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Index
NEBB SF7 Replacement 400Vac Sensing
Connection Diagram
NEBB SF7 Replacement 600Vac Sensing
Connection Diagram
Modification SF7 Special
NEBB SF7 Replacement 6600Vac Sensing
Connection Diagram
NEBB SF7 Replacement 10500Vac Sensing
Connection Diagram
NEBB SF7 Replacement Special
0-20mA Connection Diagram
0-10Vdc Connection Diagram
Commissioning information
Manual
NEBB SF7 Replacement 400Vac Sensing
NEBB SF7 Replacement 600Vac Sensing
MTR
NEBB SF7 Replacement - 22090511
Basic connection diagram
13-05-2009
V1.0
ENG
DATE
VERSION
1/3PAGE
o:\werkplaats\cd_avr_generator\nebb brown boveri\sf7\retrofit_3tx20_sf7\nebb_sf7_replacement_v1.1.vsd
S T + -X2
X1
W UV
+- +- +-
1K9.1 1K9.2 1K9.3
A1
A2
1K9
LH1LH2
A1
A21K10
1K10.1
1
2
3
13
14
15
16
9
10
26
27
28
17
18
19
20
11
12
1S8.1
1S8.1
21
22
23
24
UV
W
NEBB
R S T
(Clockwise rotation)
k
k
l
k
l
k
l
Pot
0
110
230
440l
600V
m3
m1
600V / 200V
m2
m5
600V / 230V
10K
230V SENSING
3TX20
* The use of external voltage setting is optional. (See manual)
*
Modification 3TX20_SF7_Special M/V Sandpiper
21-10-2009 Modification_3TX20_SF7_Special.doc
Author: MTR Confidential Information page 1 of 8 EMRI Electronics EDE
http://www.emri.nl This document is confidential and proprietary to EMRI Electronics. The recipient agrees not to copy, disclose, distribute or disseminate any of the documents and/or information contained herein to any person or entity except as EMRI Electronics approves in writing.
Problem The power supply voltage is too high. When the mechanic from EMRI measured the LH1-LH2 voltage it was 265Vac. The power supply for the AVR is designed for 230Vac with a maximum exceeding of 10%. Also the
high voltage damages the voltage transformer. When the AVR’s where examined by EMRI the 3TX20 were all ok. But the high voltage has broken the voltage transformer which also caused the defect fuses in the power
supply.
Solution Remove the voltage transformer on the EMRI AVR and re-wiring the EMRI AVR and the 600:250Vac voltage
transformer that is attached to the generator.
Figure 1, EMRI AVR Figure 2, Generator
Make sure that the generator and the AVR are switched OFF before working on the generator!
Modification 3TX20_SF7_Special M/V Sandpiper
21-10-2009 Modification_3TX20_SF7_Special.doc
Author: MTR Confidential Information page 2 of 8 EMRI Electronics EDE
http://www.emri.nl This document is confidential and proprietary to EMRI Electronics. The recipient agrees not to copy, disclose, distribute or disseminate any of the documents and/or information contained herein to any person or entity except as EMRI Electronics approves in writing.
Step 1:
Locate the 600:250Vac transformer on the generator.
Figure 3, Voltage transformer on generator
Step 2:
Remove the 250Vac cable from the transformer and connect it to the 200Vac output from the transformer.
Figure 4, 600:250Vac Voltage transformer Figure 5, 600:200Vac Voltage transformer
Modification 3TX20_SF7_Special M/V Sandpiper
21-10-2009 Modification_3TX20_SF7_Special.doc
Author: MTR Confidential Information page 3 of 8 EMRI Electronics EDE
http://www.emri.nl This document is confidential and proprietary to EMRI Electronics. The recipient agrees not to copy, disclose, distribute or disseminate any of the documents and/or information contained herein to any person or entity except as EMRI Electronics approves in writing.
Step 3: Locate the voltage transformer on the AVR
Figure 6, Voltage transformer on AVR
Step 4:
Remove the wiring from connection 6 and 8 and cut off the contact.
