indicators india private limited gala y churning technology for innovation · 2018-01-10 ·...

Churning Technology for Innovation

Indicators India Private LimitedGALA Y

GALA Y

The Company Galaxy Indicators India Pvt Ltd has been in the service of manufacturing and supplying of both Mechanical and Electronic Dashboard Instruments for all segments of vehicle across India and abroad for the last 3 decades. In keeping pace with changing scenario of market trends, technology and value engineering, the Company has not only brought in latest products conforming to the global standards but also they have been made high in quality & competitive in prices.

Established in the year 1982, the Company which is the main constituent of Galaxy Group of Companies has grown from strength to strength over the years creating a niche for itself in the field of Dashboard instruments in India & overseas. Customer satisfaction being the ultimate goal, the Company has put in place a specialized system that maintains and manages the products quality to the core. With constant efforts and endeavor to make the products better through research and innovation, the Company is all set to meet the challenges of today and for the times to come.

The Company is ideally located at Plot No.76, Sector-59 HSIIDC, District-Faridabad, State-Haryana (India) just 47 KM south to the International Airport, New Delhi on NH-2 giving proximity to a number of Automobile manufacturers situated in North India.

In an effort to upgrade the products, quality and technology, the Company has tied up for Technical collaboration with renowned instruments major M/s. Zhucheng New Oriental Auto Meters Co Ltd, China. Zhucheng has achieved a number of milestones in instrument technology whose products are praised and used by Automobile majors worldwide.

We aspire to be the best in all the products and services that we provide by way of socially, economically and environment friendly means.

Customer satisfaction is our primary goal and we shall achieve it through constant innovation and continuous improvement. We also inspire, care and reward the creativity of our Employees and suppliers and also care for the society and environment around us for better tomorrow.

Galaxy is committed to provide products and services to the utmost customer satisfaction by adopting continual improvement philosophy throughout the organization with effective implementation of quality management system.

We shall strive to achieve the above by adopting:• Continual improvement in manufacturing process and product.• Improving customer satisfaction.• Upgrading the skill level of all the personnel in the organization.

VISION:

TechNOlOgy:

lOcaTION:

aBOUT US:

MISSION:

QUalITy POlIcy:

Proposed expansion facility at IMT, Faridabad.

FeaTUReS OF The cOMPaNy• Established in the year 1982 with a vision to attain excellence through smarter,

better and quality service.

• A Leading OE supplier of panel instruments.

• Have technical collaboration with world’s renowned Dashboard major M/s. Zhucheng New Oriental Auto Meter Co Ltd.

• Plant Area -50000 sq fts.

• 12 Assembly lines for different products.

• Manufacturing Capacity of 10 million units per annum.

• Have In-house facility of Machine shop, Press shop, Tool room, Printing & Paint shop, Moulding shop & Fabrication shop.

• Have a workforce of over 250 employees.

• Have presence in overseas market.

• An ISO /TS 16949-2009 certified Company.

• Dynamic R & D with a team of 20 Engineers.

• Well-furnished design Office.

• Quality management system at par with global standards.

• Laboratory - Fully equipped and reliable laboratory.

• Expansion: A new modern plant acquiring all the best instrument technology on an area of 70000 sq fts is coming up in Faridabad for better services to our customers.

PROdUcTS MechaNIcal gaUgeS: Temperature Gauges, Pressure Gauges (Oil & Air), Speedometers, RPM Meters, Hour cum RPM Meters, Speedo Movements, Flexible Drive Shafts, Hub Drives.

