in-line measuring systems · 2016. 3. 9. · pulcom Σ pulcom Σ20/ 8 pulcom super Σ pulcom mini...
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In-Line Measuring Systems
Unparalleled Quality, Uptime and Reliability
Crankshaft machining line
Outer diametermeasurement
Reference surface cuttin
Nose position measurement
Cylinder block machining line
Journal semi-finishgrinding
Rear/front finish grinding
Turning
Tokyo Seimitsu (now known as ACCRETECH) took its first steps as a manufacturer of in-line measuring instru-
ments during the booming growth of Japan’s automobile industry in the 1960s.
A number of things are required in a state-of-the-art production line.
It must have unparalleled quality, ensuring that it is operational 24 hours a day, 7 days a week, 365 days a year.
ACCRETECH effectively responds to the needs of its customers for real-time control with in-process gages,
feedback control with post-process gages and feed-forward systems that integrate these two types of con-
trols. We have won high acclaim from our customers because of our comprehensive support capa-
bilities, including short delivery times, application expertise and outstanding reliability.
ACCRETECH is also known for its excellent service that is tailored to each site.
ACCRETECH has the expertise, proven track record and background as a man-
ufacturer of in-line precision measuring systems to satisfy current and
evolving requirements, including semiconductor-manufacturing
equipment.
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Outer diametermeasurement Inner diameter
measurement
Inner diametermeasurement
Outer diameter multiple measurements
Bore hole honing
Boring for press-fitting of liner
Front/rear surfacecutting/drilling
Bore diameter manual measurement
Pin/journal finish grinding
V10+V11
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Machine Control Gages
Application Index 〉〉〉
max.2
max.2
max.2
max.2
P.26
P.34~43
P.44~45
P.46~47
P.50~51
P.52~53
P.54~55
P.54~55
P.56~60
P.67~68
P.69~70
P.71~77
P.22P.87P.87
●Amplifiers and Counters
●Measuring Heads
●New Products
max.1
max.1No. of detector inputs No. of Measuring Items Output type I/O
DELCOM300
P.88
max.1
max.2No. of detector inputs No. of Measuring Items Output type I/O
DELCOM400
Analog
max.2
max.1
DELCOM100A
PULCOM Σ
PULCOM Σ20/Σ8
PULCOM Super Σ
PULCOM mini Σ-Ⅱ
PULCOM Σ-D
PULCOM mini Σ-V
PULCOM mini Σ-V13
PULCOM
CRN-LN8/T10 Thin Outer Diameter Measuring Heads
Rear fork gages RF-05A/06A
PULCOM BG bore gages
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Product Name
Measuring ItemsPage
DELCOM
V4 V6
I/O, BCD, RS I/O, BCD, RS
PULCOM V Series
OuterDiameter
(thickness)
InnerDiameter
End Face Run-out Width TaperLevel
difference(height)
ACCRETECH offers a wide variety of sensors, measuring instruments and
equipment that meet the diverse needs of in-line measuring applications.
Grinding wheel touch monitor DELCOM 400
P.32 P.88
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In ProcessAuto Setup
(size shift function) High PrecisionEasy Setup
(Flex Finger compatible)
Functions Specifications
Post Process
V8 V10A, V11
max.4
max.4
max.32
max.32
I/O, BCD, RS I/O, BCD, RS
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P.18 P.12
max.4
max.4
P.18
V7
I/O, BCD, RS
Σ-D ATC Run-out Detection System
Ultra-high precision wide range continuous measurementP.52
Detects invasion of chips into tool taperP.126
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Machine Control Gages
List of PULCOM V Series Units 〉〉〉
No. of detector inputs
Measuring items
Overall
Individual
Display
Use
Model
Power supply
Size and weight
Judgm
ent outputM
ain featu
res
PULCOM V4
In-process only Also post-process (2 measuring items)
Max. 2
Max. 2
–
IndicatorLCD character
(simultaneous display)
○
Option
○ (External grade with option)
○ (function)Option (maximum, minimum, peak to peak)
OptionAnalog output RS-232C, BCD
–
–
–
○
–
–
85 ~ 250 V AC, 30 VA
170W × 240D × 150H mm, 3 kg
PULCOM V6
Post-process only
Max. 2
Max. 2
–
Max. 7 (1 measuring item)Max. 10 (2 measuring items)
3 colors 7 seg LEDLCD character
(simultaneous display)
○
–
○ (External grade with option)
OptionOption (maximum, minimum, peak
to peak, non-simultaneous)
Option (RS-232C, BCD)
–
–
–
○
–
–
85 ~ 250 V AC, 30 VA
170W × 240D × 150H mm, 3 kg
PULCOM V7
In-process / post process
Max. 4 (2/4 channel type)
Max. 4
○
Indicator and FL character display
(simultaneous display)
○
Option
○ (External grade with option)
Option (max., min., peak-to- peak)
Option (RS-232C, BCD, printer)
Option
Option
–
○
–
–
85 ~ 250 V AC, 50 VA
287W × 325D × 159H mm, 7 kg
PULCOM V8
In-process / post-process
Max. 4 (2/4 channel type)
Max. 4
○
LED character display and FL character display
(simultaneous display)
○
Option
○ (External grade with option)
Option (max., min., peak-to- peak)
Option (RS-232C, BCD, printer)
Option
Option
–
○
–
–
85 ~ 250 V AC, 50 VA
287W × 325D × 159H mm, 7 kg
Auto master set
Zero shift
Grade
Storage
Data output
Size shift
I/O monitor
PC card
Statistical processing
Temperature correction
Roundness measurement
Max. 6 (1 measuring item)Max. 9 (2 measuring items)
Example20 outputs: 1 simultaneous process5 outputs (each): 4 simultaneous processes
Max. 20Example20 outputs: 1 simultaneous process5 outputs (each): 4 simultaneous processes
Max. 20
The PULCOM V series consists of electric micrometer controllerswith an extensive standard application range that enable a variety ofCPU-based data processing.
Series
PULCOM V6
PULCOM V7
PULCOM V8
PULCOM V4
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0Diameter (outer dia. measurement)Diameter (inner dia. measurement)
0
+NG
P0P1
P2P3
P4 (Sizing)
S-CUT
OK1OK2
OK3–NG
4 (can be increased to max. of 32)
Max. 32
○
Same as PULCOM V8 (Group unit output for 4 or more measurements)
○
Option
○ (External grade with option)
Option (max., min., peak-to- peak)
Option
Option
Option (two sensor inputs)
○
Option
Option (Meas. conditions, data and work figures are stored)
PULCOM V10A
In-process & post-process
Standard: VGAOption: RS-232C, BCD
85 ~ 250 V AC, 50 VA
287W × 328D × 159H mm, 7 kg
6.5” TFT color LCD touch panel
PULCOM V11
Detector expansion unit for V series
4 per unit
24V DC, 0.5A
63W × 325D × 158H mm, 3 kg
No. of detector inputs
Power supply
Size and weight
Use
Model
Output Format
Example of in-process four-point switching
Example of five-rank switching in post process
Display of measuring items and results, workpiece diagram;
Can display meter for in-process use
PULCOM V10APULCOM V11
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Machine Control Gage Systems
List of Control Units/Measuring Heads 〉〉〉
Measuring Heads
●Outer Diameter/Outer Width
●Inner Diameter/Inner Width
Model
PULCOM Opto
PULCOM Σ
PULCOM Σ-V
Groove Type External
Dia. Measuring Head
S15AS30AS60BΣ
Σ8Σ20Super Σ
Mini Σ -II
Mini Σ -V
Mini Σ -V13
CRN-LN8CRN-T10
0.15 – 15 mm
0.3 – 30 mm
0.6 – 60 mm
1 – 140 mm
1 – 140 mm
1 – 140 mm
1 – 65 mm
1 – 50 mm
1 – 50 mm
1 – 50 mm
35 – 65 mm (finger change)
10 – 65 mm (finger change)
E-LC-S600B
E-LC-S600
E-LC-S600
V4, V6, V7, V10A
V7, V8, V10A (with size shift)
V7, V8, V10A (with size shift)
V4, V6, V7, V8, V10A
V4, V6, V7, V8, V10A
V4, V6, V7, V8, V10A
V7, V8, V10A (with size shift)
V7, V10A (with size shift)
V7, V10A (with size shift)
Measuring range
–
7 mm
20 mm
–
–
–
13 mm
8 mm
10 mm
Size shift range Applicable control unit
Model
Bore gage
Rear fork gage
BG-10ABG-09BG-04BG-03BG-140RF-05A
RF-06A
10 – 100 mm
3 – 100 mm
14 – 100 mm
14 – 100 mm
20 – 120 mm (Continuous 10 mm)
1.5 – 14 mm (oscillating)
10 – 34 mm (stationary)
1.5 – 14 mm (oscillating)
10 – 34 mm (stationary)
V6, V8, V10A
V6, V8, V10A
V8, V10A
V8, V10A
V8, V10A (with size shift)
V4, V7, V10A
V4, V7, V10A
V4, V7, V10A
V4, V7, V10A
Measuring range Applicable control unit
●Thickness/Positioning
Model
PULCOM Γ Γ V4, V6, V7, V8, V10A
Max. measuring range
Max. 7.2 mm
Stroke Applicable control unit
–
Control Units
Model
PULCOM V V4V6V7V8V10A
Output TypeNo. of Inputs
○
–
○
Also possible
○
In Process
1.2
1.2
2.4
2.4
4
Also possible (only 2 measuring items)
○
Also possible
○
○
Post Process
Control Unit Functions
V4V6V7,8V10A
PULCOM Infinite
point
Standard
–
OPT
OPT
Standard
Standard
Standard
Standard
OPT
OPT
OPT
OPT
W is standard, P is OPT
OPT
OPT
OPT
OPT
OPT
Standard
Standard
Standard
Standard
Standard
Standard
OPT
–
OPT
OPT
–
–
OPT
OPT
–
–
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
–
–
OPT
OPT
–
–
–
OPT