Figure 7, Wiring from connection 6 & 8
Modification 3TX20_SF7_Special M/V Sandpiper
21-10-2009 Modification_3TX20_SF7_Special.doc
Author: MTR Confidential Information page 4 of 8 EMRI Electronics EDE
http://www.emri.nl This document is confidential and proprietary to EMRI Electronics. The recipient agrees not to copy, disclose, distribute or disseminate any of the documents and/or information contained herein to any person or entity except as EMRI Electronics approves in writing.
Step 5: Strip the wires in equal length and twist them together
Figure 8, Stripped wiring Figure 9, Twisted wiring
Step 6:
Put a cable-end on the twisted wires and shrink it.
Figure 10, Cable-end on the twisted wires
Modification 3TX20_SF7_Special M/V Sandpiper
21-10-2009 Modification_3TX20_SF7_Special.doc
Author: MTR Confidential Information page 5 of 8 EMRI Electronics EDE
http://www.emri.nl This document is confidential and proprietary to EMRI Electronics. The recipient agrees not to copy, disclose, distribute or disseminate any of the documents and/or information contained herein to any person or entity except as EMRI Electronics approves in writing.
Step 7: Disconnect all connections from the voltage transformer
Figure 11, Remove all connections
Step 8: Unfasten the M8 bolt on the bottom side and remove the voltage transformer and the cooling for the rectifiers.
Figure 12, Bolt voltage transformer
Modification 3TX20_SF7_Special M/V Sandpiper
21-10-2009 Modification_3TX20_SF7_Special.doc
Author: MTR Confidential Information page 6 of 8 EMRI Electronics EDE
http://www.emri.nl This document is confidential and proprietary to EMRI Electronics. The recipient agrees not to copy, disclose, distribute or disseminate any of the documents and/or information contained herein to any person or entity except as EMRI Electronics approves in writing.
Figure 13, Remove the cooling for the rectifiers Figure 14, Remove the voltage transformer
Step 9:
Mark the drill holes for the connector and drill 2.5mm holes. (Drill the holes at the same level as the drill hole for the voltage transformer).
Figure 15, Mark the drill holes Figure 16, Drill 2.5mm hole and tap it for M3 bolts
Modification 3TX20_SF7_Special M/V Sandpiper
21-10-2009 Modification_3TX20_SF7_Special.doc
Author: MTR Confidential Information page 7 of 8 EMRI Electronics EDE
http://www.emri.nl This document is confidential and proprietary to EMRI Electronics. The recipient agrees not to copy, disclose, distribute or disseminate any of the documents and/or information contained herein to any person or entity except as EMRI Electronics approves in writing.
Step 10: Tap M3 and fasten the connector with the M3x20 bolts
Figure 17, Fasten the connector with the M3x20 bolts
Step 11:
Attach the wiring to the connector and bind it up with cable binders (Connect the two brown wires to connection 1 and the two blue wires to connection 4).
Figure 18, Bind up cables
Modification 3TX20_SF7_Special M/V Sandpiper
21-10-2009 Modification_3TX20_SF7_Special.doc
Author: MTR Confidential Information page 8 of 8 EMRI Electronics EDE
http://www.emri.nl This document is confidential and proprietary to EMRI Electronics. The recipient agrees not to copy, disclose, distribute or disseminate any of the documents and/or information contained herein to any person or entity except as EMRI Electronics approves in writing.
