HEMPADUR® MASTIC 4588W/HEMPADUR® 47960 HEMPATHANE® HS 55610

INfRASTRUCTURE SySTEMS

Proven TechnologyNew Benefits

1

R&D

INTRODUCTION PRODUCTS

2

CRITERIA

In designing your steel structure,important for the optimal

HEMPEL SOLUTION

Long lasting protection at different

Corrosion classes

Production Optimization

Enviroment

The top quality and reliability of HEMPEL’s paint sys-

tems are guaranteed by numerous world-wide recog-

nised tests, certificates and approvals ranging from general

to very specific ones. HEMPEL has been ISO 9001:2000 certi-

fied for its quality management system and ISO14001certified for

its environmental management system. HEMPEL also conducts a

full range of internal tests, through standardized procedures, to

secure the high performance of its products. A sample of some

important external and internal tests related to HEMPEL’s infra-

structure systems, is presented subsequently.

TESTING

This brochure illustrates how you can design your next infrastructure project within all corrosion classes, reduce your total cost and fulfil the environmental legislation.

HEMPADUR® 47960The new fast drying epoxy mid-coat, also suitable for one coat selfpriming top-coat at low corrosion classes. Contains zinc phosphate.

HEMPATHANE® HS 55610The new top-coat polyurethane with good gloss and colour retention, suitable for protection of newbuild or maintained steel structures.

HEMPADUR® MASTIC 4588WThe new fast-drying epoxy mid-coat, witch forms a hard and tough coating, has good wetting properties and low temperature curing.

EXTERNAL TESTS:Products/Systems are approved according to:n INSTITUT FÜR KORROSIONSSCHUTZ DRESDEN GMBH, GERMANYn HIGHWAYS AGENCY, UKn BUILDING RESEARCH INSTITUTE, POLANDn ISO 12944 - 6 - CENTRUM VOOR ONDERZOEK EN TECHNISCH ADVIES (COT)n NORSOK M501

INTERNAL TESTS:Paints for infrastructure projects have been tested for:n Application properties under relevant

conditions (Film formation, Adhesion, Cracking tendency)

n Compatibility with various substrates (including Over-coating intervals with relevant primers)n Mechanical properties (Flexibility, Impact, Abrasion resistance etc.)n Accelerated exposures (Salt spray, Condensation chamber, QUV, Cyclic testing etc.) n Finally the coatings are also

evaluated after natural weathering and real life performance is followed closely

HEMPEL’s R&D centers continuously work towards reducing solvents and increasing the solid

contents of the paint, accelerating the application processes and increasing the duration of

protection. HEMPADUR MASTIC 4588W and HEMPATHANE HS 55610 are the improved versions

of some of HEMPEL’s most sold products, namely HEMPADUR MASTIC 45880/45881 and

HEMPATHANE TOPCOAT 55210 respectively. The new improved products not only dry

fast, but are also in compliance with the strictest VOC regulations and offer long

lasting protection. In this way the impact on the environment is limited, without

however to compromise on the performance. CASE STORIES

INTRODUCTION PRODUCTS

3

In designing your steel structure, three criteria are mostimportant for the optimal paint specification:

HEMPEL SOLUTION

3 Products 11 Systemsfor all corrosion classes

54% faster application43% faster drying at low temperatures27% less paint needed

52% lower VOC emissions

CHANGHONG Electronics, one of the biggest TV makers in China, built a TV production base in the Czech Republic. The contractor of the project, SKANSKA CZ, requested protective paints with easy and short application time for the fast erecting production hall of plasma TV sets. The area to be covered was 17.000 sqm, located in Nymburk, Central Bohemia. HEMPEL

met the requirements and supplied 8.000 litres of HEMPADUR MASTIC 4588W, HEMPEL’s new fast drying epoxy midcoat. The application firm, Proficolor, was very satisfied with the fastness and easiness of the application process.

HEMPEL Holland has secured a supply contract with Container Service Groenenboom B.V. (C.S.G.), one of Netherlands biggest repair and container application companies. C.S.G. has a solid commitment with customers such as Hitachi, AVR and Hamburg-Sud. HEMPEL provides approximately 30.000 litres of paints

annually to C.S.G. The new products in HEMPEL’S assortment, such as HEMPADUR MASTIC 4588W and HEMPATHANE

HS 55610, have been very well accepted. The applicators have expressed satisfaction with the

short drying time, the smooth surface effect and the compliance with environmental

legislations of the new products.

