ids 29 - 2014-12-03 branching off novonet aerial - gelwrap · 2019-09-05 · ids 29 – branching...

INSTALLATION DATA SHEET IDS 29 – Branching off Novonet Aerial – 2014-12-03

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IDS 29 BRANCHING NOVONET AERIAL - GELWRAP

FIELD OF APPLICATION

Installation of Aerial branch with gelwrap

PRODUCTS

Novonet Aerial

Novonet aerial drop duct Aerial branch off closure, art. 4056416.

CONTENTS

• Preparing Novonet Aerial window cut • Preparing drop duct for branch off • Installing the branch off gelwrap

TOOLS NEEDED

• Web slitter • Circumferential cutter • Longitudinal cutter

• Microduct cutter • Pincer

• Tool for tightening tie wraps PRECHECKS BEFORE INSTALLATION

Check whether the installation temperatures are within the field of application.

INSTALLATION CONDITIONS

Respect product performance as described in TDS

documents.

SPECIAL RECOMMENDATIONS When separating the messenger from the Novonet part, make sure to cut parallel to the duct in order to prevent damage to the duct system.

The circumferential cutter is prepared to the right depth according to the thickness of the

outer- and inner sheath of the Novonet aerial. This will make sure that circumferential cuts will have to be made only once whereas the inner microducts will not be damaged.

SAFETY

General safety rules should be respected all times, in addition it is recommended to wear

protection gloves during installation. In case of questions, do not hesitate to contact Wavin.


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PREPARING NOVONET AERIAL WINDOW CUT

1. Measure the size of the gelwrap. Keep 75 mm free at both sides for a good sealing

2. Connect the Web slitter to the duct at the place of the web and make sure to lock it. Separate the messenger from the Novonet part by moving it back and forth.

Remove the messenger over a distance of 40 cm.

3. Cut around the Novonet at the two inner markings, using a circumferential cutter

4. Remove the outer sheet with longitudinal cutter

5. Resulting a window cut


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PREPARING DROP DUCT FOR BRANCH OFF

1. Remove the outer sheath of the drop at the place of the yarn with a cutter

3. Remove the outersheath, using a standard pincer

5. Final result

2. Cut the outersheath at a length of 20 cm

with a microduct cutter and open it using the yarn as a ripcord.

4. Cut the innersheath with the microduct

cutter and remove it


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INSTALLING THE BRANCH OFF CLOSURE

1. Cut the Microduct of the Figure 8 Novonet

4. Connect the ducts with the connector, close the end with a endstop

3. Connect the drop ducts on the connector

and fasten the yarn to the Novonet Aerial using a tie wrap.

4. Continuation

5. Place the gelwrap over the branch off and close it by firmly pressing the bottom part together.

6.Tightn the gelwrap with cable ties using a

tool.

INSTALLATION DATA SHEET IDS 26 – Novonet Aerial – 2014-12-03

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IDS 26 NOVONET AERIAL

FIELD OF APPLICATION

Installation of Aerial products PRODUCTS

Novonet Aerial Novonet Aerial single DB Anchoring clamps ACFO1214 (art. 4053549) or Anchoring clamps ACADSS8 (art. 4053550) Suspension clamps SC711C (art 4037481) CONTENTS

• Installation types • Fixing anchoring clamps • Fixing with suspension clamp TOOLS NEEDED

• Universal pole bracket • Bolts 14-16 mm or pole bandings with 2 buckles • Temporary rollers • Come-along clamp • Winch • Dynamometer • 13mm 6-points spanner • Tensioner PRECHECKS BEFORE INSTALLATION

Check whether the installation temperatures are within the field of application. Check the maximum load of the Novonet aerial product (see TDS) INSTALLATION CONDITIONS

See IDS 27 for installing an aerial branch.

SPECIAL RECOMMENDATIONS

Take care to not pull more than the maximum load of the Novonet aerial product. On a pole with an angle between 70° and 90°, use a tensioner between the ACFO1214 and the pole for a better bending radius of the Novonet aerial assembly. SAFETY

General safety rules should be respected all times, in addition it is recommended to wear protection gloves during installation. In case of questions, do not hesitate to contact Wavin.


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1. INSTALLATION Different installation are possible

End poles: dead-ending

Consisting of: 1 anchoring clamp ACFO1214 (1) and 1 universal pole bracket (2) Securing: 1 bolt Ø 14 or 16mm (drilled poles) or 2 pole bandings with 2 buckles.

