imagineering the possibilities - ccl pt systems · imagineering the possibilities pre-tensioning...

Imagineering the possibilities

PRE-TENSIONING

SYSTEMS

CCL_Pre_tensioning_Folder_ART:Layout 1 7/4/09 14:04 Page 3

CCL has been at the forefront of design andconstruction for more than 70 years. Oursystems are extensively used in high-calibrestructures, bridges, oil platforms, sports stadia,nuclear power stations, office and residentialbuildings across the world.

CCL DesignCCL delivers outstanding pre-tensioning solutions and products forclients across the world. With vast experience and a proven ability to create innovative solutions, CCL can offer both standard and bespoke products.

Delivering quality at every stage, all CCL components are designedusing the latest 3D parametric modeling and FEA software to ensuretotal product integrity. All new components are type tested at eitherexternal test facilities or within CCL’s own facilities. Design and ongoingproduct development is only the first part of the process. The CCL rangeof pre-tensioning systems are fully integrated into our business system,which means we can provide full product traceability, from theacceptance of raw material to dispatch to the end user.

CCL QualityCCL operate from world-class facilities. Our focus on quality andcontinuous improvement has lead to major investments in automation,increasing the integrity and performance of our range of products. AllCCL products are manufactured from specially selected materials, whichare fully inspected through each process and 100% automaticallyinspected for dimensions and heat treatment before dispatch. Sample components are also type tested for additional security.

CCL is unique within the industry for using batch and heat treatmentnumbers on the packaging, giving our components added security and

total traceability. In addition, all our individual components are markedwith their batch number on the product for even greater traceability.

CCL Equipment is designed, manufactured and assembled with thesame attention to detail as our components. Our experienced team,who also act as customer support on technical issues, assemble,calibrate and certify all equipment before dispatch to the customer. All equipment is designed and tested to meet the appropriate CEMachinery Directives, which are statutory requirements for all factories within Europe and good practice for other areas.

CCL is an ISO registered company operating a quality managementsystem compliant with ISO 9001: 2000 for both the design andmanufacture of its components. CCL hold ETA approval in line with ETAG 013, UK CARES approval for manufacture/supply in line with BS: EN 13391 and hold a EC-Certificate of Conformity allow CE marking of products. We are also active members of specialistinternational bodies including The International Federation forStructural Concrete (Fib) and The Post-Tensioning Institute (Pti).

CCL CommitmentSupply of components is only part of the CCL service and our dedicatedteam of engineers and technicians are always available to helpcustomers select the right equipment for their needs and help with any related product issues. Our experienced team can also offerpractical support and guidance in the development of new systems and products to suit specific requirements. CCL offers full maintenance and calibration of equipment at its UK facilities.

Committed to providing a first-class service across the globe,CCL has sister companies and a network of agents who can service local markets through their own supply points and offer other services specifically for pre-stressing plants.

Imagineering the possibilities

CCL grips...

For more than 50 years, CCL has pioneered the use of advanced post and pre-tensioningsolutions worldwide. CCL grips are accepted as the industry standard and represent more than five decades of continuous development. They are designed and manufactured to thehighest standards using the latest technologiesat CCL’s own facility.

We are continuously adapting our range based on customer feedback,international regulations and advances in material technologies. Ourteam of experienced engineers use the latest computer controlleddesign programs to improve the products to exceed customerrequirements and provide an unparalleled level of safety.

Our experienced team of engineers and robust quality systems give plant managers the reassurance and advice they need when dealing with the high forces involved in pre-tensioning. That’s why CCL willNEVER compromise on quality.

CCL pre-tensioning grips consist of either an open or closed barrel(chuck) and a Wedge (Jaw). They are manufactured in line with our ISO9001:2000 certification and follow the same factory productioncontrols set out for our post-tensioning range which comply with ETAG 013 - the benchmark for post-tensioning components.

