in-mac - purdue university · 2019-11-15 · commitment from purdue academic units §manufacturing...
TRANSCRIPT
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IN-MaCIndiana’s Next Generation Manufacturing Competitiveness Center
Connecting Statewide and National Resources forManufacturing Knowledge Creation and Delivery
UPDATE: December 2016
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A Three Thrust ApproachIN-MaC
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Commitment from State of Indiana
§AspresentedtotheIndianaLegislature:–Vision:IN-MaCwillbeastatewideresourceprovidingaccesstostate-of-the-artknowledgeandpracticeinmanufacturingprocesses,metrology,materials,systems,andinformationsciencesforIndiana’sbusinessandindustry.–KeyImpact• CompetitivenessofIndianaManufacturingIndustry• CompetitivenessofIndianaManufacturingWorkforce• CompetitivenessforFederalResearchFunding• NationalResourceforTraining,Research,andTechnologyAdoption
Renewed for Additional Two years @ $2.5 million/year in May 2015
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Commitment from Purdue Academic Units§ ManufacturingClusterHire:InapartnershipamongtheProvost,theCollegesofEngineering&Science,andThePurduePolytechnicInstitute,Purduecommittedtohiringsixnewfacultymembersinsupportofmodel-basedpersonalizationofproductsandservices.Threehavebeenhired,withinterviewscontinuing:o MengShiLu(KrannertSchoolofManagement)o Wenzho Wu(IndustrialEngineering)o MartinJun(MechanicalEngineering)
§ TheCollegeofEngineering’sPreeminentTeamsProgramcommittedfacultylinestocompositesmanufacturingo JanAndersManson,Vice-presidentattheSwissFederal.Instituteof
TechnologyinLausanne(EPFL)joinedPurdueinOct2016§ ThePurduePolytechnicInstitutehascommittedresourcestodevelopingmanufacturingfocusedcurriculumoptions
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§ ThreeThrustsLaunchedo Long-termResearchInnovationo Education&WorkforceDevelopmento TechnologyAdoption&Transfer
§ MajorAchievementso 49TechAdoptioncontractsinprocessorcompletedwithIndianacompanies;
17moreindiscussionso EngagedwithIvyTech,Vincennes,PUCalumet,PurdueNorthCentral&IPFWo PurdueisakeypartneronthreeManufacturingInnovationInstitutes
− WithUILabs:DigitalManufacturingDesignInnovationInstitute(DMDII)− PurdueistheDesignandManufacturingSimulationTechnologyAreafor
theInstituteforCompositesManufacturingInnovation(IACMI)− NextFlex,FlexibleHybridElectronicsManufacturingInstitute− AlsoaMemberofLIFT,LightweightInnovationsforTomorrow
o FiveIN-MaC ResearchFellowsfromEngineering,Technology,andScienceo LaunchedSMEfocused,topicbasedconsortiain4Q2016
IN-MaC: Executive SummaryFirst Three Years
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Days Weeks Months Year Years
IN-MaC TechnologyAdoptionThrust
StaffEngineer(orFaculty)Consulting
IN-MaC ResearchThrust
TRL1-3NextGen
ManufacturingResearch
TRL4-7NextGen
ManufacturingResearch
TechnologyAdoptionMEP&FacultyLabs
§ IN-MaC hasastate/regional/nationalscopeandseekstobetheexternalinterfacepointforNextGenerationManufacturingatPurdue
§ MEPisthelocaldisseminationarmforIN-MaC technologyadoptionandforfederalE&WDcontent§ TheIndianaManufacturingInstituteisacollaborativeworkspaceforNextGenerationManufacturing
Research,Education,andTechnologyAdoptionlocatedinthePurdueResearchPark
IN-MaC:IndianaNextGenerationManufacturingCompetitivenessCenterVisionandScopeOverview
Respond Diagnose Prescribe Prevent Predict Discover
Assessment<1day
Seminar<1day
WorkshopDays/Weeks
CertificateDays/Weeks/Months
Degree>Years
IN-MaC EducationThrust
Note:timelineconceptandRespond,DiagnosebubblesequencewasdevelopedbyPurdueMEP