Jointing poles: double head-ending Used in the following cases 1. Intermediate angle poles (when route deviates by more than 20 ° 2. When two spans are different in length 3. In hilly landscapes

Consisting of: 2 anchoring clamp ACFO1214 (1) and 1 universal pole bracket (2) Securing: 1 bolt Ø 14 or 16mm (drilled poles) or 2 pole bandings with 2 buckles.

Jointing poles: double head-ending Used at intermediate poles when route deviates less than 20°

Consisting of: 1 suspension clamp SC711C Securing: Universal pole bracket, hook bolt and 2 pole bands or 14-16 mm hook bolt


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2. FIXING WITH ANCHORING CLAMPS (ACFO1214 AND ACADSS8)

1. The anchoring clamp ACFO1214 is used on

the messenger of the Novonet aerial assembly

2. The anchoring clamp ACADSS8 is used on the Novonet aerial drop duct

3. The clamp is attached to the pole fitting by means of its bail.

4. The clamp body is placed over the Novonet aerial with the wedges in their back position.

5. Push the wedges by hand to initiate the

gripping on to the Novonet 6. Check the correct positioning of the

Novonet between the wedges.


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2. FIXING WITH ANCHORING CLAMPS (continuation)

7. When the Novonet aerial is brought to its

installation load at the end pole, the wedges move further into the clamp body and grip onto the messenger outer sheath or the drop duct.

.

8. When installing a double dead-end leave some extra length (approx. 15 cm at 20 °C) of Novonet between the two clamps.

a b

c

9. Tension the Novonet to its full installation load using a come-along clamp (a), a winch (b) and a dynamometer (c) before installation of the ACFO1214 on the messenger of Novonet aerial.

Respect the maximum tension as indicated in the TDS

10. Use a tensioner between the ACFO1214 and the pole to be able to create a better bending radius of the Novonet aerial assembly.


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3. FIXING WITH SUSPENSION CLAMP (SC711C)

On a hook bolt

1. Secure pole brackets or hook bolts at all intermediate poles with angle <20°. The brackets and/or hook bolts should be positioned on the pole perpendicular to the cable route.

2. The clamp can also be installed on a 14mm or 16mm hook bolt on drilled wood poles. The length of the hook bolt depends on the pole diameter.

On bracket + a hook bolt

3. The clamp can be installed on wood poles, round concrete poles and polygonal metallic poles using a universal pole bracket or a suspension bracket, a hook bolt and 2 pole bands.

4. Install temporary running out rollers just above the bracket/hook bolt.

5. Dead-end the Novonet at the first end pole (see chapter 2 of this IDS).

6. Run the Novonet on the rollers to the last end pole and tension the Novonet to its full installation load using a come-along clamp, a winch and a dynamometer.


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3. FIXING WITH SUSPENSION CLAMP (continuation)

7. Get back to the next intermediate pole and install the suspension clamp SC 711C so that the selected groove is situated below. Note: small groove from 7mm to 9mm and large groove from 9mm to 11mm.

8. Remove the Novonet from the roller and position the messenger in the groove. Hold the messenger in place with one hand and tighten the 2 nuts with a 13mm 6-points spanner with other hand.

9. Repeat the last operation on the other intermediate poles.

TECHNICAL DATA SHEET Aerial - Anchoring clamps – 2014-12-03

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AERIAL - ANCHORING CLAMPS

PRODUCT DESCRIPTION These anchoring clamps are made of an opened conical

body, a pair of plastic wedges and a flexible bail equipped with an insulating thimble.

The bail can be locked onto the clamp body once passed through the pole bracket and re-opened by

hand at any time when the clamp is not under full load. All parts are secured together to prevent any loss during

installation.

The are two types available

- ACADSS8 is designed to provide an articulated anchoring for Novonet drop duct aerial with

outside diameter from 8 to 10mm. - ACFO1214 is designed for Novonet Aerial figure

8 pipe

APPLICATION AREA These clamps are designed for duct dead-end at end

poles (using one clamp) under following conditions. - Novonet drop duct aerial

- Novonet figure-8 areal Two clamps can be installed as double dead-end in the

following cases:

- At intermediate angle poles when the duct route deviates by more than 20°

- At intermediate poles when the two spans are different in lengths

- At intermediate poles in hilly landscapes

- Or at jointing poles

ACADSS8 : Clamp for Novonet

Drop duct

ACFO1214: Clamp for Novonet

figure 8

Double head-ending

Dead-ending


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PRODUCT FEATURES

High failing loads Installation on any pole hardware fitting: brackets, cross-arms or eye bolt with a min eye

Ø of 15mm. All plastic parts are UV resistant and tested in conditions equivalent to min 25 years of

service in tropical environment.