Increased zero adjust
range
External input grade
Memory Auto master
set
Retract
check
Zero shift Size shift Tolerance
switch
BCD/Binary
output
RS-232
output
Statistical
processing
Temperature
compensation
*1: Cable optional *2: Relay output optional
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PULCOM ΣSeries Measuring Unit Functions
Cylindricity
Outer diameter
Outer width
Cyl. Run-out
outer dia. change-over
Spline outer dia
outer width
Cylindricity
Inner diameter
Inner width
Spline inner dia inner width
Σ
Σ -OD-RΣ -OD-ARΣ s- OD-ARΣ8-OD-ARΣ20-OD-ARSuper ΣMini Σ -IIMini Σ -II-OD-ARΣ -ODMini Σ -II-OD-ARΣ -OD-SΣ -OD-SARΣ -IDΣ -ID-RΣ -ID-ARΣ s-ID-ARΣ8-ID-ARMini Σ -II-ID-ARΣ -ID-SAR
107□B
112□B
116□B
109□B
809□B
416□B
715□
507□A
516□A
115□B
515□A
111□B
119□B
113□B
114□B
118□B
108□B
808□B
518□A
120□B
○
○
○
○
○
○
○
○
○
○
○
–
–
○
○
○
○
○
○
–
–
–
–
–
–
–
–
–
–
–
–
○
○
–
–
–
–
–
–
○
○
–
–
–
–
–
○
○
–
○
○
○
–
○
–
–
–
–
–
–
–
○
–
–
–
–
–
–
–
–
–
–
–
–
○
–
–
–
–
–
–
○
○
○
○
○
–
–
○
–
–
–
○
–
–
○
○
○
○
○
○
–
–
○
○
–
–
○
–
–
–
–
–
–
–
–
○
○
–
–
–
–
○
–
–
–
○
–
○
○
○
○
○
○
–
○
–
–
○
○
–
–
–
–
–
○
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
○
–
–
–
–
–
–
–
–
–
–
–
–
○
–
–
–
–
–
5 – 140 mm
1 – 140 mm
1 – 140 mm
1 – 140 mm
1 – 140 mm
1 – 140 mm
5 – 65 mm
1 – 50 mm
1 – 50 mm
5 – 140 mm
1 – 50 mm
5 – 140 mm
1 – 140 mm
5 – 140 mm
3 – 120 mm
3 – 120 mm
3 – 120 mm
3 – 120 mm
1 – 50 mm
3 – 140 mm
Model No. Workpiece
Continuous Not continuous None Electric Air 1 (6P) 2 (6P, 6P) 2 (6P, 8P) 2 (8P, 8P)
Retract Output Measuring
rangeE-TS-Model
Cylindricity
Outer diameter
Outer width
Mini Σ -V-ODMini Σ -V-OD-ARMini Σ -V13- OD-AR
515□
516□
316□
○
○
○
–
–
–
–
–
–
–
–
–
–
○ ○
–
–
–
○
○
–
–
–
○
–
–
–
1 – 50 mm
1 – 50 mm
1 – 50 mm
Model No. Workpiece
Continuous Not continuous None Electric Air 1 (6P) 2 (6P, 6P) 2 (6P, 8P) 2 (8P, 8P)
Retract Output Measuring
rangeE-TV-Model
(double action)
CylindricityOuter diameter Outer width
Σ -D416□
○ ー ー ー ○ (double action) Only 1 - 140 mm
Model No. Workpiece
Continuous Notcontinuous None Electric Air
RetractOutput
Measuring
rangeE-TD-
Model
■ Usage Guidelines
●Keep your hand away from the measuring head whenit is advanced (moved down) or retracted (moved up)as it may get caught between the hydraulic cylinderor other part, resulting in injury.Make sure that the unit and the machine on which it is installed are
not operating before performing work on the unit.
●Keep your hand away from the measuring head styluswhen it is moving to avoid injury.Make sure that the unit and the machine on which it is installed are
not operating before performing work on the unit.
●Do not operate under any circumstances when themeasuring unit or control unit is malfunctioning. “Malfunctioning” includes all situations in which the ready signal is
Off.
●Do not subject the unit to shock.Be careful when handling the unit as application of severe shock or
dropping it may cause it to break down.
●Handle the cable with care.Route the cable so that it will not be smashed or damaged by chips or
other moving objects. Secure the cable so that it will not be pulled or
rub against parts when the head moves. The cable should be 200mm
or more away from other power supplies and routed through a sepa-
rate duct.
●Do not open the measuring head cover or other partsunder any circumstances.Do not loosen or rotate any clamp screws, adjustment screws or
other screws unless following specific instructions.
●Consult with ACCRETECH in advance before takingthe unit to a different country to ensure compliancewith applicable regulations and laws.The unit should not be taken out of the country in which it is sold with-
out consulting with ACCRETECH. We cannot be responsible for any
problems when it is taken to a different country without advance
notice.
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Series
Machine Control Gage Control Units
〉〉〉
■ Expanded screen configuration
Workpiece diagram/Measuring result display
Measuring item display Measuring result display SPC display
Machining status display Roundness display Self diagnosis function Multiple language display (Japanese,English, Chinese, Korean)
Standard type Reverse type Large needle type Large needle type (dual display)
In-process & Post-process bothwith indicator control units
Introducing a new model with a detachable monitor!! Plus the standard model.These models meet all your needs.
AIn-process & Post-process bothwith indicator control units
S
V10A
Standard type Detachable monitor type
V11
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■ Main Optional Units
Specifications
E - P V 1 5Model
Display
Display items
Display range
Resolution
Display unit
No. of detectors
No. of measured items
Input method
Judgment output
Multiplication calibration
Sampling speed
RS-232C
Printer output
Changing of program
Memory function
Waterproof standard
CE marking
Size and weight (V10A)
6.5” TFT color LCD
Measured results, list of items
(meter display for in-process)
Changeover between ±50μm, ±100μm, ±250μm,
±500μm, ±1000μm, ±2500μm and ±5000μm
0.01μm, 0.05μm, 0.1μm, 0.5μm, 1μm
Select μm, mm or inch
4
Max. 32
Touch panel/shift key
Standard: I/01 (I/03 when insufficient)
Key input
1ms or less
Standard
Standard
Key operation after CF card is input
Option
IP54
Individual
298(W) × 315(D) × 159(H) mm, 7kg
(mounting dimensions same as U2000A)
● In-line roundness function
● BCD/binary input/output function
● RS232C input/output function
● Memory function (Max., min., point-to-point values)
●Workpiece diagram display function
● In-process machining status display (with defective machining,
excessive machining time and output functions)
● Temperature compensation
● External zeroing
● Size shift function
● Auto calibration
● Abbreviated wiring
● Analog output function
● P100 (Integral) function
● Thermal printer compatible with graphic functions
● Temperature sensor
● CF card (with PC card folder)
Intelligent Judgment ControlSPC control (post process) and display and output of ellipticality, chatter-
ing judgment and machining status (in-process) provide high added value.
Multipoint MeasurementHardware that allows connection of a maximum of 4 judgment heads
and software that permits a maximum of 32 items to be measured pro-
vide the optimum configuration for simultaneous parallel processing.
Dramatically Enhanced Operational EaseA 6.5 inch bright TFT color LCD with a touch panel has been adopted for
the display unit. This dramatically enhances operational ease. Simply
touch the screen you wish to set or change when making adjustments or
performing other operations.
Many More Display FunctionsReal-time graphic display for in-process judgment enables machining
status to be determined at a glance, simplifying discovery of problems
(signal can be optionally output in the event of a problem). The machin-
ing status can be replicated when a defective workpiece is discovered in
a subsequent process, simplifying analysis of the cause of the defect.
For post-process judgment, the display can be tailored to the functions
used (e.g. overall display of all judgment items and statistical processing
display).
Meter DisplayMachining status can be displayed on the LCD for in-process measure-
ment, providing a realistic view of machining conditions.
More Standard FunctionsThe V10 has a variety of standard functions, including auto mastering,
operational expression input, smoothing and extended range
display/high resolution.
Overall Data DisplayDisplay of a workpiece diagram, judgment items and judgment results
on a single screen facilitates judgment of the current status.
Supports 4 LanguagesThe display can be switched to Japanese, English, Chinese or Korean
so it can be used easily overseas.
Size Shift Function for Multi-Product Lines(Option)Combing this unit with an extended range measuring head enable judg-
ment of multiple axis workpieces without changing the setup. A maxi-
mum of 1,280 size shift settings can be registered.
In-Line Roundness (Option)Roundness can be measured during or after machining. Roundness
results are displayed as polar coordinates and output as an OK or NG
judgment. The provision of an FFT analysis function facilitates judgment
of chattering and a regular diameter distorted circle, too.
Detachable Front Panel (V10S)The front panel is detachable so you can position it so it is easy for the
operator to use. The control panel is built-in to the main unit.