CCL Grips have many features developed by CCL to improve performance and safety:

Wedges (Jaws)

• Counter bores to assist with fitting of grips and avoid wear on the teeth

• Thread lead-in to avoid strand/wire shearing

• Reverse buttress threads to prolong life and increase efficiency

• 100% batch marking for full traceability

• 100% visual/laser inspection on dimensions

• 100% laser inspection on threads

• 100% heat treatment inspection on wedges

• 100% certified raw material from European mills

Barrels (Chucks)

• 100% Batch Marking of components for full traceability

• Counter bore for stress relief prolonging the life of the wedge

• Ultrasonic crack detection on barrel material prior to manufacture

CCL jacks...

CCL Stressing Jacks have been the world’s leading jacks for more than 40 years. First developed in the1960s, they combine advanced design with uncompromising quality to deliver the ultimate in highperformance. CCL Jacks are designed and assembled in the UK by our engineers to the higheststandards, offering optimum safety and many years of reliable operation.

The Stressomatic jack range is tested at our UK facility to deliver fast and consistent stressing forces up to 300kN. Jacks incorporatepower lock-off internal and oil transfer to avoid the dangers of external hydraulics during stressing.

CCL Jacks offer the following unique features:

• Power Lock-off to provide safe efficient seating of the wedge

• Anti-roll mechanism to prevent dangerous rotation of jack when strand twists during stressing

• Internal oil transfer to avoid external damage to the transfer mechanism

• Quick release connections eliminate the danger of dirt and damage to the threads on screw type couplings

• Male/female in/out couplers to avoid expensive mistakes by mixing connections

• Front mounted wedges to minimise strand usage

• Automatic power lock off for safe and efficient stressing

• Ease of maintenance with fast removal of jack wedges for different ranges and maintenance

• Readily available spares

• Exceptionally long life components by using special CCL specification raw materials

• Remote stressing operation for safety through a hand control unit

Robust, efficient and highly effective, CCL Jacks are easy to maintainand if serviced regularly can provide years of reliable service.

CCL Jacks are fully CE marked to meet European factory regulations; nohydraulic equipment should be used within a factory unless it is CEmarked. CCL, as part of their CE marking, carry a full technical file toprove their equipment meets safety criteria and also carry out bothtraceability and cyclical pressure testing on each jack before release tothe customer.

CCL Jacks are the world’s leading stressing product. When you purchasea CCL Jack you not only get the reassurance of robust engineering butalso unrivalled after-sales service from our experience engineers. CCL’scomprehensive after-sales service includes spares, fault finding, repairand calibration of jacks and ensures the whole life cost of the jack isextremely low.

CCL pumps...

CCL Pumps are no-compromise power packs designed and manufactured to work hard in the world’smost challenging environments. Using the best hydraulic components on the market, CCL Pumps arebuilt at our UK facility to provide unrivalled performance and reliability. CCL Pumps have been used formore than 50 years by both our external clients and within the CCL group on the most demandingconstruction projects worldwide.

CCL Pumps deliver multiple pressures to speed up the stressing operationwhile maintaining control for precise stressing when needed. New state-of-the-art force control systems give accurate multiple input and allowdownloading of output to Laptop or Palmtop computers for storage,analysis and printing. Remote push button control enables simple andsafe operation, allowing the user to take up a safe position whilestressing. CCL offer both analogue and digital readouts for their pumpssubject to customer need.

CCL Pumps offer performance and safety:

• Bespoke manifold systems to reduce risk of faults on complex pipe work

• Two speed pump increases speed at low pressure and slows when accuracy is required when reaching required load

• All Steel Pressure system which is quieter, stronger, more reliable

• Seated Valves which allows a lighter/smaller oil reservoir and less heat generation

• Innovative integrated pump/motor giving smaller, more compact, lightweight designs

• Power Lock-off to provide safe stressing operation

• High quality Gauges accurate to 1% gives instant visual display

• EC Thermoplastic pipes fitted with anti-kink springs for safety

CCL Pumps are fully CE marked to meet European factory regulationsboth as a separate unit and part of a system with the CCL Jack. All CCLpumps come with the same high-quality after-sales service as our jacksand can also be calibrated to jacks before despatch.

CCL Pumps have a full technical file to prove equipment safetyrequirements and are tested for traceability and pressure before releaseto the customer. All pumps are EMC tested to ensure there is no electricalinterference with the environment and they do not disrupt otherelectrical devices such as meters or medical appliances.

