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Integrierte Hard- und Softwaresysteme IHS 3: Test of Digital Systems R.Ubar, A. Jutman, H-D. Wuttke

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Page 1: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Integrierte Hard- und Softwaresysteme

IHS 3: Test of Digital Systems

R.Ubar, A. Jutman, H-D. Wuttke

Page 2: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

2

Overview

1. Introduction2. Theory: Boolean differential algebra3. Theory: Decision diagrams4. Fault modelling5. Test generation6. Fault simulation7. Fault diagnosis8. Testability measuring9. Design for testability10. Built in Self-Test

Page 3: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Integrated HW/SW-Systems 3Andreas Mitschele-Thiel 19-Feb-14

Logic Synthesis

structural domainbehavioral domain

physical domain (layout)

transistor layout

cells

chips

boards

CFG, algorithmsregister transfers

Boolean expressionstransistor functionstransistors

registers, ALUs, MUXs

processors, memories, buses

gates, flip-flops

translation of Boolean expressions into a netlist of components from a given library of logic gates such as NAND, NOR, EXOR, etc.

-> see logic synthesis section for details

Page 4: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Integrated HW/SW-Systems 4Andreas Mitschele-Thiel 19-Feb-14

Register-transfer Synthesis

structural domainbehavioral domain

physical domain (layout)

transistor layout

cells

chips

boards

CFG, algorithmsregister transfers

Boolean expressionstransistor functionstransistors

gates, flip-flops

start with a set of states and a set of register-transfers in each state one state typically corresponds to a clock cycle (clock-accurate description) register-transfer synthesis generates the corresponding structures

in two parts

registers, ALUs, MUXs

processors, memories, buses

(a) a data path which is a structure of storage elements and functional units that perform the given register transfers, and

(b) a control unit that controls the sequencing of the states in the register-transfer description

Page 5: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

5

BDDs and DDs

SSBDD

mlm

lm,1

m1

m0mT,1

mT,0

lm,0

Root node DD

m

lmlm,1m1

mT,1

Root node

lm,2m2

mT,2

lm,nmn

mT,n

DD

m

lmlm,1m1

mT,1

Root node

lm,2m2

mT,2

lm,nmn

mT,n

Test generation at logic level (BDD)

Test generation at higher levels (DD)

Page 6: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

6

Fault Modeling on High Level DDsHigh-level DDs (RT-level):

Terminal nodes represent:RTL-statement faults: data storage, data transfer, data manipulation faults

Nonterminal nodesrepresent: RTL-statement faults: label, timing condition, logical condition, register decoding, operation decoding,control faults

SSBDDs (Gate-level):Terminal nodes represent:Path value faults {0,1}Stuck at 1Stuck at 0

Nonterminal nodesrepresent: Path signal faults:

All stuck at faults along a correspondingsignal path

Page 7: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

7

RT-Level Design

• data path and control path on RT-level

• RT level simulation

• Functional units (F1,..,F4)

• Register

• Multiplexer / Demultiplexer

Page 8: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

8

Register Level Fault Models

K: (If T,C) RD F(RS1, RS2, … RSm), NRTL statement:

K - labelT - timing conditionC - logical conditionRD - destination registerRS - source registerF - operation (microoperation) - data transfer N - jump to the next statement

Components (variables) of the statement:

RT level faults:K K’ - label faultsT T’ - timing faultsC C’ - logical condition faultsRD RD’ - register decoding faultsRS RS’ - data storage faultsF F’ - operation decoding faults - data transfer faults N’ - control faults(F) (F)’ - data manipulation faults

Page 9: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

9

Register Level Fault Models

K - label: -T - timing condition: -C - logical condition: y1 y2 y3 y4RD - destination register: R2RS - source register: R1 , INF - operation: +, * - data transfer: N - jump to the next statement: -

Components (variables) :

R2M3

e+M1

a

*M2

b

R1

IN

c

d

y1 y2 y3 y4

Page 10: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

10

Fault Modeling on High Level DDsHigh-level DDs (RT-level):

R2M3

e+M1

a

*M2

b

R1

IN

c

d

y1 y2 y3 y4

y4

y3 y1 R1 + R2

IN + R2

R1* R2

IN* R2

y2

R2 0

1

2 0

1

0

1

0

1

0

R2

IN

R12

3

2

M1

y1 Function0 M1 = R1

1 M1 = INM2

y2 Function0 M2 = R1

1 M2 = INM3

y3 Function0 M3 = M1+ R2

1 M3 = IN2 M3 = R1

3 M3= M2* R2

R2

y4 Operation Function0 Reset R2 = 01 Hold R2 = R’2

Load R2 = M3

Page 11: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

11

Fault Modeling on High Level DDsHigh-level DDs (RT-level):