PROdUcT & aPPlIcaTION

caTegORy

2 WHEELER Scooters, Motor cycles, Mopeds, E-Bike

Complete Instruments & Cluster

3-WHEELER LPG/CNG/Diesel/Petrol Complete Instruments & Cluster

4-WHEELER Trucks, Buses, Tractors, Off-road vehicles

Instruments, Clusters & Senders

STATIONARY ENGINE

Compressors, Generators and such machinery

Complete Instruments & Cluster

elecTRIcal/elecTRONIcS: Speedometers, Non-Programmable Tachometers (Alternator Driven/ Magnetic Pick-up), Programmable LCD type Tachometers, Hour Meters DC & AC (Analog, Digital & Trip type), Temperature Gauges, Temperature Transducers, Pressure Gauges, Fuel Gauges, Fuel Senders, Ampere Meters, Volt Meters, Monitoring & Control Panel for Gensets, Smart Gauges, Switch Gauges, Dual Gauges, Clocks, LCD Gauges and Stepper Motor based Gauges.

clUSTeRS: Instruments Cluster, Tell Tale Indicators, Combination Instruments.

MIScellaNeOUS: Sheet Metal and Fabricated Components, Plastic & Rubber Components, Die-Casted Machined Components, Auto Instrument Dials, Wiring Harness.

PROdUcTION FacIlITIeS

PReSS ShOPWe have our own Press Shop having Presses ranging from 5 ton to 100 ton capacity which enable us not only better productivity but also quick development of end products.

MachINe ShOPWe have our own Machine Shop equipped with high performance modern machining equipments like Drilling, Tapping, Threading, Impact Machines in different capacity to help maintaining excellent quality in our end products.

OTheR FacIlITIeS• Automatic Rubber Moulding Machines

• Injection Moulding Machines• Printing Shop

• Hi-Tech Automatic Coil Winding Machines• Hi-Tech Automatic Machines for Punching, Stamping,

Rivetting, Tightening etc.

aSSeMBlyEquipped with State-of-the-art automatic and

semi-automatic Plant & Machinery to ensure better productivity, cost effective and quality products.

TOOl ROOMWell equipped Tool Room having modern tool fabrication equipments like Shaper M/c., Precision Lathe, Surface Grinder, Drilling Machine, 3D Modeling with CAM, CNC Wire Cut, CNC Milling Machine and CNC Lathe etc.

INhOUSe TeSTINg & ValIdaTION FacIlITIeSFor testing the products as per IS, DIN, JIS, SAE and other customer specific standards we have a sophisticated Testing Lab equipped with all the modern testing equipments like Endurance Testing Machine, Dynamic Vibration Testing Machine, Water Spray and Salt Spray Testing Machine, Dust Chamber, Environmental Chamber, Temperature Chamber, Profile Projector for better measurement and quality management.

deSIgNINg & deVelOPMeNTCornerstone of our growth is our development capability and competence in innovation.

highlights are:

• 3-D Modeling

• IDEAS, UNIGRAPHICS (with 6 axis Module) Cimatron Software

• Tool Designing

• Arrangement for 3D White Light Scanning

• Machining Center - 6 axis & 3 axis

• Rapid Prototype

• Rapid Soft Tooling

• Prototype for Field Testing

• In house Tooling facilities for critical Injection Moulding

• Experience designers from Industry

• Standard room for Inhouse calibration QUalITy ceRTIFIcaTIONIn recognition of our untiring pursuit and follow up for excellence and improvement of quality, UNITED REGISTRAR OF SYSTEMS (URS), U.K, has awarded us prestigious ISO/TS 16949:2009 Certification.

QUalITy MaNageMeNT galaXyAt Galaxy, all our end products undergoes stringent quality test with the help of sophisticated testing machines that ensure quality of finished products. Imported testing equipments laced with modern technology has been installed for testing dashboard instruments as per International Quality Standards.

Some of the key measures are as under:• Quality of Incoming Material• Analysis of Customer Returns• Quality of In-house Material• Poka-yoke• Quality of Final Product• 5-S• Customer & Supplier Delivery• Kaizen• SMED• OEE• Statistical Process Control • Statistical Quality Control• 3-M Implementation• 7-QC Tools• Training and Motivation to the

Operators

• Speedometersareavailablein:Ø48mm,52mm,60mm,80mm,85mm,100mm,140mmofhousing.