Step 12: Replace the large M8 bolt by the small M8 bolt and fasten the cooling for the rectifiers
Figure 19, M8x25 Bolt
Final result
Figure 20, Final result
NEBB SF7 Replacement 6600Vac Sensing
MTR
NEBB SF7 Replacement - 22090309
Basic connection diagram
13-05-2009
V1.0
ENG
DATE
VERSION
1/3PAGE
o:\werkplaats\cd_avr_generator\nebb brown boveri\sf7\retrofit_3tx20_sf7\nebb_sf7_replacement_v1.1.vsd
S T + -X2
X1
W UV
+- +- +-
1K9.1 1K9.2 1K9.3
A1
A2
1K9
LH1LH2
A1
A21K10
UV
W
NEBB
R S T
(Clockwise rotation)
l
k
1
2
1K10.1
1
2
3
13
14
15
16
9
10
26
27
28
17
18
19
20
11
12
1S8.1
1 2 3 4
6 7 8
L
K
M3
1S8.1
21
22
23
24
56R
0
110
230
440
T5
6600V / 380V
T2T6
6600V / 220V 220V / 150-185V
6600V
3TX20
NEBB SF7 Replacement 10500Vac Sensing
MWA
NEBB SF7 Replacement - 10.5KV
Basic connection diagram
22-03-2010
V1.0
ENG
DATE
VERSION
1PAGE
o:\werkplaats\cd_avr_generator\nebb brown boveri\sf7\retrofit_3tx20_sf7\nebb_sf7_replacement_v1.1.vsd
S T + -X2
X1
W UV
+- +- +-
1K9.1 1K9.2 1K9.3
A1
A2
1K9
LH1LH2
A1
A21K10
1
2
3
13
14
15
16
9
10
26
27
28
17
18
19
20
1S8.1
21
22
23
24
UV
W
NEBB
R S T(Clockwise rotation)
k
k
l
k
l
k
l0
110
230
440l
10.5KV/xxHz
T3
T1
10K
3TX20
* The use of external voltage setting is optional. (See manual)
*
11
12
m4
**
** Optional m4 for generators with Igen>3000 A
1S8.1
+-
1K10
29
30
1S8.1
- +
xxxV:230V
Voltage : 480V/60Hz
Underspeed : 55Hz
R15
T6
T5
53 54
43 44
13 14
F4
T2
14 15 40 37 38 39 33 34 35 29 30 31 32
63
31 32
64
A1 A2
E1 E2
21 22
T2 = 220V:190V
T6 = 10500V:220V
22
21
2 4 6
1 3 5
F3
F1
F2
K3
NEBB SF7 Replacement Special
MTR
NEBB SF7 Replacement
Connection diagram for 0-20mA setpoint adjustment
13-05-2009
V1.0
ENG
DATE
VERSION
2/3PAGE
n:\archief\orders 2009\emri electronics\22090309 (myren - sf7 replacement)\wiring diagram\nebb_sf7_replacement.vsd
3TX20S T + -X2
X1
W U V
+- +- +-
1K9.1 1K9.2 1K9.3
A1
A2
1K9
LH1LH2
A1
A21K10
UV
W
NEBB
R S T
(Clockwise rotation)
l
k
1
2
1K10.1
1
2
3
13
14
15
16
9
10
26
27
28
17
18
19
20
11
12
* 1S8.1 - De-excitation switch (optional)
1S8.1
1 2 3 4
6 7 8
** Interlocking C.B.
+
-
0-20mA
L
K
T3
1S8.1*21
22
23
24
**
**
**
**
56R
MTR
NEBB SF7 Replacement
Connection diagram for 0-10V setpoint adjustment
13-05-2009
V1.0
ENG
DATE
VERSION
3/3PAGE
n:\archief\orders 2009\emri electronics\22090309 (myren - sf7 replacement)\wiring diagram\nebb_sf7_replacement.vsd
1S8.1
3TX20S T + -X2
X1
W U V
+- +- +-
1K9.1 1K9.2 1K9.3
A1
A2
1K9
LH1LH2
A1
A21K10
UV
W
NEBB
R S T
(Clockwise rotation)
l
k
1
2
1K10.1
*
1
2
3
13
14
15
16
9
10
26
27
28
21
22
17
18
19
20
11
12
* 1S8.1 - De-excitation switch (optional)
1S8.1
1 2 3 4
6 7 8
** Interlocking C.B.
23
24
**
**
470R+
-
0-10Vdc
L
K
T3
**
**
56R
Commissioning Information
NEBB SF7 Replacement AVR Commissioning information
20-1-2010 Commissioning information 3TX20 SF7 Rettrofit_V1.0.doc
Author: PLO page 1 of 2 EMRI Electronics bv
http://www.emri.nl
This document is confidential and proprietary to EMRI Electronics. The recipient agrees not to copy, disclose, distribute or disseminate any of the documents and/or information contained herein to any person or entity except as EMRI Electronics approves in writing.