R2M3

e+M1

a

*M2

b

R1

IN

c

d

y1 y2 y3 y4

y4

y3 y1 R1 + R 2 IN + R 2

R1 * R 2 IN* R 2

y2

R2 0

1

2 0

1

0

1

0

1

0

R2

IN

R12

3

Terminal nodes represent:RTL-statement faults: data storage, (e.g. #0)data transfer, (e.g. IN)data manipulation faults (e.g. R1*R2)

Nonterminal nodesrepresent: RTL-statement faults: label, timing condition, logical condition, register decoding, operation decoding,control faults

Page 12: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

12

High-Level Decision Diagrams

R2M3

e+M1

a

*M2

b

R1

IN

c

d

y1 y2 y3 y4

Superposition of High-Level DDs:A single DD for a subcircuit

Instead of simulating all the components in the circuit, only a single path in the DD should be traced

y4

y3 y1 R1 + R2

IN + R2

R1* R2

IN* R2

y2

R2 0

1

2 0

1

0

1

0

1

0

R2

IN

R12

3

R2

R2 + M3

M1+ M3

M2+ M3

Page 13: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

13

Decision Diagrams for Microprocessors

I1: MVI A,D A INI2: MOV R,A R AI3: MOV M,R OUT RI4: MOV M,A OUT AI5: MOV R,M R INI6: MOV A,M A INI7: ADD R A A + RI8: ORA R A A RI9: ANA R A A RI10: CMA A A A

High-Level DDs for a microprocessor (example):

Instruction set:

3I R

A

OUT4

I A2R

IN5

R1,3,4,6-10

I IN1,6

A

A2,3,4,5

A + R7

A R8

A R9

A10

DD-model of themicroprocessor:

Page 14: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

14

Decision Diagrams for MicroprocessorsHigh-Level DD-based structure of the microprocessor (example):

I R3

A

OUT4

I A2R

IN5

R1,3,4,6-10

I IN1,6

A

A2,3,4,5

A + R7

A R8

A R9

A10

DD-model of themicroprocessor:

OUT

R

A

IN

I

Page 15: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

15

Hierarchical Modelling on DDs

M=A.B.C.q

1

1

q

xA

0qA

i B’ + C’

#1

qB

i#2

0qA

i A’ + 1

#4

2

1

xB

qC

i C’#3

0qC

i A’ + B’

#5

3

1

xC

qA

i B’ + C’

#5

0qC

i A’ + B’

#5

41

xC

qC

i C’#5

0

B

Ai A’ + B’+C’xA

0

q#5

B’

qB

i B’#5

x1

x2 x3

x4 x5

x6 x7

0

11

0

C

Component:Binary Decision Diagram

System:High-level decision diagram

A small part is simulated at the higher level: to increase the speed of analysis

A small part is simulated at the lower level

Cause-effect analysis well formalized

B’ + C’

Page 16: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Integrated HW/SW-Systems 16Andreas Mitschele-Thiel 19-Feb-14

Circuit Synthesis

generates a transistor schematic from a set of input-output current, voltage and frequency characteristics or equations

transistor schematic contains transistor types, parameters and sizes

structural domainbehavioral domain

physical domain (layout)

transistor layout

cells

chips

boards

CFG, algorithmsregister transfers

Boolean expressionstransistor functionstransistors

registers, ALUs, MUXs

processors, memories, buses

gates, flip-flops

Page 17: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

17

Mapping Transistor Faults to Logic Level

Shortx1

x2

x3

x4

x5

y54321 xxxxxy

)()(* dydyy d Generic function with defect:

Function:

))(( 53241 xxxxxyd Faulty function:

A transistor fault causes a change in a logic function not representable by SAF model

Defect variable: d =0 – defect d is missing

1 – defect d is present

Mapping the physical defect onto the logic level by solving the equation: 1*

dy

Page 18: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

18

Mapping Transistor Faults to Logic Level

Shortx1

x2

x3

x4

x5

y )()(* dydyy d

))(( 53241 xxxxxyd 54321 xxxxxy

Test calculation by Boolean derivative:

1

))(()(*

5432154315421

5324154321

xxxxxxxxxxxxxd

dxxxxxdxxxxxdy

Generic function with defect:

Function:

Faulty function:

Page 19: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

19

Component level

dy

Mapping of defects

Uniform Fault Model

x1

x2

x3

x4

x5

System level

Wd

dn dFFddxxFy ),,...,(** 1

Logic levelError

Defect

1*

dyW d

{Wd} dyFault model:

