index [] · the db-si basic document specifies objective parameters and procedures which, if...

INDEX1Certificates .......................................................................................................................................................................... 05

2Ferroplast mute presentation ......................................................................................................................................11

3Technical Characteristics ..............................................................................................................................................12

4CTE Basic Document and Ferroplast mute (Noise, Fire, Health Safety) .................................................15

5Range ..................................................................................................................................................................................... 29

6Presentation and packaging ........................................................................................................................................ 48

7Assembly instructions ................................................................................................................................................... 50

8Guarantee .............................................................................................................................................................................51

5

CertifiCates

1index of CertifiCates

Company Certificates

AENOR UNE-EN 13501 Certificates


Fraunhofer Institute Acoustic Behaviour


Ferroplast mute,a solution to the

Technical Construction Code

AENOR UNE-EN 1329

Certificate

AENOR Fire Resistance

Certificate

AENOR acoustic behavior

Certificate

CTE Certificate

Instituto Fraunhofer

acoustic behaviour

3

3

3

3

3

6

Company Certificates

7

AENOR UNE-EN 1329 Product Certificates

8



9

Fraunhofer Institute Acoustic Behaviour

11

ferroPLast mute Presentation

Plásticos Ferro manufactures and markets systems which offer integral solutions to meet any type of need regarding conduits and channelling, considering plastics its fundamental material and, through constant innovation and development, searching for the complete satisfaction of its clients with products and services which respond to their needs.

The company’s quality policy is based on the commitment to continuous improvement and the preservation of the environment, involving all its personnel and guaranteeing respect towards the environment in which its activities are developed.

Plásticos Ferro is wholeheartedly committed to soundproofing inside buildings, since downpipes are currently one of the critical sources of noise in housing. This acoustic problem has, in fact, become one of the main complaints voiced by users. Noise in downpipes is caused by both the friction of fluids on the internal walls in vertical and horizontal sections, and the impact of these fluids on pipe bends and junctions which the downpipes form with changes in direction and connections to the main downpipe. This friction becomes evident as an airborne noise and a vibration.

The most effective manner of avoiding these types of noises in installations is to act directly upon them, preventing them, thus, from

affecting the structure of the building, since once this occurs it is extremely difficult to reduce the impact of the noise.

The constant evolution in the quality of the materials used in building and housing construction has allowed for to the optimisation of their levels of soundproofing. With the aim of contributing to this improvement, Plásticos Ferro offers its new in-house manufactured range, an optimum quality, value-added soundproofed waste system.

2

12

teChniCaL CharaCteristiCs

Plásticos Ferro has developed a new waste system that is capable of resolving all the demands made of it. Ferroplast mute is a new soundproofed waste system which carries wastewater and rainwater to the exterior without giving rise to problems such as noise, humidity or foul odours. Ferroplast mute offers the highest fire-resistance classification for plastic materials.

Features of Ferroplast mute soundproofed waste system

3

] Extensive range (32mm to 250mm), providing a comprehensive solution with maximum safety and effectiveness. Special components capable of responding to the demands of the CTE (Technical Construction Code).

] Manufactured in PVC, in line with the UNE-EN 1329 standard (resistance mechanics, sizes, etc.).

] Ecological.

] High level of soundproofing. AENOR Acoustic behaviour Certificate in line with the UNE-EN 14366.(Endorosed by the Fraunhofer Institute).

] Maximum fire resistance classification.

] Totally airtight.

] Manufactured in PVC with a high level of soundproofing, maintaining all other properties.

] Low dilation coefficient.

] Simple installation and assembly.

] Complies with therequirements of the CTE.

] Resistant to wear.

] Resistant to impact.

] Resistant to scale or deposits.

] Resistant to chemicals.

] Resistant to high temperatures.

CTECÓDIGO TÉCNICODE LA

EDIFICACIÓN

Ferroplast mute is manufactured from PVC (Polyvinyl Chloride) with a special soundproofing treatment. PVC has a long tradition in the market and it is also the material most requested by the professionals in the waste systems sector, thanks to its excellent results and countless advantages:

] Simple and easy to use

] Ecological product, 100% recyclable

] Consumes fewer non-renewable resources and less energy in its manufacturing process than other alternative materials

] Long service life

] High level of sound absorbance

] Harmless

] Good value for money

] It is one of the most highly used plastics in the world

Why PVC?