The EMRI 3TX20 SF7 replacement avr meet the specification for the NEBB WAB generators. There are some facts to pay additional attention to: DROOPKIT: A Droopkit for parallel operation must placed. This CT is placed in another phase compared to the genuine CT which is in de middle phase. Please note that correct phase direction and CT direction do matter for parallel operation. The genuine CT must be shortened or removed. See diagram. SELF EXCITATION /BUILD UP: Depending upon the generators operating voltage, size, speed, residual voltage and amplification, build up may be trouble free or troublesome. When problems during build up, pay attention to the next items: The avr has an underspeed setting, which may limit the building up due to the fact the the avr always starts from the underspeed state. Turning the potentiometer slightly and slowly clockwise may help to accelerate the build up. The LED should go off.
The avr (3TX20) has a build in self excitation circuit, which stops building up at a voltage derivated from the terminals LH1 and LH2, and the voltage selector setting. If the build up stops too soon or fluctuates at a lower level, the voltage selector can be set from 230V to 110V. Please note that the voltage at the terminals LH1 and LH2 never exceed the maximum voltage mentioned in the manual.
NEBB SF7 Replacement AVR Commissioning information
20-1-2010 Commissioning information 3TX20 SF7 Rettrofit_V1.0.doc
Author: PLO page 2 of 2 EMRI Electronics bv
http://www.emri.nl
This document is confidential and proprietary to EMRI Electronics. The recipient agrees not to copy, disclose, distribute or disseminate any of the documents and/or information contained herein to any person or entity except as EMRI Electronics approves in writing.
Since some generators do build up from the residual state very difficult, an additional relay contact has been integrated for building up. However this relay is intended to work positive to the build up sequence, it can also work negative depending upon the machines properties. When the avr starts, it is in underspeed state. When the building up of the voltage goes rather fast, the actual generator voltage exceeds the setpoint for underspeed, causing the avr�s output to decrease, and make the generator voltage instable / pending. Putting the additional relay contact out of function may help.
This can be done to move the shown wire to a not used terminal at the relay.
Manual
- Manual
Jan ‘08
3TX20 V2.0
Generator rewinding & repair. Voltage regulator products 3TX20_V2.0_JAN08.doc
Version : 16-1-2008 Page 2 of 18
READ THE MANUAL PRIOR BEFORE COMMISSIONING
Application, use or commissioning can only take place by acceptance of the general deliveries conditions of EMRI bv which are available upon request.
Check WWW.EMRI.NL for latest manual / updates / modifications or general installation information.
INTRODUCTION
This manual provides information for use and application of the product.
This information consists of - Warnings - Layout - Absolute maximum ratings - Commissioning information - Dipswitch and potentiometer settings - Layout terminals - General installation information and environmental aspects Application Diagrams
The manual does not cover all technical details of the product. Also may specifications being modified by the manufacturer without notice. For further information, the manufacturer should be contacted.
ELECTRICAL DANGER ELECTRICAL DANGER
LIVE VOLTAGE LIVE VOLTAGE
WARNING
To avoid personal injury or equipment damage: Mounting, connecting and commissioning, should be
performed by electrical qualified personal only.
Due to liability reasons, EMRI products may not be used, applied or commissioned in equipment residing under law of the United States of America or Canada. Neither may
EMRI products be applied or commissioned by any person residing under law of the United States of America
or Canada.
WARNING
Never work on a LIVE generator.
Generator rewinding & repair. Voltage regulator products 3TX20_V2.0_JAN08.doc
Version : 16-1-2008 Page 3 of 18
Introduction
This manual provides information for use and application of the EMRI 3TX20.
This information consists of
- AVR Layout - Absolute maximum ratings - Commissioning information - Dipswitch and potentiometer settings - Layout terminals - General installation information and environmental aspects - Application Diagrams
The manual does not cover all technical details of the product. Also specifications may be modified by the manufacturer without notice. For further information, the manufacturer should be contacted.
WARNING
To avoid personal injury or equipment damage: Mounting, connecting and commissioning, should be performed by electrical trained and qualified personal
only.