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Sustainability Model§ Industrybasedandcustomerfocused– Selectdemonstrationtestbedsfromdevelopingprojects
§ CreatecompetitiveedgeviafluidintegrationofhighandlowTRLwork
§Naturallyreinforcingfundingloops– LeverageLowTRL (1-3)researchtodrivefuturecapabilities– EngageIndustrywithHighTRL(4-7)contractresearchusingNSFIUCRCorsimilarmodel(seeSMEConsortiumProgramSlide)
– Feesforcontinuingeducation– Consortiummembershipfees– FeedbackloopstoinformandsupportLowTRL(1-3)research
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IN-MaC Leadership§ Co-ExecutiveDirectors– NathanW.Hartman,Dauch FamilyProfessorofAdvancedManufacturingandDirector,ProductLifecycleManagementCenter,PurduePolytechnicInstitute
– JohnW.Sutherland,Fehsenfeld FamilyHeadofEnvironmentalandEcologicalEngineering
§ ExecutiveCommittee– GaryR.Bertoline, Dean,PurduePolytechnicInstitute– DavidHummels,Dean,KrannertSchoolofManagement– LeahH.Jamieson,JohnA.EdwardsonDean,CollegeofEngineering– AnanthIyer,Professor,&ChairOperationsManagement,KrannertSchoolofManagement
– JulieK.Griffith,VicePresidentforPublicAffairs,PurdueUniversity– AmyR.Noah,VicePresidentforDevelopment– RonaldJ.Steuterman,ManagingDirector
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IN-MaCA statewide center with global reach in manufacturing competitiveness
§ ThreeThrusts– Long-termResearchInnovation– Education&WorkforceDevelopment– TechnologyAdoption&Transfer
§ Partnership:Purdue- IvyTech- Vincennes
§ Collaborationwith– GlobalManufacturingLeaders– SmalltoMediumManufacturing
Enterprises– andtheState
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IN-MaC Thrust Leadership§ Research– NathanW.Hartman,Dauch FamilyProfessorofAdvancedManufacturingandDirector,ProductLifecycleManagementCenter,PurduePolytechnicInstitute
– AnanthIyer,Professor,&ChairOperationsManagement,KrannertSchoolofManagement
– JohnW.Sutherland,Fehsenfeld FamilyHeadofEnvironmentalandEcologicalEngineering
§ TechnologyAdoption– Dhananjay Sewak,PurdueManufacturingExtensionPartnership
§ EducationandWorkforceDevelopment– GeanieUmberger,AssociateDeanforEngagement– SusanSmith,VPforTechnologyDivision,IvyTechCommunityCollege– DavidTucker,VPforWorkforceDevelopment/CommunityServices,
VincennesUniversity– Niaz Latif,Dean,CollegeofTechnologyandProfessor,Mechanical
EngineeringTechnology,PurdueUniversityCalumet
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Education & Workforce DevelopmentThrust Led by Geanie Umberger, Purdue Polytechnic Institute
SusanSmithVPforTechnologyDivision
DavidTucker,VPforWorkforceDevelopment&
CommunityServices
NiazLatif,Dean,CollegeofTechnologyProfessor,MechanicalEngineeringTechnology
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Education & Workforce Development Funded Projects; Total = $768K over three years
AdditiveManufacturingCapacityDevelopment
AdvancedManufacturingandWorkforceDevelopment
MeetingWorkforceNeedsforMechatronicsTechnicians
AdvancedManufacturingLeadershipDevelopmentProgramCollegeofEducation
Model-basedDefinitionCertificateProgramCollegeofTechnology
InpartnershipwithIvyTech,DevelopandStaffa“WonderLab”FocusedonEntrepreneurshipand3DPrintingatRUSKUS,aMaker
SpaceBeingDevelopedinIndianapolis’CircleCityIndustrialComplex
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Technology Adoption & Transfer
FocusAreasfor2016-17
Enhancing Competitiveness TodayThrust Led by Dhananjay, Purdue Manufacturing Extension Partnership
§ DigitalEngineering– Finiteelementmethods– Materialscharacterization– Computationalfluiddynamics
§ ProductLifecycleManagement– Supplychainintegration– Inventoryoptimization– ERP/CADdataintegration
