innofit adaption • precise 3 point clamping • flexible adaption … · 2019-02-21 · product...

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2019

Innofit adaption • Precise 3 point clamping •Flexible adaption system •Low vibration machining •

Optimal power transmission •

CIRCULAR THREAD MILL 17Y1

NEW


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Product Overview

Application Range

The series 17Y1 equipped with inserts is used for threads larger than Ø42 mm.

The tool series is realized by a manageable number of basic cutter bodies, whereby the variety of threads is realized with the differently ground inserts.

Circular thread mills are used in single and also in mass production, whereby the large variety of adaptions and insert geome-tries allow a wide range of machining applications.

Advantages

The milling system presented here offers you a process-reliable, flexible and cost-effective solution for your varied thread appli-cations in the diameter range from 42 mm.

The here presented circular thread mills of 17Y1 series with screw-in and Innofit adaption will replace the current catalog series 17Y1 with ABS adaption.

The screw-in and Innofit adaptions offer significant advantages over the ABS adaptions in terms of stability, accuracy and flexi-bility of the adaption systems.

In many areas customers already use our screw-in and Innofit adaptions, so that no additional adaption system is explicitly required for the circular thread mills.

Technical Features

• Stable und flexible connection to machine by screw-in type or Innofit adaption• Large variety of threads can be produced by means of different insert geometries and minimum number of tool

bodies.• Process-reliable and economical machining• Flexible adaption system• Internal cooling supply• High thread accuracy due to precisely ground inserts.

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Approximate Values for Circular Milling of Internal Threads


Circular Thread Milling

Process reliable machining

• controlled chip evacuation: – whirling starts at the bottom of the bore – short comma-shaped chips – climb milling produces smooth cut

• high repeatability: – Due the use of inserts, the tolerance qualities are always the same

• highest quality: – surface quality of the flanks better than µm Rt 1 – perfect geometric thread form

All thread cutters have internal coolant supply.

C C C C C C C C C C C C C C C

CCCCCCCCCCCCCCCCCCCCCCCCCCCCC

CCCCCCCCCCCCCCCCCCCCCCCCCCCCC

material cutting speed (m/min) Rm [MPa] dry wet

steel 400–700 260 320500–800 230 300

800–1100 200 2801100–1400 60 150

cast steel 400–700 150 280

thread pitch feed/rev. (thread outer-Ø*)1 mm 0.40 mm2 mm 0.35 mm3 mm 0.30 mm4 mm 0.25 mm5 mm 0.20 mm6 mm 0.15 mm7 mm 0.12 mm8 mm 0.10 mm

*The feed rate of the cutter center point is calcuated using the fol-lowing formula:

Vfm = (thread outer-Ø – D) · n · fz · z thread outer-Ø

Attention! These approximate values must be adjusted to meet the appropriate conditions! For very deep threads it is advisable to cut the thread in 2 passes.

• low tool costs: one tool for – multiple diameters – multiple pitches – right and left hand threads – metric and imperial threads – custom threads, which lie within the specified diameter range – low storage costs – no regrinding – all thread-cutting inserts can be used continuously for a certain pitch range

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CIRCULAR THREAD MILL 17Y1...X

SCREW-IN TYPE ADAPTION

ØD

ØD

M Ød

L1L

Designation D d L L1 Mstd.-

threadZ insert IK matching inserts

17Y1B038050X8R00 38 29 32 34,3 M16 43-51 3 XNL323 3 0,19

17Y1B041055X8R00 41 29 32 34,3 M16 52-63 4 XNL323 3 0,20

17Y1E051064X8R00 51 29 42 45,1 M16 64-76 4 XNL434 3 0,31

XNL323-100

12,7

4,7611,5

Ø4,4 60°

XNL323-101

12,7

4,7611,5

Ø4,4 60°

XNL323-102

15,87

4,769,52

Ø4,4 60°

XNL323-103

15,87

4,769,52

Ø4,4 60°

XNL434-100

19,05

6,3512,7

Ø5,4 60°

XNL434-101

19,05

6,3512,7

Ø5,4 60°

Designation fz(min/max) Design IN0545

XNL323-100 0,05/0,10 for thread pitch 1,5 - 2,5 mm

XNL323-101 0,05/0,10 for thread pitch 2 - 5 mm





Grad

e

= P = M = K = N = S = H

SPARE PARTS

insert type

1 2

XNL323 SM40-090-00 (4,5Nm) DS-T15S

XNL434 SM50-160-00 (6,0Nm) DS-T15S

1 = Insert screw 2 = Screw driver

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CIRCULAR THREAD MILL 17Y1...Z

MODULAR INNOFIT ADAPTION

ØD

ØD

M Ød

L1L

Designation D d L L1 MODstd.

threadZ insert IK matching inserts

17Y1E060064Z4R00 60 50 35 38,1 40 77-95 5 XNL434 3 1,10

17Y1E080064Z4R00 80 69 35 38,1 40 96-115 8 XNL434 3 0,62

17Y1E096064Z5R00 96 85 35 38,1 50 116-141 9 XNL434 3 1,80

17Y1E112064Z5R00 112 101 45 48,1 50 142- 11 XNL434 3 3,10

17Y1L112010Z5R00 112 95,5 45 49,7 50 142- 11 XNL446 3 2,70

XNL434-100

19,05

6,3512,7

Ø5,4 60°

XNL434-101

19,05

6,3512,7

Ø5,4 60°

XNL446-100

28,57

9,5214,28

Ø5,4 60°

XNL446-101

28,57

9,5214,28

Ø5,4 60°

Designation fz(min/max) Design IN0545



XNL446-100 0,10/0,30 for thread pitch 4 - 6,5 mm


Grad

e

= P = M = K = N = S = H

SPARE PARTS

insert type

1 2

XNL434 SM50-160-00 (6,0Nm) DS-T15S

XNL446 SM50-190-00 (6,0Nm) DS-T15S

1 = Insert screw 2 = Screw driver

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Ingersoll Cutting ToolsMarketing & Technology

GermanyIngersoll Werkzeuge GmbH

Main Office:Kalteiche-Ring 21–2535708 Haiger, GermanyTelefon: +49 (0)2773-742-0Telefax: +49 (0)2773-742-812E-Mail: [email protected]: www.ingersoll-imc.de

Office South:

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Office Wulften:

Steinstraße 1137199 WulftenTelefon: +49 (0)556-99 55 98-0Telefax: +49 (0)556-99 55 98-25E-Mail: [email protected]

USAIngersoll Cutting Tools

845 S. Lyford RoadRockford, Illinois 61108-2749, USATelefon: +1-815-387-6600Telefax: +1-815-387-6968E-Mail: [email protected]: www.ingersoll-imc.com

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22, rue Albert EinsteinF-77420 CHAMPS-sur-MARNETelefon: +33 (0) 1 64 68 45 36Telefax: +33 (0) 1 64 68 45 24E-Mail: [email protected]: www.ingersoll-imc.fr

innofit adaption • precise 3 point clamping • flexible adaption … · 2019-02-21 · product...

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