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Industry 4.0 Training and Consultingi4.0 Academy

i 4.0

Bosch Rexroth AGwww.boschrexroth.com/training/industry-4-0

Your move?

We’re in.

Industry 4.0 – Understand it better, apply it better.

Bosch Rexroth is not only a leading supplier of Industry 4.0, but also a leading user. At the Drive & Control Academy, we pass on this knowledge and experience to company and school-based instructors and universities: with training systems, training sessions, and modern media. Real-world training with original industrial components. For example, with our mMS 4.0 modular training system, with which you can simulate a complete Industry 4.0 factory.

Industry 4.0 | Training and Consulting 1General Information

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Foreword

The Internet of Things

Industry 4.0 – Digitalization and networking of industrial automation are essential and spectacular steps for industrial companies to achieve growth and increased value creation in their smart production. This is the only way for companies to maintain their competitiveness – today and way into the future. Whether you are looking to take big or small steps in networked industrial automation – we can support you. We create Industry 4.0 products that make people's work in produc-tion easier, while also meeting customers' requirements for individuality.

People in the Digital World

The competence requirements for every individual employee in this “digital revo-lution” are changing hugely and at a rapid pace. Employees' existing educational profiles and career patterns provide a solid foundation for extending their qualifi-cations to become an “Industry 4.0 specialist” in the required fields.

Based on our experience as a leading user of i4.0 in our own plants, we have identified the following seven key fields as fundamental requirements for Industry 4.0:

1. People as key players2. Distributed intelligence3. Fast integration and flexible configuration4. Open standards5. Virtual real time representation6. Digital life cycle management7. Secure value-creation networks

As an expert leading provider of i4.0 we can offer you qualifications, training, practical exercises and workshops relevant to your industry in all of these fields. You can also take the opportunity to experience Industry 4.0 live by booking an i4.0 factory tour at one of the Bosch locations.

Make sure you take a look at our growing range of services related to Industry 4.0 on our website: www.boschrexroth.com/training/industry-4-0

Are you interested?

For further information about our range of training and qualifications, don't hesitate to get in touch with us. We work with you to design tailored workshops and training sessions that are a helpful and solution-based measure to help you implement Industry 4.0.

We look forward to hearing from you.

Bosch Rexroth AGi4.0 Academy

2 Industry 4.0 | Training and ConsultingGeneral Information

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My Training Planner 2017

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Industry 4.0 | Training and Consulting 3General Information

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General Information Drive & Control Academy, Training, Rexroth LearnWorld, Tablet, Didactic eShop, eDrive & Control Academy, i4.0 Academy and i4.0 Locations, Customer Service, Icons

Contents

Industry 4.0 at Bosch Increasing Speed of the Networked World, Internet of Things, The Fourth Industrial Revolution, Seven Features of Industry 4.0

i4.0 Training Qualification courses already available can be found in this section, assigned to the seven features of Industry 4.0. Please take a look at our wider range of services on the topic of Industry 4.0 on our website: www.boschrexroth.com/training/industry-4-0

i4.0 Consulting Industry 4.0 Consulting

i4.0 Training Systems A whole factory in miniature: understand and learn about Industry 4.0 with the mMS 4.0 training system

Registration, FAQ - Frequently asked questions, terms and conditions Registration form, answers to frequently asked questions, terms and conditions for training events

i4.0 Factory Tours Available Industry 4.0 factory tours at Bosch locations

4 Industry 4.0 | Training and ConsultingGeneral Information

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The Drive & Control Academy.Providing access to unique knowledge.

Our training fields Industrial

Hydraulics Mobile Hydraulics/

Mobile Electronics Electric Drives and

Controls Pneumatics Automation/

Mechatronics Industry 4.0 Linear Motion and

Assembly Technology

Safety Technology Energy Efficiency Applications

As a leading specialist in drive and control technology, Bosch Rexroth has unparalleled technological know-how. We are keen to pass on this knowl-edge, to apprentices and students and to specialists and employees. At the Drive & Control Academy, we support tailored training, development and qualification of technical specialists. Hands-on, tailored to the target groups, and using the very latest methods.

Industry 4.0 | Training and Consulting 5General Information

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Knowledge is everythingEmployees’ specialist knowledge and expertise create a decisive advantage in the competitive global market. Under the umbrella of the Drive & Control Academy, Rexroth therefore offers a practical portfo-lio of knowledge products in the area of drive and control technologies. The Academy sets standards in the didactic preparation of specialized and inte-grated know-how, for customers, employees as well as education and training institutions. Everything we offer is based on the same principles: 1. State-of-the-art, practical equipment2. Training tailored to specific target groups 3. The very latest teaching methods and media The Drive & Control Academy concept is based on our four pillars of knowledge transfer: Training, Training systems, Media, and Knowledge Portal.

TrainingAt Rexroth, knowledge is always transferred using state of the art technology, employing the very latest methods and media. No matter which training method is used – face-to-face training, eLearning, eTraining with online access via the Rexroth LearnWorld, special practical training, and blended learning, which perfectly combines the advantages of face-to-face events and eLearning – the principle of customer proximity is paramount.

Training systemsThe modular training systems developed by Rexroth specialists provide beginners and more advanced learners alike with tangible technical know-how and problem-solving expertise. Industrial series compo-nents, internationally standardized programming languages and open interfaces are used to experi-ence our sound practical knowledge.

MediaRexroth prides itself on providing training and learn-ing media that always use the very latest technology while maintaining a strong practical relevance. There-fore, the latest eLearning and eTraining modules full of animations and simulation-based learning units are included. We also supply printed textbooks and handbooks, eBooks, apps, software and useful work materials.

Knowledge PortalKnowledge on the Internet – that’s what Rexroth is working on with its Knowledge Portal: In addition to the topics from the existing Rexroth LearnWorld, the portal is evolving to become a multimedia contact point for knowledge pertaining to drive, control and motion technology. The aim is for it to become the core component of our professional and college training in the future. It gives users unique access to high quality information. Community and Wiki func-tions enable the structured sharing of knowledge and experience for the first time.

6 Industry 4.0 | Training and ConsultingGeneral Information

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Methods Face-to-face and practical training with personal contact: direct communication and, above all, “handling” the components reinforce the theoretical content. That is why the majority of Rexroth training courses include practical exercises. With the support of their trainers, the participants set up exercises on practical training systems. The interaction of eLearning and face-to-face courses – whether in preparation for, during, or after the training, or even for individual eLearning – considerably extends the toolbox of methods and has numerous advantages.

Training Program from Rexroth This catalog provides you with an overview of the training available on Industry 4.0. You can also take a look at the complete range of training provided by the Drive & Control Academy, covering all drive and control tech-nologies, which is published in

Training Program from Rexroth

or at www.boschrexroth.com/training

Training

Rexroth has long established itself in the market as an expert training partner for numerous companies and institutions. New training courses and the continuous ongoing development of existing training courses as well as experienced and highly qualified trainers guarantee that the qualification is always kept up to date.

The Drive & Control Academy is certified according to DIN EN ISO 9001:2008.

www.boschrexroth.com/training

@

Industry 4.0 | Training and Consulting 7General Information

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Rexroth LearnWorld

Training

www.boschrexroth.com/learnworld

You will receive the access data for Rexroth LearnWorld in your registration confirmation

Training program… Information… Newsletter… more

Videos, animations

Project manuals, practical training

Technical books

Software/Tools- Automation Studio - Scheme Editor- MTX micro Trainer - HYVOS

eLearning

eTraining Virtual Classroom

Training documents

Server LMS

LW

Knowledge check depending on the training

8 Industry 4.0 | Training and ConsultingGeneral Information

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Tablet PC Electronic documentation for trainees

The Drive & Control Academy makes use of tablet PCs for many of its training courses: All participants receive the documentation for the scheduled training in digital form on a tablet. This device replaces printed documentation.

The tablet is included in the training fee and belongs to the customer.

The following content can be found on your tablet: Training documents for the training booked Bosch and Bosch Rexroth: Information and apps Various software, apps and configuration tools

Training courses that use tablets are marked with this icon.

Didactic eShop The Drive & Control Academy Online Shop

New from April 2017: Order or book selected products and training quickly and conveniently using the new Didactic eShop.

Whether you are a business or private customer, you can now enjoy the benefits of online shopping for selected products and training from the Drive & Control Academy. Credit card payment ensures quick and easy processing.

We hope you enjoy learning on your tablet!

Advantages of using the Didactic eShop: Convenient product selection and ordering 24/7 ordering eLearning, animation packages and knowledge

subscriptions are available immediately Online order tracking Security thanks to personal access data and

SSL encryption

The items and training available in the Didactic eShop are marked with this icon.

We look forward to your online purchase after logging in to our Rexroth LearnWorld: https://academy.boschrexroth.com/Rexroth

Industry 4.0 | Training and Consulting 9General Information

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eDrive & Control Academy

In the eDrive & Control Academy (eDCA), Rexroth offers you electronic knowledge transfer. They are often available regardless of time and location, in different lan-guages and 24 hours a day. Use the offer as an alternative learning method to sup-plement and prepare for classic classroom or practical training, or also as a straightforward knowledge transfer option for self-learning qualification.

eLearning

Independent learning on a computer is an integral part of knowledge transfer.

We offer you qualified and certified eLearning with maximum flexibility.

The eLearning available from the Drive & Control Academy includes all Drive & Control technologies.

www.boschrexroth.com/eLearning

eBooks

Technical literature: conve-nient to use, individually adjustable font size, simple chapter selection, didacti-cally prepared graphics, no physical space required. eBooks – a clever supple-ment to self-learning and a useful reference.

www.boschrexroth.com/learnworld

eTraining

We all know YouTube, learning videos, webinars, online meetings and news and much more: The digital transfer of knowledge and information is an integral part of qualification.

A trainer provides you with simple and concise infor-mation on exciting topics pertaining to basic and advanced technical training in a Rexroth eTraining session (live or recorded).

www.boschrexroth.com/eTraining

@ @

10 Industry 4.0 | Training and ConsultingGeneral Information

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Erbach Würzburg

Berlin

Waiblingen

Lohr

Stuttgart

i4.0 Training Locations and Sites with i4.0 Factory Tours

More detailed information on our training locations can be found at www.boschrexroth.com/traininglocation

Sites with i4.0 Factory Tours

i4.0 Training Locations

Key:

Homburg

Reutlingen

Industry 4.0 | Training and Consulting 11General Information

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Bosch Rexroth AG

Drive & Control Academy

Bahnhofplatz 2

97070 Würzburg, Germany

Phone: +49 9352 18-1920

Fax: +49 9352 18-1040

[email protected]

Würzburg

Bosch Rexroth AGBgm.-Dr.-Nebel-Strasse 297816 Lohr am MainPhone: +49 9352 [email protected]

Lohr am Main

Robert Bosch GmbHDiesel SystemsWernerstrasse 5170469 Stuttgart (Feuerbach) Contact: Registration for factory tour from page 71

Stuttgart-Feuerbach

Bosch Rexroth AGLoewentorstrasse 68-7070376 Stuttgart/Bad CannstattPhone: +49 9352 [email protected]

Stuttgart/Bad Cannstatt

Robert Bosch GmbHAutomotive ElectronicsTübinger Strasse 12372762 Reutlingen Contact: Registration for factory tour from page 71

Reutlingen

Bosch Rexroth AGMobile ApplicationsBexbacher Strasse 7266424 Homburg/SaarlandContact: Registration for factory tour from page 71

Homburg

Bosch Rexroth AGTraining Center ErbachBerliner Strasse 2564711 Erbach/OdenwaldPhone: +49 6062 [email protected]

Erbach

Robert Bosch GmbHBosch Production SystemHeilbronner Strasse 358 - 36070469 Stuttgart (Feuerbach)Phone: +49 711 [email protected]

Stuttgart-Feuerbach

ATMO Training CenterBuilding Oasis II / Fe033Leitzstrasse 4770469 Stuttgart (Feuerbach)Phone: +49 711 [email protected]

Stuttgart-Feuerbach

Bosch Rexroth AGBgm.-Dr.-Nebel-Strasse 297816 Lohr am MainContact: Registration for factory tour from page 71

Lohr am Main

Bosch Automotive Products (Suzhou) Co., Ltd.126 Su Hong Xi Road, Suzhou, Jiangsu215021, P. R. ChinaContact: Registration for factory tour from page 71

Suzhou (China)

Bosch Software Innovations GmbHStuttgarter Str. 13071332 WaiblingenPhone +49 711 [email protected]

Waiblingen

The i4.0 Academy is the association of all Bosch training departments that offer i4.0 training.

i 4.0

Robert Bosch GmbHDiesel SystemsBexbacher Strasse 7266424 Homburg/SaarlandContact: Registration for factory tour from page 71

Homburg

Bosch Software Innovations GmbHSchöneberger Ufer 89 - 9110785 BerlinPhone: +49 30 72 61 [email protected]

Berlin

12 Industry 4.0 | Training and ConsultingGeneral Information

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We would be happy to support you in all training matters. Answers to frequently asked questions are available in the FAQ section on pages 83 to 86.

Customer service

Bosch Rexroth AG Drive & Control AcademyBahnhofplatz 297070 Würzburg, GermanyPhone: +49 9352 18-1920Fax: +49 9352 [email protected]

For full details of our current training, visit:www.boschrexroth.com/training

Industry 4.0 | Training and Consulting 13General Information

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Icons

i 4.0

In our training program, we use the following icons to help guide you through our training methods, products and general information:

3

Training methods Seven Features of Industry 4.0

Drive & Control Academy

Trainer

eLearning

Practical training with error analysis

People as key players

Virtual real time representation

i4.0 Academy association of Bosch i4.0 training providers

Trainee

Project planning

Distributed intelligence

Digital life cycle management

General information

Digital Training documentation (use of tablet)

Fast integration and flexible configuration

Duration of training in daysTheoretical training Open standards

General information

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eTraining

Secure value-creation networks

Training/items available through Didactic eShop

NEWNew training

LWRexroth LearnWorld

Industry 4.0

14 Industry 4.0 | Training and ConsultingGeneral Information

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Notes

Industry 4.0 | Training and Consulting 15Industry 4.0 at Bosch

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Increasing connectivity16 Each year, more and more people and things are becoming connected via the Internet.

This trend is transforming almost every aspect of our private the professional lives. Networking also has a fundamental impact on value creation in manufacturing. The concept of Industry 4.0 is opening up new potential for productivity and efficiency.

Based on experience18 Bosch is in a unique position to apply a dual strategy in regard to Industry 4.0. As a

leading user, we are compiling real-life experience in outfitting our own plants with Industry 4.0 technology. At the same time, we are using this experience in the develop-ment and application of new Industry 4.0 products, systems, software, and solutions, making Bosch a leading Industry 4.0 provider at the same time.

Ready for Industry 4.022 Based on our extensive field experience, Bosch has identified seven features. They

determine the basic Industry 4.0-readiness of every solution. These features are valid for all technologies, suppliers, and applications.

