4.3 / 7.5.1 /Requisition as (10)7.5.2 / 7.5.3 / 7.5.5 / 8.2.4 QC 001aboveRequisitionsBolts191Plate278Puller294Expansion Joints344Piping Insulation540See also 704-262-103AA - Steel & Coil Fabrication26227.1Material CertificationKZ01-QA-SPE-53-0002 Attachment 2KZ01-QA-PLN-53-0113EN 10204 3.1 for Primary/Secondary Structural & Steel & Load Bearing ComponentsEN 10204 2.1/2.2 for Tertiary Structural Steel & Non-functional ComponentsQM/PEMRQM/PEM27.2Visual Dimensional & MarkingsInspection, Acceptance &Release CertsQM/PEMRQM/PEM27.3Delivery to :PD032-6Release CertificateQM/PEMRQM/PEMSite / FabricatorED 014BousteadQUALITY PLANPART EDOC NO:704ETD-001/CRevSHEET:10of 150Activity ref noActivity DescriptionControlling Document/ProcedureAcceptance CriteriaVerifying DocumentAuthorised PartyLegendSignatory28REFRACTORY MATERIALSBS EN ISO 9001 - 4.2.4 / 7.4.3 / 7.5.1 /Requisition as (10)7.5.2 / 7.5.3 / 7.5.5 / 8.2.4aboveQC 001RequisitionsRefractory Studs381Ceramic Fibre524Internal Coating531See also 704-262-103AA - Steel & Coil Fabrication26228.1Material CertificationKZ01-QA-SPE-53-0002 Attachment 2KZ01-QA-PLN-53-0113EN10204 3.1 for Insulation material (Ceramic Fiber)EN 10204 2.1/2.2 for other parts.QM/PEMRQM/PEM28.2Delivery to :Site / FabricatorPD032-6Release Certificate ED 014QM/PEMRQM/PEMBousteadQUALITY PLANPART FDOC NO:704ETD-001/CRevSHEET:11of 150Activity ref noActivity DescriptionControlling Document/ProcedureAcceptance CriteriaVerifying DocumentAuthorised PartyLegendSignatory29ANCILLARIESBS EN ISO 9001 - 4.6.4 4.8 4.9 4.10Requsition as (10)Manufacturers' Standards4.12 4.15 4.16aboveQC 001RequisitionsName Plate620Noise Study641CFD64829.1Material Certification (where applicable)KZ01-QA-SPE-53-0002 Attachment 2KZ01-QA-PLN-53-0113EN10204 2.1QM/PEMRQM/PEM29.2Visual Dimensional & Markings (whereInspector's reportQM/PEMRQM/PEMapplicable)29.3Delivery (where applicable) toPD032-6Release Certificate ED 014QM/PEMRQM/PEMSite

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PART GBoustead QUALITY PLAN PART GJOB NO704ETD-001/CRevSHEET12of 150Shop inspection and test requirementsActivity Ref NoActivity DescriptionAuthorised Parties Note 1Sub VendorBIHPetrofac/PIBBP/ NIBNoBoConvection Coil & Manifold1Produce inspection and test plansHRAPR~2Produce WPS/PQR (including repair if any) complete with relevant lab test reports for the PQR tests carried out including Weld/NDE plan.HRAPR~3Produce applicable inspection,test,NDE proceduresHRAPR~4Pre inspection meeting (PIM)/Pre Production Meeting (PPM) and QMS Audit if any- With SteelworkHHHW~5Welder qualification test and NDE operator qualification as applicableHS/RS/RR~6Materials inspection,identification,traceability and certification requirements (including weld consumables)HS/RS/RR~7Welding controls-Fit up,tack, welding, weld repairHS/RS/RR~8100% Visual and dimensional inspection-after weldingHWWR~9Coil fabrication9.1 Build Review (30%, 60% and 90%) of convection coil assemblyHHWR~10RT/UT 10.1 100% RT of all butt welds on convection coil & manifold10.2 100% UT on fillet welds greater than 12mm.HS/RS/RR~11MPI/LPI11.1 100% of all butt & branch welds, attachment welds and grinding marks. 11.2 100% of area after removal of thermocouple attachments.11.3 100% on groove weld preparation prior root pass welding.HS/RS/RR~12Hardness- Max 225 HBW (HRB 97,6).12.1 Base Metal (BM)12.1.1 5% of heat (minimum 1 item), 1 test for every item in sample12.2 Groove Welds (Weld Cap/Root/HAZ)12.2.1 No PWHT or Furnace PWHT: 1 test per weld of 5% of the weldsHS/RS/RR~13Positive material identification (PMI)13.1 10% on weld & base metalHS/RS/RR~14Hydrostatic testHHWW~15Dryness & Cleanliness of Coil internal sideHWI/WR~16Surface treatment & Insulation16.1 Blasting, surface profile check16.2 Primer Coat Inspection16.3 Intermediate Coat Inspection16.4 Finish Coat Inspection16.5 Coating Inspection & TestHWI/WR~17Final inspection / Cleanliness17.1 Verification of punchlist