The real exposure of paints in infrastructure projects is the best

evidence of reliable performance and fulfilment of our customers’

needs and expectations. HEMPADUR MASTIC 4588W and

HEMPATHANE HS 55610 have already extensively been tested

and used in different countries. Our customers have shown great

satisfaction with the performance of these products.

PROVEN TECHNOLOGY - NEW BENEFITS

see graphs on page 4 & 5

* Other shades according to assortment list** Dark shades upon request

This brochure illustrates how you can design your next infrastructure project within all corrosion classes, reduce your total cost and fulfil the environmental legislation.

HEMPADUR47960

HEMPADUR MASTIC4588W

HEMPATHANEHS 55610

Colour: Grey, Red * Red ** White /Multi-tint

Volume solids, %: 75 ± 1 80 ± 1 65 ± 1

Theoretical spreading rate: 6,0 m²/litre–125 mikron 4,0 m²/litre–200 mikron 6,5 m²/litre–100 mikron

Flash point: 24 °C 40 °C 31°C

Specific gravity: 1,0 kg/litre 1,4 kg/litre 1,4 kg/litre

Dry to touch: 2 hours at 20 °C 4 hours at 20 °C 5 hours at 20 °C

V.O.C.: 250 g/litre 195 g/litre 330 g/litre

Physical constants

C3 Medium Durability (5-15 years)*

DfT(μm)

High Durability(>15 years)*

DfT(μm)

Systems

New building systems

**) HEMPADUR FAST DRY 15560 HEMPATHANE HS 55610 160

HEMPADUR ZINC 17340 HEMPADUR 47960

HEMPATHANE HS 55610200

Zinc Epoxyprimer system

Maintenance HEMPADUR MASTIC 4588W HEMPATHANE HS 55610 160 HEMPADUR MASTIC 4588W

HEMPATHANE HS 55610 240Epoxy BarrierSystem

*Expected durability as defined in ISO 12944, part 1 & 5**This system contains zinc phosphate and is recommended for this corrosion class and for this durability

Systems for main steel structures (structural steel, process units, pipes and valves, tanks, machinery and equipment etc.)

C3 High Durability (15 years) DfT (μm)

HEMPADUR 15553 HEMPATHANE HS 55610 120

Systems for HOT deep galvanised steel, aluminium, stainless steel (Systems typically used for stairs, catwalk, railings, pipes, etc. from galvanised steel, aluminium or stainless steel)

C2/C3 Up to High Durability (>15 years) DfT (μm)

HEMPADUR 47960 120

One coat system for Construction steel to be used inside buildings

Always consult latest Product Data Sheets before usage of the products

Sys

tems Featu res & Benef i t s

2Long LastingPerformance

3Low VOC

Proven technology - new benefits

1333 333

1540 508

2873 841

841

3920 1764

1960 882

1960 882

An application example for 10.000 sqm of painted surface

Additionally we can offer systems with: l different thicknesses resulting in different lifetimes l different number of layers, also one coat systems l systems with waterborne paints and combination of solvent/waterborne paints l solvent free systems/paints l other generic paint types

By using the systemHEMPADUR 47960 - HEMPATHANE HS 55610you can use 27 % less paint and release 52 % less VOC!

C3

C4

C4

C4

C3

C3

ExtremelyFast Application

1

C4

4

* All paintable metallic parts are in green

1333 333

1540 508

2873 841

841

3920 1764

1960 882

1960 882

paint needed

3920 lt

2873 lt

C2

VOC released

C3 High Durability (15 years) DfT (μm)

HEMPADUR 15553 HEMPATHANE HS 55610 120

C2/C3 Up to High Durability (>15 years) DfT (μm)

HEMPADUR 47960 120

C4/C5 I High Durability(>15 years)

DfT(μm)

HEMPADUR 15553HEMPADUR 47960

HEMPATHANE HS 55610240

Systems for HOT deep galvanised steel, aluminium, stainless steel (Systems typically used for stairs, catwalk, railings, pipes, etc. from galvanised steel, aluminium or stainless steel)

C4/C5 I

Medium Durability (5-15 years)*

DfT(μm)

High Durability(>15 years)*

DfT(μm)