Detailed information about Bosch Industry 4.0 products can be found in the Industry 4.0 at Bosch Product Catalog

or by contacting: Innovation Cluster Connected Industry [email protected] Postfach 30 02 20 Germany

Industry 4.0 at Bosch

16 Industry 4.0 | Training and ConsultingIndustry 4.0 at Bosch

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The pace of connectivity is accelerating

Each year, more and more people and things are becoming connected via the internet. By 2020, we expect about seven billion people and 50 billion things to be connected. A large variety of devices are connected over the internet of things: computers and smartphones, vehicles and household appliances, as well as industrial machinery and fork lifts, work-pieces, and transport boxes. Web-enabling technolo-gies allow them to exchange information and give them unique identifiers in the form of their own IP addresses. This trend will have a tremendous impact on our daily lives, on the way we interact with each

other, and on the way we manufacture and distribute goods. The framework is changing – new challenges cannot be met with old answers. Today, our business environment is characterized by volatile markets, individual customer requirements, shortened deliv-ery times and product life cycles, the need to provide 24/7 global service, new forms of social interaction, and new crossdomain alliances. We are already seeing disruptive business models driven by the internet. They are challenging our current value creation but also opening up previously unimagined potential for more productivity, flexibility, and quality.

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Industry 4.0 | Training and Consulting 17Industry 4.0 at Bosch

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18 Industry 4.0 | Training and ConsultingIndustry 4.0 at Bosch

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The Internet of Things

advice and assistance at every step of the way, they can help you get your own operations up and running quickly. Dual strategy for unique experience At Bosch, we combine expertise gained from our own manufacturing activities with our competence as a leading provider of industrial solutions along the value stream. Bosch Rexroth delivers internet-enabled and network-ready controls and automation components. Our Bosch Packaging Technology division builds entire packaging machines for the food and pharmaceuticals industries.

The internet of things is already a reality. It is both the driver behind and the target of our business activities. The Bosch Group has extensive expertise in

both the “world of things” and the “world of IT.” Bosch is not only a leading user of Industry 4.0 but also a leading provider. We are currently focusing our activities in our Innovation Cluster Connected Industry. Having both a view of the bigger picture as well as the expertise that comes from our own manufacturing activities in more than 250 plants, our experts are in a position to support you in implementing connectivity solutions in your own production. Offering

Industry 4.0 | Training and Consulting 19Industry 4.0 at Bosch

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The portfolio of our Assembly Systems and Special Machinery business unit features intelligent IT shop-floor solutions for greater transparency and effi-ciency in production. The range also includes changeable automation in the form of collaborative, agile, flexible, and networked manufacturing islands featuring the APAS family of mobile production assistants. In addition, our Bosch Software Innova-tions subsidiary offers proven software used in daily manufacturing environments across the Bosch world. Bosch Connected Devices and Solutions develops and markets intelligent and connected sensors as well as complete integrated solutions for condition monitoring and predictive maintenance concepts.

Bosch Energy and Building Solutions helps commer-cial customers to significantly increase their energy efficiency with an integrated approach, reducing their energy consumption and CO2 emissions. As a leading Industry 4.0 user and provider, we are not only optimizing our own worldwide manufacturing network. We are also actively seeking to work with our partners to build a value creation network beyond company boundaries and turn Industry 4.0 into a reality.

20 Industry 4.0 | Training and ConsultingIndustry 4.0 at Bosch

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The fourth industrial revolution

with assembly-line production, goods could be pro-duced in large volumes for the first time and thus be offered at a lower cost. This led to increased per-sonal wealth in industrialized nations. The introduc-tion of punch cards led to the machine processing of information to control manufacturing.

Industry 3.0 – Digitalization: The development of the first programmable logic controllers (PLCs) at the end of the 1960s and of increasingly powerful microchips paved the way for digitalization and the first use of software in manufacturing. This made machines more productive, precise, and flexible, and led to an increasing degree of automation. Machines

Over the history of industrial manufacturing, we can identify four fundamental technological innovations that have led – or in the case of the fourth, are in the pro-cess of leading – to tremendous gains in productivity.

Industry 1.0 – Mechanization: The invention of the steam engine at the end of the 18th century ushered in the era of industrialization. For the first time, machines took over physically demanding work from humans on a large scale.

Industry 2.0 – Electrification: Electricity replaced steam power at the end of the 19th century. It also led to new ways of working:

Industry 2.0

Electrification Mechanization Industry 1.0

1750 1800 1850 1900

Industry 4.0 | Training and Consulting 21Industry 4.0 at Bosch

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took over ever more dangerous and straining tasks from humans. The first networks were set up, in which several machines were pooled together as one production cell with a shared master controller.

Industry 4.0 – Connected Industry: Industry 4.0, otherwise known as the fourth industrial revolution, integrates people and digitally-controlled machines with the internet and information technology. People are key players in this concept, and their work is facilitated to a greater degree than ever by soft-ware-based systems. This involves the entire value stream. Objects being produced or used in manufac-turing are always uniquely identifiable and communi-

cate independently with one another. Information flows vertically from the individual components all the way up to the company’s IT platform and the other way around. Information also flows horizontally between machines involved in production and the company's manufacturing system.

Bosch has identified seven features that are essential for connected value-creation networks. This classification also reflects the systematic approach Bosch uses to create Industry 4.0-ready products and solutions. You can learn more about this on the following pages.

Industry 4.0

Connected IndustryIndustry 3.0

Digitalization

1950 2000 2050

22 Industry 4.0 | Training and ConsultingIndustry 4.0 at Bosch

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Seven Features of Industry 4.0

In this product catalog, the seven features provide orientation as to how every solution contributes to the realization of Industry 4.0. To ensure a successful synergy between the real and digital world, all com-ponents and systems must meet at least some of these requirements.

From practice for practice: For a number of years, Bosch has been gaining experience of Industry 4.0 applications from numerous projects in its own plants. From this, Bosch has identified the seven key features of Industry 4.0-ready equipment, software, and solutions. These features create a solid frame-work for future-proof architectures and are our guiding principles for the development of Industry 4.0 solutions on all levels. At Bosch, these seven features are part of the specifications for every new product, service, and piece of software, as well as for continuous product improvement.

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Industry 4.0 | Training and Consulting 23Industry 4.0 at Bosch

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24 Industry 4.0 | Training and ConsultingIndustry 4.0 at Bosch

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Notes

Industry 4.0 | Training and Consulting 25Training

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i4.0 Training

The pilot projects at our plants have proven it: The seven features below are basic requirements for Industry 4.0. Available qualifications are included under each item. Make sure you take a look at our growing range of services related to Industry 4.0 on our website: www.boschrexroth.com/training/industry-4-0.

1. People as key players Digital wizards and intelligent workstation layout assist humans with context-specific

information and improved ergonomics. This helps you increase work environment customization.

33 AT-i4.0 Understanding Industry 4.034 ATP-i4.0 Converting Production from Industry 3.0 to Industry 4.036 BPS-LP-i4.0 Industry 4.0 in the Context of Lean Production38 MOT-Prod-i4.0 Visualization of Manufacturing Data in Real Time and

Assistance System for Manual Assembly39 PPM-F102 Introduction to Production Performance Manager40 MA-B101 Manufacturing Analytics Workshop: Data Analysis in

Production41 PA-PS-AP011 APAS Assistant Basic Course – Safe Handling

2. Distributed intelligence

Decentralized, intelligent automation components use integrated software to automatically execute their tasks as specified by higher-level systems and make their own decisions.

33 AT-i4.0 Understanding Industry 4.034 ATP-i4.0 Converting Production from Industry 3.0 to Industry 4.036 BPS-LP-i4.0 Industry 4.0 in the Context of Lean Production38 MOT-Prod-i4.0 Visualization of Manufacturing Data in Real Time and

Assistance System for Manual Assembly39 ESTG-OCI Basics of Open Core Engineering43 EST-XLC/MLC-OCI-EASY Introduction to Open Core Interface44 EST-XLC/MLC-OCI-WIN Windows Programming with Open Core Interface46 HTP-IAC-HMC1 Best-In-Class Hydraulic Controller VT-HMC/IAC Multi-Ethernet48 HTP-HMC2 Motion Control for Hydraulics – Programming the VT-HMC Motion Controller49 PRC-B102 Introduction to Production Rules Configurator52 SI-B102 Developing Solutions with the Bosch IoT Suite53 PA-PS-OP260 OPCON MES Basic Course – Shopfloor Management Cycle54 PA-PS-OP120 OPCON CONTROL PLUS Basic Course for Programmers

NEWNEW

NEWNEW

NEWNEW

NEW

NEW

NEWNEWNEW

NEW

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26 Industry 4.0 | Training and ConsultingTraining

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3. Fast integration and flexible configuration With “plug-and-produce”, humans, machines, processes and goods flows are all con-

nected in an ad hoc network. Software tools simplify commissioning, integration and (re)configuration, as well as performing diagnostics and maintenance on components, modules and machines.

33 AT-i4.0 Understanding Industry 4.034 ATP-i4.0 Converting Production from Industry 3.0 to Industry 4.036 BPS-LP-i4.0 Industry 4.0 in the Context of Lean Production39 ESTG-OCI Basics of Open Core Engineering43 EST-XLC/MLC-OCI-EASY Introduction to Open Core Interface44 EST-XLC/MLC-OCI-WIN Windows Programming with Open Core Interface39 PPM-F102 Introduction to Production Performance Manager49 PRC-B102 Introduction to Production Rules Configurator50 IS-F204 Introduction to inubit51 SI-F102 Introduction to the Bosch IoT Suite52 SI-B102 Developing Solutions with the Bosch IoT Suite41 PA-PS-AP011 APAS Assistant Basic Course – Safe Handling53 PA-PS-OP260 OPCON MES Basic Course – Shopfloor Management Cycle54 PA-PS-OP120 OPCON CONTROL PLUS – Basic Course for Programmers

4. Open standards

Standards that apply to all manufacturers and platforms form the basis for horizontal and vertical networking and, with it, the smooth exchange of information in value creation networks.

Bosch Rexroth's Electric Drive and Control Technology products generally come with standardized interfaces, making them ideal for Industry 4.0 systems. General training courses on these products can be found in the “Electric Drives and Controls” section of the Rexroth Training Program.

33 AT-i4.0 Understanding Industry 4.034 ATP-i4.0 Converting Production from Industry 3.0 to Industry 4.036 BPS-LP-i4.0 Industry 4.0 in the Context of Lean Production39 ESTG-OCI Basics of Open Core Engineering43 EST-XLC/MLC-OCI-EASY Introduction to Open Core Interface44 EST-XLC/MLC-OCI-WIN Windows Programming with Open Core Interface 53 PA-PS-OP260 OPCON MES Basic Course – Shopfloor Management Cycle54 PA-PS-OP120 OPCON CONTROL PLUS – Basic Course for Programmers

i4.0 Training

NEW

NEW

NEWNEWNEWNEWNEWNEWNEWNEW

NEWNEW

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Industry 4.0 | Training and Consulting 27Training

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5. Virtual real time representation

All components and objects are represented virtually throughout the value creation process and provide real-time contextual information for continuous process improve-ment.

33 AT-i4.0 Understanding Industry 4.034 ATP-i4.0 Converting Production from Industry 3.0 to Industry 4.036 BPS-LP-i4.0 Industry 4.0 in the Context of Lean Production39 PPM-F102 Introduction to Production Performance Manager40 MA-B101 Manufacturing Analytics Workshop: Data Analysis in Production49 PRC-B102 Introduction to Production Rules Configurator50 IS-F204 Introduction to inubit51 SI-F102 Introduction to the Bosch IoT Suite52 SI-B102 Developing Solutions with the Bosch IoT Suite

6. Digital life cycle management

Connecting all automation components, machines, processes, and product data to a single network from development to production, to recycling reduces development times and costs. It also ensures that all components are designed to suit the application.

33 AT-i4.0 Understanding Industry 4.034 ATP-i4.0 Converting Production from Industry 3.0 to Industry 4.040 MA-B101 Manufacturing Analytics Workshop: Data Analysis in Production56 HT-Wi4.0 Predictive Maintenance with ODiN Condition-Based Maintenance57 EST-MTX-EWB MTX Efficiency Workbench58 EST-MTX-DAS- Basics of the Data Analytics Servers – RCM-RDL Condition Monitoring and Long-term Diagnostics Log book

7. Secure value-creation networks

Openness and networking should not pose a risk for smart manufacturing. Security in Industry 4.0 includes protecting humans from hazards created by machines and pro-tecting production resources and company IT from attacks and disruptions from the outside. This means securing sensitive data, as well as preventing intentional and unintentional failures.

33 AT-i4.0 Understanding Industry 4.034 ATP-i4.0 Converting Production from Industry 3.0 to Industry 4.0

i4.0 Training

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Industry 4.0Learning path

i4.0 – Overview and Converting Production Machinery

ATP-i4.01)

Converting Production from Industry 3.0

to Industry 4.0

AT-i4.0Understanding Industry 4.0

LWLW 5

MOT-Prod-i4.0Visualization of

Manufacturing Data in Real Time and Assistance System

for Manual Assembly

1NEW

1 NEW

1) The first day of the ATP-i4.0 training course corresponds to the AT-i4.0 training course.

Familiarity with Industry 3.0 is required to attend our Industry 4.0 training courses.

Understanding and experiencing i4.0 in production

i4.0 – Products and Solutions

Software Solutions ActiveCockpit and ActiveAssist

BPS-LP-i4.0Industry 4.0 in the Context

of Lean Production

1

Basics of Lean Production

NEW

Industry 4.0 | Training and Consulting 29Training

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LW3NEW Training duration in daysNew training Tablet PCLearnWorld

Theory Available in Didactic eShop

Practice with error analysis

HTP-IAC-HMC1 Best-In-Class Hydraulic Controller VT-HMC/IAC

Multi-Ethernet

HTP-HMC2Motion Control for

Hydraulics – Programming the VT-HMC Motion

Controller

LW LW

Motion Control for Hydraulics

Archiving and Processes

IS-F204Introduction to inubit

2NEW

23

ESTG-OCIBasics of

Open Core Engineering

2 LW

EST-XLC/MLC-OCI-EASYIntroduction

to Open Core Interface

2

EST-XLC/MLC-OCI-WINWindows

Programming with Open Core Interface

3

LW

LW

Open Core Engineering (OCE)

30 Industry 4.0 | Training and ConsultingTraining

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Industry 4.0Learning path

i4.0 – Products and Solutions

Familiarity with Industry 3.0 is required to attend our Industry 4.0 training courses.

PPM-F102Introduction to

Production Performance Manager

1NEW

PRC-B102Introduction to

Production Rules Configurator

3NEW

Software Solutions Cloud Solutions

PA-PS-OP120OPCON CONTROL

PLUS Basic Course for Programmers

9NEW

IT Shopfloor Solutions

PA-PS-OP260OPCON MES Basic Course – Shopfloor Management Cycle

2NEW

Production Performance Manager and Production Rules Configurator

SI-B102Developing Solutions with

the Bosch IoT Suite

SI-F102Introduction to the

Bosch IoT Suite

1NEW 4NEW

Industry 4.0 | Training and Consulting 31Training

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LW3NEW Training duration in daysNew training Tablet PCLearnWorld

Theory Available in Didactic eShop

Practice with error analysis

Logistics and production ActiveCockpit and ActiveAssist

Data Analysis and production

MOT-Prod-i4.0Visualization of

Manufacturing Data in Real Time and Assistance System

for Manual Assembly

1NEW

PA-PS-AP011APAS Assistant Basic

Course – Safe Handling

2NEW

APAS Family

MA-B101Manufacturing Analytics Workshop: Data Analysis

in Production

1NEW

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HT-Wi4.0Predictive Maintenance

with ODiN Condition-Based Maintenance

1NEW

i4.0 Service Service for Hydraulic Systems with the Online Diagnostics Network (ODiN)

Industry 4.0Learning path

Familiarity with Industry 3.0 is required to attend our Industry 4.0 training courses.