ELECTRICAL HAZARDOUS VOLTAGES DANGEROUS
DO NOT OPERATE WHEN NOT FAMILIAR WITH GENERATORS
WARNING
Never work on a LIVE generator. Unless there is another person present who can switch of
the power supply or stop the engine
Generator rewinding & repair. Voltage regulator products 3TX20_V2.0_JAN08.doc
Version : 16-1-2008 Page 4 of 18
AVR Layout
UVWX1X2ST
DIP1LED
3TX20
D FIPV Vfine
LH1 + - LH2
0
110
230
400
OP
TIO
N C
ON
NE
CT
OR
Supply voltage selector linkLH1 - LH2
THE AVR IS PROTECTED FROM THE ENVIRONMENT BY AN EPOXY COATING
DIMENSIONS : L X W X H
160 X 145 X 110 MM WEIGHT: 1850 GR.
Generator rewinding & repair. Voltage regulator products 3TX20_V2.0_JAN08.doc
Version : 16-1-2008 Page 5 of 18
Absolute maximum ratings / Specifications
SYMBOL PARAMETER CONDITION MIN. MAX. UNIT
UU, UV, UW Voltage sensing input < 30 s. - 500 VAC
Accuracy Voltage 1 %
Ix1, Ix2 Droop input 0,75 AAC
I+, I- AVR field current Forced < 0.5 sec.
20 40
ADC
LH1-LH2 110230400
Supply input 30*1
55*1
115*1
50 / 60 115/140230/260440/480
Hertz V
Rfield Field resistance Supply 110 V Supply 230 V Supply 400 V
2.5515
--
Vse *1 Self excitation (S.E.) > 5 V 3 10 V!
TAMB Operating ambient temperature
non condensing 0 +50 "C
TSTG Storage temperature non condensing -45 +150 "C
*1 depending upon self excitation behaviour of the generator
Supply Voltage selection link
Dependent upon self excitation bevaviour of the generator Safe operating area
115V115V
440V480V
50Hertz60Hertz
MAX
330V330V
Link 440Volt *2
55V55V
230V260V
50Hertz60Hertz
175V175V
Link 230Volt
30V30V
90V 115V140V
50Hertz60Hertz
90V90V
Link 110Volt
Select the supply voltage range so that MAX. value will never be exceeded *2 Use this high voltage input only upon low current and/or higher voltage exciter value’s
ask the manufacturer when in doubt
Generator rewinding & repair. Voltage regulator products 3TX20_V2.0_JAN08.doc
Version : 16-1-2008 Page 6 of 18
Commissioning information
The unit should be installed with respect to the environmental specifications as well as the rules mentioned in the General installation information. Dipswitch settings may not be altered when operating but need to be set beforehand. For safety reasons the voltage-LEVEL potentiometer is best turned completely counter clockwise, to start at the lowest possible voltage. Potentiometers P and I should be turned to centre position. As a reference the chart below shows generator voltages for different configurations. The option connector should be occupied with the supplied dummy connector, containing some essential inter connections.
Dipswitch and potentiometer settings
Carefully determine the correct way of connecting the AVR from the suitable application diagram. Incorrect installation could lead to hazardous situations and damage to generator and AVR.When dipswitch 2 is set to 230V sensing (on), the AVR expects 200 – 325V at it’s inputs. When dipswitch 3 is set to 280V sensing (on), the AVR expects 225 – 375V at it’s inputs. When dipswitch 2 and 3 are not set ,the AVR expects 280 – 480V at it’s inputs.
When dipswitch 1 is set, the self excitation circuit is activated, and the generator excites with residual voltage *1
DIPSWITCH
1 2 3 4 5 6 7 8
ON SELF. EXCITED
230V SENSING RANGE
280V SENSING RANGE
PHASE LOSS
ENABLED
S & T SHORTENED
NOT USED
NOT USED
UNDERSPEED. PROTECTION
ENABLED
OFF NOT SELF
EXCITED
PHASE LOSS
DISABLED
S & T OPEN
UNDERSPEED. PROTECTION DISENABLED
POTENTIOMETER FUNCTION
V COURSE GENERATOR VOLTAGE ADJUSTMENT
V FINE GENERATOR VOLTAGE ADJUSTMENT
P-STABILITY PROPORTIONAL GAIN ADJUSTMENT
I-STABILITY PROPORTIONAL GAIN ADJUSTMENT
F-UNDERSPEED UNDERSPEED TRIP LEVEL SEE NOTE
DROOP VOLTAGE DROOP (PARALLEL OPERATION)
Note: Too low setting F-Underspeed or disabling Underspeed protection may cause damage to the generator or the AVR due to incorrect voltage / frequency ratio.