Systems

Newbuilding systems

HEMPADUR ZINC 17360 HEMPADUR 47960

HEMPATHANE HS 55610200

HEMPADUR ZINC 17360 HEMPADUR 47960

HEMPATHANE HS 55610240

Zinc Epoxyprimer system

Maintenance HEMPADUR MASTIC 4588WHEMPATHANE HS 55610 240

HEMPADUR MASTIC 4588W HEMPADUR MASTIC 4588W

HEMPATHANE HS 55610280

EpoxyBarrier System

Always consult latest Product Data Sheets before usage of the products

Sys

tems Featu res & Benef i t s

2Long LastingPerformance

3Low VOC

Proven technology - new benefits

*Expected durability as defined in ISO 12944, part 1 & 5

Additionally we can offer systems with: l different thicknesses resulting in different lifetimes l different number of layers, also one coat systems l systems with waterborne paints and combination of solvent/waterborne paints l solvent free systems/paints l other generic paint types

C5C3

C3

C3

C3

C5

ExtremelyFast Application

1

Systems for main steel structures (structural steel, process units, pipes and valves, tanks, machinery and equipment etc.)

5

You can obtain 43% faster drying on average at low temperatures, by using HEMPADUR MASTIC 4588W!

You can obtain 54% faster application on average, by using HEMPEL’s new systems!

Estimations based on:- Medium environmental exposure- Minimum recoating intervals- Systems of 2 epoxy layers and 1 polyurethane

* 200 μm layer of each product*

Ñ

Pre - service

HEMPEL Technical Service

Follow-up inspection

In order to make sure that the paint system is performing as designed, inspections are carried out at regular time intervals, if requested.

Maintenance

At completion of a project, HEMPEL can issue a maintenance manual and a main guideline, which when adhered to will extend the expected lifetime of the structure.

Reporting

When a project is completed a report is issued with observations made by the Coating Advisors during the construction. The report details conditions during surface preparation and paint application according to agreed service level and stardards.

Pre-Sale adviceIn the presale advice phase, technical specifications and solutions are discussed.The aim is to find the optimal technical solution with a few alternatives.

On-site attendance

In this stage, the Coating Advisors advice on surface preparation and paint application, in order to achieve the best possible result. Coating Advisors are active, on site coating engineers. They are highly qualified - often FROSIO certified - individuals that operate with advanced equipment and according to ISO standardization procedures.

HEMPEL’s Technical Service is provided through a world-wide network of more than 400 especially trained Coating

Advisers. They can provide professional inspection of the surface preparation and application during all the stages of

the project directly at the site, which can have a major impact in terms of extended lifetime of the anticorrosion system

as well as reduced costs. There are five different stages of the service offered by HEMPEL:

6

HEMPEL (HELLAS) S.A.8-10, Stravonos Str.& 152 Vouliagmenis Ave.166 74 GlyfadaPhone: +30 210 41 43 400Fax: +30 210 41 43 500E-mail: sales@gr.hempel.com

REFERENCE LISTINFRASTRUCTURE

NAME OF PROJECT OWNER COUNTRY YEAR

COMMERCIAL BUILDINGS/HALLSBotanical Garden in Prague MAGISTRAT HI. MESTA PRAHA Czech Republic 2003Botanical Garden in Teplice TEPLICE MUNICIPAL Czech Republic 2004Pavilion V BVV BRNO Czech Republic 2003Commerzbanktower Frankfurt COMMERZBANK Germany 1997Almada Forum - Metallic Structure MULTI DEVELOPMENT CORP. Portugal 2003Cosmopolis Entertainment Complex COSMOPOLIS COMPLEX Greece 2003Gallery, BMH Wood Technology BMH WOOD TECHNOLOGY Estonia 2003Kincsem Park BOUYGUES FRANCE Hungary 2004Pavilion F BVV BRNO Czech Republic 2003Police Coast Guard Headquarters MINISTRY OF SINGAPORE POLICE Singapore 2003Malandrinou Prison GREEK STATE Greece 2002Exhibition hall 6 fair Hamburg HAMBURG MESSE Germany 2004Fair Building Düsseldorf MESSEGESELLSCHAFT Germany 2004Vienna - Congress centrum ST. MARX CENTRUM Austria 2003Vienna fair hall VA MCE/MB INDUSTRY Austria 2003Messe Mailand MESSE MAILAND AG Italy 2005Hall extension Salzgitter Flachstahl SALZGITTER FLACHSTAHL Germany 2004Mercedes Exhibition Hall in Warsaw MERCEDES Poland 2003BMW Rolls Royce BMW Germany 2002Mercedes - Showroom MERCEDES Slovak Republic 2003Porsche Werk Leipzig PORSCHE Germany 2000KIA car factory KIA SLOVAKIA Slovak Republic 2005Daimler Chrysler DAIMLER CHRYSLER Germany 2005Hyundai Mobis HYUNDAI MOBIS Slovak Republic 2005Glaserne Manufaktur VOLKSWAGEN Germany 2000Toyota Plant: New Office Buildings TOYOTA Argentina 2002Port of Gothenburg - 34 Lighthouses MT Hÿ JGAARD Sweden 2003Galvanising line USSK (US STEEL SK) Slovak Republic 2006Metallic Roof ADMIN. PORTO LISBOA Portugal 2003Mining conveyor belts RWE RHEINBRAUN Germany 2003