Light and compact products. Easy, quick and safe dead-ending

Installation takes seconds The flexible bail provides an extra protection to the duct against vibrations.

No need to remove the messenger outer sheath for product ACFO1214

PRODUCT RANGE

Article SAP art. nr Suitable for Messenger diameter

ACADSS8 4053550

Novonet drop duct (diameter 8-10 mm)

Not applicable

ACFO1214 4053549 Novonet figure 8 areal 7 – 11 mm

*to be created

PRODUCT COMPONENTS

Description No. of parts Body 1 Wedges 2

Thimble 1 Bail 1

PRODUCT SPECIFICATIONS

Materials

Body UV protected thermoplastic Wedges UV protected thermoplastic Thimble UV protected thermoplastic

Bail Stainless steel

Colours Body Black

Wedges Black Thimble Black Bail Stainless steel


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Dimensions

Body Bail

ThimbleWedges

Article

A B C D E Bail

length Weight

ACADSS8 150 mm 65 mm 165 mm 360 mm 13 mm 500 mm 0.44 kg

ACFO1214 200 mm 85 mm 230 mm 650 mm 13 mm 650 mm 0.18 kg

PRODUCT PROPERTIES

Property Unit ACADSS8 ACFO1214

Angle of duct route 1)

° 20 - 70

20 – 70

70 – 90 + tensioner

Maximum span m <100 50

Maximum load -30 C and

20 C N >5000 >7000

Diameter range duct mm 8-10 mm Not applicable

Diameter range messenger mm Not applicable 10-12 1)

PACKAGING AND LABELLING

Packaging The anchoring clamps are packed per piece.

Labelling The products are labelled.

INSTALLATION

See installation data sheet IDS 26.

TECHNICAL DATA SHEET Aerial _ Branch off closure – 2014-12-03

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AERIAL _ BRANCH OFF CLOSURE PRODUCT DESCRIPTION

This closure has been designed to branch off figure-8 aerial microducts assembly with dielectric messenger. This aerial branch off closure is a torch less, light weight

branch off closure for branching off a drop duct in aerial applications providing both an effective mechanical and

environmental protection without tapes, mastic, clamps or special tools.

This product offers both venting and draining functions.

It consists of three main components: two gel sealing units and a central part.

After splice preparation and bonding, the two gel end-pieces are placed over the Novonet aerial assembly. The

central body is then closed over the end-pieces and splice to provide a secure cover. The body is locked by cable ties.

APPLICATION AREA This closure we offer for overhead drops in an aerial

network. It is designed for the Novonet aerial assembly near to a pole, the drop duct exit the closure and can be supported from the adjacent pole.

PRODUCT FEATURES This closure is fast and easy to install, requiring only three part of completion. Easy re-entry of splice.

The closure accommodates both straight and branch configuration. Excellent environmental properties and UV resistance.

Connection up to 4 drops. PRODUCT RANGE

This product is available with SAP article nr 4053551


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PRODUCT COMPONENTS

Part Description No. of parts

1. Central part 1 2. Gel end-piece 2 3. Cable tie 6

4. Mounting Bracket for mechanical support 2 5. Mechanical support 6

6. Paper bag soaked in isopropyl alcohol 1 7. Plastic protection 1 8. Installation instruction 1


Materials 1, 3, 4 and 5 UV resistant thermoplastic 2 Special gel sealing

6 Paper soaked in isopropanol 7. Plastic

8. Paper Colours

Total product and components are black

PRODUCT PROPERTIES Maximum nr of drops 4

UV resistance yes


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Packaging The branch off closures are packed per piece.

Labelling The products are labelled.

INSTALLATION See installation data sheet IDS 27.

TECHNICAL DATA SHEET Aerial _ Branch off gelwrap – 2014-12-03

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AERIAL _ BRANCH GELWRAP 50/20-300 PRODUCT DESCRIPTION

This Gelwrap can be used to branch of figure-8 aerial microducts assembly with dielectric messenger.

The design is robust and compact and prevent

water intake in the Microduct system. The product is suitable to branch of 3 drop ducts.

It consist of 1 housing with gel and 2 cable ties only.

APPLICATION AREA

This closure we offer for overhead drops in an aerial network. It is designed for the Novonet aerial assembly

near to a pole, the drop duct exit the closure and can be supported from the adjacent pole.

PRODUCT FEATURES

This closure is fast and easy to install. Simply wrap and snap the sleeve.