3NEW Training duration in daysNew training Tablet PC

Theory Practice with error analysis

EST-MTX-EWBBasics of MTX Efficiency

Workbench

EST-MTX-DAS-RCM-RDLBasics of the Data Analytics

Servers – Condition Monitoring and Long-term

Diagnostic Logbook

3

2

Equipment for the Field Level General notice

Bosch Rexroth's Electric Drive and Control Technology products generally come with standardized interfaces, making them ideal for Industry 4.0 systems. General training courses on these products can be found in the Rexroth Training Program.

CNC (IndraMotion MTX) with Industry 4.0 software expansion

i4.0 – Products and Solutions

Industry 4.0 | Training and Consulting 33Training

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Target group

Technical sales representatives, newcomers to Industry 4.0

Dates (German) Training locations

Jul 3, 2017 WürzburgOct 10, 2017 Lohr am Main

Please contact us for more dates and individual training courses. We would be pleased to help you.

Training times

Day 1 10:00 AM - 5:00 PM

Price

€554.00

Note

Make sure you take a look at our growing range of services related to Industry 4.0 on our website: www.boschrexroth.com/training/industry-4-0.

Contents

General introduction to the topic - Where does the term “Industry 4.0” come from?

What does it mean? - Explanation of important concepts - Organizations and associations

Concepts for engineering, manufacturing and production

Industry 4.0 at Bosch and Bosch Rexroth System and product overview Best practice

Learning goals

The participant gains a clear understanding of Industry 4.0

They can classify the Internet of Things and assign solutions

They know what Bosch and Bosch Rexroth are doing in the field of Industry 4.0

They know the Rexroth concepts They know the products and systems as well as

their areas of use

Prerequisites

Excellent technical understanding Basic knowledge of automation and control

technology

Welcome to a new reality: Everyone is talking about Industry 4.0, which is also being referred to as the fourth industrial revolution. It merges the virtual world of information technology, the physical world of machines and the Internet. Industry 4.0 constitutes the way forward and offers exciting opportunities for those who possess the expertise and vision to quickly realize these possibilities. Our training provides you with a solid introduction to the world of Industry 4.0 – and uses many sample applications and the necessary vision to ensure you have the i4.0 knowledge you need.

Understanding Industry 4.0AT-i4.0

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Learning goals

Familiarity with the assemblies and system com-ponents of an automated industrial system

Ability to identify network components and peripherals

Understanding of preventive maintenance Ability to work with automatic identification

via RFID Knowing how to use an interactive visualization

and control board Knowing about data management and storage

with new methods (cloud) Knowing how to use interfaces for simplified data

transfer (OCI)

Prerequisites

Knowledge of PLC programming according to IEC 61131-3

Excellent technical understanding Basic knowledge of automation and control

technology

Contents

Introduction to Industry 4.0 - History and concepts - Open Core Engineering

Commissioning and operating an industrial training system

Step-by-step upgrade to an Industry 4.0 system - Use of intelligent components - Implementation of data connections, such as

OPC UA - Integration of smart devices - Use of cloud services and augmented reality - Integration of MES systems - Implementation of ActiveCockpit - Data monitoring and analysis

When talking about Industry 4.0, the following questions often come up: What does it look like in reality? And how can it be implemented? This training course offers answers and suggestions. After a thorough introduction to Industry 4.0, the options for expanding a classic production line are described step-by-step and practically implemented.All practical parts are realistically demonstrated on our mMS4.0 mechatronic training system. You're interested in integrating RFID, visualization on smart devices or connecting to an MES? This course is the introduction to Industry 4.0 you're looking for.

Converting Production from Industry 3.0 to Industry 4.0

ATP-i4.0

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Target group

Application engineers, system programmers, project engineers, trainers and service technicians

Dates (German) Training locations

Jul 3 - Jul 7, 2017 WürzburgOct 23 - Oct 27, 2017 Lohr am Main

Please contact us for more dates and individual train-ing courses. We would be pleased to help you.

Training times

5 days: Day 1 10:00 AM - 5:00 PMDays 2 - 4 8:00 AM - 4:15 PMDay 5 8:00 AM - 12:00 PM

Price

€2,022.00

NEW

Notes

Please take a look at our wider range of services on the topic of Industry 4.0 on our website: www.boschrexroth.com/training/industry-4-0

The first day of the ATP-i4.0 training course corre-sponds to the AT-i4.0 training course.

Our Service department would be happy to assist you in upgrading your existing equipment to Industry 4.0. Please call our Service hotline: +49 9352 40-5060

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- the added value obtained from consistent use of real time data in lean value streams• to ease the burden of routine activities• to increase transparency in the value stream• for data analytics

Prerequisites

Principles of Lean Production (concept of value stream, idea of consumption control)

Target group

Executives, plant managers, heads of department, group leaders, supervisors, production and logistics planners in contact with Industry 4.0

Contents

Introduction - Principles of Industry 4.0 - Bosch strategy with regard to Industry 4.0 - Elements of Industry 4.0 - Principles of Lean Production

(Bosch Production System, BPS) Simulation

- Simulation over three rounds

Learning goals

Participants will understand - the principles of Industry 4.0 - the principles of the Bosch Production System

(Lean Production) Participants will experience

- the importance of a lean value stream as a basis for successful implementation of Industry 4.0

At Bosch, the Bosch Production System (BPS) provides the framework for Industry 4.0. What does this mean in practice? How should the value stream be designed so that the aspects of Lean Production are complementary with Industry 4.0 solutions? Material movements are recorded and visualized in real time using the hands-on example of ‘ballpoint pen assembly’. Over several rounds of simulations, the participants optimize the value stream based on the principles of the Bosch Production System. The positive effects of this are directly identifiable in the indicators recorded. The participants use the obtained value stream data for operator assistance in real time, for optimizing the material flow and for subsequent data analytics processes. The participants experience how the appropriate use of IT can significantly improve the performance of value streams.

Industry 4.0 in the Context of Lean Production

BPS-LP-i4.0

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Dates (German) Training location

Jul 25, 2017 Stuttgart-FeuerbachOct 23, 2017 Stuttgart-Feuerbach

Dates (English) Training location

Jul 26, 2017 Stuttgart-FeuerbachOct 24, 2017 Stuttgart-Feuerbach

Please contact us for more dates and individual training courses. We would be pleased to help you.

Training times

Day 1 9:00 AM - 5:00 PM

Price

€812.00

NEW

Note

Please take a look at our wider range of services on the topic of Industry 4.0 on our website: www.boschrexroth.com/training/industry-4-0

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Date (German) Training location

May 18, 2017 Stuttgart/Bad Cannstatt

Date (English) Training location

Oct 6, 2017 Stuttgart/Bad Cannstatt

Training times

1 day: 9:00 AM - 5:00 PM

Price

€479.00

Note

The following link shows a video giving an insight into the use of the ActiveCockpit interactive communication platform in manufacturing industry.

German version:https://www.youtube.com/watch?v=PtX5QxvdWtIEnglish version:https://www.youtube.com/watch?v=1lHa7O2i4UI

Contents

The principles of Industry 4.0 The ActiveCockpit interactive communication

platform Field of use for ActiveAssist assistance system

Learning goals

Familiarity with the basic concepts of Industry 4.0 Knowing the potential uses and functionality of

ActiveCockpit Recognizing the possible use of assistance system Gaining insight into the uses and applications of

Industry 4.0 in assembly technology

Target group

Sales engineers, project engineers, production engineers, users of ActiveCockpit

This training course provides an up-do-date overview of Bosch Rexroth's Industry 4.0-capable assembly technology products. Learn more about Active-Cockpit – the interactive communication platform for the manufacturing industry, for efficient, increased productivity through digital process optimization. Insights into the ActiveAssist assistance system for varied assembly round off this training.

Visualization of Manufacturing Data in Real Time and Assistance System for Manual Assembly

MOT-Prod-i4.0

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Dates (German) Training location

Jan 30, 2017 BerlinJul 24, 2017 Berlin

Dates (English) Training location

Apr 24, 2017 BerlinNov 27, 2017 Berlin

Training times

1 day: 9:00 AM - 4:30 PM

Price

€680.00

Note

You will find further information at https://www.bosch-si.com/de/services/schulungen/schulungen/schulungen-nach-produkten.html

Contents

Concepts of Production Performance Manager Using the monitoring functions Management of device types and devices Configuration of views in Production Performance

Manager Editing, tracking, and configuring tickets in Ticket

Manager User management using Bosch Identity Management

Learning goals

Using Production Performance Manager for visual evaluation of machine data and to support main-tenance processes for production machines.

Configuring Production Performance Manager

Target group

Production process experts, production IT employees, maintenance staff

This training course shows participants the possible applications, use, and man-agement of Production Performance Manager (PPM) and is aimed at anyone who has little or no previous experience of PPM. PPM is a production information and evaluation system. Almost in real time, it records production and machine data, compiles this into a visualization, and forwards defined events to the directly or indirectly involved production employees. Examples are used to illustrate and practice the different possible applications of PPM, as well as the management and administration functions.

Introduction to Production Performance Manager

PPM-F102

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Virtual real time

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Contents

Roles: Your data analytics project team Overview: Data analytics in production (algo-

rithms, methods, data quality, and core concepts) Practical examples: the basis for your applications Using CRISP-DM (Cross Industry Standard Pro-

cess for Data Mining) Step-by-step approach: Times and workload to

achieve appropriate results Identifying potential: Real-time automated

analytics & standardized tools

Learning goals

Clear understanding of what data analytics can achieve for you and your production process

Ability to identify and assess applications Understanding of what data and processes are

relevant for your project Understanding of which of your internal experts

should be involved

Target group

Production experts from all areas (e.g. production, quality, IT, Lean Production, etc.)Number of participants: 5 to 10 people

Dates (German) Training location

Mar 30, 2017 BerlinNov 23, 2017 Waiblingen

Dates (English) Training location

Jun 22, 2017 WaiblingenSep 21, 2017 Berlin

Training times

1 day: 9:00 AM - 5:00 PM

Price

€850.00

Note

The workshop is conducted by two trainers.It can also be booked separately as a customized workshop on-site. You will find further information at https://www.bosch-si.com/de/services/schulungen/schulungen/schulungen-nach-produkten.html

This workshop helps you to successfully initiate data analytics projects in your production. Individual applications at shopfloor level are studied, enabling “quick wins” to be achieved.

Manufacturing Analytics Workshop: Data Analysis in Production

MA-B101

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Dates (German) Training location

Feb 14 - Feb 15, 2017 Stuttgart-FeuerbachMar 14 - Mar 15, 2017 Stuttgart-FeuerbachApr 25 - Apr 26, 2017 Stuttgart-FeuerbachMay 16 - May 17, 2017 Stuttgart-FeuerbachJun 27 - Jun 28, 2017 Stuttgart-FeuerbachJul 11 - Jul 12, 2017 Stuttgart-FeuerbachSep 19 - Sep 20, 2017 Stuttgart-FeuerbachOct 10 - Oct 11, 2017 Stuttgart-FeuerbachNov 21 - Nov 22, 2017 Stuttgart-Feuerbach

Training times

2 days:Day 1 9:30 AM - 5:00 PMDay 2 8:15 AM - 4:30 PM

Price

€790.00

Note

Make sure you take a look at our growing range of services related to Industry 4.0 on our website: www.boschrexroth.com/training/industry-4-0.

Contents

Introduction to the APAS Assistant, a flexible production assistant from the APAS family, and acquisition of the basic knowledge required by an operator

Starting and stopping the device Starting, stopping, and changing a work plan Retracting robots Handling error messages Troubleshooting first steps Bypassing safety technology Understanding diagnostic displays Practical training Operators on the line

Learning goals

Understanding and safe operation of the APAS assistant

Troubleshooting first steps

Target group

Operators (maintenance and application engineers)

This course provides comprehensive training on use and maintenance of APAS Assistant, as well as teaching how to use an industrial robot through practical exercises.

APAS Assistant Basic Course – Safe Handling

PA-PS-AP011

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Target group

Technical decision-makers, technical sales represen-tatives, technical managers

Dates (German/English) Training location

Dates and training location available on request

Training times

2 days:Day 1 10:00 AM - 5:00 PMDay 2 8:30 AM - 3:00 PM

Price

€799.00

Advanced training courses

EST-XLC/MLC-OCI-Easy, EST-XLC/MLC-OCI-WIN

Note

This training course is not primarily intended for high-level language programmers and only depicts the use of development environments for exemplary purposes.

Contents

What is Open Core Engineering? What is the Open Core Interface (OCI)?

How does Open Core fit into Industry 4.0? What are the competitive advantages? What kinds of applications are in the spotlight? What applications have already been implemented? Practical demonstration

- Using smart devices - OCI in IT automation - Rapid control prototyping - Individual functions

Learning goals

Knowing the background of Open Core Engineering Ability to classify the Open Core Interface in Open

Core Engineering Knowing the functions of Open Core Interface Recognizing potential areas of use Ability to distinguish between various application

areas

Prerequisites

Interest in Open Core Engineering and the Open Core Interface

Open Core Engineering combines classic automation with the possibilities of modern high-level language-based applications and IT-based technologies. For the first time, the previously separate worlds of PLC and IT automation are ideally joined in an integrated engineering portfolio. If you want to know what is behind it and understand the advantages it offers, this training course is right for you.

Basics of Open Core Engineering

ESTG-OCI

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Dates (German) Training location

Dates and training location available on request

Training times

2 days:Day 1 10:00 AM - 4:30 PMDay 2 8:00 AM - 3:00 PM

Price

€1,000.00

Note

Please take a look at our wider range of services on the topic of Industry 4.0 on our website: www.boschrexroth.com/training/industry-4-0

Contents

Overview of OCI Installing SDK OCI documentation Using OCI in Excel

Learning goals

Recognizing the possible uses of OCI Ability to read diagnostic information, parameters,

etc. using Excel

Prerequisites

Basic programming knowledge, knowledge of IndraLogic XLC or IndraMotion MLC, experience with Microsoft Office tools

Target group

Technicians and engineers in the project planning and servicing areas

This training course provides an overview of the possible applications of the Open Core Interface (OCI). The course delves into the subject by using simple exercises with Microsoft Office Tools based on VBA. The exercises are performed using real training devices (IndraLogic XLC/IndraMotion MLC).

Introduction to Open Core Interface

EST-XLC/MLC-OCI-EASY

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Dates (German) Training location

Dates and training location available on request

Training times

3 days:Day 1 10:00 AM - 4:30 PMDay 2 8:00 AM - 4:30 PMDay 3 8:00 AM - 3:00 PM

Price

€1,420.00

Note

Please take a look at our wider range of services on the topic of Industry 4.0 on our website: www.boschrexroth.com/training/industry-4-0

Contents

Introduction to the toolbox Installing SDK Overview of OCI Available libraries OCI documentation OCI user management Programming examples in C# and

programming exercises

Learning goals

Participants are able to create their own OCI-based Windows programs in C#, e.g., in order to record diagnostic information, command axes or create their own HMI applications.

Prerequisites

Knowledge of the C# programming language, knowl-edge of IndraLogic XLC or IndraMotion MLC

Target group

Technicians and engineers in the project planning and application areas

In this training course, you will learn how to program Windows applications based on the Open Core Interface (OCI). After an overview of the possibilities of Open Core Interface, you will use practical programming examples to inde-pendently work out the core steps for using the OCI in Windows. All exercises are performed using real training devices (IndraLogic XLC/IndraMotion MLC). The Visual Studio projects created during the exercises can also be reproduced after the course with Visual Studio Express.