■ Features
■ Optional Functions
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■ V10A Outer Appearance/Dimensions Diagram
66.1170
157
( 8.5 )8.5
1159
287
270
327.6312.3
( 76.2 )
Built-in CFcard connector
LCD touch panelBuilt-in printer connector
4-M5, depth 5 (for installation)
VGA connector
RS-232C connector
Temperature sensor connectors x 2
Measuring head connector x 4
I/O slot View from A
POWER
SETUP AUTO FCTN +SHIFT -SHIFT
ACCRETECH
SLOT3SLOT2SLOT1OPTION
TEMP 2
TEMP 1
VGARS-232C
POWER
OFF
ONFUSE
G4
G3
G2
G1
I/O 1
A
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■I/O-1 Input/Output Signals
Signal nameSignal nameIndividual judgment Gr. 1 startIndividual judgment Gr. 2 startIndividual judgment Gr. 3 startIndividual judgment Gr. 4 startIndividual judgment Gr. 1 resetIndividual judgment Gr. 2 resetIndividual judgment Gr. 3 resetIndividual judgment Gr. 4 resetAuto master Gr. 1 commandAuto master Gr. 2 commandAuto master Gr. 3 commandAuto master Gr. 4 command
Input common terminal (COMMON)
Meas. 1
Meas. 2
■I/O-2 Input/Output Signals (Optional)
InputOutput
BCD output 1 × 10n
BCD output 2 × 10n
BCD output 4 × 10n
BCD output 8 × 10n
BCD output 1 × 10n + 1
BCD output 2 × 10n + 1
BCD output 4 × 10n + 1
BCD output 8 × 10n + 1
BCD output 1 × 10n + 2
BCD output 2 × 10n + 2
BCD output 4 × 10n + 2
BCD output 8 × 10n + 2
Over"–" polarityData validOutput signal common terminal (COMMON)
Standard port for basic functions(1) Connector: 57E-30500-D76 (50P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ12.4(3) Output specifications: Select open collector or open drain(4) Pin arrangement
Expansion port for BCD/binary data output(1) Connector: 57E-30360-D76 (36P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ10.8(3) Output specifications: Select open collector, open emitter or open drain(4) Pin arrangement
No.3435363738394041424344454647484950
ID Gray 4Gray 5Gray 6Gray 7Gray 8Gray 9
Gray 10White 1White 2White 3White 4White 5White 6White 7White 8White 9
White 10
No.123456789101112131415161718192021222324252627282930313233
IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8Pink 9Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7Yellow 8Yellow 9Yellow 10Green 1Green 2Green 3Green 4Green 5Green 6Green 7Green 8Green 9Green 10
Gray 1Gray 2Gray 3
Overall OK outputOverall NG outputAuto master complete outputAuto master NGMeas. prep. complete output (READY)Retract OKAll judgment complete outputJudgment complete outputCPU Run
All auto master complete outputN.C.Output signal common terminal (COMMON)
●Make sure to ground the shielded wiring.●Do not connect any terminals to the empty items.●Input signal: 10mA or less per signal.●Output signal: Use at DC24V, 40mA or less.
(*1) Example of a sizing instrument with post.(*2) Example of 4 items of post
Meas. 1
Meas. 2
Meas. 3
Meas. 4
(*2)(*1) –NGOK3OK2OK1+NG –NGOK3OK2OK1+NG–NGOK3OK2OK1+NG–NGOK3OK2OK1+NG
SZ4SZ3 SZ2SZ1SZ0–NG
OK3OK2OK1+NG
Signal nameSignal nameInputOutput
No.18192021222324252627282930313233343536
IDYellow 8Yellow 9
Yellow 10Green 1Green 2Green 3Green 4Green 5Green 6Green 7Green 8Green 9
Green 10Gray 1Gray 2Gray 3Gray 4Gray 5Gray 6
No.123456789
1011121314151617
IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8Pink 9
Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7
●Make sure to ground the shielded wiring.●Do not connect any terminals to the empty items.●Input signal: 10mA or less per signal.●Output signal: Use at DC24V, 40mA or less.
Measurement 1 requestMeasurement 2 requestMeasurement 3 requestMeasurement 4 request
Input common terminal (COMMON)Data acceptN.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.
Over signal μmMeasuring item resolution μm
1
2
3
4
5
6
7
8
9
10
Example: Pink 7
Insulation color: Pink
7
■I/O Cable Identification
(Common for I/O-1, I/O-2 and I/O-3)
10.00 or more10.00 or more
100.00 or more100.00 or more1000 or more
0.010.050.10.11
* The above is an ordinary example. The relationship between the signals and pin numbers may change depending upon the specifications.
* The above is an example for BCD output specifications. The relationship between the signals and pin numbers may change depending upon the specifications.
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■Power Source
* Make sure to ground shielded wire.
■RS-232C Communication Functions (options)
(3) Allocation of pin numbers and signals
■RS-232C Cable (optional)(1) Cable: AWG#28 twisted pair braided shield, UL2464(2) Connector: Control unit side: 9-wire male (#4-40 inch)
External device side: 25-wire male (M2.6 mm)(3) Connection diagram
* The RS-232C cable is not included in the RS-232C communication option. If required, please separately order.
Outline
Complies with EIA, RS-232C, JIS-C6361All duplexAsynchronousDTEASCII7 or 8 bits1 or 2 bitsEven, odd, none150, 300, 600, 1200, 2400, 4800, 9600, 19200
Powersource
1
3
2
Black
White
Yellow/Green/Shielded
Pin No. Wire Color
(1) Power source voltage: AC85 - 250V(2) Power consumption: 50VA Max.(3) Connector: HS16P-3 (made by Hirose Electric)(4) Cable: Provided with 6m 3-wire cabtyre, Outer diameter φ8.4mm
(1) Connector: D-sub 9-pin connector (male), inch threads(2) Communication specifications
Communication standardCommunication methodSynchronizationDTE/DCE classificationTransmission codeData bit lengthStop bit lengthParity checkBaud rate (bps)
Pin No.123456789
Pin No.123456789
Frame
D-Sub 9-wire D-Sub 25-wireMale
Cross wiring
Signal name(NC)RDTD
DTRGNDDSRRTSCTS(NC)
Signal direction –
InputOutputOutput
–Input
OutputInput
–
Not usedReceive dataTransmit dataData terminal ready (Turned On when power goes On)Signal groundData set ready (Operation can be performed when On)Request to send (Turned On when power goes On)Can transmit (Operation can be performed when On)Not used
■PULCOM V11 Detector Expansion Unit (Option)
COM
+24V
Signal
Powersource
(1) Power Source Voltage: DC24V ±10% Power consumption: 12W Current consumption: 0.5A or less Connector: FGG.OB.303.CLAD42 (LEMO), V11 side Cable: Provided with 6m 2-wire shielded cable, outer diameter φ3.8mm Shielded wire: Provided with ground wire
Wire Color
Orange
White
N.C.
Pin No.
1
2
3
Remarks
Conductor: 12 wires/0.18 mm
(2) High-Speed Serial OutputConnector: TM20P-66P module plug (Hirose)Cable: Provided with 0.5m twisted pair cable, outer diameter φ4.8mm(3) Outer Appearance Diagram
Pin No.12345678
2022
Frame
325.8
313.4
67.217076.2
Min. 154
12
157.
8
37
63
157
4-M5 (for installation)
A3
G1
Arrow A
B
AG4
LINK
G3OUT
IN
24V
OFFG2
ON
7
2
2
2
2
1
Specifications
4
Max. 7 units
High-speed serial transmission (11 Mbps)
100m
0 - 40°C90% or less (no condensation)
Option
Independently provided
63(W) × 325(D) × 158(H) mm3 kg
E-PV11Model
Max. No. of detectors
No. of connectable V10
Input/output signals
Connection distance
Ambient usage temperature
Ambient usage humidity
Size shift function
CE marking
Outer appearance
Weight
Note 1: Adequate measures have been taken against noise in this product, but a dedicated power source and noise filter should be used to maximize system reliability.
Note 2: A power output is provided to enable power to be supplied to a separate V11.Power can be supplied to a maximum of 4 units from one dedicated power supply.
Note: A blank cover is provided for the measuring head connector(s) that are not connected due to the specifications.
Signal nameSignal nameOutputInput
No.2627282930313233343536
IDGreen 6Green 7Green 8Green 9
Green 10Gray 1Gray 2Gray 3Gray 4Gray 5Gray 6
No.12345678910111213141516171819202122232425
IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8Pink 9Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7Yellow 8Yellow 9Yellow 10Green 1Green 2Green 3Green 4Green 5
●Make sure to ground the shielded wiring.●Do not connect any terminals to the empty items.●Input signal: 10mA or less per signal.●Output signal: Use at DC24V, 40mA or less.
■I/O-3 Input/Output Signals (Optional)
Measurement 4 workpiece passMeasurement 3 workpiece passMeasurement 2 workpiece passMeasurement 1 workpiece pass
N.C.N.C.Output signal common terminal (COMMON)
Workpiece select input (BCD 4 × 101 )Workpiece select input No. 1 or (BCD 1 × 100 )Workpiece select input No. 3 or (BCD 4 × 100 )Workpiece select input No. 4 or (BCD 8 × 100 )Workpiece select input No. 5 or (BCD 1 × 101 )Workpiece select input No. 6 or (BCD 2 × 101 )Measurement 1 memory resetMeasurement 2 memory resetMeasurement 3 memory resetMeasurement 4 memory reset
Measurement 1 external synchronizeMeasurement 2 external synchronizeMeasurement 3 external synchronizeMeasurement 4 external synchronize
Workpiece select input No. 2 or (BCD 2 × 100 )N.C.N.C.N.C.N.C.Input common terminal (COMMON)
Expansion port for optional function control signals(1) Connector: 57E-30360-D76 (36P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ10.8(3) Output specifications: Select open collector or open drain(4) Pin arrangement
* The above is an example when the optional workpiece change and memory function are provided. The relationship between the signals and pin numbers may change depending upon the specifications.