CCL Pumps are available in two ranges. SR3000 pumps are of a robustdesign and come complete with a protection frame as standard. The highbuild quality and specifications of the parts used ensures a high reliabilityand low maintenance life for the unit. SR3000 pumps offer rapid reliabletwo speed stressing operations up to 18mm strand.

SRX pumps are designed as a compact lightweight alternative to theSR3000 unit that is capable of delivering excellent performance on smallstrand diameters. Supplied in various voltages this pump is ideal for sitework or where pumps are transferred across factories regularly.

Both types of CCL Pump come in various sizes and voltages and havemany interchangeable features providing a comprehensive drive unit forany jack.

“CCL Equipment provides solid performance and reliability as standard.”

CCL accessories...

Lubrication

The correct lubrication of jack wedges is essential to prolong life and easedismantling of the grip after stressing. Two lubrication products areavailable. A molybdenum-based aerosol release agent that dries to form a hard coating on the wedge around ten minutes after application. Alsoavailable is Super Dippy lubricant that remains in a fluid state after beingliberally applied to the components of the grip.

Cleaning

A range of brushes are available for the cleaning of wedges and barrels.These are designed to fit standard drill chucks. The barrel brushes arespecially tapered to effectively clean the inside body of the barrel.

Force Control

Force control system are available which allows the programming of thepump to automatically deliver accurate and consistent pre-stressing force.The units also allow for the download of data from the pre-stressingoperation for recording or analysis.

Calibration Units

Digital Calibration Units can be supplied to allow Jacks and pumps to becalibrated quickly and economically on site. It features a clear digitalreadout, a rechargeable battery and mains operation. Calibration servicescan also be carried out by CCL on its premises in Leeds.

Grip release tools

CCL Grip release tools are precision-machined alloy products used to aidthe release of wedges from barrels. The tool is inserted into the bearingend of the barrel and a sharp hammer blow is then delivered to the tool to break the contact of the wedge and barrel without damaging the barrel or wedge.

Replacement Parts

Approved spare parts and maintenance kits are available from CCL. In order to maintain equipment in good working order, CCL recommends thecarrying of a small stock of CCL replacement parts such as jack wedgesand seal spares kits. This also avoids interruption in the pre-stressingprocess when it becomes necessary to change a jack wedge and nose.

Repairs, fault finding and after-sales service

CCL offer a comprehensive after-sales service covering repairs, faultfinding, general advice and assistance. Our highly experienced engineerscan help you keep CCL equipment in optimum working condition,prolonging its life and reducing your need to reinvest in new products and equipment.

Pre-tensioning GripsTechnical Broadsheet

A2 Pre-ten poster_ART.qxd:Layout 2 7/4/09 14:02 Page 2

Spring-loaded grips should always be used at the nonstressing end of the bed. They should also be used at stressing end where jacks without power lock-off are being used.

Open Grips Barrels & Wedges

CCL Pre-tensioning range

Dia Wire/Strand

O/DIA (D)

LENGTH (L)

MAX LOAD

WEIGHT Kg

BARREL CODE

WEDGE CODE

603510

603700

603510

603701

603510

603703

603510

603704

603510

603705

604101

604201

604101

604202

604103

604203

604104

604204

604145

604225

Dia Wire/Strand

O/DIA (D)

LENGTH (L)

MAX LOAD

WEIGHT Kg

SPRING CODE

CAP CODE

BARREL CODE

WEDGE CODE

COMPLETE GRIP

603420

603320

603520

603700

603600

603420

603320

603520

603701

603601

603420

603320

603520

603703

603603

603420

603320

603520

603704

603604

603420

603320

603520

603705

603605

604416

604316

604143

604201

604041

604416

604316

604143

604202

604017

604419

604317

604141

604204

604044

604435

604320

604140

604225

604073

Open grips should only be used at thestressing end (live end) of the bedwith a hydraulic jack incorporatingpower lock-off. If power lock-off is notavailable then spring-loaded gripsshould be used. The wedges are madeup of two segments for use with wireand three for use with strand. Open Barrel Wedge ‘O’ Ring