Windows Programming with Open Core Interface

EST-XLC/MLC-OCI-WIN

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Electro-hydraulic components for scalable motion control systems

Product Overview

IAC Multi-Ethernet HMC-1-1X MLC for Hydraulic Drives

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Learning goals

Familiarity with the structure and use of IAC Multi-Ethernet valves and the VT-HMC motion controller

Understanding the procedure for commissioning the products

Ability to set and optimize parameters for the best-in-class controller

Understanding the Multi-Ethernet interface Ability to set up communication with a higher

control system Ability to back up and restore data

Prerequisites

Participants with no previous knowledge of hydrau-lics are required to complete the HTG training course or the eHTG eLearning course. A further prerequisite is the DCA_eT_Regelung eTraining course.

Contents

Hardware and software properties of the IAC Multi-Ethernet valves and the VT-HMC motion controller

Parameterization and commissioning with Indra-Works Ds

Structure and initial commissioning of a hydraulic axis on the training system with the IAC Multi-Ethernet valve or the VT-HMC motion controller

Carrying out axis motions in position control and pressure/force control and using the substitu-tional closed-loop control

Testing of different controller settings, analysis of control behavior and control quality, diagnostics and assessment using real-time oscilloscope in IndraWorks Ds

Properties of the Multi-Ethernet interface and establishing communication with a control using PROFINET RT

Backing up data and replacing components

This training course addresses the basic structures of the best-in-class controller. You will work on a hydraulic axis with the IAC Multi-Ethernet valve or the VT-HMC motion controller. Within the scope of the practical tasks, you will commission the hydraulic components with IndraWorks Ds. You will become familiar with the hardware and software properties of the products, as well as the optimization options for this best-in-class controller. The course also focuses on the communi-cation with higher control systems.

Best In Class Hydraulic Controller VT-HMC/IAC Multi-Ethernet

HTP-IAC-HMC1

Industry 4.0 | Training and Consulting 47Training

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Target group

Technicians and engineers from the fields of automa-tion, project planning and commissioning

Date (German) Training location

Oct 23 - Oct 25, 2017 Würzburg

Date (English) Training location

Aug 28 - Aug 30, 2017 Würzburg

Please contact us for more dates and individual training courses. We would be pleased to help you.

Training times

3 days:Day 1 10:00 AM - 4:30 PMDay 2 8:00 AM - 4:30 PMDay 3 8:00 AM - 4:30 PM

Price

€1,457.00

Advanced training courses

HTP-HMC2

Notes

Please take a look at our wider range of services on the topic of Industry 4.0 on our website: www.boschrexroth.com/training/industry-4-0

People as key players

Distributed intelligence

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Open standards

Virtual real time

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Date (German) Training location

Oct 26 - Oct 27, 2017 Würzburg

Date (English) Training location

Aug 31 - Sep 1, 2017 Würzburg

Please contact us for more dates and individual training courses. We would be pleased to help you.

Training times

2 days:Day 1 8:00 AM - 4:30 PMDay 2 8:00 AM - 1:00 PM

Price

€849.00

Note

Please take a look at our wider range of services on the topic of Industry 4.0 on our website: www.boschrexroth.com/training/industry-4-0

Contents

Parameterizing the system with IndraWorks MLD The programming environment of the motion

controller Programming motion sequences using IEC 61131-3 Carrying out axis motions in position control and

pressure/force control as well as with the substi-tutional closed-loop control

Backing up data and replacing components with the VT-HMC system

Learning goals

Familiarity with the structure and use of the VT-HMC motion controller

Ability to program motion sequences Ability to back up and restore data

Prerequisites

This training builds on the HTP-IAC-HMC1 training. Completion of this training is therefore an essential requirement.Participation with no programming knowledge is recommended and the eESTG eLearning course should be completed in advance. Completion of the HTP-PRO training course is also a prerequisite.

Target group

Technicians and engineers from the fields of automation, programming and commissioning

This practical training is intended for automation specialists and programmers who use the VT-HMC hydraulic motion controller by Rexroth. This training shows how to work with the programming environment of the motion controller. Within the scope of practical exercises, you will program motion sequences in IndraWorks based on the IEC 61131-3 standard.

Motion Control for Hydraulics Programming the VT-HMC Motion Controller

HTP-HMC2

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Target group

IT employees, employees in specialist departments with an aptitude for IT, business analysts, coordinators

Dates (German) Training location

Jan 31 - Feb 2, 2017 BerlinJul 25 - Jul 27, 2017 Berlin

Dates (English) Training location

Apr 25 - Apr 27, 2017 BerlinNov 28 - Nov 30, 2017 Berlin

Training times

3 days: Days 1 - 3 9:00 AM - 4:30 PM

Price

€2,040.00

Contents

Basic concept of Production Rules Configurator and Business Rules Management

Overview of the components of Production Rules Configurator and Visual Rules

Introduction to the Visual Roles Modeler and use of its tools

Functional and technical modeling of process rules and decision tables

Expressions using operators and functions Data elements, actions, data structures, repeti-

tions, collections, and maps Testing, documentation, analysis, and execution

of rules Generation and use of statistics Basic management of rules, reuse, and rule

dependencies

Learning goals

Familiarity with and evaluation of possible uses of Production Rules Configurator

Modeling and testing rules

This training course provides participants with an introduction to the overall architecture, concepts, and possible uses of the Production Rules Configurator (PRC), explains fundamental concepts, comprehensive basic knowledge, and selected advanced aspects of the functional definition and technical modeling of rules. This is practiced using examples on the most important tools. The PRC monitors compliance with defined parameters in the manufacturing process using individual, graphically modeled rules, which evaluate process or machine data and machine telegrams. Any discrepancies are identified and communicated to the responsible employees. This enables appropriate actions to be taken immediately to ensure a smooth manufacturing process. The course is aimed at anyone who has little or no prior experience of the PRC or the use of Visual Rules.

Introduction to Production Rules Configurator

PRC-B102

NEW

People as key players

Distributed intelligence

Fast integration and flexible

configuration

Open standards

Virtual real time

representation

Digital life cycle

management

Secure value-

creation networks

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IT employees, business analysts, process consul-tants, employees in specialist departments with an aptitude for IT

Dates (German) Training location

Jan 17 - Jan 18, 2017 BerlinApr 4 - Apr 5, 2017 BerlinJul 4 - Jul 5, 2017 BerlinNov 7 - Nov 8, 2017 Berlin

Training times

2 days:Days 1 - 2 9:00 AM - 4:30 PM

Price

€1,360.00

Note

You will find further information at https://www.bosch-si.com/de/services/schulungen/schulungen/schulungen-nach-produkten.html

Contents

Basic concept of BPM Architecture of inubit The Workbench and the Enterprise Portal Functional modeling Process implementation using technical work-

flows and modules Integration of employees in human workflows Process controlling

Learning goals

Creation of simple workflows and diagrams Understanding the concept and architecture

of inubit

Prerequisites

Basic knowledge of XML is recommended

This training course provides participants with comprehensive basic knowledge of inubit and is aimed at anyone who has no prior experience with the product. It provides a complete overview of inubit and the basic concepts, and introduces all the important tools.

Introduction to inubit

IS-F204

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Open standards

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Industry 4.0 | Training and Consulting 51Training

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Dates (German) Training location

Jan 24, 2017 BerlinJul 11, 2017 Berlin

Dates (English) Training location

May 5, 2017 BerlinNov 14, 2017 Berlin

Training times

1 day: 9:00 AM - 4:30 PM

Price

€680.00

Advanced training courses

SI-B102

Note

You will find further information at https://www.bosch-si.com/de/services/schulungen/schulungen/schulungen-nach-produkten.html

Contents

Overview of Bosch IoT Suite services Uses and applications Interaction of services Practical example

Learning goals

Familiarity with and understanding of the Bosch IoT Suite components

Understanding of the interaction of services

Target group

IT employees, business analysts, consultants, employees in specialist departments with an aptitude for IT

The course gives participants an overview of the possible uses of the Bosch IoT Suite and the interaction of the individual services.Participants experience the advantages of the Bosch IoT Suite services using a practical example.

Introduction to the Bosch IoT Suite

SI-F102

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Target group

IT employees, IT consultants, solution architects, software developers

Dates (German) Training location

Feb 6 - Feb 9, 2017 BerlinJul 17 - Jul 20, 2017 Berlin

Dates (English) Training location

May 8 - May 11, 2017 BerlinNov 20 - Nov 23, 2017 Berlin

Training times

4 days:Days 1 - 4 9:00 AM - 4:30 PM

Price

€2,720.00

Note

You will find further information at https://www.bosch-si.com/de/services/schulungen/schulungen/schulungen-nach-produkten.html

Contents

Bosch IoT Cloud concepts and components Introduction to Cloud Foundry Basics of cloud development Introduction to the Bosch IoT Suite services

- Bosch IoT Things - Bosch IoT Integrations - Bosch IoT Permissions - Bosch IoT Hub - Bosch IoT Analytics (Anomaly Detection) - Bosch IoT Rollouts - Bosch IoT Remote Manager

Service integration and service binding Exercise: Developing IoT solutions

Learning goals

Understanding and using the Bosch IoT Suite services

Developing solutions using the Bosch IoT Suite services

Prerequisites

Basic knowledge of Apache Maven, JavaScript and advanced Java knowledge

This training course provides a technical overview of the Bosch IoT Suite in the Bosch IoT Cloud. The course demonstrates how an IoT application can be constructed as an example device using the Bosch IoT Cloud, Bosch IoT Suite and the Bosch XDK Sensor Kit.

Developing Solutions with the Bosch IoT Suite

SI-B102

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Industry 4.0 | Training and Consulting 53Training

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Equipment

Please bring your own laptop with you to the training, with the following installed: OS, Win7, MS SQL Data Tools - Version 2014 and installed TCP/IP network services. The Visual Studio software is installed during the training.

Dates (German) Training location

Feb 21 - Feb 22, 2017 Stuttgart-FeuerbachJul 11 - Jul 12, 2017 Stuttgart-FeuerbachDec 5 - Dec 6, 2017 Stuttgart-Feuerbach

Dates (English) Training location

May 3 - May 4, 2017 Stuttgart-FeuerbachOct 16 - Oct 17, 2017 Stuttgart-Feuerbach

Training times

2 days:Day 1 9:30 AM - 5:00 PMDay 2 8:15 AM - 4:30 PM

Price (German)

€990.00

Price (English)

€1,090.00

Contents

Data flow and information source for SMC components

Use of the BDE/MDE module in the OIS web portal Basic operating instructions for the OIS web portal Basic shift journal use Creation of faults in the shift journal Information generation for the current week Operating the Shopfloor Dashboard and possible

applications Use of AndonPlus in production

Learning goals

Basic use of the OIS web portal for the BDE/MDE module

Understanding how to use the applications Shopfloor Dashboard and AndonPlus Using the basic functions of the shift journal

in production

Prerequisites

Basic principles of MES

Target group

Operators

Planning, controlling, documenting, and optimizing production: On this training course you will learn about the individual MES functions and solutions with the OPCON – Shopfloor Management suite.

OPCON MES Basic Course – Shopfloor Management Cycle

PA-PS-OP260

People as key players

Distributed intelligence

Fast integration and flexible

configuration

Open standards

Virtual real time

representation

Digital life cycle

management

Secure value-

creation networks

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54 Industry 4.0 | Training and ConsultingTraining

Contents

Introduction to IEC 61131-3 and the TwinCAT3 programming system

Logic operations, program organization units Sequencers, library management, structures, and

variables Communication connection, target systems The focus is on the IEC programming languages

ST (structured text) and AS (sequential function language) used

Familiarity with the basic concepts Structuring system software Using finished objects from the object database Creating sequences and manual functions Configuring visualization Integrating data management Inserting a detection system and user management Exercises on the training model

Learning goals

Communication, error analysis and programming of a system with OES 4 and TwinCAT3 in compliance with IEC 61131-3

Prerequisites

Basic knowledge of control technology

Target group

Programmers, also open to maintenance engineers

Equipment

Please bring your own laptop with you to the training, with the following installed: Windows 7 Professional SP1 or higher (64bit), Internet Explorer 8 or higher, Net Framework 4.5 or higher, administration rights, and installed TCP/IP network services. The Visual Studio software is installed during the training.

Dates (German) Training location

Feb 13 - Feb 24, 2017 Stuttgart-FeuerbachFeb 27 - Mar 10, 2017 Stuttgart-FeuerbachMar 20 - Mar 31, 2017 Stuttgart-FeuerbachMar 27 - Apr 07, 2017 Stuttgart-FeuerbachMay 8 - May 19, 2017 Stuttgart-FeuerbachJun 19 - Jun 30, 2017 Stuttgart-FeuerbachJul 3 - Jul 14, 2017 Stuttgart-FeuerbachJul 17 - Jul 28, 2017 Stuttgart-FeuerbachSep 11 - Sep 22, 2017 Stuttgart-FeuerbachOct 9 - Oct 20, 2017 Stuttgart-FeuerbachOct 16 - Oct 27, 2017 Stuttgart-FeuerbachNov 6 - Nov 17, 2017 Stuttgart-FeuerbachNov 20 - Dec 1, 2017 Stuttgart-Feuerbach

Dates (English) Training location

Apr 24 - May 5, 2017 Stuttgart-FeuerbachSep 18 - Sep 29, 2017 Stuttgart-FeuerbachDec 4 - Dec 15, 2017 Stuttgart-Feuerbach

Programming, maintenance, and operation: On this training course, you will learn everything you need to know about the Bosch software and hardware platform for efficient plant and machine manufacture using the OPCON suite – Shopfloor Automation.

OPCON CONTROL PLUS – Basic Course for Programmers

PA-PS-OP120

Industry 4.0 | Training and Consulting 55Training

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Training times

9 days:Day 1 9:30 AM - 5:00 PMDays 2 - 8 8:15 AM - 4:30 PMDay 9 8:15 AM - 1:00 PM

Price (German)

€3,300.00

Price (English)

€3,400.00

Note

Please take a look at our wider range of services on the topic of Industry 4.0 on our website: www.boschrexroth.com/training/industry-4-0

People as key players

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Target group

People planning to use condition monitoring People who want to introduce condition-based

maintenance People using ODiN

Equipment

Please bring your own laptop

Dates (German/English)

Dates and training location available on request

Training times

1 day: 9:00 AM - 5:00 PM

Price

€560.00

Note

Please take a look at our wider range of services on the topic of Industry 4.0 on our website: www.boschrexroth.com/training/industry-4-0

Contents

Error types and their effects Conventional condition monitoring Condition monitoring with ODiN (Online Diagnos-

tics Network) Benefits of data mining Maintenance concepts Basics and features of condition-based mainte-

nance Exercises on the hydraulic system

Learning goals

Understanding the principle of condition-based maintenance

Familiarity with the elements of condition monitoring

Familiarity with the principle of conditioning monitoring with ODiN

Ability to calibrate monitoring sensor results diagrams

Knowing how to operate the ODiN user interface Gaining experience with condition monitoring on

a real system

Prerequisites

Technical understanding

Routine maintenance is good and important. It can also get expensive if parts are replaced or repaired too soon or, even worse, too late. The ODiN (Online Diagnostics Network) enables maintenance to be optimized, unscheduled hydraulic system downtime to be reduced, and system availability reliably to be improved.