• GearRatio,W:0.625,0.91,0.95,1.0,1.2,1.125,1.4,orasrequiredbyyou.Asanexample:1.0means60Km/hspeedat1000RPMandW=1.4means60Km/hat1400RPM.

• DialRange:0-60Km/h,0-80,0-100,0-120,0-140Km/h.• SweepAngle:130°,180°,240°,252°,270°.• OdoMeter:5/6/7digits.• Movement:Clockwise/AntiClockwise.• EndFitment:

- Square-2.6mm- Threadsize:M10X1.0,M12X1.0,M16X1.0andM18X1.5

Note:

Dialrangeasmentionedabovebutcanbechangedtosuityourrequirement.Alsoothermodification/non-standardspecificationspossibleincaseofbulksupply.

Send us your inquiry indicating the following specifications: 1. Diameter2. GearRatio3. DialRange4. SweepAngle5. Odometerdigit6. Movement:ClockwiseorAnti-clockwise7. Endfitment:Square2.6mmwithmountingthreadsizeindicatingtypeasshown

indiagram(suchas‘A’/‘B’/‘C’etc).


GALA YChurning Technology for Innovation

SPEEDOMETERS (MECH.)

FEATURES & RANGE DETAILS

END FITMENT

Electro mechanical eddy current principle. Sturdy mechanism with temperature compensation arrangement.

• RPMMetersareavailablein60,80,85and100mmdiameterofhousing.• RPMRange:0-2300,0-2400,0-2500,0-2600,0-3000,0-3500,0-4000.• DialRatio(AxelRPMtoDialindication):0.605:1,1:1.46,1:2,1:2.127,1:1.855,

HourReduction:1Hour=42000,45000,47250,48000,50000,51000,54000,61750.

• Odometer:5/6digit.• Movement:Clockwise/Anticlockwise.• EndFitment:Square2.6mmandThreadsize:

M18x1.5,5/8”-18UNF,14.5ØSnap,M16x1.0

Note:


Send us your inquiry indicating the following specifications: 1. Diameter2. RPMRange3. RPMRatio-CableRPM:IndicatedRPM(e.g.1:2)4. Ratio:EngineHour :Noofrevolutions

(e.g1EngineHour) :45000revolutions5. Odometer:5or6digit6. Movement:Clockwise/AntiClockwise7. Endfitment:Square2.6mmwiththreadsize



HOUR CUM RPM METER (MECH.)

SPEEDO. AND HOUR RPM MOvEMENT


Electro mechanical eddy current principle. Sturdy mechanism with temperature compensation arrangement.

• Liquid filledVapour PressureGauge with thin bore capillary well shielded withstainless steel wire braiding & plastic sleeve against mechanical damages &electricalshort-circuiting.

• Designedtoassurelinearindication.• TemperatureGauge(Mech.)areavailablein52and60mmhousingdiameter.• Capillarylengthcangoupto12meter(480”).• Bourdontube-PhosphorsBronzeandBrass.• Range: 40-120°C.&100-250°F.

40-160°C.&100-325°F.• SweepAngle:Concentric/Eccentric.• SpecialFeatures:Builtinredglowbulbforoverheatsnapactionsystem.

Note:


Send us your inquiry indicating the following specifications: 1. Diameter:52mmor60mm2. CapillaryLength3. TypeofBraiding4. Range5. Sweep6. Typeofendconnection

ADAPTOR (Accessories)

Sr. No.Thread

External Internal1 M14x1.5 M10x12 ½”-NPT M10x13 M18x1.5 M10x14 ½”-14NPT 5/8”-18UNF5 ¼”-18NPT 1/8”-27NPT6 3/8”-18NPT 1/8”-27NPT7 ½”-14NPT 1/8”-27NPT8 M14x1.0 -



