International Nanoforum

Vicente Bringas Rico

Industry 4.0

“Facing the challenge in CONACYT Public Research Centers”

Strategic Plan of CONACYT for Public Research Centers

Advanced Manufacturing and Industrial Processes

Coordination

Economy, Public Politics and Regional

Development Coordination

Physics, Applied Mathematics and Information

Technology Coordination

Environment, Food Production and

Biotechnology Coordination

History and Social Anthropology Coordination

DACIDirección Adjunta de

Centros de Investigación

Thematic Alignment

CONACYT Centers System Re-engineering

Thematic Alignment (DACI CONACYT)

Scientific Plan

Technological Plan

Be a tool of the Mexican state to solve national problems on

knowledge Basis

Programas de Investigación de Largo Aliento (PILA)

To be an engine of the country development through the

technological attention to key sectors of the economy

Estrategia de Centros para la Atención Tecnológica a laIndustria (ECATI)

… became onConsortium basis

CITTAA

AutomotiveAguascalientes

CENTROMET

Metropolitan StudiesQuerétaro

CENTA

AeronauticsQuerétaro

Cd. del Carmen

HydrocarbonsCampeche

MHT

SLP

Renewable EnergyDurango

Manufactura

Avanzada

Nature of the

Universe

ConsortiumPILA

Long Term Research Programs

Cambio Climático y

Sustentabilidad

Society and

Development

“ Joining strengths to serve the market ”

*

* Leader CIDESI

*

World initiatives analysis on Advanced Manufacturing and I4.0

Hunting Society

First mechanical

loom, steam

power

1st

1913

First mass production

assembly line,

electricity

First Programmable

logic controller (PLC)

2th 3 th

Information Society

Factory connected,

Hannover 2011

Super Smart Society

INDUSTRY

1784 1969 2011

Beginning of humanity

13,000 A.C End of 18 th Century End of 20 th

CenturyFrom 21 th

Century

Agrarian Society Industrial Society

Society

SOCIETY

Industrial

Revolution

and

Society

Evolution

Industry

Autonomous

Robots and Artificial

Intelligence

Simulation and

modeling

Augment reality

Integration Systems

Cybersecurity

Cloud

Internet of things

(IoT)

Additive

Manufacturing

Cyber physical systems

and spaces

Smart Materials

INDUSTRY

Knowledge Areas

Falling population Decline of industrial competitiveness

Super aging society Lack of women´s active participation

Disasters Terrorism

Decrepit infrastructure

Safe and secured society in both cyber and physical spaces

Environmental problems Lack of resources and water

Society that contributes to the solution of global environmental issues

Smart Society

Society in which every individual including elderly people and women

can actively participate

SOCIETY

Keidanren (Japan Business Federation): Toward realization of the new economy and society

Sub-domain 1.1 Processing novel

materials and structures (into products)

Advanced joining

technologies Manufacturing for

custom made parts

Surface manufacturing

processes

Materials-efficient

manufacturing processes

Sub-domain 1.2 Complex structures, geometries and scale

Robust micro and Nano

enabled production

Sub-domain 1.3 Business models and

strategies for disruptive manufacturing process

Product life cycle

management for

advance materials

New models for

introducing disruptive

processes

Novel supply chain

approveches for innovative

products

Photonic process

chains

EUROPEAN FACTORIES OF THE FUTURE RESEARCH ASSOCIATION A Manufacture initiative

Automated

production

High Volume Manufacturing at

the micro- and nano-scale

H2020

Challenges and Opportunities

Research and Innovation Priorities

Technology Enablers

• Advanced Manufacturing Processes• Mechatronics for Advanced Manufacturing

Processes • Information Technology and Communications• Manufacturing Strategies • Modeling, Simulation and Prediction Tools and

Methods• Knowledge Workers

Market opportunities, Long Term Research Programs

andConsortiums

American theoretical physicist John Archibald Wheller says:

“Spacetime tells matter how to move; matter tells spacetime how to curve.”