14

15

The legislation currently in force, with regard to noise, is based on the following documents:

] Royal Decree 1367/2007, 19th October, which develops the Law on Noise 37/2003, with regard to acoustic zoning, quality objectives and acoustic emissions.

] Royal Decree 1371/2007, 19th October, approving the “DB-HR Noise Protection” basic document from the Technical Building Code and modifying Royal Decree 314/2006, 17th March, by means of which the Technical Building Code is passed.

] Autonomic Legislation and Municipal By-laws on a local level.

TEchNIcal coDE BasIc DocumENT aND FErroplasT mute

4

16

Article 14. Basic noise protection requirements (HR)

The aim of the “noise protection basic requirement” is to limit, inside buildings and under normal conditions of use, the risk of problems or illnesses that noise may cause to users as a consequence of the characteristics of the planning, construction, use and maintenance.

In order to comply with this aim, buildings shall be planned, built and maintained in such a way that those constructive elements which comprise their premises must have suitable acoustic characteristics for reducing airborne noise, noise from impacts and the noise and vibrations from installations themselves in the building, and to limit the noise reverberating therein.

The “DB HR Noise Protection” basic document specifies objective parameters and verification systems which, if complied with, ensure that the basic requirements will be met and the minimum levels of quality stipulated in the basic noise protection requirements will be exceeded.

Noise: “Noise Protection Basic Document” (DB–HR)

The following table gives the recommended standardised equivalent continuous noise level values, A-weighted, LeqA,T for stationary noises according to the CTE:

Source: CTE

Use of building Type of premises Value of LeqA,T,(dB)

Health careWards 35

Rooms and operating theatres 30

Common areas 40

ResidentialBedrooms and rooms 30

Common areas and services 50

AdministrativeProfessional offices 40

Offices 45

Common areas 50

Teaching

Classrooms 40

Lecture theatres and conference halls 35

Common areas 30

CulturalCinemas and Theatres 30

Exhibition halls 45

Commercial 50

teChniCaL Code BasiC doCument and ferroPLast mute

CTECÓDIGO TÉCNICODE LA

EDIFICACIÓN

17

Ferroplast mute attains extremely low noise emission levels when installed correctly. These levels have been endorsed in the tests carried out by the FRAUNHOFER Institute (Test P-BA 151/2015s).

The sensation of irritating noise

occurs from 30 dB onwards

Levels of Sound

30-35 dB Quiet home, tick-tock of a clock

40-45 dB Residential streets with little traffic

50 dB Commercial establishment

5

15

0,5 Flow (l/s)Fraunhofer Institute Test P-BA 151/2015s

Noise (dB)

21 4

10

20

25

30

35 30-35tick-tock of a clock

Acoustic behaviour of the Ferroplast mute System

1712<10 <10

19

] When piping is passed through the building materials anti-vibration systems must be used, such as airtight elastic sleeves, mouldings, airtight bushings, clamps and elastic supports.

] Collective piping is secured using construction materials with a mass per surface unit in excess of 150 kg/m2.

] In installations, elastic elements and anti-vibration systems must be used in securing or contact points between those installations which give rise to vibrations and the construction materials.

Hydraulic pipes and noise

TEchNIcal coDE BasIc DocumENT aND FErroplasT muTE

20

PVC is the thermoplastic product with the highest fire-resistance classification

21

Ferroplast mute has been designed and manufactured to provide a high level of safety in case of fire. Ferroplast mute, by opting for PVC, increases its fire resistance.

Fire-resistance parameters: ] Flammability: The ease with which a test sample can be lit. PVC has a very limited contribution to fire (B).

] Spread of the fire: The speed with which the fire spreads once started. PVC does not propagate fire.

] Thermal diffusion: Heat energy emitted during combustion. The smoke production and emission speed for PVC is low.

] Opacity of smoke: This is vital in the initial phase, to avoid hindering escape. The smoke production and emission speed for PVC is low.

] Droplets: PVC does not produce flaming droplets.

Fire: “Fire Safety Basic Document” (DB-SI)

TEchNIcal coDE BasIc DocumENT aND FErroplasT muTE

Article 11. Basic safety requirements in case of fire (SI)

The aim of the “Fire Safety” basic requirement is to reduce the risk of users in a building suffering damage from an accidental fire as a consequence of characteristics of the planning, construction, use and maintenance to acceptable limits.

