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InGaSb p-Channel Self-Aligned FinFETswith 10 nm Fin-Width
Using Sb-Compatible Digital Etch
W. Lu1, I. P. Roh2, D.-M. Geum2, S.-H. Kim2, J. D. Song2, L. Kong1, and J. A. del Alamo1
1Microsystems Technology Laboratories, MIT2Korea Institute of Science and Technology
December 5, 2017
Sponsors:DTRAKISTLam ResearchSRC
Outline
Motivation Key technology: III-Sb-compatible digital etch InGaSb p-channel FinFET fabrication Electrical characteristics Conclusions
2
3
Properties of III-Sb:• High µn
• High µp
• Strong strain effect• Eg engineering• Applications in
photonics, etc.
InSb
GaSb
[Miki, 1975][Kawashima and Kataoka, JJAP 1979][del Alamo, Nature, 2011]
Electron mobility Hole mobility in QW-FETs
A Case for III-Sb
4
III-Sb Transistor Research
InGaAs(IEEE)
5
III-Sb Transistor Research
Gu, IEDM 2011
Vardi, EDL 2016
Zhou, VLSI 2016
Waldron, VLSI 2016
Vardi, IEDM 2015
Zota, IEDM 2016
Zhao, IEDM 2013
InGaAs(IEEE)
6
III-Sb Transistor Research
III-Sb transistors(All publications)
InGaAs(IEEE)
7
III-Sb Transistor Research
InSb QW p-FETRadosavljevic, IEDM ’08
InGaSb p-MOSFETNainani, IEDM ’10
InGaSb p-SOINishi, VLSI ’15
InGaSb p-FinFETLu, IEDM ’15
InAs/GaSb TFETMemišević, EDL ’16
InAs/AlSb/GaSb HEMTB. Bennett, JVST ’00
InAs/GaSb CMOSGoh, IEDM ’15
III-Sb transistors(All publications)
InGaAs(IEEE)
8
Digital etch: key of sub-10 nm InGaAs transistors
Challenges: III-Sb Digital EtchD = 8 nmWF = 5 nm D = 5 nm
[Vardi, IEDM 2017][Lu, EDL, 2017]
9
• Wf limited by EBL and RIE
Challenges: III-Sb Digital EtchXSEM of InGaSb FinFET
[Lu, IEDM, 2015]
10
XSEM of InGaSb FinFET Wf = 30 nm, Lg = 100 nm
• Wf limited by EBL and RIE• Suffers from large off current
Challenges: III-Sb Digital Etch
-0.8 -0.4 0.00
100
200
300
I D (µ
A/µ
m)
VDS (V)
VGS = 0.5 V to -3.5 V
[Lu, IEDM, 2015]
11
GaSb MOSCAPs
• Previous research: HCl cleans GaSb surface
HCl Digital Etch on III-Sb
As-Is HCl
[Nainani, JAP 2011]
12
HCl Digital Etch on III-Sb
-3 -2 -1 0 11x101
1x102
1x103
after HCl
I D (µ
A/µ
m)
VGS (V)
Vds= -1.05 V[Lu, IEDM, 2015]
FinFETs: only mild improvement of off current
[Nainani, JAP 2011] GaSb MOSCAPs
• Previous research: HCl cleans GaSb surface
As-Is HCl
13
1% HCl 30sAfter RIE• HCl etches the InGaSb sidewall
Issue with HCl Digital Etch
14
1% HCl 30sAfter RIE• HCl etches the InGaSb sidewall
Issue with HCl Digital Etch
DI water 2 min
Water-based HCl problematic for III-Sb DE
15
• Self-limiting process• No damage on the sidewall
20 nm
10% HCl:IPA 2 minAfter RIE
Alcohol-based Digital Etch
20 nm
[Lu, EDL, 2017]
16
D = 20 nmD = 20 nm
Alcohol-based Digital Etch
0 2 4 60
20
40
60
VNW
Rad
ius
(nm
)
Digital Etch Cycles
First digital etch on III-Sb: HCl:IPA + O2 plasma
10 nm
17Etch rate ↓ after multiple DE cycles
D = 20 nmD = 20 nm
Alcohol-based Digital Etch
0 2 4 60
20
40
60
0.6 nm/cycle
VNW
Rad
ius
(nm
)
Digital Etch Cycles
2 nm/cycle
First digital etch on III-Sb: HCl:IPA + O2 plasma
18
• r (III-Sb) ↓ after 3 cycles• r (III-As) >> r (III-Sb)
InGaSbInAs
HSQ
25 nm
No DE 10 cyclesr = 0.2 nm/cycle
16 nm19 nm
3 cyclesr = 1 nm/cycle
Alcohol-based Digital Etch
AlGaSb
Oxidation of GaSb:• In air:
‒Ga2O3, Sb2O3
19
Sb-compatible Digital Etch
[Liu, JVST B. 2002]
Oxidation of GaSb:• In air:
‒Ga2O3, Sb2O3
• In strong oxidation agents:‒Ga2O3, Sb2O3, Sb2O5 (insoluble in aqueous acid/alkali)
20
DE = oxidation + dissolution, both critical for III-Sb!