TRANSPORTATION

MRT C830 Circle Line SINGAPORE GOVERNMENT Singapore 2005Lehrter Bahnhof Berlin DB AG Germany 2006Main railroad station Cologne DEUTSCHE BAHN AG Germany 2004New Athens Tram Terminal TRAM S.A. Greece 2003Border Checkpoint in Kuznica WARBUD WARSAW Poland 2003Helsing ¯ rvejen (Highway) VEJDIREKTORATET Denmark 03 -05Highway Gantries RIJKSWATERSTAAT Netherlands 88 -06Euromax terminal E.C.T.- P&O Netherlands 2006Underground station Hamburg HAMBURGER HOCHBAHN AG Germany 2004Bus station in Kezmarok CITY OF KEZMAROK Slovak Republic 2003Temple Mills rail station BRITISH RAIL Netherlands 05 -06 Air Traffic Control Facility AIR TRAFFIC CONTROL Czech Republic 2004

Worldwide

HEMPEL‘s anticorrosion protection systems have successfully been used for more than

90 years for all types of steel structures. The world-class quality of HEMPEL coatings has

been proven by thousands of references from all over the world and certificates from

many external institutions. The references within infrastructure vary greatly from bridges,

airports and exhibition halls, to supermarkets, stock points, production units etc. Some of

the recent references are presented below.

Worldwide

For more information visit

www.hempel.gr

REFERENCE LIST

INFRASTRUCTURE

NAME OF PROJECT

OWNER

COUNTRY

YEAR

SHOPPING CENTRES

Shopping Centre Hypernova KarvináHYPERNOVA

Czech Republic2003

Shopping park - MAX Trnava

MAX TRNAVA

Slovak Republic2003

High Wycomb Centre

WYCOMB

Netherlands2006

Tesco Lubin

TESCO POLSKA

Poland

2003

Tesco in Gdynia

TESCO POLSKA

Poland

2004

Tesco in Szczawno Zdrój

TESCO POLSKA

Poland

2004

Shopping Centre Excalibur HateEXCALIBUR

Czech Republic2003

Shopping park - METRO

METRO

Slovak Republic2003

OBI Supermarket in Rumia

OBI

Poland

2003

Shopping park - METRO in NitraMETRO

Slovak Republic2003

Shopping park - METRO in ZvolenMETRO

Slovak Republic2003

Shopping park AVION - HypernovaAHOLD

Slovak Republic2003

STADIUMS/ATHLETIC FACILITIES

FC Olympiakos Training CentreTHRILOS S.A.

Greece

2003

Arena auf Schalke - Veltins ArenaFC SCHALKE 04

Germany

2001

Football Stadium Senec

FC SENEC

Slovak Republic2003

Olympic Shooting Ground

OLYMPIC PROJECTS Greece

2003

Allianz Arena Munich

ALLIANZ ARENA STADION Germany

2005

AWD Arena NiedersachsenstadionHANNOVER 96 GmbH

Germany

2003

Waldstadion - Commerzbank ArenaWALDSTADION FRANKFURT Germany

2004

Ice Hockey Hall in Prague

SAZKA CZECH REPUBLICCzech Republic

2003

Euro 2004 - Aveiro Stadium

MUNICIPALITY

Portugal

2003

Euro 2004 - Luz Stadium (S. L. Benfica) SPORT LISBOA BENFICAPortugal

2003

AIRPORTS

Frankfurt airport-Carbon steel Tunnel F.A.A.