SLA Barrel SpringWedge SLA Cap

SLA Spring Loaded Anchors

Dia Wire/Strand

OPEN WEDGE

OPEN BARREL

O RING

SLA GRIP

BAYONET GRIP

JACK SHORT STROKE

JACK LONG STROKE

JACK WEDGE

603700

603510

603245

603600

603610

603650

105400

101028

603701

603510

603245

603601

603611

603651

105400

101028

603703

603510

603245

603603

603613

603653

105401

101035

603704

603510

603245

603604

603614

603654

105401

101035

603705

603510

603245

603605

603615

603655

105401

101035

604201

604101

604248

604041

604081

604067

106400

106401

101004

604202

604101

604248

604017

604068

604066

106401

106411

101003

604203

604103

604248

604023

106402

106412

101002

604204

604104

604249

604044

604024

604064

106403

106413

101001

604225

604145

604261

604073

604049

604062

107401

107411

101013

JACK NOSE

TOOL KIT

105015

102120

105015

102120

105015

102120

105015

102120

105015

102120

106030

102126

106030

102126

106031

102126

106029

102126

107016

PUMP SRX* 171002 171002 171002 171002 171002 171002 171002 171002 171002 -

PUMP SR3000* 170102 170102 170102 170102 170102 170102 170102 170102 170102 170102

102100

Grip Accesories Safe Working Practices

www.cclstressing.com

Product Selection

Bayonet Grip

Dia Wire/Strand

O/DIA (D)

LENGTH (L)

MAX LOAD

WEIGHT Kg

SPRING CODE

SPRING CAP CODE

BARREL CODE

WEDGE CODE

PLUG CODE

603422

603520

603700

603340

603422

603520

603701

603340

603422

603520

603703

603340

603422

603520

603704

603340

603422

603520

603705

603340

604401

604539

604143

604201

603353

604401

604539

604143

604202

604353

604424

604537

604141

604204

604339

604424

604537

604140

604225

604338

SAFETY PLUG CODE

COMPLETE GRIP

603650

603651

603653

603654

603655

604364

604067

604363

604066

604361

604064

604360

604062

Dia Wire/Strand

O/DIA (D)

LENGTH (L)

MAX LOAD

WEIGHT Kg

SPRING CODE

CAP CODE

BARREL CODE

WEDGE CODE

COMPLETE GRIP

603421

603325

603515

603700

603610

603421

603325

603515

603701

603611

603421

603325

603515

603703

603613

603421

603325

603515

603704

603614

604415

604325

603515

603705

603615

604415

604325

604132

604201

604081

604416

604325

604132

604202

604068

604424

604328

604124

604204

604024

604435

604322

604129

604225

604049

The Bayonet grip is similar to the SLA gripbut has a quick release twist cap. It shouldalways be used at the non-stressing end ofthe bed. They should also be used atstressing end where jacks without powerlock-off are being used.

DEJ Double Ended Joint

Bayonet Barrel SpringWedgeBayonet

Safety PegSpring

JointingPlug

Spring

The DEJ/DEJ reducer can be used toconnect wire/strand together mid-span.Where a reducing joint is used, the pre-stressing force should never exceed80% of the manufacturers’ specifiedminimum breaking load for the smallestwire or strand being used.

DEJ Barrel

The correct lubrication of jack wedges is essential to prolong life and easedismantling of the grip after stressing. Two lubrication products are available. Amolybdenum based release agent which comes in aerosol form, this dries to forma hard coating on the wedge around ten minutes after application.

Also available is Super Dippy lubricant which remains in a fluidstate after beingliberally applied to the wedge components of the grip.

Shock detensioning can cause undue stresses on the grips resulting in damagethat will significantly reduce the working life. CCL provide detensioning kits to allow the safedetensioning of tendons.

A range of brushes are available for the cleaning of wedgesand barrels. These are designed to fit standard drill chucks.The barrel brushes are specially tapered to effectively cleanthe inside body of the barrel.

CCL grip release tools are precision machined alloy productsused to aid the release of wedges from barrels. The tool is inserted into the bearing end of thebarrel until in contact with the wedge. A sharp hammer blow is then delivered to the tool tobreak the contact of the wedge and barrel without damaging the barrel or wedge.

• The wire/strand must be cut square and ragged edges removed.

• Kinked or deformed strand must never be used for stressing.