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■ Product Code
Product Code
0930180 PULCOM V10A with E-PV15 O.C
0930181 PULCOM V10A with E-PV15 O.D
0930182 PULCOM V10A with E-PV15 O.C CE-MARK
0930183 PULCOM V10A with E-PV15 O.D CE-MARK
Product Name
Product Code
Options
0930117 BCD/Binary (open collector) output function
0930118 BCD/Binary (open emitter) output function
0930103 BCD/Binary (open drain) output function
0930104 Analog data output function
0930105 High-speed communication board HLS
0930106 RS-232C output function
0930107 RS-232C cable
0930108 PULCOM data link software (for V10)
0301006 Size shift function (4CH hardware only)
0301007 Size shift function up to 6D (software only)
0930112 Size shift function 7D-20D (software only)
0930109 Size shift function over 21D (software only)
0930110 Auto calibration
0930114 Measurement items (more than 5 items, 1 item at a time)
0930115 Memory (internal synchronization, auto synchronization)
0930116 Memory (external synchronization)
0930111 P100 (internal synchronization, auto synchronization)
0930113 P100 (external synchronization)
0930123 Memory (for post-process)
0930124 External auto zeroing function
0930121 Roundness measuring function (polar coordinate display, FET analysis)
0930122 Statistical processing (no judgment output)
0930125 Statistical processing (with output)
0930126 Workpiece change function (tolerance switching)
0930127 Workpiece diagramming
0930128 Average calculation
0930129 Repeat counter tool compensation
0930130 Indicator provided
0930131 RUN signal
0930132 In-process work condition display
0930135 Infinity function
0930133 External grade
0930134 Zero shift signal point shift/external shift
0930136 Zero shift
0930140 Temperature compensation
0937915 Temperature (for coolant, installation diameter φ10)
0937925 Temperature sensor (for workpiece surface temperature, installation diameter φ11)
0937930 Temperature sensor (for workpiece surface temperature, installation diameter φ10)
0328220 Record paper for printer (12 rolls)
0345589 PC card (Compact flash + PC card holder type)
0345591 Touch panel protective sheet (5 sheets/pack)
0930141 Tilt type amplifier stand
0930250 Printer (Japanese specifications) CT-S300-PJ100S
0930251 Printer (USA specifications) CT-S300-PF120F
0930252 Printer (European specifications) CT-S300-PF230S
0930253 RP8080T (Recording paper for CT-S300, 10 rolls)
Product Name Product Code
0301013 I/O 1 board (open collector)
0301010 I/O 1 board (open drain)
0341202 I/O 1 cable 6M
0930142 I/O 1 cable custom length
0301011 I/O 2 board (open collector)
0301014 I/O 2 board (open emitter)
0301015 I/O 2 board (open drain)
0341200 I/O 2 cable 6M
0341201 I/O 2 cable custom length (approx. 1M)
0301012 I/O 3 board (open collector)
0301016 I/O 3 board (open drain)
0930143 I/O 3 board (for input only)
0930144 I/O 3 cable 6M
0930147 I/O 3 cable custom length (approx. 1M)
0930090 MINIAX counter board (2-channel)
0930148 Power cable 6M
0930155 Power cable custom length
0930156 Custom software development (at quoted production cost)
0930145 Conditions file (at quoted production cost)
0930146 Modified specification sheet (at quoted production cost)
0930157 PULCOM V11 E-PV11
0930158 V11 size shift function
0930152 24 V power cable 6M
0930159 24 V power cable custom length (approx. 1M)
0930154 V11 termination cable
0930161 V11 power cable for inline connection 0.5 M
0930162 V11 power cable for inline connection 1 M
0930164 V11 power cable for inline connection 3 M
0341217 V11 power cable for inline connection 6 M
0930163 V11 power cable for inline connection custom length
0341219 V11 connection cable 0.5 M
0930165 V11 connection cable 1 M
0930166 V11 connection cable 3 M
0930167 V11 connection cable 6 M
0930168 V11 connection cable custom length (approx. 1M)
0930169 V11CE marking compliant
0930160 V11 24 V power supply unit 30 W
0930170 V11 24 V power supply unit 50 W
0930171 V11 24 V power supply unit 100 W
0930172 V11 24 V power supply unit 100 W
Product Name
Product Code
0930184 PULCOM V10A with E-PV15-S O.C
0930185 PULCOM V10A with E-PV15-S O.D
0930186 PULCOM V10S with E-PV15-S O.C CE-MARK
0930187 PULCOM V10S with E-PV15-S O.D CE-MARK
Product Name
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Machine
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Series
Machine Control Gage Control Units
〉〉〉
■ Optional Functions● BCD/binary output function
● RS232C input/output function
● Memory function (P-type memo-
ry, W-type memory)
● External auto-zero function
● Size shift function
● Auto calibration
● External grade function
● Tolerance changeover function
● Zero shift function
● Smoothing function
● Calculating input function
● Repeat counter function
● Dimension error detect function
● BCD judgment output function
In-Process・Post-Process Indicator Control Units
Intelligent Judgment ControlThe V7 and V8 have a variety of standard calculation and compensation
functions. A host of optional software allows numerous functions to be
added.
In-Process/Post-Process UseTwo models are available: the V7 for in-process machining (analog
meter model), and the V8 for post-process applications (LED digital
model). However, both models can be used for in-process machining
and post-process applications.
Multipoint Measurement with 4-ChannelSimultaneous Parallel ProcessingThe provision of 2 or 4 input detectors enable simultaneous parallel/cal-
culation processing and overall judgment processing for a maximum of
four items.
Expanded Display FunctionsThe V7 for in-process machining has a large analog meter and digital
display.
The V8 for post-process applications is equipped with an LED digital
meter.
Dramatically Enhanced Operational EaseA rotary switch facilitates intuitive operation. In addition to easy setting of
various conditions and display of compensation values, a fluorescent
display facilitates one-glance confirmation of measured values and
results.
Compatible with PULCOM U2000AThe units can be used to replace the U2000A in most cases.
Superior Maintenance EaseThe provision of a large-capacity battery provides long life.
■ Features
PULCOM V7
PULCOM V8
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19
Specifications
PULCOM V7 PULCOM V8Model
Application
No. of detector inputs
No. of simultaneous processing inputs
Judgment inputs
Display
Main functions
Power supply
Waterproof standard
Size and weight
Overall
Individual
Auto master set
Zero shift
Grade
Memory
Data output
Statistical processing
Size shift
In-process/post-process
Max. 4 (2/4 channel type)
Max. 4
○
Max. 20
Example 20 outputs: 1 simultaneous process
5 outputs (each): 4 simultaneous processes
Indicator
Fluorescent character display
(simultaneous display)
○
Option
○ (External grade with option)
Option (Max., min., peak-to-peak)
Option
RS-232C, BCD, printer
Option
Option
40 dimensions/1 judgment, 160 dimensions/4 judgments
85 – 250V AC, 50VA
IP54
287(W) × 325(D) × 159(H)mm, 7 kg
In-process/post-process
Max. 4 (2/4 channel type)
Max. 4
○
Max. 20
Example 20 outputs: 1 simultaneous process
5 outputs (each): 4 simultaneous processes
LED character display
Fluorescent character display
(simultaneous display)
○
Option
○ (External grade with option)
Option (Max., min., peak-to-peak)
Option
RS-232C, BCD, printer
Option
Option
40 dimensions/1 judgment, 160 dimensions/4 judgments
85 – 250V AC, 50VA
IP54
287(W) × 325(D) × 159(H)mm, 7 kg
■ Outer Appearance/Dimension Diagram
Character display Rotary switch
Analog meter Key switch Printer connector
PASS
POWER
DATA-SCAN SYNCREADYNGOK
μm
10
0
1020
30
40
50
SETESC
CLR/NextPage
PrevPage
1 2 3 4 5 6 7 8 9 0 0 0 0 0 0 0 0 0 0
0000000000987654321
G4
G3
G2
G1
MTN. AUTO
M4
M3
M2
M1
Character display Rotary switch
Printer connectorKey switch LED character display
PASS
POWER
DATA-SCAN SYNCREADYNGOK
DATARANK+NGOK-NG
SETESCCLR/Next
PagePrevPage
1 2 3 4 5 6 7 8 9 0 0 0 0 0 0 0 0 0 0
0000000000987654321
G4
G3
G2
G1
MTN. AUTO
M4
M3
M2
M1
A
4-M5, Depth 5 (for installation)
Screw holes on surfaces other than bottom are not used for installation.
I/O slotsMeasuring head connectors
RS-232C connectorA View
FUSE
ON
OFF
POWER
RS-232C
I/O 2 I/O 3I/O 1
G1G2
G4 G3
34.5
17.4 66.176.2 170(MIN 90)312.3
115
7
159
34.5
68.0
287270
PULCOM V7
PULCOM V8
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ages
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■I/O-1 Input/Output Signals
Signal nameSignal name
Meas. 1
Meas. 2
■I/O-2 Input/Output Signals (Optional)
InputOutput
BCD output 1 × 10n
BCD output 2 × 10n
BCD output 4 × 10n
BCD output 8 × 10n
BCD output 1 × 10n + 1
BCD output 2 × 10n + 1
BCD output 4 × 10n + 1
BCD output 8 × 10n + 1
BCD output 1 × 10n + 2
BCD output 2 × 10n + 2
BCD output 4 × 10n + 2
BCD output 8 × 10n + 2
BCD output 8 × 10n + 3
Over"–" polarityData validOutput signal common terminal (COMMON)
Standard port for basic functions(1) Connector: 57E-30500-D76 (50P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ12.4(3) Output specifications: Select open collector or open drain(4) Pin arrangement
Expansion port for BCD/binary data output(1) Connector: 57E-30360-D76 (36P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ10.8(3) Output specifications: Select open collector, open emitter or open drain(4) Pin arrangement
No.3435363738394041424344454647484950
IDGray 4Gray 5Gray 6Gray 7Gray 8Gray 9
Gray 10White 1White 2White 3White 4White 5White 6White 7White 8White 9
White 10
No.123456789101112131415161718192021222324252627282930313233
IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8Pink 9Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7Yellow 8Yellow 9Yellow 10Green 1Green 2Green 3Green 4Green 5Green 6Green 7Green 8Green 9Green 10
Gray 1Gray 2Gray 3
Overall OK outputOverall NG outputAuto master complete outputAuto master NGMeas. prep. complete output (READY)Retract OKAll judgment complete outputJudgment complete outputCPU RUN
All auto master complete outputN.C.Output signal common terminal (COMMON)
●Make sure to ground the shielded wiring.●Do not connect any terminals to the empty
items.●Input signal: 10mA or less per signal.●Output signal: Use at DC24V, 40mA or less.(*1) Example of a sizing instrument with post.(*2) Example of 4 items of post
Meas. 1
Meas. 2
Meas. 3
Meas. 4
(*2)(*1) –NGOK3OK2OK1+NG –NGOK3OK2OK1+NG–NGOK3OK2OK1+NG–NGOK3OK2OK1+NG
SZ4SZ3 SZ2SZ1SZ0–NG
OK3OK2OK1+NG
Signal nameSignal nameOutputInput
No.2627282930313233343536
IDGreen 6Green 7Green 8Green 9
Green 10Gray 1Gray 2Gray 3Gray 4Gray 5Gray 6
No.123456789
10111213141516171819202122232425
IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8Pink 9Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7Yellow 8Yellow 9Yellow 10Green 1Green 2Green 3Green 4Green 5
●Make sure to ground the shielded wiring.●Do not connect any terminals to the empty items.●Input signal: 10mA or less per signal.●Output signal: Use at DC24V, 40mA or less.