In the same way:

“Technology tells market how to move; market tells technology how to

response.”V. Bringas

The double implication

Simulation and Modeling

Augmented Reality

Additive Manufacturing

• Product

• Process

• Industrial monitoring and

maintenance

• Training and qualification

• Costumer interaction and design

Integration Systems

• Manufacturing applications

• Health applications

• Customer products application

• Laser cladding

• Hybrid manufacturing

• Powder development

Robots

• Inspection and monitoring robots

• Industrial robotics, high risk

environments

• Agro-robots

• Artificial Intelligence algorithms

Cybersecurity

CiberphysicalSystems and

Spaces

Smart Materials

Big Data

• Domotics

• Transport applications

• Monitoring applications

• Tracing people and objects

• Security applications

Internet of Things (IoT)

• Self-healing materials

• Reconfigurable materials

• Product

• Process

• Development of

models, software

and protocols

• Data analytics

• Data mining

Op

po

rt

un

it

y

Ar

ea

s

IND

USTR

Y

PEC

iTI

PILA

Advanced Manufacturing

Big National Problems

Thematic Consortiums

Hydrocarbons Aeronautics Molds, Stamping

and Tooling

TRL 1 y 2 ”Basic Research” (Ciencia Básica y Fronteras de

la Ciencia)

TRL 3 y 4 “Applied Research” (Problemas Nacionales)

TRL 5 al 7 “Technological Development” (PEI, FORDECyT, FOMIX)

TRL 8 y 9 “Integration Engineering and

Technological Services” (Direct Contracts)

Nat

ion

al D

eve

lop

me

nt

Pla

n 2

01

3-2

01

8

ECATI

I

D+i

+

Financing

I.- Advanced Manufacturing Technologies

- Additive manufacturing and 3D printing

- Advanced forming and joining technologies

- Micro and nano manufacturing

- Advanced thermal treatments

- Advanced materials and coatings

- Virtual manufacturing

- Conventional and next generation manufacturing methods

Advanced Manufacturing PILA (research lines)

II.- Intelligent Manufacturing

- Sensing, actuation, monitoring, measurement inspection and automation

- HMI, M2M Interfaces, collaborative, adaptive and cognitive robotics

- Embedded systems, adaptable, intelligent and cognitive control

- Mobile applications and Internet of Things

- TIC´s, software, SCADA and Big Data

III.- Intelligent Maintenance and Management

- Remote monitoring

- Self- diagnosis, Self-adjustment and self-repair

- TIC´s, Software, SCADA and Big Data

IV.- Sustainable Manufacturing

- Renewable and Conventional Energies

- New Materials

- Intelligent and Self-Healing Materials

V.- Cyber Security on Industry 4.0

- Regulatory standards and framework operations for Industry 4.0

- Cyber Physical systems security

- Vulnerability Management

- Security and reliability on telecommunications

Advanced Manufacturing PILA (research lines)

Advanced

Manufacturing PILATheme 1: Advanced Manufacturing

Techniques

Molds, Stamping and

Die tools Consortium

- Laser Cladding manufacturing and repair- CMT mold repair

PILA’s research lines aligned

to Consortium1. Alloys and powder development 2. New deposit methods development 3. Alloys and final components characterization 4. Modelling and simulation of manufactured

components5. Thermal treatment 6. Monitoring and inspection

1 2

3

45

Research Line: Additive

Manufacturing

Research Centers with

experience on the research line joint

venture

San Luis PotosíResearch Proposals

Contribution capabilities

1. Molds repair2. Complex geometry molds manufacturing 3. Alloys development for high performance

coatings 4. Thermal treatment for active materials

deposited by additive techniques

Ad hoc solutions for the market

Market Needs

PILA and Consortium relationship

CIDESI Alignment plan to attend the market

• TIC’s, software, SCADA, Big data• Mobile applications• Internet of Things

• Additive manufacturing and 3D printing• Advanced technologies for molding and union• MEMS• Advanced thermal treatments • Surfaces engineering • Virtual Design and Manufacturing• Assembly, manufacturing and test equipment development • Advanced and conventional materials development and characterization• Last generation and conventional manufacturing processes• Thermodynamics and energy

• Monitoring, measurement and vision • HMI and M2M interfaces• Conventional, adaptive, cognitive, collaborative and inspection robotics• Embedded systems and sensors • Cognitive, adaptable and intelligent control• Production management, logistics and supply chains• Auto-diagnosis, auto-adjustment, auto-repair• Advanced instrumentation

Technological Themes CIDESI

Manufacturing 4.0

Real Time Information

Advanced

Manufacturing

Techniques

Robotics,

Automation and

Intelligence

Advanced

Manufacturing

Techniques

Real Time

Information• Additive manufacturing (Cladding, EBM, DMLS, etc.)

