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Page 1: Ingredients Processes Properties
Page 2: Ingredients Processes Properties

Ingredients Processes Properties

StrengthConductivityCostWeightEnvironmental impact

Chemicals, alloys, composites, plastics, batteries, glass, and ceramics

Page 3: Ingredients Processes Properties

What approach do you currently followto design materials or chemicals?

Page 4: Ingredients Processes Properties

What approach do you currently followto design materials or chemicals?

Trial and improvementexperimental development costs >$10m

Expert driven and subjectivedoes not always work toward optimal design

Page 5: Ingredients Processes Properties

Artificial intelligence

Machine learning

Deep learning

Artificial intelligenceMachines that mimic

human behaviour

Machine learningSubset of artificial intelligence that uses statistical methods to enable

machines to improve with experience

Deep learningSubset of Machine Learning that

makes the computation of multi-layer neural network feasible

Page 6: Ingredients Processes Properties

Artificial intelligence

Machine learning

Deep learning

Artificial intelligenceMachines that mimic

human behaviour

Machine learningSubset of artificial intelligence that uses statistical methods to enable

machines to improve with experience

Deep learningSubset of Machine Learning that

makes the computation of multi-layer neural network feasible

Page 7: Ingredients Processes Properties

Machine learning for materials and chemicals design

accelerates research & development processes

significantly reduces costs

increases productivity

Page 8: Ingredients Processes Properties

Sparse dataSiloed data

Page 9: Ingredients Processes Properties

Each silo may have different formats and measurements

Model not trained on all available information and data

Page 10: Ingredients Processes Properties

Experimental data is sparse and noisy and disconnected from

your simulation data

Only clean and complete data can be used by contemporary

machine learning

Page 11: Ingredients Processes Properties

Alchemite™

Deep learning for formulation and process optimization

to exploit all streams of data

to train from all available data

through high quality predictiveand reproducible models

Page 12: Ingredients Processes Properties

Fill in blanks in sparse data and merge together noisy data sets

Spot errors or potential outliers in your current data

Extract more knowledge from your data

Page 13: Ingredients Processes Properties

Use confidence levels to guide where you need to test further

Carry out the experiments that will add the greatest insights

Eliminate the scattergun approach, shorten time to

market, and reduce prototype cost

Page 14: Ingredients Processes Properties

Design a formulation based on multiple target requirements

Optimize the formulation of current material whilst

maintaining its characteristics

Page 15: Ingredients Processes Properties

EXAMPLE

For materials design

Page 16: Ingredients Processes Properties

Historical materials data

COMPOSITION PROCESS PROPERTIES

Iron Carbon Mn Temp (C) TS YS HBW

Steel 1

Steel 2

Steel 3

Steel 4

Page 17: Ingredients Processes Properties

Contemporary methods do properties separately

COMPOSITION PROCESS PROPERTIES

Iron Carbon Mn Temp (C) TS YS HBW

Steel 1

Steel 2

Steel 3

Steel 4

Page 18: Ingredients Processes Properties

Exploit property-property correlations

COMPOSITION PROCESS PROPERTIES

Iron Carbon Mn Temp (C) TS YS HBW

Steel 1

Steel 2

Steel 3

Steel 4

TS ~ HBW/2

Page 19: Ingredients Processes Properties

Alchemite™ trains and predicts all values

COMPOSITION PROCESS PROPERTIES

Iron Carbon Mn Temp (C) TS YS HBW

Steel 1 64

Steel 2 0.37 892 90

Steel 3 98.8 0.7 91

Steel 4 980

Page 20: Ingredients Processes Properties

Set target material properties

COMPOSITION PROCESS PROPERTIES

Iron Carbon Mn Temp (C) TS YS HBW

Steel 1

Steel 2

Steel 3

Steel 4

Steel 5 0.8 93 80

Page 21: Ingredients Processes Properties

Alchemite™ can design materials

COMPOSITION PROCESS PROPERTIES

Iron Carbon Mn Temp (C) TS YS HBW

Steel 1

Steel 2

Steel 3

Steel 4

Steel 5 98.9±0.3 0.49±0.1 990±20 201±12

Page 22: Ingredients Processes Properties

Schematic of a jet engine

Page 23: Ingredients Processes Properties

Combustor in a jet engine

Page 24: Ingredients Processes Properties

Direct laser deposition requires new alloys

Page 25: Ingredients Processes Properties

Analogy between direct laser deposition and welding

Laser Welding

Page 26: Ingredients Processes Properties

Target properties

Elemental cost < 25 $kg-1

Density < 8500 kgm-3

γ’ content < 25 wt%Oxidation resistance < 0.3 mgcm-2

Processability < 0.15% defectsPhase stability > 99.0 wt%γ’ solvus > 1000˚CThermal resistance > 0.04 KΩ-1m-3

Yield stress at 900˚C > 200 MPaTensile strength at 900˚C > 300 MPaTensile elongation at 700˚C > 8%1000hr stress rupture at 800˚C > 100 MPaFatigue life at 500 MPa, 700˚C > 105 cycles

Page 27: Ingredients Processes Properties

Composition and processing variables

Cr Co Mo W Zr Nb

Al C B Ni Exposure THT

Page 28: Ingredients Processes Properties

Experimental validation: microstructure

Materials & Design 168, 107644 (2019)

Page 29: Ingredients Processes Properties

Experimental validation: defects

Design parameter

Materials & Design 168, 107644 (2019)

Page 30: Ingredients Processes Properties

Experimental validation: oxidation resistance

Materials & Design 168, 107644 (2019)

Page 31: Ingredients Processes Properties

90% reduction in expensive experiments

Reduced costs by $10 million

Accelerated discovery and validation from 20 to 2 years

A better alloycheaper and faster

Page 32: Ingredients Processes Properties

Nickel & moly alloys Batteries Lubricants Steels for welding

Metal-organic framework

Concrete Thermometry Drug design

Page 33: Ingredients Processes Properties
Page 34: Ingredients Processes Properties

Alchemite™ accurately imputes assay activities

Significantly outperforms traditional QSAR models

Uses just 20% of computing resource

Predicting bioactivity from incomplete data

Page 35: Ingredients Processes Properties

ALCHEMITE™ ANALYTICS

The machine learning platform formaterials and chemicals design

Page 36: Ingredients Processes Properties

Front-end with underlying Alchemite™ engine

Deploy machine learning engineinto existing software stack

Software for use byengineers & scientists

One-off project to design a formulation

Page 37: Ingredients Processes Properties

Accelerate R&DGenerate models to gain a better understanding of the landscape

Guide experimentsChoose the next best experiment to

run in the optimal direction

Visualise and analyseVerify data and visualise

changing parameters

ALCHEMITE™ ANALYTICS

ALCHEMITE™ ANALYTICS

Page 38: Ingredients Processes Properties

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