Netherlands – Germany 2006

Airport Leipzig/Halle Check-In HallWALTER BAU AG DRESDEN Germany

2002

Changi Airport

SINGAPORE AIRLINES Singapore

2005

Hangar US Airbase Ramstein

US ARMY

Germany

2005

Passenger terminal Praha Ruzyň 2BOARD OF AIRPORT

Czech Republic2005

CRANES

Gantry crane Odense

ODENSE SHIPYARDDenmark

2004

Konecranes

KONECRANES

Estonia

2003

Helsingborg Port

FANTUZZI - REGGIANESweden

2001

Hydramarine

FAMAK

Norway

2002

Lindoe Shipyard

MOSTOSTAL GDANSKDenmark

2001

Matador 3

BONN & MEES

Netherlands2003

Portainer Cranes

PORT OF PIRAEUSGreece

2002

DEMAG

DCC

Czech Republic2003

Photo: Allianz Arena/ Bernd Ducke

ReferencesHEMPEL’s anticorrosion protection systems have successfully been used for more than 90 years and the world-class quality has been proven by thousands of references from all over the world. The references include a great variety of infrastructure projects, such as bridges, airports, exhibition halls, supermarkets, stock points, production units, but also more demanding applications such as offshore platforms, chemical and petrochemical factories, oil & gas piping and storage tanks, or desulphurisation plants.

The list below offers a brief overview of selected references from recent years. All projects have been painted with a coating system containing epoxy that in most cases is accompanied by a polyurethane top-coat. For the full reference lists on specific applications, please contact your local HEMPEL office (see the contact on the back cover).

Other

Storage Halls

Stocks for Dobre JablkoReconstruction of production hall in ZOS VrutkyIntercell OstołekaMichelin Olsztyn Storage place in Tarnowo Podgórne

Stock pointStock pointStock pointStock pointStock point

2005-20062003200420052005

Slovak RepublicSlovak RepublicPolandPolandPoland

Production Units

Windows factory Velux GnieznoSaint Gobain Glass Factory Bridgestone factory in PoznańAmylum Slovakia - BolerazBaumit Rohoznik

Production unitProduction unitProduction unitProduction hallCement factory

20052006200320032002

PolandPolandPolandSlovak RepublicSlovak Republic

Shopping Malls

Tesco in Szczawno ZdrójShopping Center in KielceAuchan PiasecznoShopping parks KauflandShopping parks TESCO

HypermarketShopping centerHypermarketShopping ParkShopping Park

20042004200520032003

PolandPolandPolandSlovak RepublicSlovak Republic

Bridges

Bridge over Kalixälven at MorjärvBridge over Ångermanälven, SollefteåBridge construction at Oborniki WielkopolskieOverbridge on high way A2 wartkowice-Dąbie“Magistrala - Railway Station” in Prague

BridgeBridgeBridgeBridgeBridge

20032003200520052003

PROJECT NAME TyPE Of STRUCTURE yEAR COUNTRy

SwedenSwedenPolandPolandCzech Republic

7

ChinaPortugalDenmarkCzech RepublicGreeceDenmarkPoland

2005-20062003

2003-20052006200320062003

Supporting Roof StructureStadiumCorrugated steel wallsLogistic ParcTrain StationCranesExhibiton hall

Beijing AirportEuro 2004 - Jose Alvalade StadiumHelsingørvejen (Highway)Ahold logistic parc, KlecanyISAP Train Station IriniPortal jib crane OdenseMercedes exhibition hall in Warszawa

8

Hempel A/SLundtoftevej 150DK-2800 Kgs. LyngbyDenmark

Tel: +45 45 93 38 00Fax: +45 45 27 30 07E-mail: marine@hempel.com www.hempel.com

Product DataProduct Data

Product Data Sheet

HEMPEL

HEMPATHANE®HS 55610

Product DataProduct Data

Product Data SheetHEMPEL

HEMPADUR®MASTIC 4588W

Further information:

CD

Presentation of HEMPEL and its products. Available in English only.

Product Information Sheets

Detailed information about specificproducts or coating systems

Product Data Sheets

Technical data about specific products

HEMPADUR 47960HEMPADUR 47960

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