ideal for automated part stopping, positioning, & lifting...

PD01E

Ideal for automated part stopping, positioning, & lifting applications!

Series PDK Crowder

Series PDG Disappearing

Gage

Series PLL Lite Lifter

Switch Options

2(800) 624-8511

www.phdinc.com/clamps PD01E

© Copyright 2014, by PHD, Inc. All Rights Reserved. Printed in the U.S.A.

ORDERING DATA: SERIES PDG DISAPPEARING GAGEINDEX:Series PDG Gage

Ordering Data

BenefitsPage 3

DimensionsPage 4

Engineering DataPage 5

Parts List & Repair KitsPage 6

Application ExamplePage 7

Series PDK Crowder

Ordering DataPage 8

BenefitsPage 9

DimensionsPage 10




Series PLL Lifter

Ordering DataPage 14

BenefitsPage 15

DimensionsPage 16




Series PDG, PDK, & PLL Options

Pages 19 & 20

UN

IT S

IZE

4 - 4

0 m

m B

ore

TO O

RD

ER S

PECI

FY:

Mod

el, U

nit S

ize,

Des

ign

No.

, Str

oke,

and

Add

ition

al O

ptio

ns if

des

ired.

PDG

-10

04

MO

DEL

PDG

- G

age

x5

PF03

-

DES

IGN

NO

.5

- Met

ric

STR

OKE

mm

50, 8

0, 1

00, 1

25, 1

60, &

200

PORT

FIT

TIN

G O

PTIO

NS

BLAN

K- N

one

PF01

- For

1/4

" tub

ePF

02- F

or 3

/8" t

ube

PF03

- For

8 m

m tu

beN

OTE

:1)

All u

nits

are

sta

ndar

d w

ith m

agne

tic p

isto

ns.

SW72

-

SWIT

CH O

PTIO

NS

BLAN

K- N

one

SW71

- 1 R

eed

switc

h in

stal

led

SW72

- 2 R

eed

switc

hes

inst

alle

dSW

73- 1

Hal

l Effe

ct s

witc

h (P

NP)

inst

alle

dSW

74- 2

Hal

l Effe

ct s

witc

hes

(PN

P) in

stal

led

SW75

- 1 H

all E

ffect

sw

itch

(NPN

) ins

talle

dSW

76- 2

Hal

l Effe

ct s

witc

hes

(NPN

) ins

talle

d

- CYLI

ND

ER O

PTIO

NS

BLAN

K- N

one

H1

- Gag

e su

pplie

d w

ithou

t cyl

inde

rH

4-C

ylin

der r

epla

cem

ent o

nly

GM

OR

DER

ING

CO

DE

M-1

648-

STR

OKE

= P

DG

4-5

x ST

RO

KESe

e ab

ove

for a

vaila

ble

stro

kes.

3(800) 624-8511

www.phdinc.com/clampsPD01E

BENEFITS: SERIES PDG DISAPPEARING GAGE

BENEFITS■ Simple design, compact size, long life and the ability to absorb

high impact forces make this gage ideal for part stopping and locating.

■ ISO/VDMA cylinder is standard with adjustable cushions(reducing shock to unit) and magnetic piston for switches to provide end of stroke signal to controllers.

■ Built-in rod compliance eliminates side load on cylinder piston rod which increases cylinder life.

■ Hardened steel impact plate for durability.

■ Unique energy absorbing, self-lubricating bearings support the impact bar, reducing bearing noise and increasing stopping capacity.

■ Low cost of ownership

SPECIFICATIONSPOWER SOURCEWORKING PRESSURELUBRICATIONHOUSINGIMPACT BARIMPACT BAR BEARINGSTHRUST WASHERSROD COUPLING

SERIES PDG40 mm Bore ISO/VDMA Cylinder

20 psi min - 150 psi max at zero loadPermanent for Non-Lubricated or Lubricated Air

Carbon SteelCarbon Steel with a Hardened Steel Impact Plate

Urethane with Impregnated LubricationUrethane with Impregnated Lubrication

Hardened Steel

THRUST WASHERS40 mm BORE ISO/VDMA CYLINDER ROD COUPLING

IMPACT BARIMPACT BAR BEARINGS

4(800) 624-8511


DIMENSIONS: SERIES PDG DISAPPEARING GAGE

MTG SURFACE

2X G

1/4

PO

RT

2.87

4[7

3.0]

+ ST

RO

KE

CUSH

ION

NEE

DLE

5.75

0[1

46.0

]

.630

[16.