TEMPERATURE GAUGES (MECH.) LIqUID FILLED


BRAIDING

• BourdonGaugewithfinegearmechanismforaccuratelinearmovement.• Bourdontubeismadeofspecialbronze,stressrelievedtogiverepetitiveaccuracy

evenafteramillionoperations.• Designedtoassurelinearindication.• PressureGauges(Mech.)areavailablein52and60mmhousingdiameter.• Typeofendconnectionthreading.

i) M10x0.75ii) M10x1.0iii) M10x1.25iv) M12x1.5v) 1/8”-27NPTvi) 3/8”-24UNF(Int.Threads)vii) 1/8”-28BSP

• Range:0-80Psi/0-5Kg Single/Dualscale0-100psi/0-7Kg Single/Dualscale0-400psi/28bar Single/Dualscale0-150psi/0-10Kg Single/Dualscale0-16bar SingleScale

• SweepAngle:Concentric/Eccentric

Note:

1. Dialrangeasmentionedabovebutcanbechangedtosuityourrequirement.Alsoothermodification/non-standardspecificationspossibleincaseofbulksupply.

2. OliveandSealingnutavailablewithM12X1.5onlyandforothersizesonrequest.

Send us your inquiry indicating the following specifications: 1. Diameter2. ThreadingType3. Range4. SweepAngle



PRESSURE GAUGES OIL/AIR (MECH.)


END CONNECTION THREADING TYPE

• PressureGaugesareavailableinDiameterof52mm&60mmhousing.• InputVoltageDC12/24V.• Range:

Note:


Send us your inquiry indicating the following specifications: 1. Diameter2. Inputvoltage3. Range4. Resistancevalue5. FitmenttypeX,Y&Z.Ifnotspecified,TypeZwillbesupplied



PRESSURE GAUGES (ELECT.) OIL & AIR


WIRING DIAGRAM

Electromagnetic Cross coil moving magnet air-cored movement.

0-80psi/0-550kpa Single/Dualscale

0-100psi/0-700kpa Single/Dualscale

0-400psi/0-28bar Single/Dualscale

0-10bar/0-150psi Single/Dualscale

• FuelGaugesareavailablein52and60mmdiameterofhousing.• InputVoltage:12Vand24V.

Note:


Send us your inquiry indicating the following specifications: 1. Diameter2. Inputvoltage3. Range4. ResistanceValue5. FitmenttypeX,Y&Z.Ifnotspecified,TypeZwillbesupplied



FUEL GAUGES


WIRING DIAGRAM

Electromagnetic cross coil moving magnet air-cored rheostat fed milli ampere type fuel level indicator.

• FuelSendersareavailableinwirewoundbobbinandTFRbobbin.• Fitmenttype:Boltcircle54mmdia,60.5mmdiawith6holes,63mmdiawith

5holes,102mmdiawith6holes.• FuelSendersareavailableinCastingandSheetmetal.• TypeofFloat:HDPEhollowFloat,NBRSolidFloatandPUFloat.

Send us your inquiry indicating the following specifications: 1. Bobbindetail:Wirewound/TFR2. Fitmenttypewithholes3. TypeofSenders:Casting/Sheetmetal.4. TypeofFloat5. Resistancevalue



FUEL SENDERS


WIRING DIAGRAM

• Electromagneticcrosscoilmovingmagnetair-coredmovement.• TemperatureGaugesareavailableinDiameterof52mm,&60mmhousing.• InputVoltageDC12/24V.• Range:

• Range:100to250°F/40-120°C,100to325°F/40-160°C,50to150°C,60to120°C,80to200°C.

• Fitmenttype:- Bladetype:6.3x0.8mm- Studtype:M4&M5- Bullet:M4&M5

• Threadtype:1/8”NPTF,¼”NPTF,3/8”NPTF,½”NPTF,10mmx1.0,14mmx1.5,16mmx1.5,18mmx1.5,22mmx1.5,5/8”-18UNF.