Predictive Maintenance with ODiN Condition-Based Maintenance

HT-Wi4.0

NEW

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Fast integration and flexible

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Open standards

Virtual real time

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Secure value-

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Industry 4.0 | Training and Consulting 57Training

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Target group

NC programmers, technicians and engineers from the fields of project planning, maintenance and commissioning

Dates (German) Training location

Dates and training location available on request

Training times

3 days:Day 1 10:00 AM - 4:30 PMDay 2 8:00 AM - 4:30 PMDay 3 8:00 AM - 3:00 PM

Price

€1,420.00

Note

Please take a look at our wider range of services on the topic of Industry 4.0 on our website: www.boschrexroth.com/training/industry-4-0

Contents

Concept of the MTX Efficiency Workbench Overview and explanation of the individual analy-

sis functions Commissioning the MTX Efficiency Workbench Performing a recording Analysis and interpretation of a recording to

optimize the cycle time Analysis and interpretation of a recording to

analyze the media consumption Practical example applications

Learning goals

Knowing the advantages and possible uses of the MTX Efficiency Workbench for cycle time and energy optimization

Ability to commission the software Ability to optimize the cycle time and media

consumption using EWB

Prerequisites

Basic knowledge of control technology, completion of the EST-MTX-BedProg training or comparable knowledge

Participants will become familiar with the functions of the MTX Efficiency Workbench. This training not only deals with the cycle time analyzer to optimize the cycle time and productivity, but also focuses on the functions for optimizing the media consumption.

Basics of the MTX Efficiency Workbench

EST-MTX-EWB

People as key players

Distributed intelligence

Fast integration and flexible

configuration

Open standards

Virtual real time

representation

Digital life cycle

management

Secure value-

creation networks

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configuration

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Virtual real time

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Digital life cycle

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creation networks

Prerequisites

Basic knowledge of control technology

Target group

Maintenance personnel

Dates (German) Training location

Dates and training location available on request

Training times

2 days:Day 1 8:00 AM - 4:30 PMDay 2 8:00 AM - 3:00 PM

Price

€1,000.00

Note

Please take a look at our wider range of services on the topic of Industry 4.0 on our website: www.boschrexroth.com/training/industry-4-0

Contents

Concept and architecture of the Data Analytics Server

Condition monitoring Basic principles of classic analysis methods and

machine learning Sensors – example applications Connecting to a customer application/control Selecting and configuring work flows Analysis, interpretation and application Practical example applications Long-term diagnostic logbook Basics of alarms and conditions

(according to int. standard OPC UA) Connecting to a customer application/control Analysis, interpretation and application Practical example applications

Learning goals

Knowing the benefits and potential uses of the Data Analytics Server

Knowing the functions and possibilities for the application of condition monitoring

Knowing how to commission the Data Analytics Server and integrate condition monitoring tasks

Knowing how to increase system availability using the Data Analytics Server

Participants will become familiar with the functions of the Data Analytics Server. The condition monitoring and long-term diagnostic logbook functionalities for increasing system availability are explained and applied using selected sample applications.

Generic Data Server Basics – Condition Monitoring and Long-term Diagnostic Logbook

EST-MTX-DAS-RCM-RDL

Industry 4.0 | Training and Consulting 59Training

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Our experience and portfolio for your future

Bosch already has all the key technologies for implementing Industry 4.0 in place:

• Software solutions• Logistics and production• Equipment for the field level• Service and consulting• Solution sets

We offer a comprehensive portfolio of products, systems, software, and solution sets - from individual sensors and automation components for the field level through to solution sets that combine hardware and software products for production and logistics. We support machine manufacturers, system inte-grators and industrial end users with consulting services based on experience in our own plants. This enables companies to turn their networking ideas and concepts into an economically viable reality.

Bosch also offers new service business models to significantly increase the availability of your machines and systems. At factory level, Bosch solutions for machines, as well as for internal and exter-nal logistics, ensure smooth horizontal and vertical networking. Our day-to-day production experience is incorporated into our software solutions. They allow users to monitor key indicators in real time, thus improving productivity and quality. Service and consulting supplement Bosch's ready-to-use solutions and help manufacturing companies to fully utilize the advantages of Industry 4.0. Thanks to distributed intelligence and the use of open standards, our components and solutions integrate seamlessly into Industry 4.0 environments.

62 Industry 4.0 | Training and ConsultingConsulting

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Sketch – Develop ideas and concepts - Derivation of use cases and description of

methods for user-oriented development - Creation of solution scenarios (solution sets)

Build – Explore and experience solutions - Scouting of potential technological solution

modules (building blocks) - Creation of mock-ups and prototypes

Learn – Test results and verify suitability - User test to verify plausibility of use cases

Target group

Technical decision makers, technical managers, plant managers

Contents

Status Quo review through factory walk, inter-views or user observation

Potential of Industry 4.0 technologies and key questions for conceptualization

Fundamental principles of user-oriented develop-ment

User story boarding and user description (personas) Overview of potential technological building

blocks Creation and evaluation of solution sets Hands-on work with industrial grade technologies

for creation of functional prototypes It is possible to book the ATP-i4.0 training

(page 34) or a Bosch factory tour (page 71 onwards) directly following the workshop to find out about a possible implementation of Industry 4.0 in practice.

Objectives

The Industry 4.0 Innovation Workshop is designed in conjunction with you to address your requirements and circumstances. Typically, we focus on the follow-ing workshop objectives:

Understand – Develop a shared understanding of requirements and potential - Analysis of established processes and products

regarding potential of industry 4.0 technologies - Introduction and overview of relevant Industry

4.0 technologies and proven development prin-ciples

What potential does the fourth industrial revolution bring for your company and your products? During this tailored, customer-specific workshop we will work with you to come up with a specific implementation perspective.

Industry 4.0 Consulting and Innovation Workshop

Inno-WS-i4.0

Industry 4.0 | Training and Consulting 63Consulting

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Dates, location and workshop language on request

Workshop times

Customer-specific agreement (approx. 1 to 3 days)

Price

Available on request

Note

It is possible to book the ATP-i4.0 training (page 34) or a Bosch factory tour (page 71 onwards) directly following the workshop to find out about a possible implementation of Industry 4.0 in practice.

Please take a look at our wider range of services on the topic of Industry 4.0 on our website: www.boschrexroth.com/training/industry-4-0

NEW

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Industry 4.0 | Training and Consulting 65Training Systems

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i4.0 Training Systems

The mMS 4.0 training system – a complete Industry 4.0 system in miniature. The system addresses a real-life cube assembly, from the removal out of a rack to processing with a pressing machine, through to storage in a high-bay warehouse. Assembled from standard components, completely interconnected, programmable and extensively secured. Cells can be flexibly added to the system, such as with a 6-axis jointed-arm robot. The entire system or individual stations are shipped fully assembled, installed, and programmed. You can get started right away.

www.boschrexroth.com/trainingsystems

66 Industry 4.0 | Training and ConsultingTraining Systems

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A whole factory in miniature: understand and learn about Industry 4.0 with the mMS 4.0 training system

Cyber-physical system

Functional adaptations to the manufacturing process are made via smart devices, data capturing and fault diagnostics in real time. Solutions can be simulated and then seamlessly implemented into the production line – without physical adjustments.

Cloud engineering

Cloud platforms collect and store process data. The cloud provides engineering data whenever a module is accessed. With mMS 4.0, for example, maintenance instruc-tions or the stock status can be sent all over the world via the cloud.

Connectivity

PLC control units can communicate with almost any programs and other participants via the all-round Open Core interface. For example, for controlling a 6-axis jointed-arm robot with a Rexroth PLC.

New configuration in production

Thanks to vertical data flow, the operating times are maximized. Newly configured data, such as parts lists, are transferred to each level in the corporate structure. The MES system monitors and controls.

Industry 4.0 | Training and Consulting 67Training Systems

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RFID in production

Industry 4.0 products carry an RFID tag that tells each manufacturing station precisely what is to be done – decentral-ized and autonomously. This includes, for instance, data for documentation, material or quality control. The data is then accessed via a smart device.

Smart workstations

The operators are detected, and there is an automatic adaptation of the workplace preferences, such as language or work-place height. In addition, there is simple and individually adaptable worker guidance in real time.

Interactive communication platform

In Industry 4.0, digital boards, such as the ActiveCockpit, collect, filter, and visually depict data continuously in order to indicate possible improvements and problems. This happens in real time, so that downtime is minimized and productivity increased.

Drive & Control Academy:Discover training, media and training systems for Industry 4.0.

www.boschrexroth.com/academyScan the QR code for explanatory videos

Watch our video about the mMS 4.0 training system here:

https://www.youtube.com/watch?v=CI3hgJX7sFU

68 Industry 4.0 | Training and ConsultingTraining Systems

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A whole factory in miniature: understand and learn about Industry 4.0 with the mMS 4.0 training system

The training content: a sophisticated concept, suitable for all fields of education – and a training system that will grow with requirements

Professional training

Exercises for training to become a mechatronics engineer

Getting started in robotics and CNC programming Understanding safety technology

Getting started with Industry 4.0: Using tablets and smartphones in an industrial

environment Learning about integrated augmented reality Applying apps for status information and error

recognition Operating the system (production line and robots)

using apps via OCE (Open Core Engineering) Identifying opportunities for the use of RFID in

manufacturing Customization of manual workstations using RFID

or other identification possibilities Understanding an industrial plant (from produc-

tion to the MES and ERP systems) Understanding horizontal and vertical communi-

cation using the ActiveCockpit Installing, setting up and applying communication

via open standards Understanding approaches to distributed intelli-

gence and analyzing communication between systems

And many more Industry 4.0 topics

Qualification / Training

A general understanding of mechatronics, auto-mation and manufacturing processes

Advanced programming of robots Integration of safety technology

Industry 4.0: Rexroth Open Core Engineering (OCE): How to

transfer data directly from a controller to an analysis software program without the use of a PLC program

Receiving and storing data from the machine by using the PLC, especially with OCE

Using big data to analyze information and to depict it in the ActiveCockpit (e.g. energy effi-ciency, production deviations)

Setting up and understanding predictive mainte-nance

Setting up and understanding automatic service alerts

Integration of troubleshooting for the ActiveCockpit (e.g. selection of possible errors, repair videos, etc.)

Integration of RFID-assisted manufacturing Integration of an MES or ERP system And many more Industry 4.0 topics

Industry 4.0 | Training and Consulting 69Training Systems

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Knowledge is power – Employees’ specialist knowledge and expertise create a decisive advantage in the competitive global market. Under the umbrella of the Drive & Control Academy, Rexroth provides a consistent, practically focused range of knowledge products – suitable for all fields of education. Using the mMS 4.0 training system as an example, you can see the applica-tions in the different educational fields. A flexible system that grows modularly.

Colleges / universities

A general understanding of mechatronics, auto-mation and manufacturing processes

Planning and implementation of machine commu-nication vertically and horizontally using open standards

Setting up of systems with decentralized controls and integration into an overall system

Implementation of self diagnostics in decentral-ized machines, as well as the transfer of this status in networked systems

Industry 4.0: Rexroth Open Core Engineering (OCE) – the college

as a potential industrial partner for programming Develop new apps (Java) for ease of use Use simple, standard tools for quick access and

simple programming of an industrial PLC, e.g., LabVIEW, Matlab Simulink, C/C++, C#, Lua

Use Visual Basic for Applications (VBA) for direct access to PowerPoint and Excel

Use mobile devices (tablets and smartphones), rather than industrial HMIs (connection via Wi-Fi or cable)

Use of Wi-Fi connections for the industrial sector Develop safety concepts Use Rexroth control systems as connections

(server) with MES systems ERP systems – find efficient solutions And many more Industry 4.0 topics Drive & Control Academy:

Discover training, media and training systems for Industry 4.0.

www.boschrexroth.com/academy

70 Industry 4.0 | Training and ConsultingTraining Systems

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Notes

Industry 4.0 | Training and Consulting 71i4.0 Factory Tours

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i4.0 Factory Tours

Experience Industry 4.0 first hand: i4.0 factory tours are available for customers and internal visitor groups at the following locations. On page 96 you will find a registration form for i4.0 factory tours.

72 RtP1 Reutlingen: Automotive Electronics74 Fe Stuttgart-Feuerbach: Diesel Systems76 HoP1 Homburg: Diesel Systems78 HoP2 Homburg: Drive & Control Technology80 LoP2 Lohr am Main82 RBAC Suzhou (China)

Leading pro-LeadLeading provider

Leading user

72 Industry 4.0 | Training and Consultingi4.0 Factory Tours

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Station 3

Dealing with variety The plant currently manufactures over 1,000 different products with up to 600 work steps. Benefits: The plant is capable of feeding several thousand batches through production in parallel and of monitoring every process step.

Station 4

Clean room concept Production systems are arranged in the building around individual production clean rooms, which makes a genuine visual overview of the entire production impossible. Benefits: Industry 4.0 creates a virtual overview of the current status of all machines, processes, and batches.

Station 1

Technological mega trends Miniaturization and three-dimensional design of micro-electronic circuits result in extreme requirements in terms of the process technology or manufacturing semiconductors. Benefits: Networking the real and virtual worlds is the only way to deal with the complexity economically.

Station 2

Technological challenges Three-dimensional manufacture of up to 30 exactly aligned layers in the nanometer range. Benefits: Separation of the outer shell of the building from the internal factory in order to eliminate external influences such as squalls.

The Automotive Electronics division, based in Reutlingen, develops and produces micro-electronics. The product range covers everything from components such as semiconductors, sensors and MEMS (micro-electro-mechanical systems) to con-trol units through to non-automotive applications such as sensors for entertain-ment electronics.  The Bosch plant in Reutlingen (RtP1) uses Industry 4.0 methods to deal with an extremely high level of complexity in the manufacture of over 1,000 different semi-conductors and micro-mechanical sensors, each involving up to 600 work steps. A virtual representation of all production systems, products, and processes in the Manufacturing Execution System (MES) creates the necessary transparency for parallel production of several thousand batches. At each critical process step, measured results are provided for continuous process improvement. To achieve this, machines automatically exchange process information to optimize and stabi-lize the production processes.

Reutlingeni4.0 Factory Tour

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Industry 4.0 | Training and Consulting 73i4.0 Factory Tours

Station 9

Material flow Synchronized information and material flow throughout production with automatic transportation equipment. Benefits: Networking of IT systems, transportation equipment, processing stations with employees for transparent process control.

Price

€1,200.00

Registration and Queries

[email protected]: +49 9352 18-1920or alternatively [email protected]

Note

The maximum number of participants is 20 per group.

Station 5

Virtual Fab by MES Virtual representation and modeling of all real machines and products in the Management Execution System database. Benefits: Provision of all master and meta data for production systems, products, processes, and batches, as well as current and historic status information for all batches and production systems.

Station 6

Cyber Physical Systems: Equipment Integration and RFID The current status of all actual batches is linked to their respective virtual representation using RFID tags and the status of all production sys-tems using the equipment integration interfaces. Benefits: All physical changes to the batches are recorded in real time and assigned to the virtual representation, this creating transparency in production.

Station 7

Run2Run Calculator Automatic exchange of information relating to batches and connected machines (Run-to-Run, R2R) for continuous optimization of production processes. Benefits: Optimization and stabilization of pro-duction processes

Station 8

Real Time Dispatcher Prioritization and synchronization of batches in the process using defined general and area-spe-cific rules. Benefits: Clear instructions to the operator as to which batches are subsequently processed on which station.

74 Industry 4.0 | Training and Consultingi4.0 Factory Tours

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Station 2

Energy Monitoring Intelligent networking of different data sources guarantees automatic monitoring of total energy consumption. Benefits: Increased transparency of energy costs allows exact assignment of energy consumption to individual products in production.

