industrie 4.0 – wie sich unsere welt verändert...2018/09/20 · two value propositions to meet...
TRANSCRIPT
SKF
Roberto Napione- Industry IoT world . September 14th 2018
SKF introduction
Roberto Napione
© SKF Group
• Established 1907
• Sales 2017 SEK 77,938 million
• Employees 45,678
• Manufacturing units 103
• SKF presence 130 countries
• Distributors/dealers 17,000 locations
• Global certificates ISO 9001 – Quality
ISO 14001 – Environment
ISO 50001 – Energy
OHSAS 18001 – Health and safety
SKF – a truly global company
© SKF Group
Industry general 17%
Industry, heavy and
special 11%
Industrial distribution 41%
Aerospace 8%
Energy 8%
Off-highway 6%
Railway 6% Other 3%
Net sales for Industrial 2017
© SKF Group
Cars and light trucks 49%
Vehicle aftermarket 27%
Trucks 17%
Two-wheelers and Electrical 6% Other 1%
Net sales for Automotive 2017
© SKF Group
Two value propositions to meet different needs
Customer need: “I want on-time delivery, quality
and field performance, flawless
launches of new products,
technology and price”
Customer need: “I want your products and my
assets to reach technical end of
life with trouble-free operation”
Rotating
equipment
performance
Product
RIGHT
PRODUCT
RIGHT
COST
RIGHT
TIME
RIGHT
SOLUTION
RIGHT
PERFORM-
ANCE
RIGHT
TOTAL COST
OF OWNER-
SHIP
© SKF Group
SKF vision and mission
A world of reliable rotation
The undisputed leader
in the bearing business
© SKF Group
Strategic priorities
Application
driven innovation
World class manufacturing
Cost competitiveness
Create and capture
customer value
Maximize cash flow over time
1
2
3
4
5
© SKF Group
Smart data
Infrastructure The Cloud
Intelligence Big Data
management
Data feed Connected
sensors/systems
Window Mobility
© SKF Group
Smart manufacturing for SKF
5G
Skills development Digital twin
Mobility
Robotics
Optimized flow (AGVs)
Shop floor to top floor connectivity
Industrial internet
Data security
Supply chain 4.0
Traceability
Predictive maintenance
Continuous improvement
Real time action taking
AGV = automated guided vehicle
SKF road to digitalization
Gather data,
deliver insights IT security & standards Partner networks
Efficiency
gains
Seamless
experiences
Governance and
empowerment The purpose of SKF digitalization is to
• attract and retain customers
• create and capture value
through data and insights
Principles / the law for digitalization in SKF
© SKF Group
Work class manufacturing
CUSTOMER
What is Industry 4.0 ?
© SKF Group
Describes digital capabilities and technologies to improve productivity and quality
through deeper insights into the manufacturing processes
What is Industry 4.0?
One open standard for communication
Data virtualization of the physical world
Remote engineering & information based decisions
Autonomous systems
Interoperabillity
Information transparency
Technical assistance
Decentralized decisions
© SKF Group
CONTROL
ACT
AUTOMATE
• Machine data Data model standardization
• Connectivity Secure shopfloor LAN
• Analytics & insights Digital twin process etc
• Processes & integration Continous improvement
1 0 0 1 0 0 0 1 1 0 1 1 0 0 0 1 0 1 1 0
1 0 0 1 0 0 0 1 1 0 1 1 0 0 0 1 0 1 1 0
Industry 4.0 Flow and process
© SKF Group
What we
build
How we
build it
Where and
when we
build
What we
built
What we
offer What we
ship
PLM MES ERP CRM ERP
Digitise Plan Execute Capture Reuse Trace
Digital product and process information are at
the heart of the “digital twin”
Digital twin through the whole process
© SKF Group
OPC-UA – Open Platform Communication -
Unified Architecture
• Safe, reliable and platform-independent
information exchange
The importance of standards
“As a Service” trend and remote management
• Capabilities depends on specific hardware and software
• "As a Service” business model demands central support and non standard equipment
limits this possibility
• Developed once, deployed everywhere
SKF Digital plattform
© SKF Group
Following standards will increase our success in digital
manufacturing
Industry 4.0 will revolutionize your factory one small step at a
time
Everything starts with a secure network
Don´t underestimate the people factor
Process and production knowledge will still be key for SKF
success
Take aways
In production
5G
Robotics &
AGV´s Real time
action taking
Supply
chain 4.0
World Class SRB
Gothenburg
Contact : MCE/MDC
Highlights
• Flexible production
• AGV´s integrated
• Machines Condition Monitoring sensorization
• Visualization and mobility tool
• High productivity
• Traceability/Data
• New technology and legacy
Contact : Got factory
World Class Manufacturing
Shop floor to top
floor connectivity
Summary, Key message
© SKF Group
Summary
Build a strong
foundation
Follow and request
standards
• SKF Production System and Standardized Work is the base.
• Flow in order and correct data in the system is a must !
• Follow central standards when implementing local applications to ensure security, scalability
and cost.
• Balance governance and empowerment.
Think big –
act small
• Start to implement smaller steps, do not wait for a massive implementation.
• Network to learn more. Try out and learn. Spread and replicate.
Support the people
transformation
• Encourage and Support your team to acquire competence, learn by doing and sharing with
others.
• Explain why digitalization is a must, how we can benefit from it and what impact it will have.