III-Sb-compatible Digital Etch
[Liu, JVST B. 2002]
Survey of digital etch combinations:
21
Best results: RT O2 atmosphere + HCl:IPA
III-Sb-compatible Digital Etch
O2 oxidation + HCl:IPA, IPA rinsing
22r (III-As) = r (III-Sb)
25 nm
No DE
9 nm
4 cyclesr = 2 nm/cycle
17 nm
2 cyclesr = 2 nm/cycle
III-Sb-compatible Digital Etch
InGaSb
InAs
HSQ
AlGaSb
23
• Channel μp = 1175 cm2/V∙s• Buffer/channel resistivity ~ 109
InGaSb FinFETsHeterostructure (MBE at KIST)
Composite cap
-1.1% strainHc = 23 nm
Graded buffer
TEM
20 nm
23 nmInGaSb
6 nmInAlSb
p+ cap
AlGaSb
24
• Ni Ohmic contact• SiO2 spacer• Gate recess (dry + wet)• Fin RIE• Digital etch• Al2O3/Al Gate stack• Via + metal
InGaSb FinFET Process
HSQ
InGaSb
Al2O3/Al
25
Rc = 22 Ω∙μm 4x reduction of Rc from 2015 FinFETs
Ohmic ContactsNi contacts, 350 °C RTA, 3 min
0 100 200 300 400101
102
103
104
Ni
W
Rc (Ω⋅µ
m)
RTA Temp (°C)
Mo
Ni [MIT '15]
[Guo, EDL, 2015]0 5 10 15 20
0
1
2
3
4
Na = 1⋅1019 cm-3
Rc = 93 Ω⋅µm
RTo
tal⋅W
(Ω⋅µ
m)
Ld (µm)
Na = 3⋅1019 cm-3
Rc = 22 Ω⋅µm
×104
26
High-quality simultaneous InAs and GaSb etching
Fin EtchBCl3/Ar/SiCl4 3:11:0.4, 250°C
This workBCl3/N2 13.5:5.5, 250°C
[Lu, IEDM 2015]
50 nm InAsGaSb
Finished devices
27
• 3.5 nm Al2O3 gate dielectric• Final FGA anneal at 150 °C for 3 min
InGaSb FinFET Process
28
• Narrowest Wf = 10 nm• Fin AR = 2.3
InGaSb FinFET Process
50 nm 84°
HSQ
InGaSbAl2O3
AlGaSb
10 nm
10 nm
3.5 nm 23 nm
29
• S ~ 260 mV/dec• gm,max = 160 μS/μm• Single fin device: current fluctuations
Electrical Characteristics
-1.0 -0.8 -0.6 -0.4 -0.2 0.00
50
100
150
200
I D (µ
A/µm
)
VDS (V)
VGS = -1 V to 1 V in 0.4 V step
-0.5 0.0 0.510-1
100
101
102 VDS = -0.5 V VDS = -50 mV
I D (µ
A/µm
)
VGS (V)
Smin = 260 mV/dec
-1.0 -0.5 0.0 0.5 1.00
50
100
150
200
VDS = -50 mV
VDS = -0.5 V
g m (µ
S/µm
)
VGS (V)
Wf = 10 nm, Lg = 20 nm, Nf = 1
30
Electrical Characteristics
-1.0 -0.8 -0.6 -0.4 -0.2 0.00
1
2
3
4
I D (µ
A/µm
)
VDS (V)
VGS = -1 V to 1 V in 0.4 V step
-0.5 0.0 0.510-3
10-2
10-1
100 VDS = -0.5 V VDS = -50 mV
I D (µ
A/µm
)
VGS (V)
Smin = 290 mV/dec
Wf = 10 nm, Lg = 1 μm, Nf = 100
31
Electrical Characteristics
-1.0 -0.8 -0.6 -0.4 -0.2 0.00
1
2
3
4
I D (µ
A/µm
)
VDS (V)
VGS = -1 V to 1 V in 0.4 V step
Wf = 10 nm, Lg = 1 μm, Nf = 100
Significant improvement over 1st gen FinFETs
-1.0 -0.8 -0.6 -0.4 -0.2 0.00
4
8
12
I D (µ
A/µm
)
VDS (V)
Wf = 30 nm, Lg = 1 μm[Lu, IEDM, 2015]
32
Lg ↓ gm↑Wf ↓ gm ↓
gm Scaling
100 10000
100
200
300 Wf = 26 nm Wf = 18 nm Wf = 14 nm Wf = 10 nm
g m (µ
S/µm
)
Lg (nm)
Wf ↓
33
ON Resistance
0 20 40 60 80 100 1200