• In the general interests of safety, grips holding wire/strand under load should besheltered with material of adequate strengthto prevent injury or damage in the event of a wire/strand failure.

• Before stressing, the dead end should be sheltered.

• The live end should be sheltered immediately after stressing.

• Double ended joints (DEJ’s) should be sheltered before stressing and whilst under load.

• During the tensioning process all non essential personnel should leave the stressing area.

• Stressing should be carried out in a sequenceto ensure that the jack operator never standsbehind a stressed or unsheltered wire or strand during stressing.

• Operators should not stand in line with any stressed wire/strand or stand directly behind the jack during tensioning.

• Never walk on stressed strands.

• Protect open stressing beds with chains or other substantial and suitably constructed guards to protect persons from injury due to sudden wire/strand release.

• Signs warning of the potential danger shouldbe placed around stressed beds.

• Any load/elongation remaining in the wire/strand must be removed in a controlled manner prior to cutting or burning the wire/strand to remove the grips.

• Consult CCL before attempting any pre-stressing or load/elongation removal procedure that may affect the performance of the grips.

Dia Wire/Strand

O/DIA (D)

LENGTH (L)

MAX LOAD

WEIGHT Kg

BARREL CODE

WEDGE CODE

603510

603700

603510

603701

603510

603703

603510

603704

603510

603705

604101

604201

604101

604202

604103

604203

604104

604204

604145

604225

Dia Wire/Strand

O/DIA (D)

LENGTH (L)

MAX LOAD

WEIGHT Kg

SPRING CODE

CAP CODE

BARREL CODE

WEDGE CODE

COMPLETE GRIP

603420

603320

603520

603700

603600

603420

603320

603520

603701

603601

603420

603320

603520

603703

603603

603420

603320

603520

603704

603604

603420

603320

603520

603705

603605

604416

604316

604143

604201

604041

604416

604316

604143

604202

604017

604419

604317

604141

604204

604044

604435

604320

604140

604225

604073

Dia Wire/Strand

OPEN WEDGE

OPEN BARREL

O RING

SLA GRIP

BAYONET GRIP

JACK SHORT STROKE

JACK LONG STROKE

JACK WEDGE

603700

603510

603245

603600

603610

603650

105400

101028

603701

603510

603245

603601

603611

603651

105400

101028

603703

603510

603245

603603

603613

603653

105401

101035

603704

603510

603245

603604

603614

603654

105401

101035

603705

603510

603245

603605

603615

603655

105401

101035

604201

604101

604248

604041

604081

604067

106400

106401

101004

604202

604101

604248

604017

604068

604066

106401

106411

101003

604203

604103

604248

604023

106402

106412

101002

604204

604104

604249

604044

604024

604064

106403

106413

101001

604225

604145

604261

604073

604049

604062

107401

107411

101013

JACK NOSE

TOOL KIT

105015

102120

105015

102120

105015

102120

105015

102120

105015

102120

106030

102126

106030

102126

106031

102126

106029

102126

107016

PUMP SRX* 171002 171002 171002 171002 171002 171002 171002 171002 171002 -

PUMP SR3000* 170102 170102 170102 170102 170102 170102 170102 170102 170102 170102

102100

Product Selection

Bayonet Grip

Dia Wire/Strand

O/DIA (D)

LENGTH (L)

MAX LOAD

WEIGHT Kg

SPRING CODE

SPRING CAP CODE

BARREL CODE

WEDGE CODE

PLUG CODE

603422

603520

603700

603340

603422

603520

603701

603340

603422

603520

603703

603340

603422

603520

603704

603340

603422

603520

603705

603340

604401

604539

604143

604201

603353

604401

604539

604143

604202

604353

604424

604537

604141

604204

604339

604424

604537

604140

604225

604338

SAFETY PLUG CODE

COMPLETE GRIP

603650

603651

603653

603654

603655

604364

604067

604363

604066

604361

604064

604360

604062

Dia Wire/Strand

O/DIA (D)

LENGTH (L)