Signal nameSignal nameInputOutput
No.18192021222324252627282930313233343536
IDYellow 8Yellow 9Yellow 10Green 1Green 2Green 3Green 4Green 5Green 6Green 7Green 8Green 9Green 10
Gray 1Gray 2Gray 3Gray 4Gray 5Gray 6
No.1234567891011121314151617
IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8Pink 9
Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7
●Make sure to ground the shielded wiring.●Do not connect any terminals to the empty items.●Input signal: 10mA or less per signal.●Output signal: Use at DC24V, 40mA or less.
Measurement 1 requestMeasurement 2 requestMeasurement 3 requestMeasurement 4 request
Input common terminal (COMMON)Data acceptN.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.Over signal μ Output range μ Resolution μ
■I/O-3 Input/Output Signals (Optional)
Measurement 4 workpiece passMeasurement 3 workpiece passMeasurement 2 workpiece passMeasurement 1 workpiece pass
N.C.N.C.Output signal common terminal (COMMON)
Workpiece select input (BCD 4 × 101 )Workpiece select input No. 1 or (BCD 1 × 100 )Workpiece select input No. 3 or (BCD 4 × 100 )Workpiece select input No. 4 or (BCD 8 × 100 )Workpiece select input No. 5 or (BCD 1 × 101 )Workpiece select input No. 6 or (BCD 2 × 101 )
Memory circuit 3 resetMemory circuit 4 reset
Memory circuit 1 external synchronizeMemory circuit 2 external synchronizeMemory circuit 3 external synchronizeMemory circuit 4 external synchronize
Workpiece select input No. 2 or (BCD 2 × 100 )N.C.N.C.N.C.N.C.Input common terminal (COMMON)
Expansion port for optional function control signals(1) Connector: 57E-30360-D76 (36P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ10.8(3) Output specifications: Select open collector or open drain(4) Pin arrangement
1
2
3
4
5
6
7
8
9
10
Example: Pink 7
Insulation color: Pink7
■I/O Cable Identification
(Common for I/O-1, I/O-2 and I/O-3)
Meas. No. 1 judgment start commandMeas. No. 2 judgment start commandMeas. No. 3 judgment start commandMeas. No. 4 judgment start commandMeas. No. 1 judgment resetMeas. No. 2 judgment resetCircuit No. 1 memory resetMeas. No. 1 auto master commandMeas. No. 2 auto master commandMeas. No. 3 auto master commandMeas. No. 4 auto master commandCircuit No. 2 memory resetAnalog meter select 20
Analog meter select 21
Meas. No. 3 judgment resetMeas. No. 4 judgment resetInput common terminal (COMMON)
9.9919.9999.9
199.9999
1999
0.010.010.10.111
10.00 or more20.00 or more100.00 or more200.00 or more1000 or more2000 or more
* The above is an ordinary example. The relationship between the signals and pin numbers may change depending upon the specifications.
* The above is an example for BCD output specifications.The relationship between the signals and pin numbers may change depending upon the specifications.
* The above is an example when the optional workpiece change and memory function are provided.The relationship between the signals and pin numbers may change depending upon the specifications.
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■Power Source
* Make sure to ground shielded wire.
■RS-232C Communication Functions (options)
(3) Allocation of pin numbers and signals
■RS-232C Cable (optional)(1) Cable: AWG#28 twisted pair braided shield, UL2464(2) Connector: Control unit side: 9-wire male (#4-40 inch)
External device side: 25-wire male (M2.6 mm)(3) Connection diagram
* The RS-232C cable is not included in the RS-232C communication option. If required, please separately order.
Outline
Complies with EIA, RS-232C, JIS-C6361All duplexAsynchronousDTEASCII7 or 8 bits1 or 2 bitsEven, odd, none1200, 2400, 4800, 9600, 19200
Powersource
Black
White
Yellow/Green/Shielded
1
3
2
Pin No. Wire Color
(1) Voltage: AC85 - 250V, Power consumption: 50VA Max.(2) Connector: HS16P-3 (made by Hirose Electric)(3) Cable: Provided with 6m 3-wire cabtyre, Outer diameter φ8.4mm
(1) Connector: D-sub 9-pin connector (male), inch threads(2) Communication specifications
Communication standardCommunication methodSynchronizationDTE/DCE classificationTransmission codeData bit lengthStop bit lengthParity checkBaud rate (bps)
Pin No.123456789
Signal name(NC)RDTD
DTRGNDDSRRTSCTS(NC)
Signal direction–
InputOutputOutput
–Input
OutputInput
–
Not usedReceive dataTransmit dataData terminal ready (Turned On when power goes On)Signal groundData set ready (Operation can be performed when On)Request to send (Turned On when power goes On)Can transmit (Operation can be performed when On)Not used
Pin No.123456789
Frame
D-Sub 9-wire D-Sub 25-wireMale
Cross wiring
Pin No.12345678
2022
Frame
Product Code
0930201 PULCOM V7 (2-channel input, open collector)
0930202 PULCOM V7 (2-channel input, open drain)
0930203 PULCOM V7 (4-channel input, open collector)
0930204 PULCOM V7 (4-channel input, open drain)
0930211 PULCOM V8 (2-channel input, open collector)
0930212 PULCOM V8 (2-channel input, open drain)
0930213 PULCOM V8 (4-channel input, open collector)
0930214 PULCOM V8 (4-channel input, open drain)
0930221 Size shift function (hardware only, software is separate)
0930222 Size shift function up to 2CH6D (software only)
0930223 Size shift function up to 2CH20D (software only)
0930224 Size shift function up to 2CH21D (software only)
0930225 Repeat counter tool compensation
0930226 Zero shift
0930227 External offset function
0930228 RUN signal output function
0930229 Formula input
0930248 Input signal memory 1-channel
0930230 Input signal memory 2-channel
0930249 W memory 1-channel
0930231 W memory 2-channel
0930232 External Auto Call
0930233 BCD/Binary (open collector) output function
0930234 BCD/Binary (open emitter) output function
0930235 BCD/Binary (open drain) output function
0930236 RS-232C output function
0930237 RS-232C cable
0930238 PULCOM data link software (for V7/V8)
0930239 Smoothing (gage/measurement)
0930240 Statistical processing
0930241 Workpiece change function (tolerance switching)
0930242 External auto zeroing function
0930243 BCD judgment output
0930244 Meter switching function
0930245 Dimension error detection
0930250 Printer (Japanese specifications) CT-S300-PJ100S
0930251 Printer (USA specifications) CT-S300-PF120F
0930252 Printer (European specifications) CT-S300-PF230S
0930253 RP8080T (Recording paper for CT-S300, 10 rolls)
0301013 I/O 1 board (open collector)
0301010 I/O 1 board (open drain)
0341202 I/O 1 cable 6M
0930142 I/O 1 cable custom length
0301011 I/O 2 board (open collector)
0301014 I/O 2 board (open emitter)
0301015 I/O 2 board (open drain)
0341200 I/O 2 cable 6M
0341201 I/O 2 cable custom length (approx. 1M)
0301012 I/O 3 board (open collector)
0301016 I/O 3 board (open drain)
0930143 I/O 3 board (for input only)
0930144 I/O 3 cable 6M
0930147 I/O 3 cable custom length (approx. 1M)
0930148 Power cable 6M
0930155 Power cable custom length
Product Name
-
Machine
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Series
Machine Control Gage Control Units
〉〉〉
Specifications
Å° Outer Appearance Diagram
E-PV61□ E-PV62□ Model
No. of detector inputs
No. of measuring items
Judgment output
Display
Power source
Waterproof standard
Detachable monitor
Dimensions and weight
Auto master set
Tool compensation repeat counter
Offset compensation
Memory
Data output
RS232C interface
Analog output
2-item measurement
1 (2 optional)
Max. 7 (1 measuring item), Max 10 (2 measuring items)
3 colors 7 seg LED + LCD character display
Option
Option
Immediate offset function (external offset is optional)
Optional (max., min., P-P, unsynchronized memory)
Optional (BCD/BIN output, O.C., O.E. and O.D.)
Option
Option
Option
AC 85 - 250 V, 30 VA
IP54
–
170 (W) × 240 (D) × 150 (H) mm (not including protrusions), 3 kg
IP54 (panel only)
Special cable connection (standard: 5m, OP maximum 10m)
Main unit: 188(W) x 232.8(D) x 167.5(H)mm (excluding connectors)
Panel: 200(W) x 15(D) x 180(H)mm (excluding protrusions)
2 (1 input possible)
E-PV62□S
2 (1 input possible)1
Main functions
Post-Process ElectricMicrometer Control Unit
S
Higher FunctionalityImproved visibility ・Large 3 color 7 seg LED display. Different colors make it easy to see
judgment results even from a distance.
A higher level of functionality enables utilization of a wider range ofapplications. ・Measurement of two items: Outer diameter + end face, outer diameter
+ outer diameter and various other varia-
tions are available
・P memory function: Suitable for dynamic measuring after workon surface grinders
・BCD/BIN output function: U1000A compliant data can be output byadding an I/O2 circuit board.