DO NOT CHANGE DIPSWITCH
SETTINGS DURING OPERATION
Generator rewinding & repair. Voltage regulator products 3TX20_V2.0_JAN08.doc
Version : 16-1-2008 Page 7 of 18
Layout terminals
TERMINAL CONNECTIONS
U,V,W THREE PHASE SENSING
X1,X2 DROOP CT CONNECTIONS (PARALLEL OPERATION)
S,T EXTERNAL VOLTAGE SETTING POTENTIOMETER
LH1,LH2 SUPPLY VOLTAGE FOR AVR
0,110,230,400 SUPPLY VOLTAGE SELECTOR
+,- EXCITER FIELD CONNECTION
Fuse
20 A 20 AT, 500 V, 10.3 X 38.1 MM
Factory Settings Dipswitches
DIPSWITCH
1 2 3 4 5 6 7 8
ON SELF. EXCITED
S & T SHORTENED
NOT USED
NOT USED
UNDERSPEED. PROTECTION
ENABLED
OFF OFF OFF
PHASE LOSS
DISABLED
Generator rewinding & repair. Voltage regulator products 3TX20_V2.0_JAN08.doc
Version : 16-1-2008 Page 8 of 18
General installation information
Absolute Maximum Ratings
- The Absolute Maximum Ratings are those limits for the device that, if exceeded, will likely damage the device. Exceeding the absolute maximum ratings voids any warranty and/or guarantee.
Mounting - Mounting of the product should be done in such a way that the absolute maximum
ambient temperature rating of the product will never be exceeded. - Mounting of the product should be done in such a way that maximum cooling
(direction of cooling ribs and direction of airflow) is achieved. - Mounting of the product should be done in such a way that no humid air can flow
through the product or condensation occurs. - Mounting of the product should be done in such a way that dust or other materials or
residue will not remain in or on the product. - Mounting of the product should be done in such a way that the maximum vibration is
not exceeded. - Mounting of the product should be done in such a way that personal contact with
persons is impossible.
Wiring - Diameter size of the wiring should be enough to carry the expected current. Wire
insulation should be enough to withstand the expected operating voltages and temperatures.
- To improve EMC emission and immunity, care should be taken for the lay out of the wiring. This in respect to all wiring in the installation.
- Keep current carrying wires as short as possible. - Keep wires carrying a total sum of zero Ampere close to each other, or in one single
cable. E.g. U, V, W or + and -, or Phase and neutral, X1 and X2. - Avoid current carrying conductors next to sensing or control wiring. Especially current
controlled by SCR’s or PWM controlled transistors. - If sensitive sensing signal cables need to be laid across distance along other cabling,
shielded cable is preferred. Keep the shield as long as possible and the wiring outside the shield as short as possible. Do not solder or shrink the shield to a regular wire. Connect the original shield to ground with a as large as possible contact surface.
Generator rewinding & repair. Voltage regulator products 3TX20_V2.0_JAN08.doc
Version : 16-1-2008 Page 9 of 18
Additional installation information
- When the product is supplied by means of a transformer, it should never be an auto-transformer. Auto-transformers react as voltage sweep up coil and may cause high voltage peaks.
- Standard fit capacitors or over-voltage suppressers across F+ and F- or exciter field terminals inside the generator should be removed.
- When the product is supplied by means of a transformer, it should be able to carry at least the maximum expected current. Advisable is, to have a transformer which can carry twice the maximum expected current. Inductive loads make voltage sacks and peeks into the secondary voltage of a transformer, from which the device may malfunction.