0]

.551

[14.

0]AC

RO

SS F

LATS

5.91

7[1

50.3

]+ ST

RO

KE2.

087

[53.

0]1.

496

[38.

0]M

6 x

1 x

15 D

PBO

TH H

EAD

AN

D C

AP

1.10

8[2

8.1]

2X .642

[16.

3]2.

842

[72.

2]

1.96

5[4

9.9]

4.13

4[1

05.0

]+ ST

RO

KE.2

50[6

.4]

.500

[12.

7]

1.09

4[2

7.8]

.781

[19.

8]2X

1.63

4[4

1.5]

.532

[13.

5]

3.84

0[9

7.5]

2.37

5[6

0.3]

5.25

0[1

33.4

]4.

125

[104

.8]

.030

[0.8

]5.

500

[139

.7]

2.48

6[6

3.1]

(RET

RAC

TED

)

NO

TES:

1) A

LL D

IMEN

SIO

NS

ARE

REF

EREN

CE O

NLY

UN

LESS

SPE

CIFI

CALL

Y TO

LER

ANCE

D2)

NU

MBE

RS

IN [

] A

RE

FOR

MET

RIC

NU

MBE

RS

AND

AR

E IN

mm

1.62

5[4

1.3]

HEX

5(800) 624-8511


ENGINEERING DATA: SERIES PDG DISAPPEARING GAGE

PRESSURE RATINGSAll Series PDG Gages have an operating pressure range of

20 psi minimum to 150 psi maximum [1.4 to 10 bar].

BREAKAWAYUnits have less than 20 psi breakaway with zero load.

OPERATING TEMPERATURESeries PDG Gages are designed for use in temperatures

between -20° to 120°F [-29° to 49°C]. For temperatures outside this range, consult PHD.

SEALSSeries PDG Gages utilize Nitrile seals which are compatible

with standard paraffin-based lubrication oils used for pneumatic cylinders. For compatibility with other fluids, consult PHD.

SPECIFICATIONSEFFECTIVE PISTON AREA

in2 [mm2]STROKE

(mm)TYPICAL CYCLE TIME

(sec)EXTEND / RETRACT

0.110.120.150.190.240.30

UNITWEIGHTlb [kg]

9.8 [4.4]10.4 [4.7]10.8 [4.9]11.3 [5.1]12.0 [5.4]12.9 [5.9]

BOREmm

40

LENGTH5080

100125160200

TOLERANCE

+2/-0

MODEL

PDG

EXTEND

1.95 [1257]

RETRACT

1.64 [1056]

NOTES: 1) Cycle times are based on 1/4" air lines, valve of cv 5.1, and visually acceptable cushions.2) The use of air lines greater than 1/4" will require the use of external flow controls.

LUBRICATIONAll units are pre-lubricated at the factory for service under

normal operating conditions. Gages are designed and tested with non-lubricated air. However, the use of lubricated air will extend life. Periodically lubricating the guide bearings and thrust washers using oil will decrease wear and extend life.

LIFE EXPECTANCYAll units have been designed for millions of cycles with minimal

seal and bearing wear.

IMPACT BAR CLEARANCEThe clearance between the impact bar assembly and its

bearings is typically .025 in [.65 mm].

IMPACT ENERGY CALCULATIONFor quick estimates, the Typical Gage Capacity chart shows the

maximum weight one gage can stop. This chart assumes that the part is moving at 24 inches per second and that it impacts the gage at 2 inches from the end of the impact bar.

For specific applications, calculate the kinetic energy and use the Impact Energy Capacity graph. Use the weight of the panel and impact velocity to calculate the kinetic energy (KE). Next, determine the distance above the mounting surface that the panels impact the gage. Next, on the Impact Energy Capacity graph, plot the KE and the Impact Distance. If it is below the line, one gage is sufficient. If it is above the line, more than one gage is required to stop the part. To recalculate with two gages, divide the part weight by two and recalculate the KE. Replot on the graph to see if it is within the graph.

Application Suggestions:•Keeptheimpactdistance(L)asshortaspossible.•Keeptheimpactvelocityofapanelasslowaspossible.•Keepthegageclosetothecenterofmassonthepanel.•Whenusingmorethanonegage,positionthem

so they are impacted at the same time.