100-250F/40-120°C Single/Dualscale

100-325F/40-160°C Single/Dualscale

60-200°C Singlescale

50-150°C Singlescale

Note:


Send us your inquiry indicating the following specifications: 1. Diameter2. Inputvoltage3. Range4. Resistancevalue5. FitmenttypeX,Y&Z.

Ifnotspecified,TypeZwillbesupplied

Send us your inquiry indicating the following specifications: 1. Range 2. Fitmenttype 3. Threadtype



TEMPERATURE GAUGES (ELECT.)

TEMPERATURE TRANSDUCERS



WIRING DIAGRAM

• AmpereMetersareavailablein52and60mmdiaofhousing.• Range:20-0-20,30-0-30,50-0-50,60-0-60,80-0-80,100-0-100.• Mountingboltsize:M5&M8.

Note:


Send us your inquiry indicating the following specifications: 1. Diameter2. Range3. Mountingsize



AMPERE METERS


CONNECTING DIAGRAM

Centre Zero, moving magnet ammeters, indicating charging or discharging current. We also provide built-in red glow ignition on request.

• Electromagneticcrosscoilmovingmagnetair-coredmovement.• VoltmetersareavailableinDiameterof52mm,&60mmhousing.• Range:

- 8-16V- 16-32V,24-40V

Note:


Send us your inquiry indicating the following specifications: 1. Diameter2. Range3. FitmenttypeX,Y&Z.Ifnotspecified,TypeZwillbesupplied



vOLTMETERS


CONNECTING DIAGRAM

TELL TALE INDICATORS 12v/24v

BladeTerminal6.3x0.8 8in1withwireharness 5in1withwireharness4in1

• SmartGaugeswithwarningLEDPCBanddualLEDPCBwithswitchoutput.ThesearedesignedtoserveasanalarmsystemwithLEDbrightredlightsignalwhichissetatpredeterminedvalueforprovisionofalarmandswitchoutputtocutouttheenginethroughrelayandsolenoid.ThisfeatureisavailableinPressureGauge,TemperatureGauge,FuelGaugeandVoltMeter.

• Aircoredriven.

• SmartGaugesareavailablein52&60mmdiameterofhousing.

• Workingvoltage12or24VDC.

Note:

1. Dialrangeasmentionedabovebutcanbechangedtosuityourrequirement.Alsoothermodification/non-standardspecificationspossibleincaseofbulksupply.

2. ForEndConnection,pleaserefertoconnectiondiagramofrespectiveinstruments.

Send us your inquiry indicating the following specifications:

1. Diameter

2. WorkingVoltage

3. WarningIndicatorconditiontobespecifiedbythecustomer



SMART GAUGES


• ElectroMechanicalbasedbatterydrivenrealtimeanalogtypewithdigitwheels.• HourmetersareavailableinDiameter52mm,60mm&36.5x25mm

ofhousing.• InputVoltageDC10to28V.

• DigitalHourmeterLCDtypeisavailableinbothplasticandmetalbodyin52mmdiameterofhousing.

• InputVoltageDC10-28V.• Availableinwithorwithoutenabletypeandtriptype.

Send us your inquiry indicating the following specifications: 1. Diameter2. Inputvoltage

Send us your inquiry indicating the following specifications: 1. Diameter2. Inputvoltage3. Withorwithoutenabletype



HOURMETERS DC

LCD HOURMETER



Electromechanical (Analog)

• ElectronicsSpeedometersareavailablein80,85,100and140mmdiameterofhousing.

• Frontandrearprogrammable.• InputVoltage:12V/24Vcommon.• Range:70,80,100,120and140KM.

Note:


Send us your inquiry indicating the following specifications: 1. Diameter2. InputVoltage3. Range4. GearRatio(w)orPulsesperKmorMile5. SizeofConnector



ELECTRONIC SPEEDOMETERS

WIRING DIAGRAM


• ElectronicTachometersareavailablein80and85mmdiameterofhousing.• Input: - MagneticPickup - Alternator/Ignitioncoil.• Voltage:12V,24Vor12/24Vcommon.• RPMrange:0-2500,0-3000,3500,4000,8000withLCDHourmeter/Analog

Hourmeter.FullscaleHz.=PulsesperRevolutionxFullScaleRPM 60PulsesperRevolution=No.ofPolesxPulleyRatio 2PulleyRatio=CrankshaftPulleyDiameter AlternatorPulleyDiameter

• Crosscoilmovingmagnetair-coredmovementdrivenbyelectroniccircuit.