completion.17.2 Verfication of name plate marking & tagging detail.17.3 Verify all inspection & test completed per approved ITP.HHHW~18Packing and Shipping- Including handling, preservation, identificaton, loose items & spare etc..HWI/WR~19Issue of Release Notes-IRNHHHR~20Review of Data Book/Dossier (R01+R04+R05)HHHR~Boustead QUALITY PLAN PART GJOB NO704ETD-001/CRevSHEET13of 150Shop inspection and test requirementsActivity Ref NoActivity DescriptionAuthorised Parties Note 1Sub VendorBIHPetrofac/PIBBP/ NIBNoBoWHRU Casings and Structure (Ducts, Stacks, Platforms & Ladders)1Produce inspection and test plansHRAPR~2Produce WPS/PQR (including repair if any) complete with relevant lab test reports for the PQR tests carried out including Weld/NDE plan.HRAPR~3Produce applicable inspection,test,NDE proceduresHRAPR~4Pre inspection meeting (PIM)/Pre Production Meeting (PPM) and QMS Audit if any- With SteelworkHHHW~5Welder qualification test and NDE operator qualification as applicableHS/RS/RR~6Materials inspection,identification,traceability and certification requirements (including weld consumables)HS/RS/RR~7Welding controls-Fit up,tack, welding, weld repairHS/RS/RR~8100% Visual and dimensional inspection-after weldingHWWR~9Fabrication and assembly9.1 Build Review (30%, 60% and 90%) of WHRU structural/duct/casing assemblyHHWW~10RT/UT [subject to geometry]10.1 10% of full penetration butt welds in each frame or structure.10.2 100% of full penetration butt welds in primary members including splice joints.10.3 100% of full penetration lifting lugs welds (including pad eyes)10.4 One radiograph of each junction and one intermediate shot of all longitudinal welds.Note 2HS/RS/RR~11MPI/LPI11.1 10% of full penetration butt welds in each frame or structure.11.2 10% of all fillet welds in major/primary joints.11.3 100% of full penetration butt welds in primary members including splice joints.11.4 100% of full penetration lifting lugs welds (including pad eyes)11.5 100% of weld rat holes corner joints.HS/RS/RR~12Match drilling/Trial assembly c/w match marks Unit outside overall dimensions Unit frame anchor bolt hole dimensions Tie-in connections elevation; Tie - in Flange rating, flange bolt hole orientation ( centre line straddling), flange face finish etc Bolt torqueing where applicableHS/RS/RR~13Surface treatment-Internal & External13.1 Blasting, surface profile check13.2 Primer Coat Inspection13.3 Intermediate Coat Inspection13.4 Finish Coat Inspection13.5 Coating Inspection & Test13.6 Galvanizing of ladders & platformsHS/RRR~14Visual and dimensional of anchors/studs layoutHS/RRR~15Hammer test of anchors/studs - 5% randomHS/RRR~16Installation of ceramic fibre blanketHS/RRR~17Installation of insulation cladding platesHS/RRR~18Spreader Beam - Load testHHWRW19Final inspection / Cleanliness19.1 Verification of punchlist completion.19.2 Verfication of name plate marking & tagging detail.19.3 Verify all inspection & test completed per approved ITP.HHHW~20Packing and Shipping- Including handling, preservation, identificaton, loose items & spare etc..HWI/WR~21Issue of Release Notes-IRNHHHR~22Review of Data Book/Dossier (R01+R04+R05)HHHR~Boustead QUALITY PLAN PART GJOB NO704ETD-001/CRevSHEET14of 150Shop inspection and test requirementsActivity Ref NoActivity DescriptionAuthorised Parties Note 1Sub VendorBIHPetrofac/PIBBP/ NIBNoBoDampers1Produce inspection and test plansHRAPR~2Produce WPS/PQR (including repair if any) complete with relevant lab test reports for the PQR tests carried out including Weld/NDE plan.HRAPR~3Produce applicable inspection,test,NDE proceduresHRAPR~4Pre inspection meeting (PIM)/Pre Production Meeting (PPM) and QMS Audit if anyHHHW~5Welder qualification test and NDE operator qualification as applicableHS/RS/RR~6Materials inspection,identification,traceability and certification requirements (including weld consumables, Electrical & Instrumentations)HS/RS/RR~7Welding