Example:Panel Weight = 10 lb [44 N]Impact Velocity = 24 in/sec [.6 m/sec]Impact Distance = 4 in [102 mm]

KE = 1/2 x x Velocity2

KE = 1/2 x x 242 [.62] = 7.5 in-lb [.81 Nm]

By plotting on the graph, at an impact distance of 4 in [102 mm], one gage can handle approximately 12 in-lb [1.4 Nm] of KE. Forthis application, one gage would be required to adequately stopthe panel.

Panel Weight386.4 [98]

10 [44]386.4 [98]

14 [1.6]

12 [1.4]

10 [1.1]

8 [.9]

6 [.7]

4 [.5]

2 [.2]

03 4 5 6 7 8 9

[76] [102] [127] [152] [178] [203] [229]

IMPACT ENERGY CAPACITY

KIN

ETIC

EN

ERG

Y Ke

(in-

lb) [

Nm

]

IMPACT DISTANCE L (in) [mm]

TYPICAL GAGE CAPACITYStroke

mm5080100125160200

Impact Distance Lin mm2.1 533.2 814.0 1025.0 1276.4 1688.0 203

Panel Weightlb N19 8516 7115 6714 5812 5311 44

Impact velocity is 24 in/sec

MTGSURFACE

2.0 TYP[51 mm]

SEE CHART KINETIC ENERGYKE

IMPACT DISTANCEL

6(800) 624-8511


PARTS LIST & REPAIR KITS: SERIES PDG DISAPPEARING GAGE

1

4

6

7

7

5

2

9

KEY124567891011

DESCRIPTIONMounting Bracket, Molded BearingImpact Bar Assembly40 mm Bore ISO/VDMA CylinderRod CouplingRod Coupling NutThrust WasherCylinder Mounting ScrewsHex Head ScrewNutLock Washer

PART NUMBER73183-0173162-xxx

PDG4-5-xxx-H4731567315873157

59104-11816281-0873204-02061745-003

-xxx = stroke (mm) - Available strokes: 50 mm (-050)80 mm (-080)100 mm (-100)125 mm (-125)160 mm (-160)200 mm (-200)

ORDERING EXAMPLE:Replacement Cylinder Only = PDG4-5x100-H4Replacement Gage Without Cylinder = PDG4-5x100-H1

KIT DESCRIPTIONThrust Washer KitFastener Kit

KIT NUMBER73169

73171-01

KITS

8

10

11

7(800) 624-8511


The Series PDG Gage provides an ideal solution for sheet panel stopping and positioning. During use, the sheet metal panels are fed down a ramp and impact the extended PDG Gages. Once stopped, the Series GRM Clamps grab the panel. The PDG Gages then retract and allow the gripped panel to be positioned over the die. The PDG Gages are rugged and can withstand high amounts of impact energy without damaging the piston rod of the cylinder.

Series GRM Clamps

Series PDG Gages

Series PLL Lifters

Series PDK Crowders

APPLICATION EXAMPLE: SERIES PDG DISAPPEARING GAGE

SeriesPDGGage

8(800) 624-8511


ORDERING DATA: SERIES PDK CROWDER

UN

IT S

IZE

4 - 4

0 m

m B

ore

TO O

RD

ER S

PECI

FY:

Mod

el, U

nit S

ize,

Des

ign

No.

, Str

oke,

and

Add

ition

alO

ptio

ns if

des

ired.

PDK

-10

04

MO

DEL

PDK

- Cro

wde

r

x5

PF03

-

DES

IGN

NO

.5

- Met

ric

STR

OKE

mm

50, 7

5, 8

0, 1

00, 1

25, 1

50, 1

60, &

200

PORT

FIT

TIN

G O

PTIO

NS

BLAN

K- N

one

PF01

- For

1/4

" tub

ePF

02- F

or 3

/8" t

ube

PF03

- For

8 m

m tu

beN

OTE

:1)

All u

nits

are

sta

ndar

d w

ith m

agne

tic p

isto

ns.

SW72

-

SWIT

CH O

PTIO

NS

BLAN

K- N

one

SW71

- 1 R

eed

switc

h in

stal

led

SW72

- 2 R

eed

switc

hes

inst

alle

dSW

73- 1

Hal

l Effe

ct s

witc

h (P

NP)

inst

alle

dSW

74- 2

Hal

l Effe

ct s

witc

hes

(PN

P) in

stal

led

SW75

- 1 H

all E

ffect

sw

itch

(NPN

) ins

talle

dSW

76- 2

Hal

l Effe

ct s

witc

hes

(NPN

) ins

talle

d

-

CYLI

ND

ER O

PTIO

NS

BLAN

K- N

one

H1

- Gag

e su

pplie

d w

ithou

t cyl

inde

rH

4-C

ylin

der r

epla

cem

ent o

nly

GM

OR

DER

ING

CO

DE

M-1

363-

A-ST

RO

KE =

PD

K4-5

x S

TRO

KE -

1363

AM

-164

9-ST

RO

KE =

PD

K4-5

x S

TRO

KESe

e ab

ove

for a

vaila

ble

stro

kes.