Easy re-entry of splice. Excellent environmental properties and UV resistance. Suitable for 3 drops (type 50/20-300).

Operating range -40 °C tot 95 °C. Excellent moisture seal.

PRODUCT RANGE This product is available with SAP article 4056416.

TECHNICAL DATA SHEET

Aerial _ Branch off gelwerap – 2014-12-03

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PRODUCT COMPONENTS Part Description No. of parts

1. Housing 1 2. Cable ties 2


Materials

1. Impact resistance PP snap lock, elastomer cover material with silicone gel 2. Plastic

Dimensions

Article Sleeve

Length [mm]

Max connector

opening [mm]

General use

diameter range [mm]

Weight

[kg]

Gelwrap 50/20-300 Sap art. nr 4056416

300 150 20-38 0,46

Colours

Total product and components are black. Gel is transparent.


Aerial _ Branch off gelwerap – 2014-12-03

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PRODUCT PROPERTIES Maximum nr of drops 3

UV resistance yes Chemical resistance Fluid immersion 168 hours 23 °C / 75 % elongation retention

- 10W-40 motor oil - 10% hydrochloric acid - 15 % sodium chloride

- 20 % sodium hydroxide - ETX 60280 anti-freeze (1000 h)

Accelerated Aging 1000 hours at 135 °C - 93 % retention tensile strength - 82 % retention elongation at break

Minimum seal length needed 75 mm seal length on both sides for good sealing.


Packaging The branch off closures are packed per 12 pieces.

Box 350x305x310 / 5,9 kg

Labelling The products are labelled with Gelwrap 50/20-300.

INSTALLATION

See installation data sheet IDS 29.

TECHNICAL DATA SHEET Aerial - Suspension clamp – 2014-12-03

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AERIAL - SUSPENSION CLAMP PRODUCT DESCRIPTION

The suspension clamp is composed of a UV resistant thermoplastic jaw reinforced with two galvanised steel plates.

Its unique design has been developed to offer a unique hardware fitting covering all articulated suspension

configurations on wooden, metal or concrete poles. Its straight grooves allow the clamp to be installed on

Novonet Aerial assembly using a figure-8 technology at intermediate poles on ducts routes with angles up to 20°.

APPLICATION AREA

The suspension clamp SC711C is designed to provide an articulated suspension for figure-8 Novonet Aerial assemblies with dielectric messengers from 7 to 11mm at

intermediate poles on duct routes with angle < 20° on spans up to 50m.

PRODUCT FEATURES

The SC711C clamp has two grooves to cover all messenger sizes from 7 to 11mm (Ø over the outer sheath).

The screws can be easily and quickly tightened The clamp plastic inserts act as a fuse to limit damage on the assembly in case of

abnormal vertical overload (tree, car crash, …).

The central hole allows an installation on hooks to provide some flexible suspension point and give extra protection to the assembly against wind induced vibrations.

PRODUCT RANGE

Article SAP code

Suspension clamp SC711C 4037481

TECHNICAL DATA SHEET Aerial - Suspension clamp – 2014-12-03

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PRODUCT COMPONENTS

Part Description No. of parts A. Jaw 2 B. Plates 2

C. Screws 2


Materials A. Jaw UV resistant thermoplastic

B. Plates Hot dip galvanised steel C. Screws Hot dip galvanised steel

Colours A. Jaw Black

B. Plates Steel C. Screws Steel

PRODUCT PROPERTIES

Maximum angle of duct route <20 ° Maximum span 50 meter


Packaging The suspension clamps are packed per piece.

Labelling

The products are labelled.

INSTALLATION See installation data sheet IDS 26.


NET 210-ANG-c – 2016-12-05

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NOVONET AERIAL 1 x14x2 UD + 12x 5x0.75 UF

1 CHARACTERISTICS at 23°C (Nominal average values, indicated for information) A NOVONET AERIAL

Crush resistance (according to IEC 60794-1-2): 2200 N / 1 min. / 100 mm

Nominal weight: ~ 520 kg/km

Excellent environmental properties an UV resistance.