- It is not recommended to apply switches in dc outputs. It is preferred to use switches in the ac supply inputs of devices. In case it is unavoidable to have switches in the dc output of a device, action must be taken to avoid over voltage damage to the device due to contact arcing. Use a voltage suppressor across the output.
- It is not recommended to apply switches or fuses in the sensing lines. Defects can cause high voltage situations due to over-excitation.
- When using a step down transformer in medium or high voltage generators, the transformer should be three phase (if three phase sensing), and the transformer should be suitable for acting as a sensing transformer. If the transformer is unloaded, connect a resistor to avoid voltage waveform distortion.
- The phase relation from the generator to the AVR is important. Also when voltage transformers and/ or current transformers are installed.
- When using a step down or insulation transformer in the droop circuit, phase relation from the generator to the AVR is important.
- CT’s wiring, connected to the AVR should never be grounded. - Always disconnect electronic products, circuits and people before checking the
insulation resistance (Megger check). - Due to differences in generators impedance’s, EMC behaviour is not predictable.
Therefore the commissioner / installer should be aware of proper and correct installation.
- Large, highly inductive, exciter stator windings can cause destructive high voltage peaks. Adding a resistor from 10 to 20 times the exciter stator fieldresistance reduces voltage spikes. If necessary, a RC filter can be fitted additionally
- Upon problems during commissioning, faulty behaviour or defects in the generator, consult the fault finding manual at our web site
- Some advises may be overdone or seem extraordinary, but since the electrical rules are the same everywhere, these advises are given.
Generator rewinding & repair. Voltage regulator products 3TX20_V2.0_JAN08.doc
Version : 16-1-2008 Page 10 of 18
Application Diagram 230 Volt Supply
10K
P1S1
FIE
LD
RO
TO
RS
TA
TO
R
GENERATOR OUTPUT, ROTATIONCLOCKWISE
U V WN
DR
OO
PK
ITU V W X1 X2 S T
DIP1LED
3TX20
D F I P VV fine
LH1+-LH2
0
110
230
400
OP
TIO
N C
ON
NE
CT
OR
Generator rewinding & repair. Voltage regulator products 3TX20_V2.0_JAN08.doc
Version : 16-1-2008 Page 11 of 18
Application Diagram Caterpillar 400-450 Volt
Generator rewinding & repair. Voltage regulator products 3TX20_V2.0_JAN08.doc
Version : 16-1-2008 Page 12 of 18
Application Diagram Insulation Transformer
10K
P1S1
FIE
LD
RO
TO
RS
TA
TO
R
GENERATOR OUTPUT, ROTATIONCLOCKWISE
U V W
DR
OO
PK
IT
U V W X1 X2 S T
DIP1LED
3TX20
D F I P VV fine
LH1+-LH2
0
110
230
400
OP
TIO
N C
ON
NE
CT
OR
Step down transformer400 /230 Volt
Generator rewinding & repair. Voltage regulator products 3TX20_V2.0_JAN08.doc
Version : 16-1-2008 Page 13 of 18
Application Diagram Nishishiba
P1 S1
FIE
LD
EX
CIT
ER
GE
NE
RA
TO
RS
TA
TO
R
GENERATOR OUTPUT, ROTATIONCLOCKWISE
U V W
KJ
UVWX1X2ST
DIP1LED
3TX20