§ ProductionSystems&Modeling– Manufacturingflooroptimization
andlayouts– Productionlinesimulations– Warehousesystems
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Technology Adoption & TransferProjects Underway, Completed, or Under Consideration
§ ProjectStatus– Completed(28)– InProcess(21)– Prospects/Leads(17)
§ CampusesRepresented– WestLafayette(37projects)– IU-PurdueFt.Wayne(11projects)– PurdueNorthCentral(1project)
§ PurduePersonnelInvolved– 28Faculty(20WL,9IPFW,1PNC)– 8APStaff(5WL,3IPFW)– 1PostDoc– 33GraduateStudents– 1UndergraduateStudent
ActivityInception(Sept2013)throughDecember2016
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Technology Adoption & TransferSelected quotes from participating Indiana companies
§ DonDumoulin,CEO/Owner,PreciseMoldandPlate,Columbus,IN
“…delightedtobeawardedanIN-MaC grantin2013,…alreadyseeingdramaticresults. …ourIN-Macworksethashelpedbuildouroverallcapacity…1Qrevenueupover50%versuslastyear…bigbelieversinthepoweroftheIN-MacandourexpertteamfromPurdueUniversity.”
§ CraigS.Carson,CEO,Jeco PlasticProducts,Plainfield,IN“Thedirect,immediateresultoftheIN-Macsupportisaninitialorderofover$110,000intoolingand$150,000inpartscurrentlyoutsourcedinChina.Thegrowthprospectswithin12monthsarefor3-5timesthatamount.Weanticipateaddingthreehighpayingjobs(approximately$40,000annualsalaries)withinthenext12monthsasaresultofthisprogram.”
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Research
§ ThreeFocusAreas:– DigitalTwin– Personalization– MarketViableManufacturingProcesses
§ ManufacturingClusterHireofSixFacultyisUnderway
§ ThrustLedby:– NathanW.Hartman,Dauch FamilyProfessorofAdvancedManufacturingand
Director,ProductLifecycleManagementCenter,PurduePolytechnicInstitute– AnanthIyer,Professor,&ChairOperationsManagement,KrannertSchoolof
Management– JohnW.Sutherland,Fehsenfeld FamilyHeadof
EnvironmentalandEcologicalEngineering
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ResearchFocus Area Status
§DigitalTwinFocusArea– Establishedasthe“DNA”ofIN-MaC– LeveragesPurdueDMDIMembership
§DevelopingFocusAreas:– PersonalizationEmergingProject• Personalizedmedicines
–MarketViableManufacturingTechnologyEmergingProjects• Nano/“RolltoRoll”manufacturing (partnerinNextFlex MII)• Compositesmanufacturing(majorpartnerinIACMIMII)• LaserBasedSmartDigitalManufacturing
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§ IN-MaC isPurdue’sLinktotheDigitalManufacturingDesignInnovationInstitute(DMDII)awardedSept2014– NationalNetworkforManufacturingInnovation(NNMI)– AwardedtoUILabs:5years/$70MillionTotal– IN-Macprovidingupto$671Kincashcostshare
Research: Federal Funding Successes
§ PartneronInstituteforCompositesManufacturingInnovation(IACMI),NNMIawardedJan2015– ManufactureofCompositeMaterialsandShapes– IndianaComponentisaCompositesModeling&Mfg Simulation
TechnologyArea,ledbyR.ByronPipes,MaterialsEngineering– $15millioncostshareprovidedbyIEDC
§ PartnerontheNEXTFLEX(newnameforFlexibleHybridElectronicsInstitute),NNMIawardedAugust,2015– LedbyAliShakouri,Director,Birck NanotechnologyCenter– 5yrs /$75MillionTotal;AwardedtoFlexTech Alliance– Birck CenterisaresourcecenterfortheInstitute– IN-MaC providingupto$500Kincashcostshare
– AwardedtoCreativeCompositesSolutionsCorp.(UTKnoxville)5yrs /$70MillionTotal
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Research
EmergingProjects
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SME Focused Consortia§ Purpose:IN-MaC’s SMEFocusedConsortiumProgram(SCP)isdesignedto
addressspecificareasofnextgenerationmanufacturingthatareofinteresttoIndianabasedsmalltomediummanufacturers(<500employees).