Component Key number Nominal outside

diameter (mm)

Nominal

thickness (mm)

Elementary duct 1 5 ± 0.1 0.75 ± 0.1 Secondary duct 2 14 ± 0.1 2 ± 0.1

Messenger 4 11 ± 1 2 ± 0.5

Component Key number Width (mm)

Height (mm)

Outer sheet 3 31 ± 1.5 44 ± 2

1

2

3

4


NET 210-ANG-c – 2016-12-05

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NOVONET AERIAL 1x 14x2 UD + 12x 5x0.75 UF

B Elementary Duct (5x0.75)

Crush resistance (IEC 60794-5-10): 500 N

Maximum pulling force: ~ 150 N Nominal hydrostatic pressure resistance: PN 18

Pre-lubrication class: UF smooth

C Secondary Duct (14x2)

Crush resistance (IEC 60794-5-10): 1000 N

Maximum pulling force: ~ 1130 N

Nominal hydrostatic pressure resistance: PN 20

Pre-lubrication class: UD

D Internal element messenger

Thermal expansion coeff. (1/°C): ~ 5.2*E(-6)

Elongation at break: > 2.7%

Maximum load: > 7000 N

2 COLOUR IDENTIFICATION (see drawing)

Elementary duct: Blue RAL 5015, Orange RAL 2003, Green RAL 6017

Brown RAL 8011, Grey RAL 7031, White RAL 9010

Red RAL 3016, Yellow RAL 1023, Black RAL 9017

Turquoise RAL 6027, Pink RAL 4003, Violet 1 RAL 4005


NET 210-ANG-c – 2016-12-05

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NOVONET AERIAL 1x 14x2 UD + 12x 5x0.75 UF


Secondary duct: Blue RAL 5015

Outer sheet: Black RAL 9017

3 MARKING

Elementary duct: “ 0000 m – YYYY/MM/DD ” (every 1 m)

Secondary duct: “ 0000 m – YYYY/MM/DD ” (every 1 m)

Outer sheet: “ 0000 m WAVIN 35 NOVONET AERIAL 1*14x2*UD +

12*5x0.75*UF YYYY/MM/DD ” (every 1 m)

** Option: numbering and/or specific text in accordance with customer’s specification.

4 PACKAGING

Lost Wooden drum ( 2400 x 1400 x 1000 ) mm.

Length: 2000 m.

Lost Wooden drum ( 2000 x 1200 x 1000 ) mm.

Length: 1000 m.

5 PRACTICAL RECOMMENDATIONS

1/ Ends of Novonet must be protected by appropriate end-stops shrinkable materials, in

order to prevent ducts from environment pollution.

2/ The order of colored (or numbered) assembly ducts must be strictly respected when

positioning the Novonet reels in order to avoid connection misdoings resulting in twisted ducts for instance.

3/ Take care of difference between cable and duct shrinkage due to temperature

variations.


NET 215-ANG-c – 2016-12-05

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NOVONET AERIAL DROP DUCT 1x 5x0.75 UF

1 CHARACTERISTICS at 23°C (Nominal average values, indicated for information)

A Novonet

Crush resistance (according to IEC 60794-1-2): 2200 N / 1 min. / 100 mm

Nominal weight: ~ 60 kg/km

Tensile strenght: ~ 600 N

Excellent environmental properties and UV resistance.

Component Key number Nominal outside diameter

(mm)

Nominal thickness

(mm)

Elementary duct 1 5 ± 0.1 0.75 ± 0.1 Inner sheath 2 8 ± 0.5 1.5 ± 0.2

Outer sheath 3 10 ± 1.5 1.0 ± 0.5

1

3

Polyester yarn

2


NET 215-ANG-c – 2016-12-05

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B Elementary Duct (5x0.75) Crush resistance (IEC 60794-5-10): 500 N

Maximum pulling force: ~ 150 N

Nominal hydrostatic pressure resistance: PN 18

Pre-lubrication class: UF smooth

C Polyester yarn

Tensile strength at break: ~ 1000 N

Elongation at break: ~ 13%


Elementary duct: Blue RAL 5015 (1)

Inner sheath: Black RAL 9017 (2)

Outer sheath: Black RAL 9017 (3)

3 MARKING

Elementary duct: “ 0000 m – YYYY/MM/DD ” ( every 1 m )

Assembly sheath: “ 0000 m WAVIN 35 NOVONET AERIAL DROP DUCT 1*5x0.75*UF

YYYY/MM/DD ” ( every 1 m )

** Option: numbering and/or specific text in accordance to customer’s specification.

4 PACKAGING

Lost wooden drum ( 700 x 520 x 460 ) mm.

Length: 500 m.


NET 215-ANG-c – 2016-12-05

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5 PRACTICAL RECOMMENDATIONS

1/ Ends of Novonet must be protected by appropriate end-stops shrinkable materials, in

order to prevent ducts from environment pollution.

2/ In case of long length installation (>50m), take care of difference between cable and duct shrinkage.

ids 29 - 2014-12-03 branching off novonet aerial - gelwrap · 2019-09-05 · ids 29 – branching...

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