controls-Fit up,tack, welding, weld repairHS/RS/RR~8100% Visual and dimensional inspection-after weldingHWWR~9Fabrication and assembly9.1 Build Review (30%, 60% and 90%) of Damper assemblyHHWW~10RT/UT [subject to geometry]10.1 10% of full penetration butt welds in each frame or structure.10.2 100% of full penetration butt welds in primary members including splice joints.10.3 100% of full penetration lifting lugs welds (including pad eyes)HS/RS/RR~11MPI/LPI11.1 10% of full penetration butt welds in each frame or structure.11.2 10% of all fillet welds in major/primary joints.11.3 100% of full penetration butt welds in primary members including splice joints.11.4 100% of full penetration lifting lugs welds (including pad eyes)11.5 100% of weld rat holes corner joints.HS/RS/RR~12Inspection/certification of air reservoir - incl hydrotestHHWWH13Surface treatment-Internal & External13.1 Blasting, surface profile check13.2 Primer Coat Inspection13.3 Intermediate Coat Inspection13.4 Finish Coat Inspection13.5 Coating Inspection & TestHS/RRR~14Visual and dimensional of anchors/studs layoutHS/RRR~15Hammer test of anchors/studs - 5% randomHS/RRR~16Installation of ceramic fibre blanketHS/RRR~17Installation of insulation cladding platesHS/RRR~18Detailed inspections of installed equipment, systems and installations- ATEX 95 Products Directive 94/9/ECHHWWH19Pre-FAT19.1 Wiring check-Insulation,loop, continuity, routing, earthing, tagging, cleanliness19.2 Electrical/instument functional/calibration testing19.3 Intruments tubing & fittings check- type & competencies19.4 Completion check of mechanical, electrical & instruments installations19.5 ATEX documentations verificationHHS/RR~20FAT20.1 Wiring check-Insulation,loop, continuity, routing, earthing, tagging, cleanliness20.2 Electrical/instument functional/calibration testing20.3 Intruments tubing & fittings check- type & competencies20.4 Completion check of mechanical, electrical & instruments installations20.5 ATEX documentations verificationHHWW~21Final inspection / Cleanliness21.1 Verification of punchlist completion.21.2 Verfication of name plate marking & tagging detail.21.3 Verify all inspection & test completed per approved ITP.HHHW~22Packing and Shipping- Including handling, preservation, identificaton, loose items & spare etc..HWI/WR~23Issue of Release Notes-IRNHHHR~24Review of Data Book/Dossier (R01+R04+R05+R13)HHHR~Boustead QUALITY PLAN PART GJOB NO704ETD-001/CRevSHEET15of 150Shop inspection and test requirementsActivity Ref NoActivity DescriptionAuthorised Parties Note 1Sub VendorBIHPetrofac/NIBBP/ NIBNoBoKEY TO LEGENDSAPAPPROVAL- Approval required of the applicable activity results or design document.HHOLD POINT-Work shall not proceed without attendance BIH/Petrofac. Notification is equiredRREVIEW- Review of Documentation by BIH/Petrofac.WWITNESS-An operation or process that requires witness by the BIH/Petrofac. Notification is required.I/WINITIAL WITNESS-Witness Initial Operations followed by ongoing surveillance. Notification required for the first operation.SSURVEILLANCE- Periodic surveillance by BIH/Petrofac. Notification is not required.DPIDYE PENETRANT INSPECTIONMPIMAGNETIC PARTICLE INSPECTIONUTULTRASONIC TESTINGRTRADIOGRAPHIC TESTINGBIHBOUSTEAD INTERNATIONAL HEATERPetrofacPetrofac E&C Oman LLC.BPBP OMANNoBoNOTIFIED BODY- European Community ATEX directive, ASME and or 3rd Party Inspection BodyNIBNOMINATED INSPECTON BODY- Appointed by Company-BP OMANPIBPURCHASER INSPECTON BODY- Appointed by Purchaser- Petrofac E&C Oman LLCNOTE1. All authorised parties are to sign and date the activities above on the respective locations of the supplier ITPs.2. Applicable for Stack section only. Minimum Radiograph length shall be 250mm.3. For random inspection "10%" the selection of joint shall represent each welding process, welders/Welding Operatorfor every week production.

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