§ Governance:EachSCPwillbeledbyafacultymemberorresearchscientistchosenfortheirknowledgeinthespecificfocusareawhoisaccountabletoboththeSCPmembershipandtheCo-ExecutiveDirectorsofIN-MaC.
§ VotingprovideinputtotheSCPleaderonthefollowingitems:– ResearchThemeGuidance– EducationalOfferingsGuidance– HighLevelFundsAllocationviaAnnualBudgetProcess– ChangestoMembershipAgreement(2/3majority)
• MembershipLevels– Observer: $5,000– In-StateMember: $15,000(matchedbyIN-MaC)– Out-of-StateMember: $30,000– IN-MaC GoverningMember: $75,000
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SME Focused ConsortiaInLaunchPhase• Simulation-basedEngineeringofMaterialsandStructures(ICSEMS);LedbyThomas
Siegmund,Professor,SchoolofMechanicalEngineering• DevelopingSmartBusinessEcosystems; LedbyAnanthIyer,SusanBulkeley ButlerChair
inOperationsManagement• SurfaceEngineeringandEnhancement(CSEE); LedbyDr.DavidBahr,Professorand
HeadofSchoolofMaterialsEngineering• ConsortiumforMaterialsProcessingResearch;LedbyQingyouHan,Professor,School
ofEngineeringTechnology(SoET)
UnderDevelopment• ConsortiumforNextGenerationManufacturingEducation; LedbyGeanieUmberger,
PhD,MSPH,RPh,AssociateDeanforEngagement,PurduePolytechnicInstitute&ClinicalProfessor,Dept.ofLeadership,TechnologyandInnovation
• AdvancedLyophilization TechnologyConsortium(LyoHUB); LedbyElizabethTopp,ProfessorandHead,IndustrialandPhysicalPharmacy
• Designandmanufactureofgranularagriculturalfertilizerswithenhancedfunctionality; LedbyKingsly Ambrose,Ag&BiologicalEngineering
• ConsortiumforEnergyandResourceEfficientManufacturing; LedbyFuZhao,Assoc.Professor,MechanicalEngineering&EnvironmentalandEcologicalEngineering
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IN-MaCIndiana’s Next Generation Manufacturing Competitiveness Center
Connecting Statewide and National Resources forManufacturing Knowledge Creation and Delivery
DISCUSSION
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ADDITIONAL DETAIL
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PartnerResponsibilities• Administrativeleadforinstitution• Assessandawardprogrammaticfunding• Setstrategicplan• Participationinmeetingsandstrategysessions
SusanSmithVPforTechnology
Division
DavidTucker,VPforWorkforceDevelopment/Community
Services
NiazLatif,Dean,CollegeofTechnologyandProfessor,
MechanicalEngineeringTechnology
Education & Workforce DevelopmentPartners
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• Translatingappliedresearcho Industry-basedtrainingo Certificate-basedtrainingo Educationalprograms
• Developeducationalpathwayso DrivenbyIN-MaCresearcho Industryinputonworkforcegaps
• Conveneandpromoteeducationalpartnershipso Disseminatecurriculumo Alllevelsofworkforcetraining
andeducation
• Driveeducationalresearcho Efficiencyo Efficacy
• Indianaworkforcetrainingandeducationalprogrammingo Identifyo Inventoryo Interactivetool
Education & Workforce DevelopmentStrategic Planning Activity: Possibilities
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AdditiveManufacturingCapacityDevelopment
AdvancedManufacturingandWorkforceDevelopment
• 5AxisCNCProgramming:Certificatebasedtraining,Incumbentworkforce• AdvancedManufacturingMachineryTechnicianNowProgram:Curriculumdevelopment,Industrialmaintenance,Returningveterans• JasperAutomatedManufacturingTechnologyDegreeProgram:IndustrybasedASdegree,Automatedmanufacturingtechnology,Supportedbyindustry,Work-basededucation