In order to comply with this aim, buildings shall be planned, built, maintained and used in such a way that, in the case of a fire, the basic requirements established in the following sections are complied with.

The DB-SI Basic Document specifies objective parameters and procedures which, if complied with, ensure that the basic requirements and the minimum levels of quality characteristic of the basic safety requirements in the case of fire are met, except in the case of buildings, establishments and areas for industrial use, to which the “Regulations for fire safety in industrial establishments” are applicable, and where the basic requirements are complied with by the application thereof.

22

Reaction to fire: Types of Euro classes. Flammability

A1 Non-flammable. No contribution to fire

A2 Non-flammable. No noticeable contribution to fire

B Flammable. Little or no contribution to fire

C Flammable. Limited contribution to fire

D Flammable. Medium contribution to fire

E Flammable. Major contribution to fire

F Not classified

s1 s2 s3

Classes of smoke opaqueness

Low quantity and speed of

emission

Medium quantityand speed of

emission.

High quantity and speed of

emission.

d0 d1 d2

Classes of flaming droplets

No flaming droplets are produced

There are no flaming droplets

which last for more than 10s

Products notclassified as

d0 or d1

B-s1,d0Fire resistant product

self-extinguishingdoes not spread the flame

23

PVC outperforms all other plastics

PVC POLYOLEFINS

Ignition time 82 s 27 s

Spread of fire Does not spread Spreads

Droplets No droplets formed Droplets formed

Maximum smoke emission velocity 27 24

Thermal diffusion 20 172

Euro class attained B-s1, d0 B-s1, d0 (special formula)

System CERTIFIED

Fire: “Fire Safety Basic Document” (DB-SI)


Classification of materials in terms of fire resistance.

4.1 – Classes of fire resistance for building elements

Areas which can be occupied C-s2,d0

Protected passages and stairways B-s1,d0

Car parks and high-risk premises B-s1,d0

Hidden, NON-airtight spaces: ducts, false ceilings (except those inside living quarters), raised floors, ... B-s3,d0

The Ferroplast mute soundproofed waste system, manufactured in PVC, has been awarded the highest

fire resistance classification

25

Instructions from the Basic Document:] There must be hydraulic valves in the installation to prevent the air contained therein from passing to the occupied areas, without affecting the flow of waste.

] The network of pipes must be designed in such a way that they are accessible for maintenance and repair, due to this fact they must be laid out in plain view or housed in holes or ducts which can be inspected. Otherwise they must be fitted with manholes or inspection hatches.

] They must be fitted with suitable ventilation systems which permit the use of hydraulic valves and the removal of noxious gases.

] The installation must not be used for the drainage of any type of waste other than wastewater and rainwater.

Health Safety: “Health Safety Basic Document” (DB-HS5)


Article 13. Health safety basic requirements (HS)

The objective of the “Hygiene, health and environmental protection” basic requirement, referred to hereinafter as Health Safety, consists of reducing as far as possible the risk of users, within buildings and in normal conditions of use, suffering from problems and illnesses, as well as the risk of buildings deteriorating and damaging the environment in their immediate setting, as a consequence of the characteristics of their planning, construction, use and maintenance.

In order to comply with this aim, buildings shall be planned, built, maintained and used in such a way that, in the case of a fire, the basic requirements established in the following sections are complied with.

The “DB HR Health Safety” basic document specifies objective parameters and procedures which, if complied with, ensure that the basic requirements will be met and the minimum levels of quality characteristic of the basic health safety requirements will be exceeded.

30

Triple AENOR Certification:UNE-EN 1329 STANDARD / UNE-EN 13501 STANDARD / UNE-EN 14366 STANDARD

All diameters shown in millimetresUse Ferroplast adhesive and cleaner.

UNE_EN ISO 13501UNE_EN 1329

Total length

Ext. Diameter(mm)

2 m 3 m

Code Thickness (mm) Code Thickness (mm)

32 239002 3,0 239003 3,0

40 239005 3,0 239006 3,0

50 239008 3,0 239009 3,0

Small Waste Pipes (glued joint)

range

5

31




Diameter Code

Female-Female

32 240001

40 240002

50 240003

45O ELBOW

Diameter Code

Female-Female

32 240004

40 240005

50 240006

67O 30´ ELBOW

Diameter Code

Female-Female

32 240007

40 240008

50 240009

87O 30´ ELBOW

Small Waste Fittings (glued joint)