-

TOO

L PL

ATE

OPT

ION

SBL

ANK

- Non

e13

63A

-3/8

-16

Thre

ads

in T

ool P

late

9(800) 624-8511


BENEFITS■ Simple design, compact size, rugged design, and the

ability to absorb high impact forces make this crowder ideal for pushing parts into location.

■ Drop in replacement for GM Standard 1363A.

■ ISO/VDMA cylinder is standard with adjustable cushions (reducing shock to unit) and magnetic piston for switches to provide end of stroke signal to controllers.


■ Unique self-lubricating energy absorbing bearings are tolerant of dirt. Support the guide bar and flex to protect the crowder during overload conditions.

■ The tool plate, guide bar, and bearing are designed with a .06 inch gap to protect the crowder from damage if a panel is crushed over the tool plate.


BENEFITS: SERIES PDK CROWDER

SPECIFICATIONSPOWER SOURCEWORKING PRESSURELUBRICATIONHOUSINGGUIDE BARTOOL PLATETHRUST WASHERSROD COUPLING

SERIES PDK40 mm Bore ISO/VDMA Cylinder


Carbon SteelCarbon Steel

Urethane with Impregnated LubricationUrethane with Impregnated Lubrication

Hardened Steel

THRUST WASHERS

40 mm BORE ISO/VDMA CYLINDER ROD COUPLING

GUIDE BAR BEARINGS

TOOL PLATE

BACKING PLATE

MOUNTING PLATE

GUIDE BAR

10(800) 624-8511


DIMENSIONS: SERIES PDK CROWDER

RAD

.266

[6.7

]

.266

[6.7

]4X

RAD

.531

[13.

5]2X

�

CUSH

ION

NEE

DLE

MO

UN

TIN

G S

UR

FACE

2.00

0[5

0.8]

2.00

0[5

0.8]

4.12

5[1

04.8

]2X

5.12

5[1

30.2

]

.060

[1.5

]

4.92

0[1

25.0

]

2.87

4[7

3.0]

+ ST

RO

KE4.

384

[111

.4]+

STR

OKE

6.10

2[1

55.0

](R

ETR

ACTE

D)

+ ST

RO

KE

6.00

0[1

52.4

]

2X G

1/4

PO

RT

.250

[6.4

]

2.00

0[5

0.8]

.236

[6.0

]2X

6X M

8 X

1.25

SELF

LO

CKIN

G T

HD

.625

MIN

DP

(SEE

NO

TE 3

)

.531

[13.

5]2X

3.50

0[8

8.9]

2.84

2[7

2.2]

.781

[19.

8]2.

250

[57.

2]

.956

[24.

3]

.250

[6.4

]

.625

[15.

9]

1.25

0[3

1.8]

2.06

2[5

2.4]

4.12

5[1

04.8

]

5.25

0[1

33.4

]

.642

[16.

3]

1.45

6[3

7.0].7

81[1

9.8].531

[13.

5]

.882

[22.

4]

2.00

0[5

0.8]

(RET

RAC

TED

)

2.08

7[5

3.0]

2.06

2[5

2.4]

2X

NO

TES:

1)AL

L D

IMEN

SIO

NS

ARE

REF

EREN

CE O

NLY

UN

LESS

SPE

CIFI

CALL

Y TO

LER

ANCE

D2)

NU

MBE

RS

IN [

] A

RE

FOR

MET

RIC

NU

MBE

RS

AND

AR

E IN

mm

3)PD

K4-5

x S

TRO

KE -

1363

A =

3/8-

16 T

HR

EAD

S IN

TO

OL

PLAT

E

4.09

5[1

04.0

]

11(800) 624-8511



in2 [mm2]STROKE



0.110.120.120.150.190.230.240.30

UNITWEIGHTlb [kg]

14.66 [6.65]15.21 [6.90]15.32 [6.95]15.71 [7.12]16.23 [7.36]16.76 [7.60]16.97 [7.70]17.80 [8.07]

BOREmm

40

LENGTH507580

100125150160200

TOLERANCE

+2/-0

MODEL

PDK

EXTEND

1.95 [1257]

RETRACT

1.64 [1056]


PRESSURE RATINGSAll Series PDK Crowders have an operating pressure range of



OPERATING TEMPERATURESeries PDK Crowders are designed for use in temperatures


SEALSSeries PDK Crowders utilize Nitrile seals which are compatible



normal operating conditions. Crowders are designed and tested with non-lubricated air. However, the use of lubricated air will extend life. Periodically lubricating the guide bearings and thrust washers using oil will decrease wear and extend life.