Station 3

Smart Maintenance Maintenance personnel are equipped with intelli-gent devices that provide mobile access to knowl-edge databases and spare part management. Benefits: Machine stoppages are reduced and production output is increased.

Station 1

ActiveCockpit The AcitveCockpit networks IT systems and machines with one another. Data is gathered and visualized in real time so that any anomalies can be identified. Benefits: High data quality and greater transparency lead to less administration work for employees and enable rapid action to be taken in production.

The Diesel Systems division of Bosch develops, produces, and applies diesel sys-tems that contribute to making vehicles more efficient and more economical. The Feuerbach plant has manufactured numerous components and system solutions for modern diesel technology since 1909. As a lead plant, it also supports a num-ber of other plants in Europe, Asia, and the Americas as part of the international production network.The plant uses Industry 4.0 methods for integrated optimization of all processes, with a focus on people as key players. For example, all energy consumption data is recorded, enabling measures to further increase energy efficiency to be defined. Maintenance engineers use smart devices to wirelessly access machines and relevant data for any necessary repairs. A new shift planning tool also enables employees in production to achieve a better work/life balance. In the ATMO i4.0 Lab, Bosch uses agile development methods to test new forms of human/machine collaboration, as well as provision and selection of all production data in real time as a sound basis for human decisions.

Stuttgart-Feuerbachi4.0 Factory Tour

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Industry 4.0 | Training and Consulting 75i4.0 Factory Tours

Station 4

KapaflexCy Intelligent digital assistant for the shift manager that allows greater transparency in allocating shifts and more self-management for employees. Benefits: Time savings for the shift manager and a better balance between requirements and employees' needs.

Station 5

Intelligent work stations Machines are equipped with vibration sensors and notify service personnel via e-mail, text message, or SAP if maintenance is due. Benefits: Easier planning of repair and maintenance work leads to fewer unscheduled stoppages in production.

Price€1,200.00

Registration and Queries

[email protected]: +49 9352 18-1920or alternatively [email protected]

Note

The maximum number of participants is 20 per group.

76 Industry 4.0 | Training and Consultingi4.0 Factory Tours

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Station 4

Data Mining Data stocks are merged and analyzed to obtain unambiguous and complex rules in anomaly management. Benefits: Employees can find the causes of errors more quickly, increased first pass yield, optimized quality from the outset, reduced testing work

Station 5

Continuous material and equipment status monitoring Networked sensors monitor equipment functions and wear. Any required action is identified and indicated promptly: Maintenance can then be scheduled when necessary. Benefits: Maintenance engineers and operators are automatically notified of the system status and can make decisions more easily. Maintenance costs can be reduced and availability increased.

Station 6

Control loops across material and equipment All production steps are networked, from the supplier to dispatch. Result data is continuously available and is used to optimize subsequent processes. Benefits: Employees are automatically notified of trends and anomalies in products and

Station 1

Route-based picking RFID transmitters in all transport containers allow automated assignment to the correct milk run vehicle. Benefits: Employees no longer have to spend time on posting and sorting and are relieved from heavy physical work; errors are avoided.

Station 2

RFID and intelligent supermarkets All receipts and issues are automatically posted in real time using RFID transmitters. Subsequent orders are immediately issued automatically. Benefits: Logistics employees and managers always have an up-to-date inventory overview, and replenishment times in consumption control are shortened.

Station 3

Tool management A management system for the entire tool value stream collects and distributes data. The location and condition of tools are always known. Tool optimization can be carried out efficiently. Benefits: Fast and unambiguous information, e.g. for planners and schedulers, leaner processes, reduced tool costs

The Diesel Systems division at Robert Bosch GmbH's Homburg plant uses an Industry 4.0 solution in logistics to increase transparency in the value stream through automated posting and networked goods. The division uses Radio Fre-quency Identification (RFID) to achieve this. RFID tags are used to individually identify parts and packing units, enabling them to be posted automatically with-out touching them and without visual contact. As a result, their position in the logistics chain can be unambiguously determined, increasing transparency in the supply chain.

Homburg Diesel Systems

i4.0 Factory Tour

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Benefits: Employees are better informed about their jobs and find their way around more quickly, faster orientation, greater flexibility and employee satisfaction

Price

€1,200.00

Registration and Queries

[email protected]: +49 9352 18-1920or alternatively [email protected]

Note

The maximum number of participants is 20 per group.

Industry 4.0 | Training and Consulting 77i4.0 Factory Tours

processes, and receive recommendations for control strategies and actions.

Station 7

Manufacturing Dashboard Managers receive all data on a tablet, tailored to their specific role. This enables them to quickly access required information everywhere in the plant. Benefits: Managers have more time for manage-ment thanks to fast, location-independent data access and better orientation in the available data.

Station 8

Intelligent work stations The employee is identified at the work station and receives task-specific documents and information in the language of their choice. The work station ergonomics can be individually adjusted.

78 Industry 4.0 | Training and Consultingi4.0 Factory Tours

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Station 4

Networking of existing machines Use of the IoT Gateway enables existing machines to be connected to the world of the Internet of Things. A real-world example from our plant – live in action.

Station 5

Networked supplier and customer The use of RFID enables logistics costs to be saved and processes to be made transparent. Connection of customers and suppliers ensures an effective design of business processes.

Station 6

Industry 4.0 Showroom We are delighted to show you other Industry 4.0 solutions from the Bosch Group using demon-strates in our Industry 4.0 Showroom.

Station 1

Vision of a networked value stream The future lies in a networked value stream from the supplier to the end customer. Which technolo-gies / use cases can be used, and what additional business opportunities do they open up?

Station 2

Multi-product line The multi-product line (winner of the I4.0 Award 2014) combines various elements of Industry 4.0 to deal with complexity and the wide range of product variations, while simultaneously increas-ing flexibility and agility.

Station 3

Active Cockpit The Active Cockpit is used as an interactive dash-board for visualizing the value stream KPIs. Increased transparency of the data is just one of the benefits this system offers us.

The Drive and Control Technology (DC) division is one of the world's leading suppli-ers of drive and control technologies. In the Mobile Applications, Machinery Appli-cations and Engineering, and Factory Automation business units, Bosch Rexroth provides a huge number of different solutions.The Homburg plant (HoP2) acts as a lead plant in the Mobile Applications unit. It manufactures hydraulic controls with the associated electronic units for use in mobile applications, specializing in agricultural machinery and industrial hydrau-lics. The Homburg plant is a pilot plant in the Bosch Group for the vision of net-worked small-series production.Technologies are used to network the entire value stream – starting with the sup-plier all the way to the end customer.

Homburg Drive & Control Technology

i4.0 Factory Tour

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You can find an Industry 4.0 production example from the Homburg location in the video at: German version:https://www.youtube.com/watch?v=EHia9KZd69AEnglish version:https://www.youtube.com/watch?v=DrE0FShBfF4

DE version EN version

Industry 4.0 | Training and Consulting 79i4.0 Factory Tours

Price€1,200.00

Registration and Queries

[email protected]: +49 9352 18-1920or alternatively [email protected]

Note

The maximum number of participants is 20 per group.

6

80 Industry 4.0 | Training and Consultingi4.0 Factory Tours

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Station 3: Production monitoring

Benefits: Improvement in the OEE of SMD lines Prevention of downtimes: Machine downtimes

can be reduced to almost zero, and running times improved by around 2%

Station 4: i4.0 implementation

Benefits: Cost savings through reduced service based on

remote maintenance Rapid market maturity due to simulation

Station 5: Logistics 4.0

Benefits: Short response times and low inventories Quality improvement

The tour includes the following stations:

Station 1: Base

Benefits: Dealing with a high level of variety without com-

plex investments in the system Reduction in system downtimes through IT links,

problem detection through predictive mainte-nance, live response and trend analysis (e.g. response time)

Station 2: Employee support

Benefits: Avoidance of assembly equipment, fast qualifica-

tion of new employees Low quality risk, improved efficiency (product and

assembly information available quickly and easily) New employees are supported through the orien-

tation phase

A tour of the Lohr plant (LoP2) illustrates the importance of Industry 4.0 in practice and in a brownfield environment. Here, production of numerous variants using in-house i4.0 products and solutions has gradually been upgraded to an i4.0 environ-ment. Reduced downtimes and inventories show a significant increase in productivity.Guests will also be shown other i4.0 developments. The Web Connector software combined with Open Core Engineering provides an easy method of connecting machines to the IT world and thus enables further benefits, e.g. condition moni-toring and remote service. With ActiveAssist we demonstrate an assistance sys-tem that provides optimum interactive support for employees in production of different product versions by using visual instructions. A tour highlights not only the many issues involved, but also specific services and solutions that Rexroth is now providing for its customers. These include self-learning software and open solutions that can be implemented directly in a huge range of system environ-ments and optimized or expanded at a later date.

Lohr am Maini4.0 Factory Tour

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You can find an Industry 4.0 production example from the Lohr location in the video at: German version:https://www.youtube.com/watch?v=h3_aGe16-1sEnglish version: https://www.youtube.com/watch?v=vf-q5BHM-vo

DE version EN version

Industry 4.0 | Training and Consulting 81i4.0 Factory Tours

Price

€1,200.00

Registration and Queries

[email protected]: +49 9352 18-1920 or alternatively [email protected]

Note

The maximum number of participants is 20 per group.

82 Industry 4.0 | Training and Consultingi4.0 Factory Tours

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signals and inform the relevant employees when unsuitable production quantities reach the limit. Benefit: Response time can be shortened and work efficiency can be increased

Station 4

I-TQS personnel management skills Only qualified employees with relevant skills can operate the machines in the production line operation process. Benefit: Prevention of failures caused by unquali-fied employees. Permission is only provided to qualified employees and secured access to resources is guaranteed.

Station 5

RFID for fixed asset counting Physical asset counting can be managed by RFID technology. Inventory reports, daily machine checks and the workshop asset information can be updated directly into the system. Benefit: Compared to previous manual inventory methods, productivity can be improved, working time can be reduced and manual errors can be prevented.

Station 1

I-TQS personnel management skills Personnel RFID tags provide information about employees' skills, basic qualifications and main job position. Reminders are issued for skills and train-ing that require updating at the workshop entrance. Benefit: Visualization of skill status at the entrance

Station 2

JIT reorder at SMT Machines automatically calculate their material needs according to their previous consumption data. Material requirements are transferred simul-taneously to the warehouse and materials are transported by AGV. Benefit: Stock levels can be reduced and produc-tivity can be improved

Station 3

I-station The all-in-one PC can store all essential documents that the production line requires. An early warning system can automatically generate

The Bosch plant in Suzhou (China) develops and produces components and sys-tem solutions for the Asian market for various divisions. The plant is officially cer-tified as a high-tech location and its products include electronic assemblies. Bosch employees around 7,900 people at the plant. Of these, more than 1,100 work in research and development.  The Suzhou plant uses RFID technology to link people, machines, processes, and goods flows with one another. Systematic analysis of data increases the produc-tivity of the employees both in direct and indirect areas. In addition, the Suzhou plant uses Industry 4.0 methods to optimize its logistics and improves the avail-ability of machines and systems using predictive maintenance.

Suzhou — Chinai4.0 Factory Tour

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Industry 4.0 | Training and Consulting 83i4.0 Factory Tours

Price

€1,200.00

Registration and Queries

[email protected]: +49 9352 18-1920or alternatively [email protected]

Note

The maximum number of participants is 20 per group.

Station 6

Web-enabled sensor use case The chain vibration inside equipment can be monitored and tracked in real time. Web-enabled sensors can be installed inside the electrical cabinet in order to monitor the temperature and the vibration in real time. Benefit: Production quality can be ensured, response time and production failure is improved.

Station 7

Sensor testing Pilot i4.0 work shop in AE-CN. Machines talk to machines for material management. Customized reports are implemented in various terminals for different scenarios and reliable key data is pro-vided. Data is collected and analyzed for predic-tive maintenance. Valuable records are stored as a pool of experience for problem solving. Benefit: Improved productivity for both direct and indirect employees. Logistics benefits and real time maintenance can be generated. Information systems ensure high quality and time benefits.

84 Industry 4.0 | Training and Consultingi4.0 Factory Tours

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Industry 4.0 | Training and Consulting 85Registration, FAQ, Terms and Conditions

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top right corner of the training description whether your training will be practical or theoretical.If you have a qualification passport, we ask you to also bring it to the training.Writing materials and training documents are pro-vided on site.

Are food and drinks provided during training?Free drinks, snacks and lunch are provided during the training.

Do I have to attend the training courses in the specified order?We recommend attending the training courses in the specified order. For the proper sequence, please refer to the learning path shown at the beginning of each chapter. This is the only way to achieve the desired learning outcome. In some cases, the exer-cises from various practical training courses also build on one another, e.g., the exercises from the HTP-4 training build on those from HTP-2.

Training courses

What requirements and prior knowledge do I need to participate in a training course?The training descriptions include the prerequisites for participating in the training course (e.g., completion of basic training or eLearning courses). Some of this knowledge can also be obtained through practical workplace experience.A grasp of technical concepts is usually sufficient to attend basic training courses.

In which language are the training courses held?The language in which each training course is offered is specified in the training description under “Dates”. Are you interested in a training course in a language that is not listed in our catalog? Please contact us.

What is the maximum number of participants for a training courses?The maximum number of participants for practical training sessions depends on the number of workstations on our training systems. In order to ensure successful learning, work takes place in small groups (approx. two persons). For theoretical training courses, the maximum number of participants is limited to the number of seats in the training rooms.

What do I have to bring for the training course?Please bring work/safety shoes to the practical train-ing. Without safety shoes, participation in the exer-cises is somewhat limited. If you don’t have any safety shoes, steel caps are available which you can wear over your outdoor shoes. In this case, please wear sturdy shoes. You can see from the icons in the

FAQ – Frequently Asked Questions

Below are answers to frequently asked questions regarding our training courses. If your question is not answered here, please contact us on the training hotline +49 9352 18-1920.

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Dates

How do I know the dates on which a training course is held?The training dates in this catalog have been fixed for one calendar year. If, due to high demand, additional training courses are offered during the year, this will be indicated online at www.boschrexroth.com/training.

If you are interested in dates for individual/in-house training courses, please contact the training hotline or [email protected].

Are all training courses published in the catalog actually run?The decision as to whether the training is to be run or not is made no later than two weeks prior to the start of the training (minimum number of partici-pants). If the training is canceled, registered partici-pants will be notified in writing. The training course will be rescheduled, if possible.

Training locations

Our training sessions are offered at various locations in Germany, Switzerland, Austria and the Nether-lands. For more detailed information on the training locations, please refer to the information online at www.boschrexroth.com/traininglocations.

Do the contents of identical training sessions at dif-ferent locations differ?The location does not influence the contents of the training. If a training course (e.g. HTG) is offered at different locations, there are no differences regard-ing the contents compared to the identical training at another location.

Where can I park my car during the training?Parking is free at our training locations. In some cases, you have to display a parking permit on the vehicle's windshield. If this is the case at your train-ing location, you can find the parking permit on our learning server under “My Training” once you have logged in.

Where can I get directions to the training loca-tions?You can find directions for the relevant training location on the learning server under “My Training” once you have logged in or at www.boschrexroth.com/traininglocation.

Registration and cancellation

How do I register for a training course?In writing: online, using the fax registration form or by email to [email protected]. Registration forms are available at www.boschrexroth.com/training.

How do I know if I am registered for a training course?You will receive confirmation of your registration via e-mail. Your registration is only complete with this written confirmation.