MAX LOAD

WEIGHT Kg

SPRING CODE

CAP CODE

BARREL CODE

WEDGE CODE

COMPLETE GRIP

603421

603325

603515

603700

603610

603421

603325

603515

603701

603611

603421

603325

603515

603703

603613

603421

603325

603515

603704

603614

604415

604325

603515

603705

603615

604415

604325

604132

604201

604081

604416

604325

604132

604202

604068

604424

604328

604124

604204

604024

604435

604322

604129

604225

604049

Safety PegSpring

JointingPlug

Spring

DEJ Barrel

Dia Wire/Strand

O/DIA (D)

LENGTH (L)

MAX LOAD

WEIGHT Kg

BARREL CODE

WEDGE CODE

603510

603700

603510

603701

603510

603703

603510

603704

603510

603705

604101

604201

604101

604202

604103

604203

604104

604204

604145

604225

Dia Wire/Strand

O/DIA (D)

LENGTH (L)

MAX LOAD

WEIGHT Kg

SPRING CODE

CAP CODE

BARREL CODE

WEDGE CODE

COMPLETE GRIP

603420

603320

603520

603700

603600

603420

603320

603520

603701

603601

603420

603320

603520

603703

603603

603420

603320

603520

603704

603604

603420

603320

603520

603705

603605

604416

604316

604143

604201

604041

604416

604316

604143

604202

604017

604419

604317

604141

604204

604044

604435

604320

604140

604225

604073

Dia Wire/Strand

OPEN WEDGE

OPEN BARREL

O RING

SLA GRIP

BAYONET GRIP

JACK SHORT STROKE

JACK LONG STROKE

JACK WEDGE

603700

603510

603245

603600

603610

603650

105400

101028

603701

603510

603245

603601

603611

603651

105400

101028

603703

603510

603245

603603

603613

603653

105401

101035

603704

603510

603245

603604

603614

603654

105401

101035

603705

603510

603245

603605

603615

603655

105401

101035

604201

604101

604248

604041

604081

604067

106400

106401

101004

604202

604101

604248

604017

604068

604066

106401

106411

101003

604203

604103

604248

604023

106402

106412

101002

604204

604104

604249

604044

604024

604064

106403

106413

101001

604225

604145

604261

604073

604049

604062

107401

107411

101013

JACK NOSE

TOOL KIT

105015

102120

105015

102120

105015

102120

105015

102120

105015

102120

106030

102126

106030

102126

106031

102126

106029

102126

107016

PUMP SRX* 171002 171002 171002 171002 171002 171002 171002 171002 171002 -

PUMP SR3000* 170102 170102 170102 170102 170102 170102 170102 170102 170102 170102

102100

Product Selection

Bayonet Grip

Dia Wire/Strand

O/DIA (D)

LENGTH (L)

MAX LOAD

WEIGHT Kg

SPRING CODE

SPRING CAP CODE

BARREL CODE

WEDGE CODE

PLUG CODE

603422

603520

603700

603340

603422

603520

603701

603340

603422

603520

603703

603340

603422

603520

603704

603340

603422

603520

603705

603340

604401

604539

604143

604201

603353

604401

604539

604143

604202

604353

604424

604537

604141

604204

604339

604424

604537

604140

604225

604338

SAFETY PLUG CODE

COMPLETE GRIP

603650

603651

603653

603654

603655

604364

604067

604363

604066

604361

604064

604360

604062

Dia Wire/Strand

O/DIA (D)

LENGTH (L)

MAX LOAD

WEIGHT Kg

SPRING CODE

CAP CODE

BARREL CODE

WEDGE CODE

COMPLETE GRIP

603421

603325

603515

603700

603610

603421

603325

603515

603701

603611

603421

603325

603515

603703

603613

603421

603325

603515

603704

603614

604415

604325

603515

603705

603615

604415

604325

604132

604201

604081

604416

604325

604132

604202

604068

604424

604328

604124

604204

604024

604435

604322

604129

604225

604049

Safety PegSpring

JointingPlug

Spring

DEJ Barrel

Dia Wire/Strand

O/DIA (D)

LENGTH (L)

MAX LOAD

WEIGHT Kg

BARREL CODE

WEDGE CODE

603510

603700

603510

603701

603510

603703

603510

603704

603510

603705

604101

604201

604101

604202

604103

604203

604104

604204

604145

604225

Dia Wire/Strand

O/DIA (D)