• Matchingfundstosupportfacultytraining&acquisitionof3Dprinters• Curriculumdevelopment– ASMachinetool,Advancedmanufacturing,
Pre-engineering,Engineeringtechnology
Education & Workforce DevelopmentProjects Awarded
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MeetingWorkforceNeedsforMechatronicsTechnicians
• DOLGrant:Alllevelsoflearners:K-12Pathways,AS&BSDegree,Credentialing/certificationforIncumbent&Underemployed,On-siteemployeetraining
• IN-MaCAdd-in:Flipped/distancecurriculum,Lecturecapture,Mobilelaboratories
Education & Workforce DevelopmentProjects Awarded (continued)
AdvancedManufacturingLeadershipDevelopmentProgramCollegeofEducation
ProductLifecycleManagementCertificateCollegeofTechnology
• DevelopcurriculumforCTEteacherprofessionaldevelopment:Manufacturingcareerawareness,Preparation,Careerpathways,Programparticipation
• Teachertraining• Programimprovementplanadvancedmanufacturingeducation:Highschool&
Middleschool
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Education & Workforce DevelopmentProjects Awarded (continued)
InpartnershipwithIvyTech,DevelopandStaffa“WonderLab”FocusedonEntrepreneurshipand3DPrintingatRUSKUS,aMaker
SpaceBeingDevelopedinIndianapolis’CircleCityIndustrialComplex
• AcademytoCommunityandIndustryEngagemento Facultymembersandstudentswillconnecttocommunitymembersand
industryprofessionalsthroughvarietyofworkshopsandactivities.ThelabwillbeopentoRuckusmemberstousebuttherewillbetrainingworkshopsofferedtocommunityandindustrymembers.
o IvyTechstaffandfacultyengagedintheIN-MaC funded“AdditiveManufacturingCapacityDevelopment”programwillhelpstafftheWonderLab
• AcademytoCommunityEngagemento Buildingaplatformandlaboutsideschool,closetoourcommunity,isagreat
opportunityforacademicfacultyandleaderstodemonstratethevalueoftheirresearchforourcommunityandindustryimprovement.Thiswillhelpelevatethevalueofourschoolandgainmorerecognition,notonlywithintheacademicworldbutalsofromcommunityandindustry.
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ResearchThree Focus Areas• DigitalTwin– Formsadigitalmirrortothephysicalproductincludingitsgeometric,behavioral,andcontextualdefinitions
• Personalization– Advancestheconnectivityandavailabilityofcomputationalresourceswithpotentialtoallowpersonalizedproductswithefficiencyofmassproduction
• MarketViableManufacturingProcesses– Translatenewlyinventedmaterialsandcomplexelectro-mechanicalsystemswithembeddedsoftwaretomanufacturingprocessesatmarketvolumesandcost
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ResearchIN-MaC Graduate Student Research Fellows: Inaugural Class
StudentName ProposalTitle Dept/School AdvisorNameStephenHodson Reel-toReel(R2R)Manufacturingof
CarbonNanopetalArraysAAE/ME AlinaAlexeenko/
TimFisher
ElcinIcten ManufactureofPersonalizedMedicines ChE G.V.Reklaitis/Z.K.Nagy
JurajVanek Optimizing3DObjectsforEffective3DPrinting
CGT BedrichBenes
NigamArora Roll-to-RollManufacturingofThermalSeparator(TSS)MembranesforSelf-RegulatingLi-ionBatteries
Che AlexanderWei
QiongNian LaserBasedDigitalManufacturingPlatformforIntegrationofMultiFunctionalStructuresinPharmaceuticalandFoodIndustry
IE GaryCheng