IMPACT BAR CLEARANCEThe clearance between the impact bar assembly and its

bearings is typically .006 in [.15 mm].

ENGINEERING DATA: SERIES PDK CROWDER

4.0 MAX(OFF CENTERLINE)

.060

9.0 MAXVERTICAL OFFSET

MTG SURFACE

OVERLOADSThe PDK Crowders contain a self-lubricating bearing that flexes

during overload conditions. Occasionally, blanks are misloaded and extend out of the die, over crowders as the press cycles. Large forces are applied as the panel is deformed over the crowder and its tooling. Normal crowders are overloaded and damaged when this happens. But with PDK Crowders, the bearing flexes and allows

the guide bar and tool plate to deflect .06 inches and contact the support surface, which carries any additional loads. When the press cycles up, and the overload is removed, the bearing, guide bar and tool plate return to normal position, ready for service.

12(800) 624-8511


PARTS LIST & REPAIR KITS: SERIES PDK CROWDER

KEY123

45678910111213

DESCRIPTIONMounting Bracket, Molded in Place BearingGuide BarTool Plate - Standard

- 1363ABacking Plate40 mm Bore ISO/VDMA CylinderCylinder CouplingThrust WasherSocket Head Cap Screw (M10 x 16)Socket Head Cap Screw (M6 x 20)Hex Head Cap Screw (M12 x 25)Nut (M12)Lock Washer (M12)Socket Head Cap Screw (M10 x 30)

PART NUMBER73183-0273184-xxx

73180-01-0273180-01-01

73188-02PDK4-5-xxx-H4

73189-0173157

59104-16259104-11816281-0873204-02061745-00359104-027


KIT NUMBER73169

73171-02

KITS

5

6

7

3

13

2

1 9

10

8

7

412

11

-xxx = stroke (mm) - Available strokes: 50 mm (-050)75 mm (-075)80 mm (-080)100 mm (-100)125 mm (-125)150 mm (-150)160 mm (-160)200 mm (-200)

ORDERING EXAMPLE:Replacement Cylinder Only = PDK4-5x100-H4Replacement Crowder Without Cylinder = PDK4-5x100-H1

13(800) 624-8511


APPLICATION EXAMPLE: SERIES PDK CROWDER

The Series PDK Crowder provides an ideal solution for pushing sheet metal panels into location. During use, the panels are fed down a ramp and stopped by gages. The PDK Crowders then extend, pushing the panel up against the gages or hard stops. Once they precisely locate the panel, the Series GRM Clamps can then grasp the panel and move it to the next station as the crowders retract for the next blank to be loaded.

Series GRM Clamps

Series PDG Gages

Series PLL Lifters

Series PDK Crowders

SeriesPDK

Crowder

with Customer Tooling

Series PDKCrowder

with CustomerTooling

14(800) 624-8511


ORDERING DATA: SERIES PLL LITE LIFTER

UN

IT S

IZE

4 - 4

0 m

m B

ore

TO O

RD

ER S

PECI

FY:

Mod

el, U

nit S

ize,

Des

ign

No.

, Str

oke,

and

Add

ition

alO

ptio

ns if

des

ired.

PLL

-10

04

MO

DEL

PLL

- Lite

Lift

er

x5

PF03

-

DES

IGN

NO

.5

- Met

ric

STR

OKE

mm

50, 8

0, 1

00, 1

25, 1

60, &

200

PORT

FIT

TIN

G O

PTIO

NS

BLAN

K- N

one

PF01

- For

1/4

" tub

ePF

02- F

or 3

/8" t

ube

PF03

- For

8 m

m tu

beN

OTE

:1)

All u

nits

are

sta

ndar

d w

ith m

agne

tic p

isto

ns.