• Advanced thermal treatments

• Surfaces treatment

• Materials

• Modelling and simulation

• Characterization

Robotics,

Automation and

Intelligence

• Robotizing

• CAD

• CAM

• CAE

• Monitoring and measurement

• HMI

Correlation Diagram for Surfaces

Engineering DirectionSurfaces treatment

Additive

Manufacturing

Thermal Treatment

Materials

Modelación y

Simulación

Monitoring and

Measurement

HMI

Robotizing

CAD, CAM, CAE

Characterization

Project analysis example: Robotized assembly line (part 1)

I. Advanced manufacturing Techniques- New production methods

II. Intelligent Manufacturing- Collaborative robotics- M2M interfaces- Automation

Automated Systems Direction“ Lean manufacturing lines for automobile

industry”

• Sales increment $

• Earnings $

• New jobs with higher added value generated

• Low power consumption and low environmental impact

Advanced Manufacturing PILA

Knowledge

application

Human resources

training

Knowledge

generation

Technological

services

Industria 4.0

Intelligent Manufacturing

Advanced

Manufacturing

Techniques

Robotics, Automation

and Intelligence

• Assembly, manufacturing and test

equipment development

• Monitoring, Measurement and vision

• M2M and HMI interfaces

• Collaborative and Industrial robotics

Technological themes

Research Center ideal model

Environmental, social and economic impacts

Business Line

Autonomous

Robots and Artificial

Intelligence

Simulation and

modeling

Laboratory InfrastructurePresent and required

New Business opportunities

Augmented reality

MEMS

Surfaces Engineering

Cyber physical Spaces

I4.0

Tooling

Smart line

Personnel training

opportunities

New Business Offer• To offer tooling with high performance coatings• To offer production management systems• To offer ”smart” line with mobile applications

Production Management

Specialist training opportunitiesLaser technologiesSensorsSoftware

Project specialists

✔

✔

23 3

7

3

7

2 21

65

15

6

23 3

0

5

10

15

20

DiseñoMecánico

Análisisestructurales

Programadores Electricos Mecanizados Ensamble ypruebas

Personnel’s experience

Experto Medio En formación

Project analysis example: Robotized assembly line (part 2)

How to define a I4.0 project for the industry

Project I4.0Product or Process

Functional: Mission, performance, user

needs

Configuration: Parts, modules,

accessibility, interchangeability

Energetic: Type, energy saving,

energy harvesting

Physical: Weight, Size, material, CoG

Environmental: Acceleration, temperature,

humidity

Interfaces: Equipment, process,

systems, users

Quality: Reliability, maintainability,

availability, usability

Sustainability: Impact, health,

environment, lifecycle

Verification: Test, inspection, monitoring

Operation: HMI, M2M, manual,

automatic, intelligent

Connectivity: In cloud, Wi-Fi, satellite,

Bluetooth

Support: Maintenance, training,

logistic, post-selling

Industry 4.0 project definition topics

Example for I 4.0 project definition: Engine entrance air manifold

Problem: Manifold re-engineering project: Material change to increase thermal resistance to 1500 C, flow sensor integration during the injection process located inside a new flow improved chamber.

Requirement Description Solution available Development need I4.0 Project Impacts

FunctionalImprove internal

chamber air flow, for fuel saving

Yes

Injection mold with the capability to integrate flow sensor during the

injection process

Fuel consumption saving with the final customer.Additional 100,000 parts

per year sales increment

Physical characteristics

Design changes on internal flow chamber

increases complexity an costs during traditional

machining of production mold

Yes: To use additive manufacturing for

injection mold fabrication

New process development including tooling (injection molds)

Injection mold manufacturing by

additive technique

Cost saving on mold manufacturing

EnvironmentalTemperature resistance

increment from 80 to 150Yes Polymer new formulation No

Useful life increment on the final part with thesubsequent customer

satisfaction

VerificationEmbedded sensor on internal flow chamber

No

Flow sensor developmentInjection process design

Mold design and manufacturing

New injection process and tooling development

Sensor development

Fuel saving due to direct measurement on flow chamber. Customer

satisfaction

SustainabilityDesign with low energy recycling material for

final disposal

YesPolymer new formulation

NoCost saving and

environment impact

Conclusions

The promise to customers is customized or personalized products delivered

rapidly, with perfect quality at ever-decreasing prices.

The promise to shareholders is the opportunity for greater revenues and higher

margins.

The promise to suppliers is for expanding volumes, with clear and immediate

electronic information about orders, performance and upcoming design

needs, and payments.

The promise to employees is for more interesting and strategic work, and the

assurance that the company is meeting customer demands so is likely to

continue to employ them.

Source: Industry Week, American Machinist, sponsored by EPICOR

Customer expectations on Industry 4.0