32




Diameter Code

Female-Female

32 240010

40 240011

50 240012

45O WYE

Diameter Code

Female-Female

32 240013

40 240014

50 240015

67O 30´ WYE

Diameter Code

Female-Female

32 240016

40 240017

50 240018

Diameter Code

32 331200

40 331201

50 331202

87O 30´ TEE

END CAP


33





Diameter Code

Female-Female

32 240019

40 240020

50 240021

COUPLING

Diameter Code

Female-Female

32 240022

40 240023

50 240024

SLIP SOCKET

Diameter Code

Female-Female40/32 240028

50/40 240029

REDUCING SOCKET

Diameter Code

Female-Male

32/40 240025

32/50 240026

40/50 240027

INVERT REDUCER

34

All diameters shown in millimetres | Use Ferroplast adhesive and cleaner

34

All diameters shown in millimetres | Use Ferroplast adhesive and cleaner

Diameter Code

32 331233

40 331234

50 331235

Diameter Code

32 331236

40 331237

50 331238

Fixed point quick locking isophonic clamps

Fixed point isophonic clamps




All diameters shown in millimetresUse Ferroplast lubricant

35




Large Waste Pipes (rubber ring joint)

Total length

Ext. Diameter(mm)

1 m 3 m 5 m

Code Thicness (mm) Code Thicness (mm) Code Thicness (mm)

75 239010 3,0 239011 3,0 - -

90 239012 3,0 239013 3,0 - -

110 239014 3,2 239015 3,2 - -

125 239016 3,2 239017 3,2 - -

160 239018 3,2 239019 3,2 239020 3,2

200 - - 239021 3,9 239022 3,9

250 - - 239023 4,9 239024 4,9

36




Diameter Code

Male-Female

75 240030

90 240031

110 240032

125 240033

160 240034

200 240035

250 240036

Diameter Code

Male-Female

75 240042

90 240043

110 240044

125 240045

160 240046

200 240047

250 240048

Diameter Code

Male-Female

75 240037

90 240038

110 240039

125 240040

160 240041

45O ELBOW

87O 30´ ELBOW

67O 30´ ELBOW

Large Waste Fittings (rubber ring joint)

37




Diameter Code

Male-Female

75 240055

90 240056

110 240057

125 240058

160 240059

Diameter Code

Male-Female

75 240049

90 240050

110 240051

125 240052

160 240053

200 240054

45O WYE

Diameter Code

Male-Female

75 240060

90 240061

110 240062

125 240063

160 240064

200 240065

250 240078

87O 30´ TEE

67O 30´ WYE


38

All diameters shown in millimetres. | Use Ferroplast lubricant

Diameter Code

Male-Female

90 331204

110 240138

125 331205

45O DOUBLE WYE

Diameter Code

Male-Female

90 331213

110 331214

125 331215

87O 30´ DOUBLE TEE


45O DOUBLE CORNER WYE

Diameter Code

Male-Female

90 331218

110 331219

125 331220

87O 30´ DOUBLE CORNER TEE

Diameter Code

Male-Female

90 331228

110 331229

125 331230

39

All diameters shown in millimetres | Use Ferroplast lubricant


ACCESS PIPE

Diameter Code

Male-Female

110 240095

125 240096

160 240097

200 240098

Diameter Code

Male-Female

75 240079

90 240080

110 240081

125 240082

160 240083

PARALLEL WYE

40

All diameters shown in millimetres. | Use Ferroplast lubricant


ACCESS PLUG

Diameter Code

110 240103

125 240104

160 240105

200 240106

Diameter Code

75/32 240107

75/40 240108

75/50 240109

90/32 240110

90/40 240111

90/50 240112

110/32 240113

110/40 240114

110/50 240115

125/40 240116

125/50 240117

125/75 240118

125/90 240119

125/110 240120

SIMPLE REDUCING PLUG

*Gluing is recommended


41

All diameters shown in millimetres | Use Ferroplast lubricant

Diameter Code

90/32/32 240121

90/40/32 240122

110/32/32 240123

110/40/32 240124

110/40/40 240125

110/50/32 240126

110/50/40 240127

125/40/32 240128

125/40/40 240129

125/50/32 240130

125/50/40 240131

DOUBLE REDUCING PLUG

TRIPLE REDUCING PLUG

Diameter Code

125/40/40/32 240132

125/40/40/40 240133

125/50/40/40 240134

END CAP

Diameter Code

75 240099

90 240100

110 240101

125 240102





42





Diameter Code

Female-Female

75 240066

90 240067

110 240068

125 240069

160 240070

200 240071

250 240146

Diameter Code

Female-Female

75 240072

90 240073

110 240074

125 240075

160 240076

200 240077

250 240147

SLIP SOCKET

SOCKET (Glued Joint / Rubber Ring Joint)

43

All diameters shown in millimetres | Use Ferroplast lubricant.