Easy OperationLCD can display alphanumeric characters・Interactive operation for a wide variety of settings.・Measured and offset values can easily be checked on the LCD. Same type of rotary switch as on U600 (previous unit), V7 and V8 ・Rotary switch enables intuitive operation.・Frequently used operations can be quickly selected. ・Unifying operation system with U600, V7 and V8 minimizes operator
load when the control unit is changed.
■ Features
□ : Indicates output specifications for I/O-1 input/output signal (1: open collector, 2: open drain)
DSP + RISC CPU Provide High Speed andPerformance The adoption of a DSP (digital signal processor) facilitates digitalprocessing of various signals at high speeds.・In addition to a smoothing filter, the unit has a standard 7-step LPF
(low pass filter) selection function.
・Real-time processing of notch processes.
Super Ease of MaintenanceSimplified I/O Monitor・Wiring with machine can be easily checked.Self-Diagnostic Program・Interactive verifications enable user to perform primary maintenance. Upward Compatibility with U600・The U600 can be replaced by using an optional I/O cable.
Detachable Front Panel (V6S)・The front panel is detachable so you can position it so it is easy for the
operator to use. The control board is built-in to the main unit. The panel
can be located a maximum of 10 meters away from the main unit.
Post-process ElectricMicrometer Control Unit
-
Machine
ControlG
ages
23
6020
180
200
15
140
160
4-4.5 cut-out
164
150
184
170
+NG+OK-OK-NG OK
4-M4 Decorative screw/washer
←T
o m
ain
unit
M3 for ground
Panel cut-out diagram
G1G2
P-CH
MTN.M2AUTO
M1
ACCRETECH
168
4-4.5 cut-out
178
5
158
21011.6
(MIN 125)233
G1
G2
AN
ALO
G
I/O2
I/O1
ON
OF
F
PO
WE
R
■ V6S Outer Appearance/Dimensions Diagram
Front panel
Main Unit
-
Machine
ControlG
ages
24
■I/O-1 Input/Output Signals
Signal nameSignal nameREADY Meas. No. 1 judgment start command
Meas. No. 1 judgment reset*Memory reset*Memory retain or external synchronize or repeat counter reset*External offset + shift*External offset – shift*External offset reset*Auto master commandInput common terminal (+24 V or 24 VCOM)
■I/O-2 Input/Output Signals (Optional)
InputOutput
1×10–1
2×10–1
4×10–1
8×10–1
1×100
2×100
4×100
8×100
1×101
2×101
4×101
8×101
1×102
2×102
4×102
8×102
1×103
N.CGND (chassis)"+" On"+" Off"Over" On"Over" OffData valid OnData Valid OffOutput signal common terminal (COM)
Standard port for basic functions. (1) Connector: 57E-30360-D76 (36P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ10.8(3) Output specifications: Select open collector or open drain (4) Pin arrangement
Note: The above is an ordinary example. The relationship between the signals and pin numbers may change depending upon the specifications.
Expansion port for BCD/binary data output (1) Connector: 57E-30360-D76 (36P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ10.8(3) Output specifications: Select open collector, open emitter or open drain (4) Pin arrangement
No.12345678
26
IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8
Green 6
No.91011121314151617181920212223242527282930313233343536
IDPink 9
Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7Yellow 8Yellow 9
Yellow 10Green 1Green 2Green 3Green 4Green 5Green 7Green 8Green 9
Green 10Gray 1Gray 2Gray 3Gray 4Gray 5Gray 6
*Repeat counter (+) conformance*Repeat counter (–) conformanceGage broken wire error *External offset limitRetract OKJudgment complete*Workpiece pass*Auto master OK*Auto master NGN.CN.CN.CN.CN.CN.CN.CN.CN.CN.COutput common terminal (COM 1)
●Make sure to ground the shielded wiring. ●Do not connect any terminals to the empty items. ●Input signal: 10 mA or less per signal. ●Output signal: Use at DC 24 V, 40 mA or less.
(*1) For 4P(*2) For 6P
Item 1
(*1) (*2)
Item 1
– –NG–NG–OKOK
+OK+NG
++NG
–NG–OKOK
+OK+NG
Signal nameSignal nameInputOutput
No.30313233343536
IDGreen 10
Gray 1Gray 2Gray 3Gray 4Gray 5Gray 6
No.123456789
1011121314151617181920212223242526272829
IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8Pink 9Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7Yellow 8Yellow 9Yellow 10Green 1Green 2Green 3Green 4Green 5Green 6Green 7Green 8Green 9
●Make sure to ground the shielded wiring. ●Do not connect any terminals to the empty items. ●Input signal: 10 mA or less per signal. ●Output signal: Use at DC 24 V, 40 mA or less.
Note: The above is an ordinary example. The relationship between the signals and pin numbers may change depending upon the specifications.
Data accept inputInput common terminal (COMMON)N.CN.CN.CN.CN.C
*Valid when option is provided.
View from arrow A Analog signal connector
Measuring head connector
If option used
I/O connector
If option used
4-M5, Depth 7
ANALOG
A
(MIN89)
35 170
240(12)
2
40 90
150
170
G1G2 M1P-CH
AUTOM2
I/O1 I/O2
ANALOG
G2
G1
POWER
OFF
ON
I/O2
ACCRETECH
OK-NG -OK +OK +NG
■ V6 Outer Appearance/Dimensions Diagram
(Note) Unused connections, such as measuring head connectors and I/O signal connectors, are covered according to the specifications.
-
Machine
ControlG
ages
25
■Power Source
*Make sure to ground the shielded wiring.
Black
White
Yellow/Green/Shielded
Wire Color
(1) AC 85 - 250 V, Power consumption: 30 VA Max.(2) Connector: HS16P-3 (made by Hirose Electric)(3) Cable: Provided with 6m 3-wire cabtyre, Outer diameter φ8.4 mm
■Analog Output Function (optional)
(1) Connector: (made by Hirose Electric) ・RM15QRD-10S (unit side) ・RM15QPH-10P (cable side)(2) Cable: 4-wire shielded (4 × 0.3 sq.) Optional(3) Output specifications: ±5V/F.S. ±5%, Output impedance:1KΩ(4) Pin arrangement
123
Red (Orange)GreenYellow
HI rangeLO rangeCOM
No. Remarks
Do not connect anything to the empty pins.
Wire ColorSignal name
READYSignal nameSignal name
InputOutputNo.12345678
26
IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8
Green 6
No.91011121314151617181920212223242527282930313233343536
IDPink 9
Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7Yellow 8Yellow 9
Yellow 10Green 1Green 2Green 3Green 4Green 5Green 7Green 8Green 9
Green 10Gray 1Gray 2Gray 3Gray 4Gray 5Gray 6
●Make sure to ground the shielded wiring. ●Do not connect any terminals to the empty items. ●Input signal: 10 mA or less per signal. ●Output signal: Use at DC 24 V, 40 mA or less.
■I/O-1 Input/Output SignalsThis is the I/O table when the 2 measurement item option is added. Standard port for basic functions. (1) Connector: 57E-30360-D76 (36P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ10.8(3) Output specifications: Select open collector or open drain (4) Pin arrangement
Note: The above is an ordinary example. The relationship between the signals and pin numbers may change depending upon the specifications.
Item 1
Item 2
–NG–OKOK+OK+NG–NG–OKOK+OK+NG
*Auto master NG
Retract OK
N.C
N.C
N.C
N.CN.CN.CN.C
Judgment complete 1Judgment complete 2
N.CN.CN.COutput common terminal (COM 1)
*Auto master OK
Meas. No. 1 judgment start commandMeas. No. 2 judgment start commandMeas. No. 1 judgment resetMeas. No. 2 judgment reset*Memory reset*Memory retain or external synchronize*Auto master command 1*Auto master command 2Input common terminal (+24 V or 24 VCOM)
*Valid when option is provided.
3
1
2
Pin No.
Powersource
1
2
3
4
5
6
7
8
9
10
Example: Pink 7
Insulation color: Pink7
■I/O Cable Identification
(Common for I/O-1and I/O-2)
■ Product Code
Product Code
0935101 PULCOM V6 E-PV611 (1-channel input, O.C output)
0935102 PULCOM V6 E-PV621 (2-channel input, O.C output)
0935103 PULCOM V6 E-PV612 (1-channel input, O.D output)
0935104 PULCOM V6 E-PV622 (2-channel input, O.D output)
0935105 PULCOM V6 E-PV621-S (2-channel input, O.C output)
0935106 PULCOM V6 E-PV622-S (2-channel input, O.D output)
Product Name
Product Code
Options
0935110 External offset (grade)
0935111 P-type memory (synchronized)
0935112 BCD/Binary (open collector) output function
0935113 BCD/Binary (open emitter) output function
0935114 BCD/Binary (open drain) output function
0935115 Post memory (unsynchronized)
0935116 Analog output function
0935117 2 measuring items (M2) supported
0935119 Repeat counter
0935120 RS232C Interface function
0935121 CE marking compliant
0935122 V6 bridge compatible
0930704 Rack mount adapter
0930705 PULCOM T interchangeable rack mount adapter
0930707 PULCOM T alternative base installation plate
0930708 Analog output cable
0340970 PULCOM T V power connector conversion cable
0935123 U6 V6 conversion cable 1
0935124 U6 V6 conversion cable 2
0935125 U6 V6 conversion cable 3
0935126 V6 specialized relay unit
0935127 V6 specialized retractable power
0935128 V6 specialized RS232C output cable
0935129 I/O 1 cable customized length
0935130 I/O 2 cable customized length
0935131 Power cable customized length
0935132 V6 specialized RS232C output cable customized length
0935039 Cost to produce system specifications for approval
0935040 Cost for additional operator’s manual
Product Name
-
Machine
ControlG
ages
26
Series
Machine Control Gage Control Units
〉〉〉
Specifications
E - P V 4 1□ E - P V 4 2□ Model
No. of detector inputs
No. of measuring items
Judgment output
Display
Power source
Waterproof standard
Detachable monitor
Dimensions and weight
Auto master set
Zero shift
Offset compensation
Memory
Data output
Dimension error detection
Work pass verify
Run signal output
Analog output
2-item measurement
2 (1 input possible)
E - P V 4 2□ - S
2 (1 input possible)1
Mainfunctions
1 (2 optional)
Max. 6 (1 measuring item), Max. 9 (2 measuring items)
Indicator + LCD character display
Option
Option (built-in zero shift function)
Immediate offset function (external offset is optional)
Optional (max., min., P-P, integration memory, etc.) W standard
Optional (BCD/BIN output, O.C., O.E. and O.D.)
