indusoft water wastewater webinar bill glover
DESCRIPTION
Presentation by William Glover on the City of Rock Hill Water/Wastewater SCADA system there.TRANSCRIPT
William Glover
Water
Where did it come from?
How is water treated? How did it get
here/there?
City of Rock HillSouth Carolina
NorthCarolina
23,000 Residences/Commercial customers
Water supply
Rock HillWater Plant
To C
harlo
tte
Lake Wylie - SC
Influent TowerFlocculator
Clarifier
Clearwells
Re-Use Water System
Settling Basins
Chemical Building
Power Building
Filter Section
High Service Pump
Station
ReuseClearwell
City of Rock HillWater Treatment Facility
Lab Chemical Control Room
Drain Pump Sludge Pump
AdminBuilding
Influent Tower
Flocculator
Clarifier
Clearwells
Re-Use Water System
Settling Basins
Chemical Building
Power Building
Filter Section
High Service Pump
Station
ReuseClearwell
City of Rock HillWater Treatment Facility
Lab Chemical Control Room
Drain PumpSludge Pump
From Lake Wylie
To Water Towers or to City for use
To wastewater facility
Wat
er fo
r Ind
ustri
al &
Sprin
kler S
yste
ms
City of Rock HillWastewater Facility
Some from water treatment facility
Wastewater facility is also run by Indusoft and Think & Do
New Project for Upgrade
(See last page)
Influent Stage
Water enters Facility Pumped Directly from Lake Wylie
Pre-Filtrati
onLime Silo
WinPLC
Dinnectors
Terminator
Iboco
WMS
DinRail
Influent
Lime Silo
Settling Basins/Flocculator
FlocculatorSeparates high density
Solid particles
Entry Piping toFlocculators
Flocculator
WinPLC
TerminatorWinPLC
Flocculators
Control System:• Controls paddle mixers• Monitors levels• Monitors Temperature
FlocculatorDrives Panel
Flocculator Separates/Removes high density
particlesRemoves suspended solid particles
Customer replaced AB Drives
With ADC GS Drives
WMS
Terminator
Entry Piping toFolocculators
Flocculators
AB Reactors remain from original installation
Relays
GS Drives
GS Drives
Settling Basins
Medium size particles separatedTrac Vac – vacuums particles – Communicates this to the WinPLC
Settling Basins
Iboco
TerminatorWinPLC
WinPLC
Terminator
Carbon Sand Filters
Carbon SandFilter Area
Final Filtering of waterWater is forced thru sandParticles removedChemicals added.
Carbon Sand Filters
Final filtration of water Carbon Sand Filters
WinPLC controls• Valves, Water flow & levels• Backwash controls, • Chemical injections• All 6 filters are “synched” with flow rate• C-more panel for each filter
WinPLCTerminator
C-more
PB/PL/SW
WMS
Carbon SandFilter Area
Filter Controls Console
Filter Controls Console
Filter Station – HMI Thin Client
9 - Thin Client HMI stations are located throughout the facility
From the main menu, any station can show any part of the facility
Status of nearly every major function can be seen from anywhere in the plant
InduSoft Thin Client
InduSoft Thin Client
Chemicals – Lime Silo
Post filter Lime Silo
Lime SiloControl Panel
WinPLC
MSP
Terminator I/O
Signal Conditioners
GS Drive
WMS
Pipe Gallery
Chemical DistributionControl Panel
Master Chemical Control stationControls pumps, flow rates, levels5 other control panels also in this area
Chemical DistributionMaster Control Panel
C-more WinPLC
HW Enclosures
Terminator I/O
Chemical Storage
Drain Pump Panel
• Three door panel• Two - 100 HP Durapulse• Pumps process water that is not used to Clarifier• Clarifier in re-use area is holding tank for re-use water
WinPLCDurapulse
Rhino
Signal ConditionersDrain Pump Panel
Note: all outdoor panels are air conditioned
(FUEL team is launching this
product)
WMS
WinPLCRhino
DurapulseDurapulse
Clarifier - holding Tank for Wastewater
Clarifier
Clearwells Ready to Pump to Water Towers or Consumer Use
Water has been treatedReady to be pumped
For Consumer-UseOR
For pumping to Water Towers
Clearwell
Clearwell
High Service Pump
Six High Service PumpsPump water for consumer
useOR
Pump water to one of four water towers
High Service Pump
Control Panel
WinPLC
WMS
Sludge Pump Panel
Pumps process water from Flocculators and settling basins to
to wastewater treatment facility
• Twin Durapulse 100 HP on pumps• Win PLC• Rhino P.S.• Breakers• Dinnectors
DuraPulseDrives
WinPLC
Rhino
WinPLC
Signal Conditioners
Sludge Pump Control Panel
Powerhouse Control Cabinet
Monitors all power into plantGenerators & Power DistributionAssures power 100% of the time.
Power House Control Cabinet
Generators
WinPLC
Terminator
Terminator
Iboco
HW enclosure
Power House
Power house Controls & Servers
• 6 - Think & Do Servers• InduSoft HMI Dual Redundant Server –
• Serves 9 thin-client HMI • Ethernet (Fiber) backbone
Jon White City of Rock Hill
Bill GloverInteworx
HMI ServersThink & Do
Servers
Think & DoThink & Do
Think & DoThink & Do
InduSoft Redundant
Servers
Re-use AreaUV filters and HMI Thin-Client
InduSoft HMI Thin-Client Application
1 of 9 in systemShows Local Status
Status of all stations
UV Filter AreaTreats re-use water
Sold at high discountFor sprinkler/industrial
use
UV Filters in Re-use Area
Reuse – Sand Filter Control
Re-use Sand Filter PLC
DirectLogic PLCC-more Touch Panel
Reuse – Sand Filter Control
Cabinet
DirectLogic PLC
C-more
WinPLC Station
Think & Do Station
InduSoft Thin Client
DirectLogic PLC
Influent TowerFlocculator
Clarifier
Re-Use Water System
Settling Basins
Chemical Building
Power Building
Filter Section
PumpStation
ReuseClearwell
City of Rock HillWater Treatment Facility
Drain Pump
Sludge Pump
Clearwells
Dutchman CreekSewage Pump Station
C-more
Dutchman CreekSewage Pump Station
Rhino
WMS
WinPLC
Relays
C-more
Iboco
Din Rail
WinPLC
WMS
WMS
Dinnectors
Dinnectors
Rhino
WMS
WMS
Relays
RedundantWinPLC Systems