Hierarchical diagnostics

y*

Page 20: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

20

Componentlevel

dy

Defect mapping

Hierarchical Test Generation

System level

Wd

Logic levelError

Hierarchical test (fault propagation)

y*

&

&

&

1

&

&

&

Logic level

R2M3

+M1

*M2

R1

IN

RT Level

x1

x2

x3

x4

x5

Defect

Transistor level

Page 21: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

21

Overview

1. Introduction2. Theory: Boolean differential algebra3. Theory: Decision diagrams4. Fault modelling

5. Test generation6. Fault simulation7. Fault diagnosis8. Testability measuring9. Design for testability10. Built in Self-Test

Page 22: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

22

High-Level Decision Diagrams Applet

• Design of data path and a micro-program (control path) on the RT-level

• RT level simulation

• Fault simulation and test coverage evaluation

• Test generation

• Design for testability and BIST

Page 23: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

23

Applets for Learning RT- Level Test

Functional Test mode:The test vectors are operands results can be observed at the output, no extra test parts

Deterministic Test mode:Gate level test for each FU separatly, generate test vectors, local test panel, cumulative FC calculation

BIST mode:Functional-, Logical- Circular Built In Self Test via extra test part: Test Pattern Generator and Signature analyzer

Because of interaction the learning process becomes more efficient

The game-like character should raise the students' curiosity

Page 24: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

24

Functional Test

• The test vectors areoperands, results can be observed at the output,

• no extra test parts needed

Page 25: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

25

Deterministic Test

• Adder (F2)– Schematic level– Gate level test– Boolean derivation– SSBDDs– Path activation– Fault propagation– Fault observation

Page 26: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

26

Deterministic Test

• Fault coverage of the vector (FC vec) and • Fault coverage of the sequence (FC)

Page 27: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

27

Deterministic Test

• Insert test vectors manually

• simulate the fault coverage of the vector (FC vec) and the sequence (FC)

Page 28: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

28

Built In Self Test (BIST)

• Functional– No additional part

• Logical– Additional TPG

• Test Pattern Generator

• Circular– Additional TPG/SA

• Test Pattern Generator• Signature Analyzer

Page 29: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

29

Functional BIST

• Find a configuration of the LFSR – (Linear Feedback

Shift Register) that generates optimal operands (= test vectors) (TPG/SA)

• Parameters: – Initial State S0

– Feedback polynom P

Page 30: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

30

Logical BIST

• Find a configuration (S0, P) of the LFSR (Linear Feedback Shift Register) that generates optimal operands (= test vektors)

• LFSR is generator andanalyzer in one

Page 31: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

31

Test Pattern Generation

• LFSR generator

Page 32: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

32

High-Level Decision Diagrams Applet

• Micro operation: MUX, F1,…• Control signal: micro operation• Cost: number of gates that

implement a micro operation• Choose between high speed

and low cost

• Implementing an algorithm• F can be transparent / disabled

– Only F2 M-Automaton– F1, F2, F3 sequence– F1, F2, F3; F4 parallel

Page 33: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

33

High-Level Decision Diagrams Applet

• Algorithm: average• (A+B)/2

• a) high speed– Max resources– Max parallel

• b) low cost– Min resources– Sequential

Page 34: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

34

High-Level Decision Diagrams Applet

• Algorithm: high speed average• (A+B)/2 (4 steps Cost: 83)

• Simulation– Load from Input Reg1– Load from Input Reg2– Add, Div and store in 1 clock cycle– Output and End

Page 35: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

35

High-Level Decision Diagrams Applet

• Algorithm: average• (A+B)/2

• a) high speed– 2 operation units (F2, F3)– Add and Div in in 1 clock cycle– 4 steps– Cost: 83

Page 36: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

36

High-Level Decision Diagrams Applet

• Algorithm: average• (A+B)/2

• Test

Page 37: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

37

High-Level Decision Diagrams Applet

• Algorithm: average• (A+B)/2

• To continue the test

• Follow the example at

• http://www.pld.ttu.ee/applets/rtl/rtl_exercises.html

Page 38: IHS 3: Test of Digital Systems...Integrated HW/SW-Systems Andreas Mitschele-Thiel 19-Feb-14 16 Circuit Synthesis generates a transistor schematic from a set of input-output current,

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

38

High-Level Decision Diagrams Applet

• Algorithm: average• (A+B)/2

• b) low cost– Only 1 Unit (F4)– 2 clock cycles for operation– 5 clocks – Cost: 73