Diameter Code

Female-Male

75/90 240086

75/110 240087

75/125 240088

90/110 240089

90/125 240090

110/125 240091

110/160 240092

125/160 240093

160/200 240094

INVERT REDUCER

SADDLE

Diameter Code

110-125/32 240135

110-125/40 240136

110-125/50 240137

87O 30´ MECHANICAL SADDLE

Diameter Code

110/125-50/40 240085


44

All diameters shown in millimetres. | Use Ferroplast lubricant.

45O REDUCING PIPE WYE

Diameter Code

110-125/32 240143

110-125/40 240144

110-125/50 240145


VERTICAL DOWNPIPE END

Diameter Code

110/125 240141

125/160 240142

FLOOR GULLY

Diameter Code

110 331232

SECONDARY VENTILATION CONNECTION

Diameter Code

110-125/50 240139

SECONDARY VENTILATION END

Diameter Code

110-125/50 240140

45


Diameter Code

75 331249

90 331250

110 331251

125 331252

160 331253

200 331254

250 331255

FIXED POINT ISOPHONIC CLAMPS

ISOPHONIC CLAMPS FOR VERTICAL DOWNPIPES

Diameter Code

110 331239

125 331240

160 331241

200 331242

Diameter Code

Fixed pointquick locking

75 331243

90 331244

With slidingpoint guide

110 331245

125 331246

160 331247

200 331248

ISOPHONIC CLAMPS FIXED POINT QUICK LOCKING / WITH SLIDING POINT GUIDE


46

All diameters shown in millimetres. | Use Ferroplast lubricant.


FIRE INTUMESCENT PIPE COLLAR

Diameter Code

110 331256

125 331257

160 331258

FIREBREAK TAPE

Length Code

2.190 mm 331259

Diameter Code

6/67 331260

50/127 331261

100/165 331262

PIPE CUTTER

PIPE CUTTER SPARE PART

Diameter Code

6/67 331263

50/165 331264

47



BEVELER

BEVELER SPARE PART

Diameter Code

32/250 331265

Diameter Code

32/250 331266

48

Presentation and PaCkaging

6

Ferroplast mute is sold perfectly

identified, protected and packaged.

• Longusefullife.• Resistancetooilsaccordingto EN 681-2 WH standard.• Lowinsertionforcethankstoanoveldesign

that guarantees perfect watertightness.• The joint adapts perfectly to the cavity,

preventing its displacement, thanks to its rigid red ring.

Product improvement. New strengthened rubber joint

Ferroplast mute Instalation

assemBLy instruCtions

71.Cut perpendicular to line of the pipe and clean off any burrs.

2.Chamfer until the desired bevelling is obtained on the external perimeter of the pipe.

3.Clean the outside of the pipe.

4.Clean the pipe end and the joint. Check the state of the joint.

5. Apply lubricant to the end of the pipe.

6.Apply lubricant to the joint.

7. Introduce the pipe into the end as far as it will go.

50

51

Plásticos Ferro has a civil liability insurance policy available for its clients to cover any possible manufacturing defect.

guarantees

8

UNE EN 14366INSOUNE EN 1329 UNE EN 13501

Triple AENOR certification

Firs

t spa

nish

man

ufacturer to obtain the INSO certificate

Plásticos Ferro is not responsible for any misprints in this document.Plásticos Ferro reserves the right to modify this catalogue without prior notice.

HEAD OFFICEPaseo Marítimo Alcalde Francisco Vázquez - Plaza Interior, 6315002, A Coruña (SPAIN)Telephone (+34) 981 900 900 | Fax (+34) 981 900 901

SALES AND MARKETINGCtra Atarfe a Santa Fe s/n18230 Atarfe, Granada (SPAIN)Telephone (+34) 958 438 611 | Fax (+34) 958 438 700

e-mail: [email protected] | www.ferroplast.es

www.ferroplastmute.com

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index [] · the db-si basic document specifies objective parameters and procedures which, if...

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