Note:


Send us your inquiry indicating the following specifications: 1. Diameter2. Input:Magneticpick/alternator3. Voltage4. RPMRange5. FullscaleHz.orNo.ofPolesandPulleyRatioorPulseperRevolution



ELECTRONIC TACHOMETERS (NON PROGRAMMABLE)


• ElectronicTachometersareavailablein80and85mmdiameterofhousing.• Input: - MagneticPickup - Alternator/Ignitioncoil.• Voltage:12V,24Vor12/24Vcommon.• RPMrange:0-2500,0-3000,3500,4000,8000withLCDHourmeter/Analog

Hourmeter.InstallationInstructions(MagneticSensorInput)(a) Findfullscalefrequency(Hz.) FullScaleFrequency(Hz.)=No.offlywheelteethxF.S.range 60 i.e.for150flywheelteethapplicationfor4000RPM F.S.Frequency(Hz.)=150x4000=10000Hz. 60(b) SetDipSwitchesasperchartwithgauge.Note:OurTachometersaresuitableforflywheelhaving50-305teeth.Installationinstruction:(Ignitioncoil/Alternatorinput).SetDipswitchesasperchartgivenwithGauge.

Note:


Send us your inquiry indicating the following specifications: 1. Diameter2. Input:Alternator/IgnitionCoil3. Voltage4. Range5. FullscaleHz.orNo.ofPolesandPulleyRatioorPulsesperRevolution



ELECTRONIC TACHOMETERS (PROGRAMMABLE)




INSTRUMENTS CLUSTERS

MechanicalSpeedometer,VoltmeterandWarningIndicators

ElectronicHour/RPMMeter,TemperatureGaugeFuelGaugeandWarningIndicators

MechanicalSpeedometerandWarningIndicators



MechanicalSpeedometer,Ammeter,FuelGaugeandWarningIndicators

MechanicalHour/RPMMeter,FuelGauge,TemperatureGaugeandWarningIndicators

MechanicalSpeedometer,FuelGaugeandWarningIndicators

ElectronicHour/RPMMeter,Air&OilPressureGauge,TemperatureGaugeandWarningIndicators


ElectronicSpeedometer,VoltmeterandWarningIndicators

ElectronicHour/RPMMeter,TemperatureGauge,OilPressureGaugeandWarningIndicators




• OuterofCableisavailableinSteel&PP.• Lengthofcableavailable:500,2000,2700,

3000,3500,4000mm.• Rotation:CW&CCW.

• Wireharnesswithprovisionfor1to8indicators.• Fitmenttype:Bulletandcouplertypewith1to8pins.• Lengthandcolourcombinationofwireasper

requirement.• Voltage:12V/24V.• Capacityandtypeofbulbasperrequirement(capand

capless).

FLEXIBLE DRIvE SHAFTS HUB DRIvES

WIRE HARNESS



Send us your inquiry indicating the following specifications: 1. Indicatorprovision2. Fitmenttype3. Lengthandcolourofwire4. Typeandcapacityofbulb

Note:

Wireharnesscanbedevelopedasperyourrequirement.



SHEET METAL COMPONENTS

RUBBER COMPONENTS



galaxy Indicators India Pvt. ltd.Plot No.76, Sector-59 HSIIDC, Faridabad-121 004, Haryana (India)

Tel: 91-129-4084069, 4154069, Fax: 91-129-4086069E-Mail: [email protected]

www.galaxyinstruments.com


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indicators india private limited gala y churning technology for innovation · 2018-01-10 ·...

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