SW72

-

SWIT

CH O

PTIO

NS

BLAN

K- N

one

SW71

- 1 R

eed

switc

h in

stal

led

SW72

- 2 R

eed

switc

hes

inst

alle

dSW

73- 1

Hal

l Effe

ct s

witc

h (P

NP)

inst

alle

dSW

74- 2

Hal

l Effe

ct s

witc

hes

(PN

P) in

stal

led

SW75

- 1 H

all E

ffect

sw

itch

(NPN

) ins

talle

dSW

76- 2

Hal

l Effe

ct s

witc

hes

(NPN

) ins

talle

d

-

CYLI

ND

ER O

PTIO

NS

BLAN

K- N

one

H1

- Gag

e su

pplie

d w

ithou

t cyl

inde

rH

4-C

ylin

der r

epla

cem

ent o

nly

GM

OR

DER

ING

CO

DE

M-1

363-

STR

OKE

= P

LL4-

5 x

STR

OKE

- 13

63M

-167

0-ST

RO

KE =

PLL

4-5

x ST

RO

KESe

e ab

ove

for a

vaila

ble

stro

kes.

-

TOO

L PL

ATE

OPT

ION

SBL

ANK

- Non

e13

63-3

/8-1

6 Th

read

s in

Tool

Pla

te &

thic

ker

mou

ntin

g br

acke

t

15(800) 624-8511


BENEFITS■ Simple design, compact size, long life, and the ability to

absorb high impact forces make this lifter ideal for lifting panels out of dies.

■ Drop-in replacement for GM Standard 1363

■ ISO/VDMA cylinder is standard with adjustable cushions(reducing shock to unit) and magnetic piston for switches to provide end of stroke signal to controllers.


■ Unique energy absorbing, self-lubricating bearings support the guide and provide long life.


BENEFITS: SERIES PLL LITE LIFTER

SPECIFICATIONSPOWER SOURCEWORKING PRESSURELUBRICATIONMOUNTING BRACKETIMPACT BAR BEARINGSTHRUST WASHERSROD COUPLING

SERIES PLL40 mm Bore ISO/VDMA Cylinder


Carbon SteelUrethane with Impregnated LubricationUrethane with Impregnated Lubrication

Hardened Steel

THRUST WASHERS

40 mm BORE ISO/VDMA CYLINDER ROD COUPLING

GUIDE BAR BEARINGS

TOOL PLATE

BACKING PLATE

GUIDE BAR

16(800) 624-8511


DIMENSIONS: SERIES PLL LITE LIFTER

CUSH

ION

NEE

DLE

.896

[22.

8]

2.00

0[5

0.8]

2.00

0[5

0.8]

4.12

5[1

04.8

]

5.25

0[1

33.4

]

4.86

0[1

23.4

]

2X G

1/4

PO

RT

2.84

2[7

2.2]

6X M

8 x

1.25

SELF

LO

CKIN

G T

HD

.625

MIN

SEE

NO

TE 3

2.06

2[5

2.4]

.625

[15.

9]1.

250

[31.

8]

5.75

0[1

46.0

]

5.85

2[1

48.6

]2.

250

[57.

2][R

ETR

ACTE

D]

.642

[16.

3]

2.75

0[6

9.9]

(RET

RAC

TED

)(-

1363

OPT

ION

)

.250

[6.4

].6

30[1

6.0]

3.50

0[8

8.9]

1.20

6[3

0.6]

2.63

9[6

7.0]

.531

[13.

5]2X .781

[19.

8]2X

.500

[12.

7]2X

2.08

7[5

3.0]

.236

[6.0

]2X

4.13

4[1

05.0

]+ ST

RO

KE

2.87

4[7

3.0]

+ ST

RO

KE

NO

TES:

1) A

LL D

IMEN

SIO

NS

ARE

REF

EREN

CE O

NLY

UN

LESS

SPE

CIFI

CALL

Y TO

LER

ANCE

D2)

NU

MBE

RS

IN [

] A

RE

FOR

MET

RIC

NU

MBE

RS

AND

AR

E IN

mm

3) P

LL4-

5 x

STR

OKE

- 13

63 =

3/8

-16

THR

EAD

S IN

TO

OL

PLAT

E

RAD

.460

[11.

7]

.266

[6.7

]4X

RAD

MO

UN

TIN

G S

UR

FACE

MO

UN

TIN

G S

UR

FACE

FO

R P

LL4-

5 x

STR

OKE

-136

3

17(800) 624-8511


PRESSURE RATINGSAll Series PLL Lifters have an operating pressure range of



OPERATING TEMPERATURESeries PLL Lifters are designed for use in temperatures


SEALSSeries PLL Lifters utilize Nitrile seals which are compatible



normal operating conditions. Lifters are designed and tested with non-lubricated air. However, the use of lubricated air will extend life. Periodically lubricating the guide bearings and thrust washers using oil will decrease wear and extend life.