Optional
Optional (valid when memory function is provided)
Optional
Optional
Optional
AC85 - 250V, 30VA
IP54
–
170(W) × 240(D) × 150(H)mm (not including protrusions), 3 kg
IP54 (panel only)
Special cable connection (standard: 5m, OP maximum 10m)
Main unit: 188(W) x 232.8(D) x 167.5(H)mm (excluding connectors)
Panel: 200(W) x 15(D) x 180(H)mm (excluding protrusions)
DSP + RISC CPU Provide High Speed andPerformanceThe adoption of a DSP (digital signal processor) facilitates digitalprocessing of various signals at high speeds.・In addition to a smoothing filter, the unit has a standard 7-step LPF
(low pass filter) selection function.
・Real-time processing of notch processes.
Superior Ease of MaintenanceSimplified I/O Monitor・Wiring with machine can be easily checked.Self-Diagnostic Program・Interactive verifications enable user to perform primary maintenance.Upper Level Compatibility with U400・The U400 can be replaced by using an optional I/O cable.
Detachable Front Panel (V4S)・The front panel is detachable so you can position it so it is easy for the
operator to use. The control board is built-in to the main unit. The panel
can be located a maximum of 10 meters away from the main unit.
In Process Electric MicrometerControl Unit
In-Process Electric MicrometerControl Unit
S
□ : Indicates output specifications for I/O-1 input/output signal (1: open collector, 2: open drain)
Higher FunctionalityA higher level of functionality enables utilization of a wider range ofapplications.・Measurement of two items: Sizing + end face, sizing + post measure-
ment and various other variations are avail-
able.
・P memory function: Measurement of even or odd number ofteeth on notched workpieces.
・BCD/BIN output function: U1000A compliant data can be output byadding an I/O2 circuit board.
Easy OperationLCD can display alphanumeric characters.・Interactive operation for a wide variety of settings.・Measured and offset values can easily be checked on the LCD.Same type of rotary switch as on U400 (previous unit), V7 and V8.・Rotary switch enables intuitive operation.・Frequently used operations can be quickly selected.・Unifying operation system with U400, V7 and V8 minimizes operator
load when the control unit is changed.
■ Features
-
Machine
ControlG
ages
27
6020
180
200
15
140
160
4-4.5 cut-out
164
150
184
170
4-M4 Decorative screw/washer
50
40
302010
0
10
ナm
ACCRETECH
←T
o m
ain
unit
M3 for ground
Panel cut-out diagram
G1G2
P-CH
MTN.M2AUTO
M1
168
4-4.5 cut-out
178
5
158
21011.6
(MIN 125)233
G1
G2
AN
ALO
G
I/O2
I/O1
ON
OF
F
PO
WE
R
■ V4S Outer Appearance/Dimensions Diagram
Front panel
Main Unit
-
Machine
ControlG
ages
28
AAA
Application example:
Simple sizing measurement (with external offset)
Only 1 measurement item.
■I/O-1 Input/Output Signals
Signal nameSignal nameREADY Meas. No. 1 judgment start command
Memory reset
* External offset + shift* External offset – shift* External offset reset
Input common terminal (+24V or 24VCOM)
■I/O-2 Input/Output Signals (Optional)
InputOutput
1 × 10–1
2 × 10–1
4 × 10–1
8 × 10–1
1 × 100
2 × 100
4 × 100
8 × 100
1 × 101
2 × 101
4 × 101
8 × 101
1 × 102
2 × 102
4 × 102
8 × 102
1 × 103
N.C.GND (chassis)"+" On"+" Off"Over" On"Over" OffData valid OnData valid OffOutput signal common terminal
Standard port for basic functions(1) Connector: 57E-30360-D76 (36P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ10.8(3) Output specifications: Select open collector or open drain(4) Pin arrangement
Expansion port for BCD/binary data output(1) Connector: 57E-30360-D76 (36P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ10.8(3) Output specifications: Select open collector, open emitter or open drain(4) Pin arrangement
No.12345678
26
IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8
Green 6
No.91011121314151617181920212223242527282930313233343536
IDPink 9Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7Yellow 8Yellow 9Yellow 10Green 1Green 2Green 3Green 4Green 5Green 7Green 8Green 9Green 10
Gray 1Gray 2Gray 3Gray 4Gray 5Gray 6
Retract OK
Gage broken wire error * External offset limit* RUN signalN.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.Output common terminal (COM 1)
●Make sure to ground the shielded wiring.●Do not connect any terminals to the empty items.●Input signal: 10mA or less per signal.●Output signal: Use at DC24V, 40mA or less.
Item 1
※※SZ5SZ4SZ3SZ2SZ1SZ0
Signal nameSignal nameInputOutput
No.30313233343536
IDGreen 10
Gray 1Gray 2Gray 3Gray 4Gray 5Gray 6
No.123456789
1011121314151617181920212223242526272829
IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8Pink 9Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7Yellow 8Yellow 9Yellow 10Green 1Green 2Green 3Green 4Green 5Green 6Green 7Green 8Green 9
●Make sure to ground the shielded wiring.●Do not connect any terminals to the empty items.●Input signal: 10mA or less per signal.●Output signal: Use at DC24V, 40mA or less.
Data accept inputInput common terminal (COMMON)N.C.N.C.N.C.N.C.N.C.
* Valid when option is provided.** Judgment output is sizing signal for 6 points.
Note: The above is an ordinary example. The relationship between the signals and pin numbers may change depending upon the specifications. Note: The above is an ordinary example. The
relationship between the signals and pin numbers may change depending upon the specifications.
170
150
9040
215
2
(12) 35(MIN 89)240
170
4-M5, Depth 7 (for installation)
I/O1 I/O2
ANALOG
G2
G1
POWER
OFF
ON
G1G2
MTN.
M1
AUTOM2
P-CH
50
40
3020
10
0
10
ナm
ACCRETECH
■ V4 Outer Appearance/Dimensions Diagram
-
Machine
ControlG
ages
29
■Power Source
* Make sure to ground shielded wire.
Powersource
Black
White
Yellow/Green/Shielded
1
3
2
Pin No. Wire Color
(1) AC85 - 250V, Power consumption: 30VA Max.(2) Connector: HS16P-3 (made by Hirose Electric)(3) Cable: Provided with 6m 3-wire cabtyre, Outer diameter φ8.4mm
■Analog Output Function (optional)
(1) Connector: (made by Hirose Electric) ・RM15QRD-10S (unit side) ・RM15QPH-10P (cable side)(2) Cable: 4-wire shielded (each, 4 × 0.3 sq.) Optional(3) Output specifications: ±5V/F.S. ±5%, Output impedance: 1KΩ (4) Pin arrangement
Red (Orange)GreenYellow
HI rangeLO rangeCOM
No.123
Remarks
Do not connect anything to the empty pins.
Wire colorSignal name
READYSignal nameSignal name
InputOutputNo.
12345678
26
IDPink 1Pink 2Pink 3Pink 4Pink 5Pink 6Pink 7Pink 8
Green 6
No.91011121314151617181920212223242527282930313233343536
IDPink 9
Pink 10Yellow 1Yellow 2Yellow 3Yellow 4Yellow 5Yellow 6Yellow 7Yellow 8Yellow 9
Yellow 10Green 1Green 2Green 3Green 4Green 5Green 7Green 8Green 9
Green 10Gray 1Gray 2Gray 3Gray 4Gray 5Gray 6
●Make sure to ground the shielded wiring.●Do not connect any terminals to the empty items.●Input signal: 10mA or less per signal.●Output signal: Use at DC24V, 40mA or less.
■I/O-1 Input/Output SignalsThis is the I/O table when the 2 measurement item option is added.Standard port for basic functions(1) Connector: 57E-30360-D76 (36P, made by DDK)(2) Cable: Provided with 6m shielded wire cable, outer diameter φ10.8(3) Output specifications: Select open collector or open drain(4) Pin arrangement
Item 1
Item 2
(*2)(*1) SZ4SZ3 SZ2SZ1SZ0SZ3 SZ2SZ1SZ0
Item 1
Item 2
SZ3SZ2SZ1SZ0–NGOK3OK2OK1+NG
*** Workpiece pass or RUN signalRetract OK* Dimension error detect** Judgment complete* Auto master NG * External offset limit* Auto master OKN.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.N.C.Output common terminal (COM 1)
Meas. No. 1 judgment start commandMeas. No. 2 judgment start commandMemory reset* External synchronize* External offset + shift* External offset – shift* External offset reset
△△ Auto master command or change to analog meterInput common terminal (+24V or 24VCOM)
* Valid when option is provided.** Valid when judgment mode is Y11.*** Select workpiece pass or Run signal.△△ When optional auto master is provided,
cannot change to analog meter.
Note: The above is an ordinary example. The relationship between the signals and pin numbers may change depending upon the specifications.
Application examples:Locator function, memory and post measurementWhen optional "2 measurement items" is used.
(*1) Two measurements are examples for post measurement.
(*2) Example of In process measurement with post.