2
4
6
8
10
RSD
Ron
(kΩ⋅µ
m)
Lg (nm)
Wf = 26 → 10 nm
Rf
34
ON Resistance
10 1001
10
100
Rf (
kΩ/
)Wf (nm)
-1
0 20 40 60 80 100 1200
2
4
6
8
10
RSD
Ron
(kΩ⋅µ
m)
Lg (nm)
Wf = 26 → 10 nm
Rf
35
Rf and RSD ~ 1/Wf
ON Resistance
10 1001
10
100
Rf (
kΩ/
)Wf (nm)
-1
10 1000.1
1
10
-1RSD
(kΩ⋅µ
m)
Wf (nm)0 20 40 60 80 100 120
0
2
4
6
8
10
RSD
Ron
(kΩ⋅µ
m)
Lg (nm)
Wf = 26 → 10 nm
Rf
36
Wf ↓ better VT roll-up
VT Scaling
10 100 10000.0
0.4
0.8
1.2
Wf = 26 nm Wf = 18 nm Wf = 14 nm Wf = 10 nm
V T (V)
Lg (nm)
Wf ↓
37
1 DE cycle significantly improves off current
Off-state CurrentWf = 20 nm, Lg = 1 µm
-1.0 -0.5 0.0 0.5 1.010-2
10-1
100
101
102
1 DE cycleI D
(µA/µm
)
VGS (V)
0 DE cycle
38
Off-state Current
-1.0 -0.5 0.0 0.5 1.010-2
10-1
100
101
102
4 DE cycle
1 DE cycleI D
(µA/µm
)
VGS (V)
0 DE cycle
Wf = 20 nm, Lg = 1 µm
Device degrades after multiple DE cycles
39
• Buffer is damaged after multiple DE cycles
Off-state Current
-1.0 -0.5 0.0 0.5 1.010-2
10-1
100
101
102
4 DE cycle
1 DE cycle
I D (µ
A/µm
)
VGS (V)
0 DE cycle
3 cycles of DE
InGaSb
AlGaSb
Wf = 20 nm, Lg = 1 µm
40
• Buffer is damaged after multiple DE cycles• AlGaSb is very reactive
Exposure in airafter fin etch
Off-state Current
-1.0 -0.5 0.0 0.5 1.010-2
10-1
100
101
102
4 DE cycle
1 DE cycle
I D (µ
A/µm
)
VGS (V)
0 DE cycle
3 cycles of DE
InGaSb
AlGaSb
Wf = 20 nm, Lg = 1 µm
41
-0.6 -0.4 -0.2 0.0 0.2 0.4 0.610-3
10-2
10-1
100
101
I D (µ
A/µm
)
VGS (V)
Off-state Current
Lg = 1 µmWf = 100 14 nmHSQ
InGaSbAlGaSb
42
-0.6 -0.4 -0.2 0.0 0.2 0.4 0.610-3
10-2
10-1
100
101
I D (µ
A/µm
)
VGS (V)
No InGaSb channel
Off-state Current
Lg = 1 µmWf = 100 14 nm
Buffer leakage contributes substantially to off current
AlGaSb
HSQInGaSbAlGaSb
43
Record gm = 268 μS/μm at Wf = 46 nm
BenchmarkNormalized by conducting width
0 50 100 150 2000
100
200
300
g m (µ
S/µm
)
Wf (nm)
This work
MIT CSW ’17
MIT IEDM ’15
FinFETs
Planar
44
BenchmarkNormalized by conducting width Normalized by Wf
PlanarFinFETs
This work
0 50 100 150 2000
200
400
600
800
ddd
ddd
g m/W
f (µS
/µm
)
Wf (nm)
If normalized by footprint, gm = 704 μS/μm at Wf = 10 nm
0 50 100 150 2000
100
200
300
g m (µ
S/µm
)
Wf (nm)
This work
MIT CSW ’17
MIT IEDM ’15
FinFETs
Planar
• Studied sidewall cleaning of InGaSb FinFETs‒ III-Sb-compatible digital etch‒ Etching rate = 2 nm/cycle‒ Mitigation of surface leakage
• Demonstrated most scaled InGaSb p-channel FinFETs‒ Minimum Wf = 10 nm‒ Record device performance‒ Improved subthreshold performance
• Face challenge: to improve turn-off characteristics
45
Conclusions