D F I P V V fine
LH1 + - LH2
0
110
230
400
OP
TIO
N C
ON
NE
CTO
R
450Volt 230 V
1000 VA
NISHISHIBA GENSET1063 kVA, 440 Volt, 1395 Amp, exc. < 10 Ampproposal if droop circuit cannot be implemented
Droopkit 1500
CT CT
AUX PT
4.8 Amp
SKB25/12
Generator rewinding & repair. Voltage regulator products 3TX20_V2.0_JAN08.doc
Version : 16-1-2008 Page 14 of 18
Application Diagram NEBB STROMBERG SMUX2R
P1
S1
FIE
LD
RO
TO
RS
TA
TO
R
GENERATOR OUTPUT, ROTATIONCLOCKWISE
U V WD
RO
OP
KIT
10K
U V W X1 X2 S T
DIP1LED
3TX20
D F I P V V fine
LH1+-LH2
0
110
23
0
40
0O
PT
ION
CO
NN
EC
TO
R
B1
The numbers refer to the SMUX connector pin number1)Isolate the wires 7 and 8 from the original CT and connect them to new DROOPKIT. Shortenold CT !!2)Shorten the input from the rectifier from the compound transformers system, and isolate wire 10, and bring it only to the + (I) of the exciter field and to the + from the AVR3)Connect other wiring as indicated
SMUX 2R Replacement by 3TX20
S1ShortenOriginal CT
2
3
4
(Previous used 7 & 8)
ShortenCt’s
I K 12
(Wire 10 , Isolated from rectifier)
Isolate wire 10 and use for I
6
Generator rewinding & repair. Voltage regulator products 3TX20_V2.0_JAN08.doc
Version : 16-1-2008 Page 15 of 18
Application Diagram NEBB STROMBERG SMUX3R1
P1
S1
FIE
LD
RO
TO
RS
TA
TO
R
GENERATOR OUTPUT, ROTATIONCLOCKWISE
U V WD
RO
OP
KIT
10K
U V W X1 X2 S T
DIP1LED
3TX20
D F I P V V fine
LH1+-LH2
0
11
0
23
0
40
0O
PT
ION
CO
NN
EC
TO
RB1
SMUX 3R1 Replacement by 3TX20
S1ShortenOriginal CT
1
2
3
(Previous used 8 & 9)
I K
6
4
+
-
New wire
Previous SMUX 3R1
terminal numbers
Generator rewinding & repair. Voltage regulator products 3TX20_V2.0_JAN08.doc
Version : 16-1-2008 Page 16 of 18
Application Diagram Daihatsu Mitsubishi
P1 S1
FIE
LD
EX
CIT
ER
GE
NE
RA
TO
RS
TA
TO
R
GENERATOR OUTPUT, ROTATIONCLOCKWISE
U V W
KJCTJ 2 Ohm
8 Ohm
UVWX1X2ST
DIP1LED
3TX20
D F I P V V fine
LH1 + - LH2
0
110
230
400
OP
TIO
N C
ON
NE
CT
OR
6 Ohm/300Watt
450Volt 230 /110 Volt
1500 VA
DAIHATSU / MITSHIBISHI GENSET1000 kVA, 450 Volt, 1283 Amp, exc. 55 Volt, 7 AmpExciter generator 25 kVA (3 x 100 V)
Droopkit 1500
Optional
Generator rewinding & repair. Voltage regulator products 3TX20_V2.0_JAN08.doc
Version : 16-1-2008 Page 17 of 18
Application Diagram NEBB SF7
P1
S1
FIE
LD
RO
TO
RS
TA
TO
R
GENERATOR OUTPUT, ROTATIONCLOCKWISE
U V WD
RO
OP
KIT
10K
U V W X1 X2 S T
DIP1LED
3TX20
D F I P V V fine
LH1+-LH2
0
110
230
400
OP
TIO
N C
ON
NE
CT
OR
C2
C1
M3
M2N2&3
N5
B1
U2
Y U1
R10
C1 AND C2 MUST BE ENERGIZED ON > 40 % OF Unominal, AND DE-ENERGIZED WHEN < 40 % OF Unominal
M1
NEBB SF7 REPLACEMENT WITH / 3TX20 / OR LX10 / OR 3FLASR11
Generator rewinding & repair. Voltage regulator products 3TX20_V2.0_JAN08.doc
Version : 16-1-2008 Page 18 of 18
Application Diagram > 480 Volt
10K
P1S1
FIE
LD
RO
TO
RS
TA
TO
R
GENERATOR OUTPUT, ROTATIONCLOCKWISE
U V W
DR
OO
PK
IT
U V W X1 X2 S T
DIP1LED
3TX20
D F I P VV fine
LH1+-LH2
0
110
230
400
OP
TIO
N C
ON
NE
CT
OR
Step down transformerVgen / 230- 115 Volt
V gen > 480 Volt 60 Hertz
Measuring step down transformer