Why do I receive login information for the Rexroth LearnWorld in my registration confirmation?This personal login is used for logging in to the Bosch learning server where you will have access to location information and any training documents, reference material, etc. In order to be able to use this, the participant's personal e-mail address has to be specified. If you did not specify an e-mail address, we ask you to submit it after registering.

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How can I cancel a training course?For the cancellation conditions, please refer to our GT&C at the end of this training program. Please send us the cancellation by e-mail to [email protected].

Training documents

Will training documents be provided?Appropriate training documents will be provided for all training courses.For face-to-face training courses, which are marked with a tablet icon in the catalog, the training docu-ments will be provided in electronic form on a tablet. This tablet is included in the training fee and is given directly to the customer. These may be used during the training course. For all other training courses, printed training documents will be provided (work folder).

Can I use the tablet after training for my own purposes?The payment of the training fee transfers ownership of the tablet to the customer. This means the device becomes the property of the customer. The company can then decide on the subsequent use of the tablet.

Will I receive a discount if I bring the tablet to a later training program?If you have already purchased a tablet for one of our training courses and bring it to a later course, you will receive a price discount of 50 euros. Please notify us in advance if this is the case.

Can I also get the training documents from previous training courses (before 2014) in electronic form?You can view the documents from past training courses in electronic form by logging into LearnWorld (under “My LearnWorld Training”).If you cannot find the documents for a particular training course there, please contact us.

Who is my contact for tablet warranty/repair?Please contact the tablet suppliers directly. You can find the contact information on the warranty and service certificate which come with the tablet. Bosch Rexroth cedes all warranty rights against the tablet suppliers to the customer as the owner of the tablet.

Do I get a certificate after completing the training?The trainer will hand out a certificate on the last day of the training if it has been completed (at least 75% attendance).After the training you can also find your certificates in LearnWorld under “My Profile > Show Certificates”.

What is a qualification passport?The qualification passport is issued by the training administration for every customer. It gives partici-pants an overview of all the training courses they have completed. When participating in follow-up training courses, we ask every participant to bring along the passport so that the advanced training courses can be added to it.Participants can also enter training sessions from other training providers in their passport.

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Training fee

How much does a training course cost?For the training fee, please refer to the training description for each course in this catalog. The training fee includes comprehensive training docu-ments, auxiliary materials, snacks, and lunch. We will send the invoice to your company once you have completed the training course. Please inform us of a different invoice address before the training.

Hotels

Do I have to book the hotel at the training location myself?As a training participant or registering party, you are responsible for booking the accommodation. Various overnight accommodation options are available at the training locations. Once you have logged in to our learning server, click on the confirmed course under the “My Training” section and you will find a list of hotels to choose from. The hotels are not listed according to quality or preference.

Do the hotels offer a special rate for training partic-ipants?Training participants have to pay the regular price for overnight stays if no reservation code is specified in the list of hotels.

Rexroth LearnWorld (learning server)

Why do I receive login information for the Rexroth LearnWorld in my registration confirmation?This personal login is used for logging in to the Bosch learning server where you will have access to location information and any training documents, reference material, etc. In order to be able to use this, the participant's personal e-mail address has to be specified. If you did not specify an e-mail address, we ask you to submit it after registering.

Why does the password request not work after clicking on the URL in the course registration confirmation?The password request will only work if the partici-pant's personal e-mail address has been specified. If the participant’s e-mail address has not been speci-fied in the registration form, we ask you to submit it later. If the participant does not have a business e-mail address, you can alternatively specify a privatee-mail address or a company e-mail address.Please note that the link to the password request isonly valid for 24 hours. If you want to request thepassword after expiry of the 24 hours, please con-tact us ([email protected]). We will thensend you a new link for the password request.

Why does the booking contact also get a login for the learning server even though they are not participating in the training themselves?After logging in to Rexroth LearnWorld, the booking contact can see all training courses scheduled for the assigned employees under “My Profile” in the “Courses of my staff” section. This gives them an overview of which bookings have been confirmed. After clicking on the training course for an employee, he also has access to information on the training location, such as the hotel list, and can thus book the hotels for the participants himself.

Do I have to log in to the learning server? What advantages do I have if I register?As soon as you have received a course registration confirmation from us, you are also registered for the training without logging in to the learning server. The advantages of Rexroth LearnWorld can be found on page 12 as well as online at www.boschrexroth.com/learnworld. Should you have any further questions about LearnWorld, feel free to contact us.

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General Terms and Conditions for Bosch Rexroth AG Training Courses

1. Scope

1.1 These General Conditions apply in the version valid at the time the contract was concluded for all training activities between Bosch Rexroth AG, Zum Eisengiesser 1, 97816 Lohr am Main (hereinafter referred to as “Bosch Rexroth”) and the Customer. The text of these General Conditions will be saved by Bosch Rexroth and shall be made available to the Customer in electronic form on request, including subse-quent to the conclusion of the contract.

1.2 Divergent, contradictory or additional General Conditions of the Customer shall not be part of the contract, even when Bosch Rexroth does not explicitly disagree with them or the Customer refers to them when making their order. Contractual conditions of the Customer shall also not be valid if Bosch Rexroth, while aware of the contractual conditions, accepts the Customer's services without reservation. They shall only be valid if Bosch Rexroth explicitly agrees to this in writing.

1.3 The goods and services offered by Bosch Rexroth in the training catalog or online are aimed equally at consumers and entrepreneurs, however only at end users. For the purposes of these General Conditions (i) a “consumer” is any natural person who undertakes a legal transaction for purposes that cannot be attributed either to their commer-cial or independent professional activities (§ 13 German Civil Code (BGB)), and (ii) an “entrepreneur” is a natural or legal person or a partnership with legal capacity, who is exercising their commercial or independent professional activity when concluding the contract (§ 14 (1) BGB).

2. Training catalog Bosch Rexroth produces a training catalog in which a range

of services associated with Bosch Rexroth training and training systems is presented to the customer. Goods and services may be selected from this catalog and ordered from Bosch Rexroth. Order processing for customers outside of Germany shall be carried out by the relevant Bosch Rexroth national subsidiary. The order may only be made in the German or English languages.

3. Conclusion of contract – delivery reservation, dispatch and contact process for goods deliveries

3.1 The training catalog represents a non-binding invitation to the Customer to order goods and services. The training catalog may undergo technical and other changes within reasonable limits.

3.2 The customer shall order a special course or register for participation in a course from the current training program in writing. By ordering a special course or registering for participation, participants accept these terms and conditions. The purchase contract shall be deemed to have been concluded when Bosch Rexroth sends an order confirmation to the Customer or sends the ordered goods, whichever Bosch Rexroth prefers. Bosch Rexroth retains the right to link the confirmation of receipt with a declaration of acceptance.

3.3 Bosch Rexroth is authorized to limit the size of the order to an amount standard for them.

3.4 In the case of a goods delivery, this shall be carried out in accordance with agreements made with the customer. Agreement of delivery and fulfillment deadlines and dates must be made in written form. Delivery and fulfillment deadlines and dates are non-binding unless they have been previously designated as binding by Bosch Rexroth in writing. If reasonable for the Customer, delivery may be made in batches.

3.5 The contract shall be concluded with the reservation that, in the case of incorrect or improper self-delivery, delivery shall not be carried out or shall only partially be carried out. In the case of non-availability, only partial availability and only temporary non-availability of the goods, the Customer shall be informed within ten working days. Any payment already received shall be immediately refunded.

3.6 If delivery is delayed by more than two weeks, the customer has the right to withdraw from the contract. Moreover, if this occurs the provider also has the right to no longer be bound by the contract. In this case, any payments already made by the Customer shall be immediately refunded.

3.7 Delivery times specified by Bosch Rexroth shall be calculated from the time the order confirmation is issued by Bosch Rexroth, subject to payment of the purchase price in advance. If no delivery time is specified for the goods by Bosch Rexroth in the training shop, the order shall, as a rule, be dispatched within three working days.

3.8 Should the Customer have any queries regarding their order, they can contact Bosch Rexroth Customer Service at:

Phone: + 49 9352 18-1920 Monday to Friday from 8:00 AM - 5:00 PM (not free of

charge) Email: [email protected]

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4. Right of cancellation

4.1 If the Customer is a consumer, they have a right of cancella-tion. The prerequisites for and legal consequences of cancella-tion shall be regulated by the following cancellation policy.

Cancellation policy

Right of cancellation You have the right to cancel this contract within fourteen

days without providing grounds. The cancellation deadline is calculated as fourteen days

from the day, (Variant 1: for a purchase contract) on which you or a third party named by you, who is not the carrier, has/have taken possession of the goods; (Variant 2: for contracts for several goods that you have ordered in one order to be delivered separately) the date on which you or a third party named by you who is not the carrier has/have taken possession of the last of the goods, or (Variant 3: for a contract for the delivery of a good in several partial deliveries or batches) the date on which you or a third party named by you who is not the carrier has/have taken possession of the last partial deliv-ery or batch. If training has been ordered, the cancella-tion period is fourteen days from receipt of the order confirmation.

To exercise your right of cancellation, you must inform Bosch Rexroth at

Bosch Rexroth AG, Bahnhofplatz 2, 97070 Würzburg Email: [email protected]

by means of an unambiguous declaration (e.g. a letter sent in the post or an e-mail) of your decision to cancel this contract. You can use the attached Cancellation Form for this purpose; this is not mandatory however. If you exercise this right, Bosch Rexroth shall promptly (e.g. via e-mail) send you a confirmation that they have received your cancellation. If you return the goods without making an unambiguous declaration, Bosch Rexroth shall assume that you wish to cancel this contract.

Sending a notification that you wish to exercise your right of cancellation before the expiry of the cancellation deadline shall be sufficient to qualify as adherence to this deadline.

Consequences of cancellation If you cancel this contract, Bosch Rexroth must reimburse

you for all payments that Bosch Rexroth has received from you, including delivery costs (with the exception of costs arising from your choice of another delivery type than the standard delivery offered by Bosch Rexroth), without delay and within fourteen days of the day on which Bosch Rexroth received notification of your cancellation of this contract at the latest. Bosch Rexroth requires your account details in order to make this refund, which you are requested to provide along with your notice of cancella-tion. No fees shall be charged to you due to this refund under any circumstances.

You must send or transfer the goods to Bosch Rexroth AG, Bahnhofplatz 2, 97070 Würzburg, without delay and in all cases within fourteen days of the day on which you inform Bosch Rexroth of your cancellation of this contract. The deadline shall count as adhered to if you dispatch the goods before the expiry of the fourteen-day deadline.

Bosch Rexroth shall bear the costs for the return delivery of the goods, if you send the goods to Bosch Rexroth AG, Bahnhofplatz 2, 97070 Würzburg and use the parcel service company specified by Bosch Rexroth.

In all other cases you must bear the costs for return delivery of the goods.

You shall only be liable for any loss in value of the goods if this loss in value can be attributed to handling them in a manner not necessary for inspection of the condition, features and functioning of the goods.

End of cancellation policy

Cancellation formIf you would like to cancel the contract, then please fill out this form and return it to us.

To:Bosch Rexroth AGBahnhofplatz 297070 Würzburg, GermanyE-mail: [email protected]

- I/We (*) hereby terminate the contract concluded by me/us (*) regarding the purchase of the following goods/services (*) and request a refund to the bank account specified below:

- Ordered on (*)/received on (*):- Your name:- Your address:- Your bank details (IBAN) for the refund:- Your signature (only for submissions on paper):- Date:__________(*) Delete as applicable

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4.2 There is no right to cancellation under § 312g (2) BGB - for delivery of goods that are not prefabricated and for the

manufacture of which the selections or specifications of the consumer are decisive, or that are obviously tailor-made to the individual requirements of the consumer;

- for delivery of goods if these have been mixed in with other goods after being delivered and can no longer be distin-guished from these other goods due to their nature;

- for contracts for the delivery of audio or video recordings or computer software or print media in sealed or welded packaging, if the seal has been removed after delivery;

- for training services, if fulfillment of the contract has already begun.

4.3 In the event of cancellation, Bosch Rexroth shall only bear the costs for the return delivery of the goods, if the goods are sent to Bosch Rexroth AG, Bahnhofplatz 2, 97070 Würzburg and the parcel service company specified by Bosch Rexroth is used. Otherwise direct return delivery costs shall not be reimbursed.

4.4 The Customer can contact Bosch Rexroth before returning the goods to agree upon the return delivery, without this affecting the right of cancellation by returning the goods. Bosch Rexroth shall in this case issue a return receipt. The Customer may attach this along with the return delivery.

4.5 By beginning download, logging into the learning platform and participation in the training, the consumer agrees that Bosch Rexroth has begun to fulfill the contract before the expiry of the cancellation deadline. The consumer is aware that by beginning download, logging into the learning platform and participating in the training, they are agreeing to the beginning of the fulfillment of the contract by Bosch Rexroth, and are thereby forfeiting their right to cancellation.

5. Retention of ownership – transfer

5.1 Bosch Rexroth shall retain ownership of the goods and training materials and the relevant carrier until the purchase price is fully paid.

5.2 The Customer is obliged to handle the goods with care until ownership is transferred to them. If maintenance and inspection tasks are necessary in order to properly maintain the goods during the period of retention of title, the Customer must carry them out promptly at their own cost.

5.3 If the Customer is an entrepreneur, they are authorized to process or combine the goods to which Bosch Rexroth retains the title in the context of properly conducting their business operations. Any products arising from this processing or combination shall be jointly owned by Bosch Rexroth as security for the claims of Bosch Rexroth detailed in Paragraph 1, which the customer now transfers to Bosch Rexroth. The Customer must store the items jointly owned by Bosch Rexroth free of charge as an ancillary contractual obligation. The proportion of the jointly owned items owned by Bosch Rexroth is defined by the proportional value that the goods (calculated in accordance with the final invoice amount including VAT) and the product produced by the processing or combination at the time of the processing or combination have. The Customer is authorized to sell on the goods as part of their proper business transactions for cash payment or with retention of title. The Customer shall assign all of their claims arising from the reselling of the goods

along with ancillary rights, regardless of whether the goods were processed further or not. The assigned claims shall serve to secure the claims of Bosch Rexroth in accordance with Clause 5.1. The Customer is authorized to withdraw the assigned claims. At the request of Bosch Rexroth, the Customer must inform Bosch Rexroth immediately of who they have sold the goods owned or jointly owned by Bosch Rexroth to, and what claims they are entitled to arising from the resale, as well as provide officially certified documentation on the assignment of the claims to Bosch Rexroth at their cost.

5.4 The Customer is not entitled to any other rights regarding the items to which Bosch Rexroth retains title or which are jointly owned by them. The Customer must immediately inform Bosch Rexroth of seizures or other legal adverse events occurring to the goods or claims wholly or partially owned by Bosch Rexroth. The Customer shall bear all costs necessary to remove rights of third parties to the goods owned by Bosch Rexroth as security or to which Bosch Rexroth retains title, if they cannot be collected from third parties.

5.5 If the value of Bosch Rexroth's securities exceeds the total claims of Bosch Rexroth by more than 10%, Bosch Rexroth shall surrender the securities of their choice that make up the difference if requested by the Customer.

5.6 If Bosch Rexroth assigns carriers of training materials in the context of training, e.g. tablets, directly to the Customer, the Customer must allow their use by the participant during the training.

6. Prices and payment

6.1 The prices specified at the time the order is made are valid. All prices are indicated net, in euro, plus the applicable statutory value added tax. Bosch Rexroth shall not charge the Customer any additional costs for orders made using means of distance communication.