1
2
3
4
5
6
7
8
9
10
Example: Pink 7
7
■I/O Cable Identification
(Common for I/O-1 and I/O-2)
Insulation color: Pink
■ Product Code
Product Code
0935001 PULCOM V4 E-PV411 (1-channel input, O.C output)
0935002 PULCOM V4 E-PV421 (2-channel input, O.C output)
0935003 PULCOM V4 E-PV412 (1-channel input, O.D output)
0935004 PULCOM V4 E-PV422 (2-channel input, O.D output)
0935005 PULCOM V4 E-PV421-S (2-channel input, O.C output)
0935006 PULCOM V4 E-PV422-S (2-channel input, O.D output)
Product Name
Product Code
Options
0935010 External offset (grade)
0935011 P-type memory
0935012 P100 integrated memory
0935013 P110 integrated estimation memory
0935014 BCD/Binary (open collector) output function
0935015 BCD/Binary (open emitter) output function
0935016 BCD/Binary (open drain) output function
0935017 Workpiece pass-through check
0935018 Dimension error detection
0935019 Analog output function
0935020 2 measuring items (M2) supported
0935021 Auto master function
0935022 RUN signal output
0935023 Zero shift
0935024 CE marking compliant
0935041 V4 bridge compatible
0930704 Rack mount adapter
0930705 PULCOM T interchangeable rack mount adapter
0930707 PULCOM T alternative base installation plate
0930708 Analog output cable
0340970 PULCOM T V power connector conversion cable
0935030 U4 V4 conversion cable 1
0935031 U4 V4 conversion cable 2
0935032 U4 V4 conversion cable 3
0935033 V4 specialized relay unit
0935034 U1000A V4 conversion cable
0935035 V4 specialized retractable power
0935036 I/O 1 cable custom length
0935037 I/O 2 cable custom length
0935038 Power cable customized length
0935039 System specifications for approval (at quoted production cost)
0935040 Additional operator’s manual (at quoted production cost)
Product Name
-
Machine
ControlG
ages
30
Specifications for PULCOM V Series Units
■Sample Timing Charts
Measuring item nMeasured data display
T2
Measuring item nJudgment start (Ⅰ)
Measuring item nJudgment output (O)
Measuring item n + 1Judgment start (Ⅰ)
Measuring item nJudgment reset (Ⅰ)
Measuring item n + 1Judgment output (O)
Measuring item n + 1Judgment reset (Ⅰ)
All judgment complete (O)
Overall OK, NG (O)
READY (O)
CPU.RUN (O)
P.ON
Workpiece select (Ⅰ)
Data request n (Ⅰ)
Data request n + 1 (Ⅰ)
BCD data output (O)
Data valid (O)
50msMIN50msMIN
T1
T1, T2 = Judgment start delay time (Can be changed with key input: 0.00 – 9.99 sec)
Timing Chart (Judgment output mode Y21)
Example when BCD option is provided.
Example when workpiece change option is provided.
Example when workpiece change option is provided.
Example when BCD option is provided.
T2
Measuring item nJudgment output (O)
READY (O)
CPU.RUN (O)
P.ON
Workpiece select (Ⅰ)
Data request n (Ⅰ)
BCD data output (O)
Data valid (O)
T1
Timing Chart (Judgment output mode Y00)
Example when BCD option is provided.
Example when workpiece change option is provided.
Data accept (Ⅰ)
T1 = Approx. 30 ms, T2 = Approx. 7 ms, T3 = 1 ms
T
Measuring item nJudgment start (Ⅰ)
Measuring item nJudgment output (O)Measuring item n + 1Judgment start (Ⅰ)
Measuring item n + 1Judgment output (O)
All judgment complete (O)
Overall OK, NG (O)
READY
CPU.RUN
P.ON
Workpiece select
Data request n (Ⅰ)
Data request n + 1 (Ⅰ)
BCD data output (O)
Data valid (O)
Data accept (Ⅰ)
T
T1, T2 = Judgment start delay time (Can be changed with key input: 0.00 – 9.99 sec)
Timing Chart (Judgment output mode Y11)
Measuring item nJudgment output (O)
READY (O)
CPU.RUN (O)
P.ON
Workpiece select (Ⅰ)
Data request n (Ⅰ)
BCD data output (O)
Data valid (O)
Timing Chart (Judgment output mode Y10)
Example when workpiece change option is provided.
Example when BCD option is provided.
Data accept (Ⅰ)
Measuring item nJudgment start (Ⅰ)
t = Judgment start delay time (Can be changed with key input: 0.00 – 9.99 sec)
T1 = Approx. 30 ms, T2 = Approx. 7 ms, T3 = 1 ms
Measuring item nMeasured data display
2 [Latch]
2 [Latch]
Measuring item n + 1Measured data display
Measuring item n + 1Measured data display
13 [Latch]
Measuring item nMeasured data display
Measuring item nMeasured data display
Data accept (Ⅰ)
1
10
3 4
11 12 14 15
2 13
1 3 4
13 [Latch]10 11 12 14 15
2 13
1 2 3 4 5 6 7
3 4 5
T3
1 2 3 4 5 6 7
T2T1
3 4 5
T3
t
* (O) is output signal, (Ⅰ) is input signal
Note 1) Regarding measuring item n judgment output: For in-process, SZ1, 2, 3, 4, …For post-process, ±NG, ±OK, OK, …
Note 2) The pulse interval for data accept is 1 ms or greater.
Specifications for PULCOM V Series Units 〉〉〉
-
Machine
ControlG
ages
31
■Examples of Input/Output Signal Interference
Examples of Control Signal Output Interference Examples of Control Signal Input Interference
Op
en C
ollecto
r Sp
ecification
sO
pen
Em
itter Sp
ecification
sC
urren
t Sin
k Co
nn
ection
Op
en D
rain
Cu
rrent S
ou
rce Co
nn
ection
Outputsignal
Outputsignal
3.3k
24V
0VCR
40mA or less
Control unit side
1k
1k1k
1k
RN1221(Toshiba)
PC-827(Sharp)
+ +
Photo coupler
CR
0V
Control unit side
Output signal
Output signal
Photo coupler
3.3k
CR
+ +
0V
CR
40mA or less
24V
0V
Outputsignal
Outputsignal
40mA or less
CR CR
0V
0V24V
3.3k
+
+
Control unit side
Photo coupler
+
Control unit side
Input signal
Photo coupler24V
0V
3.3k
3.3k
Relay or other no-voltage contact
PC-827(Sharp)
Relay or other no-voltage contact
Control unit side
Input signal
Photo coupler
3.3k
3.3k
PC-827(Sharp)
24V
0V
+
Input signal
Photo coupler
Control unit side
3.3k
3.3k
+
TLP626(Toshiba, or equivalent)
TLP626(Toshiba,or equivalent)
COM
Relay or otherno-voltage contact
C
E
C
E
24V
0V
24V
TLP626(Toshiba, or equivalent)
TLP626(Toshiba, or equivalent)
3.3k
3.3k COM
Relay or other no-voltage contact
+
Input signal
Control unit side
C
E
C
E 0V
Control unit side
40mA or less
Outputsignal
Photo coupler
0V
CR
0V
CROutputsignal
3.3k
24V
+
RN1221(Toshiba)
PC-827(Sharp)
+
-
Machine
ControlG
ages
32
Series
Machine Control Gage Measuring Heads
〉〉〉
Dramatically improved SNcomparison with our propri-etary technology
Specialized grinding wheeltouch monitor for high-sen-sitivity grinding machines
GE-10
●Tact time reduction & better functionalityThe PULCOM GE-10 grinding wheel touch monitor detects contact
between the grinding wheel and material being ground and instantaneously
transmits signals to the NC to be input into the production cycle.
This improves cycle times by speeding up cutting time, shortening non-cut-
ting time to eliminate unneeded grinding cycles according to variations in
dimensions from previous processes.
●Optimizes dressing control and extends grind stone lifeMonitors the AE waves generated through the contact between the dresser
and the grind stone to detect when dressing is complete.
Dressing time reduced and grind stone life extended dramatically com-
pared to the conventional method of dressing cycles and time.
●A Crush detection function protects the mainshaft and prevents damage to the grind stone
The crush detector function prevents damage to the grind stone caused by
impacts.
Plus, it detects problems caused by chips or dust from the workpiece falling
into the equipment.
■New highly sensitive AE sensor developedHigh-sensitivity AE sensor was developed specifically for detecting the
contact between the workpiece and the grind stone. It detects as well as
expensive sensors built in to dressers or shafts. The sensor is inside the
amp to provide highly accurate S/N comparison and the cable can be
extended so it can be installed anywhere.
■High reliability with sensor diagnosis functionThe PULCOM GE-10 can diagnose degradation in sensitivity or damage to
the sensor head from the reflected AE waves generated by the sensor
itself for diagnosis. This ensures long-term reliability.
■Digital noise reduction cuts peripheral noiseHighly accurate detection is achieved through the built-in digital signal
processor (DSP) that uses our proprietary digital noise reduction to elimi-
nate peripheral noise from the bearings and the coolant spray.
(Patent pending)
Sensor head
Controller
DC 24 V power supply
NC
PC
Cable length 6 m (standard)
Power cable
I/O cable
RS-232C *2
*1 Items enclosed in dotted lines are provided by the customer.*2 Normally not needed.
*1
*1
*2
-
Machine
ControlG
ages
33
Specifications
Detection method
Response speed
Usage environment
Waterproof
Vibration resistance
Shock resistance
Power Requirements
Dimensions
Weight
Temperature
Humidity
Sensor head
Amplifier Unit
Sensor head
Amplifier Unit
Rated voltage
Rated power
Sensor head
Controller
Sensor head
Controller
AE waves
1msec
0~45°C
10~90%RH
IP67
IP54 (front panel only)
Maximum 4.8 G (X, Y, Z axes)
*According to in-house measuring standards (JISC60068-2-6 compliant)
50G (X, Y, Z axes, 10 time each)
25G (X, Y, Z axes, 10 time each)
DC24V±10%
16W
30(W)×43(D)×25(H)mm
168(W)×147.5(D)