IMPACT BAR CLEARANCEThe clearance between the guide bar assembly and its bearings

is typically .006 in [.15 mm].

ENGINEERING DATA: SERIES PLL LITE LIFTER


in2 [mm2]STROKE



0.110.120.150.190.240.30

UNITWEIGHTlb [kg]

12.89 [5.84]13.54 [6.14]13.93 [6.32]14.46 [6.56]15.20 [6.89]16.02 [7.27]

BOREmm

40

LENGTH5080

100125160200

TOLERANCE

+2/-0

MODEL

PLL

EXTEND

1.95 [1257]

RETRACT

1.64 [1056]


44 lb [20 kg] MAXIMUMLIFTER CRADLE LOAD

(BRACKET)

15.0 lb [7.0 kg] MAXIMUMOFF-CENTER LOAD

UPPER DIE DEPRESSINGLIFTER AT CENTERLINEOF PISTON PANEL

11.8 in [300 mm]MAXIMUM OFF-CENTEROVERHANG DISTANCE

CYLINDER CL

MAXIMUMOFF-CENTER

OVERHANG DISTANCE11.8 inches [300 mm]

MAXIMUMOFF-CENTER

LOAD15 lb [7 kg]

MAXIMUMLIFTER CRADLE

ASSEMBLY LOAD44 lb [20 kg]

DEFINITION OF TERMSMaximum off-center overhang distance:

The maximum distance to the “maximum off-center load” or the maximum length of tooling that should be attached to the tool plate. This distance is measured as shown below.

Maximum off-center load:The maximum load of panel and cradle (tooling) that is not balanced.

Maximum lifter cradle assembly load:The maximum load of panel and cradle (tooling) that can be attached.

When designing the cradle or tooling, keep it short, light, and as balanced as possible. If the press is used to drive the Series PLL Lifter down, it’s force should be centered over the tool plate as shown. Speed controls are always recommended.

18(800) 624-8511


PARTS LIST & REPAIR KITS: SERIES PLL LITE LIFTER

8

5

1

9

12

11

7

13

2

10

4

6

37

KEY1

23

45678910111213

PART NUMBER73183-0373183-0473184-xxx

73180-01-0273180-01-01

73188-02PLL4-5-xxx-H4

73189-0173157

59104-16259104-11816281-0873204-02061745-00359104-027


KIT NUMBER73169

73171-02

KITS

DESCRIPTIONMounting Bracket w/Molded in Place Bearing - Standard

- 1363Guide BarTool Plate - Standard

- 1363Backing Plate40 mm Bore ISO/VDMA CylinderCylinder CouplingThrust WasherSocket Head Cap Screw (M10 x 16)Socket Head Cap Screw (M6 x 20)Hex Head Cap Screw (M12 x 25)Nut (M12)Lock Washer (M12)Socket Head Cap Screw (M10 x 30)

-xxx = stroke (mm) - Available strokes: 50 mm (-050)80 mm (-080)100 mm (-100)125 mm (-125)160 mm (-160)200 mm (-200)

ORDERING EXAMPLE:Replacement Cylinder Only = PLL4-5x100-H4Replacement Lifter Without Cylinder = PLL4-5x100-H1

19(800) 624-8511


APPLICATION EXAMPLE: SERIES PLL LITE LIFTER

The Series PLL Lite Lifter provides an ideal solution for lifting sheet metal panels out of dies. During the stamping process, sometimes the panels stick to the lower die and need to be popped loose. The PLL Lifters are small enough that they can be located on the lower die, close to the panel, so short tooling arms can be used. Shorter tooling arms mean less panel vibration, allowing faster press speeds and more parts per minute.

PF01 PORT FITTING - SWIVEL ELBOWS FOR 1/4" TUBING

PF02 PORT FITTING - SWIVEL ELBOWS FOR 3/8" TUBING

PF03 PORT FITTING - SWIVEL ELBOWS FOR 8 mm TUBING

PORT FITTING OPTIONLETTER

DIMPF1PF2PF3PF4PF5

PF01in.63.89.39.461/4

mm16

22.510

11.7—

in.771.1.55.643/8

mm192814

16.3—

PF02in.89.91.55.64—

mm22.52314

15.28

PF03

TO ORDER FITTING SEPARATELY:

OPTIONPF01PF02PF03

FITTING PART NUMBER62178-00862178-01071121-005

SWIVEL ELBOWFOR PF5 TUBING

FITTING MAY SWIVEL 360°

PF1

PF4 PF2

PF3HEX

Both fittings insert into the G 1/4 ports in the cylinder. Both fittings swivel 360 degrees. The use of PF02 and PF03 port fittings may require external flow controls.