6.2 Payment shall be made after receipt of the invoice; for online booking payment shall be made via a specified credit card or PayPal or PayPal Express. For payments by credit card, the invoiced amount shall be deducted in EUR (euro) before the goods are dispatched, and the registration/activation code for the learning platform or start of training shall be sent.

For credit card payments by the customer, the text “Bosch Rexroth Shop” shall appear as the posting text. If the credit card debit is canceled, the Customer shall undertake to pay the price plus any additional costs within ten days of receiv-ing the goods. These costs include, inter alia, the costs arising from the cancellation of the credit card debit or due to non-payment.

6.3 If the Customer delays payment, Bosch Rexroth shall be authorized to claim damages arising from the delay (e.g. delay interest, warning charges after the first warning, collection charges), as well as to demand immediate cash payment for all undisputed due claims arising from the business relationship.

6.4 The Customer only has a right to offsetting if their counterclaims were legally established or undisputed by Bosch Rexroth. The Customer may only exercise a right to retention if their counterclaim is based on the same contractual relationship.

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7. Delivery costs

For orders and deliveries within Germany, packaging anddelivery shall be free of charge, regardless of the order value.

8. Transfer of risk

The risk of accidental destruction and accidental deteriora-tion of the purchased goods shall be transferred to theCustomer upon their delivery.The risk shall still be transferred if the Customer delaysaccepting the goods.

9. Cancellation

9.1 For behavior on the part of the Customer that breaches the contract, particularly delayed payment, Bosch Rexroth is authorized, without affecting other contractual and legal rights, to withdraw from the contract after the expiry of a reasonable deadline extension. Bosch Rexroth is authorized to withdraw from the contract without specifying an extended deadline if the Customer stops making payments or if insolvency proceedings or comparable proceedings for debt settlement have been initiated regarding the object of its claims.Bosch Rexroth is also authorized to withdraw without setting an extended deadline, (i) if there is a significant deteriora-tion in the financial situation of the Customer or this is probable, and this puts at risk the fulfillment of a contractual obligation towards Bosch Rexroth or (ii) if the Customer is unable to pay or has excessive debts.The Customer must guarantee immediate access to Bosch Rexroth or its representatives to the goods belonging to Bosch Rexroth and surrender them after declaring with-drawal. After providing timely notice, Bosch Rexroth can utilize the goods to which they retain title otherwise in order to settle outstanding claims against the Customer.Statutory rights and claims are not restricted by the regula-tions contained in § 9.

9.2 Special regulations for withdrawal for training courses:Subject to a period of at least six calendar weeks before the beginning of a course, the customer may withdraw from the contract free of charge. The time of receipt of the declara-tion of withdrawal at Bosch Rexroth AG is decisive.If the withdrawal is not effective in due time, six calendar weeks before the beginning of the course at the latest, a service charge amounting to EUR 80.00 plus the applicable statutory value added tax shall be due per participant. From four weeks before the beginning of the course, 50% of the participation fee plus the applicable statutory value added tax will be charged per participant. The same applies in case of non-appearance of the registered participant. Customers may, however, appoint a representative in the place of the registered participant free of charge. This shall be notified in writing before the beginning of the course.

Bosch Rexroth must always be informed of the withdrawal in writing or in text form. Prices which have already been paid shall be reimbursed if, according to this provision, the obligation to pay the participation fee is no longer applicable. Bookings can be changed to another course date or also another course at any time in writing, how-ever, only once per participant and the course booked for them. If the booking is changed complying with a period of at least four calendar weeks before the beginning of a course, it is free of charge. If the re-booking is not is not made on time by the deadline of four calendar weeks prior

to the start of the course, a service charge amounting to EUR 80.00 plus the applicable statutory value added tax shall become due for each participant.For changes in a booking within two weeks before the beginning of a course, 30% of the participation fee shall be due.Failure to participate in individual training units shall not entitle to any reduction of the invoice amount unless the organizer is responsible for the failure to participate. In the case of non-attendance, the training documents will not be provided in electronic or printed form.

9.3 Special regulations for withdrawal from eLearning:A change in booking or cancellation of eLearning is free of charge before the first login. After the first login, the full participation fee shall become due.

10. Liability for defects

10.1 If the Customer is a consumer, statutory rights regarding defects apply.

10.2 If the Customer is an entrepreneur, the General Terms and Conditions for Deliveries and Services of Bosch Rexroth AG, 2012 Version; https://www.boschrexroth.com/de/de/home/rechtliche-hinweise apply for defect regulations for contracts for the delivery of goods.

10.3 Bosch Rexroth shall supply the contact data of the manufacturer of the assigned carriers of training materials, e.g. tablets, including proof of guarantee and servicing. Bosch Rexroth cedes all warranty rights against the supplier of the tablet to the customer as the owner of the tablet.

11. Intellectual property rights

11.1 The training documents, as well as other electronic content made available by Bosch Rexroth, e.g. as part of eLearning, knowledge subscriptions, animations, etc., contain copyright-protected information and contents and may not be used for purposes other than carrying out the training and expanding the knowledge of the orderer. The orderer shall have the non-exclusive, non-transferable, spatially and temporally unrestricted right of use for the digital content acquired, in order to save it on the end device personally used by them. In particular they are permitted to make multiple copies of the documents, particularly on end devices or media that other persons have access to, to edit the documents, and send them or transfer them to third parties. The orderer may not remove copyright notices, brand names, digital watermarks and other legal reservations in the document in question. Necessary system prerequisites for use are the responsibility of the orderer.

11.2 Bosch Rexroth is not liable for claims arising from the infringement of the intellectual property rights of third parties if the intellectual property right is or has been owned by the orderer or a company directly or indirectly under their control due to capital or voting rights.

11.3 Bosch Rexroth is not liable for claims arising from the infringement of intellectual property rights if at least one intellectual property right from the intellectual property right family has been published by the European Patent Office or in one of the states of the Federal Republic of Germany, France, Great Britain, Austria or the USA.

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12.2 Reimbursement of damages arising from the infringement of basic contractual obligations is, however, limited to foreseeable damages typical for this kind of contract, unless there has been intent or gross negligence or damage to life, body or health or a quality or durability guarantee has been issued.

12.3 More extensive liability for reimbursement of damages than envisaged under Clause 12 is excluded – regardless of the legal nature of the claims being made. This particularly applies for claims for reimbursement of damages arising from culpability at the time the contract is concluded, due to other infringements of obligations, or due to tortious claims for damages in accordance with § 823 BGB.

12.4 If Bosch Rexroth is not liable for reimbursement of damages, this also holds with regard to personal liability for reimbursement of damages of the employees, repre-sentatives and others assisting Bosch Rexroth in fulfilling the contract.

12.5 No change in the burden of proof to the detriment of the Customer is associated with the above regulations.

12.6 If the Customer is an entrepreneur, they shall indemnify Bosch Rexroth against any possible negative conse-quences for Bosch Rexroth from third parties arising from damaging actions by the Customer – regardless of whether they are intentional or negligent.

13. Additional conditions for training events

13.1 The beginning, duration and location of training courses are specified in the current training program and/or are sepa-rately agreed upon within the scope of special courses. The participant is obliged to comply with the security and safety provisions valid at the location of the seminar.

13.2 Bosch Rexroth AG renders the services within the scope of the courses of the current training program and within the scope of special courses either themselves or by employees and/or freelancers. Scope, form, topic and the target of the training are described in the training program or deter-mined by explicit agreement and adjusted to the need of the participants and to keep up with technological develop-ments. The participation fee includes the costs for lectur-ers, detailed working documents, refreshments and lunch for every complete seminar day, however no hotel reserva-tions, costs for overnight stays, travel expenses, etc.

13.3 The participation fees are indicated in the current training program and/or are agreed upon with the customer in writing. All prices are indicated net, in euro, plus the applicable statutory value added tax. The total price shall be indicated in the order confirmation.

13.4 If there are insufficient registrations according to the envisaged minimum number of participants for a course or if the orderly implementation of a training course is not possible due to other reasons for which Bosch Rexroth AG is not responsible, e.g. the trainer falls ill, Bosch Rexroth AG is thus entitled to cancel or postpone the training courses to a newly agreed date. In case of cancellation by Bosch Rexroth AG, participation fees which have already been paid shall be fully reimbursed. Replacement and follow-up costs of the customer or third parties due to the cancellation or postponement of courses or single lessons are excluded in any case.

11.4 The orderer must immediately make Bosch Rexroth aware of known forthcoming (probable) infringements of intellectual property rights or related risks and allow Bosch Rexroth at the request of Bosch Rexroth – insofar as is possible – to lead in legal disputes (including outside of court).

11.5 As Bosch Rexroth chooses, the orderer is authorized to obtain a usage right for a product that infringes intellectual property rights or to modify it so that the intellectual property right is no longer infringed, or to replace it with the same type of product that does not infringe intellectual property rights. If this is not possible under reasonable conditions or within a reasonable period of time, the orderer has – if they have allowed Bosch Rexroth to carry out a modification – statutory withdrawal rights. Under the aforementioned conditions, Bosch Rexroth also has a right of withdrawal. Bosch Rexroth reserves the right to also implement the measures to be chosen from under Clause 11.5 Sentence 1 if the intellectual property right infringement has not yet been legally validated or recognized by Bosch Rexroth.

11.6 Claims of the orderer are excluded if they are responsible for the intellectual property right infringement or if they do not provide a reasonable amount of support in defense against the claims of third parties.

11.7 Claims of the orderer are also excluded if the products were produced in accordance with the specifications or instructions of the orderer or the (probable) infringement of the intellectual property right results from use in cooperation with another component not produced by Bosch Rexroth, or the products are used in a way that Bosch Rexroth could not have envisaged.

11.8 The obligation of Bosch Rexroth to provide compensation for damages for intellectual property right infringements is also regulated under Clause 12.

11.9 The statute of limitations for claims arising from intellec-tual property right infringements shall correspond to the statutory deadlines.

11.10 More extensive claims of the orderer, or claims differing from those regulated in Clause 11 due to the infringement of the intellectual property rights of third parties are excluded.

12. Limitation of liability

12.1 Bosch Rexroth shall only be liable for damages and reimbursement of wasted expenses under § 284 BGB (hereinafter referred to as “reimbursement for damages”) due to infringement of contractual or extra-contractual obligations

- in cases of intent or gross negligence, - in cases of negligent or intentional harm to life, body or

health, - due to fraudulent concealment of defects or the assump-

tion of a quality or durability guarantee, - in cases of negligent or gross infringement of contractual

obligations, i.e. of obligations that are initially made possible by implementation of the contract which the Customer may regularly rely on being adhered to, or

- due to statutory liability in accordance with product liability law.

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13.5 Bosch Rexroth shall be entitled to implement necessary changes or deviations with regard to content, method or organization before or during the course if these changes or deviations will not considerably change or outweigh the benefit of the announced course for the participant. If necessary, lecturers who have already been assigned can be replaced by persons with identical qualifications with regard to the announced topic without this giving partici-pants the right to cancellation or reduction of the fee.

14. Additional liability conditions in the context of trainingevents

In case of culpable damage to the training equipment ormaterials, the customer shall be liable for the participantsregistered by them.If items brought along by the customer or individualparticipants are stolen or lost, Bosch Rexroth AG shallonly be liable in cases of intention or gross negligence.

15. Special regulations for sponsored training activities

In case of sponsored activities, the training costs arefinanced by what is referred to as “Education vouchers” orby direct acceptance of the costs by the sponsoringagency.Applications for sponsoring of professional trainingaccording to the directives of the Social Security Code,Third Book (SGB III) can be placed with the Federal LaborOffice or job centers.The training participant shall ensure sponsoring with theirresponsible advisor at the Federal Labor Office in advance.If participation in the booked training is not possible as thesponsorship was not approved, the participant may onlycancel the contract free of charge within the scope of § 9.

16. Storage of data, data protection

16.1 All personal data communicated by the Customer shall only be collected, processed and stored by Bosch Rexroth in a manner consistent with the provisions of German data protection law.

16.2 Use of the Customer's personal data is necessary in order to fulfill the contract concluded with them. Any usage beyond this requires the explicit consent of the Customer. The particulars regarding the data collected and its use can be obtained from the data protection declaration.

17. Identity of the provider

17.1 The provider of the training shop is

Bosch Rexroth AG Bahnhofplatz 2 97070 Würzburg, Germany Phone: +49 9352 18-1920 Monday to Friday from 8:00 AM - 5:00 PM (free of charge) E-mail: [email protected]

17.2 Complaints may be made via the above address.

18. Final provisions

18.1 If one provision of these conditions and the other agree-ments made is or becomes invalid, the validity of the remaining conditions shall remain unaffected. The con-tractual partners are obliged to endeavor to replace the invalid provision with a regulation coming as close as possible to its economic purpose.

18.2 The court of jurisdiction is Stuttgart (for local court proceedings, the local court in 70190 Stuttgart) or, at the discretion of Bosch Rexroth, the office of the operating facility executing the order if the customer- is a business person, or- does not have a general domestic court of jurisdiction or- has, after conclusion of the contract, moved theirdomicile or place of habitual residence to a foreigncountry or if their domicile or place of habitual residenceare not known at the time the claim is raised.

Bosch Rexroth shall also be entitled to take action in frontof a court which is responsible for the registered office ora subsidiary of the customer.

18.3 Only German law shall apply to the legal relationship excluding the conflict of laws and the United Nations Convention on Contracts for the International Sale of Goods (CISG).

Bosch Rexroth AG, August 2016 Version

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Notes

96 Industry 4.0 | Training and ConsultingRegistration, FAQ, Terms and Conditions

i4.0 Factory Tours registration formPlease complete the form and fax it to +49 9352 18-1040 or e-mail it to [email protected]. Information and registration also at: www.boschrexroth.com/academy

Registration is only complete upon confirmation from Bosch Rexroth AG.

Desired date (14 day lead time)

Factory (location) Factory (abbreviation)

Alternative date

Participant – number

Group of participants (occupational group, study program or similar)

Registering party – Last name, first name Division

Phone E-mail address

Registering party – Company Invoice address – Company (if different)

Street/P.O. Box Contact, department

Zip code, city, country Street/P.O. Box

Order number (if available) Zip code, city, country

Date, signature

By signing this form, I accept the general conditions for the training courses of Bosch Rexroth AG (last update 08/2016):

Other information

Industry 4.0 | Training and Consulting Registration, FAQ, Terms and Conditions

Registration formPlease complete the form and fax it to +49 9352 18-1040 or e-mail it to [email protected]. Information and registration also at: www.boschrexroth.com/academy

Registration is only complete upon confi rmation from Bosch Rexroth AG.

Desired date

Training title (short designation) Training location

Alternative date

Participant – Last name First name

Job title Division

Registering party – Last name, fi rst name Division

Phone E-mail address

Registering party – Company Invoice address – Company (if diff erent)

Street/P.O. Box Contact, department

Zip code, city, country Street/P.O. Box

Order number (if available) Zip code, city, country

Date, signature

By signing this form, I accept the general conditions for the training courses of Bosch Rexroth AG (last update 08/2016):

Phone E-mail (required to use LearnWorld)

Bosch Rexroth AGDrive & Control AcademyBahnhofplatz 297070 Würzburg, GermanyPhone: +49 9352 18-1920Fax: +49 9352 [email protected]/training

R999001369 (2017-03)© Bosch Rexroth AG 2017

Further informationwww.boschrexroth.com/academy