LENGTH (L)

MAX LOAD

WEIGHT Kg

SPRING CODE

CAP CODE

BARREL CODE

WEDGE CODE

COMPLETE GRIP

603420

603320

603520

603700

603600

603420

603320

603520

603701

603601

603420

603320

603520

603703

603603

603420

603320

603520

603704

603604

603420

603320

603520

603705

603605

604416

604316

604143

604201

604041

604416

604316

604143

604202

604017

604419

604317

604141

604204

604044

604435

604320

604140

604225

604073

Dia Wire/Strand

OPEN WEDGE

OPEN BARREL

O RING

SLA GRIP

BAYONET GRIP

JACK SHORT STROKE

JACK LONG STROKE

JACK WEDGE

603700

603510

603245

603600

603610

603650

105400

101028

603701

603510

603245

603601

603611

603651

105400

101028

603703

603510

603245

603603

603613

603653

105401

101035

603704

603510

603245

603604

603614

603654

105401

101035

603705

603510

603245

603605

603615

603655

105401

101035

604201

604101

604248

604041

604081

604067

106400

106401

101004

604202

604101

604248

604017

604068

604066

106401

106411

101003

604203

604103

604248

604023

106402

106412

101002

604204

604104

604249

604044

604024

604064

106403

106413

101001

604225

604145

604261

604073

604049

604062

107401

107411

101013

JACK NOSE

TOOL KIT

105015

102120

105015

102120

105015

102120

105015

102120

105015

102120

106030

102126

106030

102126

106031

102126

106029

102126

107016

PUMP SRX* 171002 171002 171002 171002 171002 171002 171002 171002 171002 -

PUMP SR3000* 170102 170102 170102 170102 170102 170102 170102 170102 170102 170102

102100

Product Selection

Bayonet Grip

Dia Wire/Strand

O/DIA (D)

LENGTH (L)

MAX LOAD

WEIGHT Kg

SPRING CODE

SPRING CAP CODE

BARREL CODE

WEDGE CODE

PLUG CODE

603422

603520

603700

603340

603422

603520

603701

603340

603422

603520

603703

603340

603422

603520

603704

603340

603422

603520

603705

603340

604401

604539

604143

604201

603353

604401

604539

604143

604202

604353

604424

604537

604141

604204

604339

604424

604537

604140

604225

604338

SAFETY PLUG CODE

COMPLETE GRIP

603650

603651

603653

603654

603655

604364

604067

604363

604066

604361

604064

604360

604062

Dia Wire/Strand

O/DIA (D)

LENGTH (L)

MAX LOAD

WEIGHT Kg

SPRING CODE

CAP CODE

BARREL CODE

WEDGE CODE

COMPLETE GRIP

603421

603325

603515

603700

603610

603421

603325

603515

603701

603611

603421

603325

603515

603703

603613

603421

603325

603515

603704

603614

604415

604325

603515

603705

603615

604415

604325

604132

604201

604081

604416

604325

604132

604202

604068

604424

604328

604124

604204

604024

604435

604322

604129

604225

604049

Safety PegSpring

JointingPlug

Spring

DEJ Barrel

The specifications, information and performance of the products manufactured by CCL Stressing andfeatured in this publication are presented in good faith and believed to be correct and may be changedwithout notice. CCL and Associated Companies make no representations or warranties as to thecompleteness or accuracy of the information.

Information is supplied upon the condition that the persons receiving same will make their owndetermination as to its suitability for their purposes prior to use. In no event will CCL Stressing beresponsible for damages of any nature whatsoever resulting from the use of or reliance upon information from this publication or the products to which the information refers.

We do not warrant the accuracy or timeliness of the materials in this publication and CCL Stressing and its Associated Companies has no liability for any errors or omissions in the materials.

CCL was established in 1935 to provide cutting-edge engineering

solutions. Since then, the company has grown and diversified to

become one of the world’s leading global engineering companies.

For more than 55 years CCL has been designing and supplying

systems for the international pre-stressed concrete industry. Our

continual development in design, manufacture and service to the

industry means you are not only buying systems but confidence.

Confidence in our experience, technical knowledge, manufacturing

techniques and local expertise.

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