Series GRM Clamps

Series PDG Gages

Series PLL Lifters

Series PDK Crowders

SeriesPLLLifter

with CustomerTooling

OPTIONS: SERIES PDG, PDK, & PLL

20

PD01E

OPTIONS: SERIES PDG, PDK, & PLL

SW71 ONE REED SWITCHINSTALLED

SW72 TWO REED SWITCHES INSTALLED

SW73 ONE HALL EFFECT SWITCH (PNP) INSTALLED

SW74 TWO HALL EFFECT SWITCHES (PNP) INSTALLED

SW75 ONE HALL EFFECT SWITCH (NPN) INSTALLED

SW76 TWO HALL EFFECT SWITCHES (NPN) INSTALLED

KIT NO.73198-0273198-03

DESCRIPTIONSolid State PNP (Source) 5 - 30 DC, Quick DisconnectSolid State NPN (Sink) 5 - 30 DC, Quick Disconnect

SPECIFICATIONSACTUATED BYPOWER CAPACITYOUTPUT STATEOPERATING PRINCIPLEOUTPUT TYPEOPERATING VOLTAGECURRENT RATING (RES.)BURDEN CURRENT

VOLTAGE DROPCIRCUIT PROTECTION

LED COLOROPERATING TEMPERATUREENVIRONMENTALCABLE TYPE

73168-02 73168-03Moving Magnet

6 W Max.Normally Open

Magnetic Hall EffectSolid State PNP Solid State NPN

5 - 30V DC200mA Max.

13mA Max. 20mA Max.@24 VDC @24VDC

.5 V Max.Power Source Reverse,

Surge SuppressionRed Green

-10° to 70°CIP67PVC

LOAD

DC PNP (SOURCING)

-DC

+DC

SWIT

CH

BLUE

BROWN LOADBROWN

BLUE

SWIT

CH

+DC

-DC

DC NPN (SINKING)

BROWN

BLUE

SWIT

CH

LINE

NEUTRAL

AC

LOAD

BROWN

BLUE

SWIT

CH

+DC

-DC

DC NPN (SINKING)DC PNP (SOURCING)

-DC

+DC

SWIT

CH

BLUE

BROWN

LOAD

BLACKBLACK

LOAD

NOTES:1) ALL DIMENSIONS ARE REFERENCE ONLY UNLESS

SPECIFICALLY TOLERANCED2) ONLY ONE SWITCH AND BRACKET ASSEMBLY

SHOWN ON GAGE FOR CLARITY PURPOSES.

PIN 2(BLACK)

PIN 3(BLUE)

PIN 1(BROWN)

M8 x 1.0 THREAD

7.243[184.0]

.443[11.3]

1.043[26.5]

SET SCREWFOR FASTENING

SWITCH.354[9]

SET SCREW FORFASTENING BRACKET

.472[12]

LEDDESCRIPTION

REED SWITCHHALL EFFECT SWITCH (PNP)HALL EFFECT SWITCH (NPN)SWITCH BRACKET

KIT NO.73198-0173198-0273198-03

73167

Switches and switch brackets are installed on the cylinder as shown with SWx options. Replacement switches and switch brackets can be ordered. A switch bracket kit contains one switch bracket. A switch kit contains one switch.

KIT NO.73198-01

DESCRIPTIONNPN (Sink) or PNP (Source),5-240V AC/DC, Quick Disconnect

SPECIFICATIONSACTUATED BYPOWER CAPACITYOUTPUT STATEOPERATING PRINCIPLEOUTPUT TYPEOPERATING VOLTAGECURRENT RATING (RES.)BURDEN CURRENTVOLTAGE DROPCIRCUIT PROTECTIONLED COLOROPERATING TEMPERATUREENVIRONMENTALCABLE TYPE

73166-01Moving Magnet

10 W Max.Normally OpenMagnetic Reed

SPST Contact Closure5 - 240V AC/DC

100mA Max.—

2.5 V Max.NoneGreen

-10° to 70°CIP67PVC

8/15 9873

ideal for automated part stopping, positioning, & lifting...

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