hydril: pressure control - · pdf filehydril: pressure control an overview presentation...
TRANSCRIPT
Hydril: Pressure ControlAn Overview Presentation
Aftermarket Services
Blowout Preventers
Control Systems
Diverters
Elastomers
Pulsation Dampeners
Valves
Training
Management/Facilities
History/Financials
History70+ Years of Industry Leading Innovation and Service
Back >>
History: 1930s – 1960s
1 9 3 0 s
- Frank R. Seaver purchases the Doheny Stone Drill Company and names it Hydril Co
.- The Hydril 2-step thread design, incorporating metal-to-metal seals, is marketed
- Hydril pioneers the CP blowout preventer; forerunner of the annular-type hydraulically activated blowout preventer
1 9 4 0 s
- Hydril introduces CS and PH-6 tubing connections
- Hydril markets the GK blowout preventer
1 9 5 0 s
- Hydril automatic accumulator units introduced
- Hydril Type K20 pulsation dampener introduced
1 9 6 0 s
- Richard Seaver is named President
- Hydril Type K Surge Absorbers introduced to pipeline service
- Kellycock introduced
- Acquisition of Bettis Rubber
Home >>
History: 1970s – Present Day
1 9 7 0 s
- Hydril enters the ram blowout preventer market
- GL Annular blowout preventer introduced
1 9 8 0 s
- Hydril Technology Center opens in Houston
- Divisionalization: Mechanical Products, Tubular Products, Production Technology
- Hydril wedge-thread introduced
- GX™ annular blowout preventer introduced
1 9 9 0 s
- Introduced to Compact™ Ram BOP
- Acquired Syntron Multiplex Controls
- Opens new manufacturing facility in Veracruz, Mexico
2 0 0 0 s
- Hydril goes public
- Changes name to Hydril Company LP
- Quik-Loq™ ram BOP introduced
Home >>
Financials: Growth and Expansion
Business Summary:
Hydril engineers, manufactures and markets premium connections and
pressure control products for oil and gas drilling and production. Since 1933,
Hydril has been redefining reliability in these markets by developing
successive generations of world-class products that control extreme pressure
and endure the harshest downhole conditions.
Hydril Revenue:
2003 2004 2005 Q1 2006 Q2 2006 Q3 2006
$212.0 $285.4 $376.7 $114.1 $142.1 $117.3
Recent Developments:
At the end of 3Q-06, pressure control capital equipment backlog was
$289 million, up 9% from $266 million at June 30, 2006, and up from
$61 million at September 30, 2005. After the end of the third quarter,
the company received purchase orders for an additional $154 million of
deepwater blowout prevention systems.
Mexico: Our new pressure control manufacturing plant in Veracruz,
Mexico, located near our existing premium connection facility, began
limited production 3Q-06, manufacturing lower-pressure capital
equipment.
Home >>
Management/FacilitiesStrategic Leadership/Worldwide Locations
Back >>
Management: Pressure Control
President & CEO:
Chris Seaver
Chief Operating Officer:
Charlie Jones
VP Pressure Control:
Charles Chauviere
Sales & Marketing Director:
Mike Bowie
Manufacturing Director:
Desi Baretto
Engineering Director:
Ed Hemphill
Home >>
Worldwide Hydril Locations: Pressure Control
Home >>
Facilities: Hydril Technology Center – Houston, TX
Hydril World Headquarters
Design, manufacture and testing of pressure
control products
Manufacturing Competence:
ISO 9001 awarded by ABS
ABS, DNV, Lloyds
API Spec 6A, 7, 8C, 16A D and (RP) E,
17D and (RP) 64
ASME B-PV Code Section VIII, Div. 1
Quality Assurance program conforms to
API Spec Q1
Facility Size:
96 acres, 218,000 square feet covered
Location:
Houston, Texas, USA (since 1978)
Convenient to Bush Intercontinental Airport
Home >>
Facilities: Hydril Technology Center – Deepwater Assembly
Deepwater Assembly
Assembly of deepwater BOP stacks
Overall Dimensions:
Length: 160 ft.
Width: 80 ft.
Height: 98 ft. 7 1/2 in.
Lifting Capacities:
1 crane at 250 tons
1 crane at 125 tons
1 crane at 30 tons
Assembly Pads:
2 - 18 ft. by 18 ft. concrete pads
Location:
Houston, Texas, USA
Home >>
Facilities: Hydril Elastomer Plant – Houston, TX
Manufacturing and R&D Facility
Design, manufacture and testing of elastomer
products
Scope of Activity:
Formulation of elastomeric compounds and
molding of Hydril proprietary and contract
rubber and rubber-over-metal products
Manufacturing Competence:
ABS, DNV, Lloyds
Facility Size:
25 acres, 111,763 square feet building size
Location:
Houston, Texas, USA (since 1979)
Home >>
Aftermarket ServicesRedefining OEM Service
Back >>
Aftermarket Services: Redefining OEM Service
Home >>
Equipment Overhaul
& Repair
An inventory of overhauled
equipment, including popular
models and sizes, is
available for quick delivery.
Aftermarket Services: Redefining OEM Service
Home >>
Equipment Trade-In
Flexible equipment trade-in,
exchange and buyback
programs are available
globally to reduce
investment and keep you
drilling.
Aftermarket Services: Redefining OEM Service
Home >>
Field Service
Hydril-certified personnel will
help solve your technical
challenges with OEM
experience and resources.
Aftermarket Services: Redefining OEM Service
Home >>
Parts
Off-the-shelf parts are
manufactured to our highest
OEM standards.
Aftermarket Services: Redefining OEM Service
Home >>
Remanufacturing
Get new-equipment
performance at a fraction of
the cost, fast, and with the
same warranty as new
products.
Blowout PreventersThe Industry Leader in Blowout Protection
Back >>
Annular Blowout PreventersThe High Pressure, High Temperature Leader
Annular Blowout Preventers: GK
Redefining “Field Proven” for 50+ Years
The Hydril packing unit for the GK can hold full rated
working pressure and will close on an open hole.
The GK produces extra uptime when compared to
competing units.
A replaceable wear plate eliminates metal-to-metal contact
between the packing unit inserts and the BOP head.
A long piston design provides complete balance, more
reliable operation and ease of assembly.
The GK is offered with a screwed head or latched head
design.
A bolted-in inner sleeve eliminates the need to stress-relieve
if the sleeve is damaged in the field.
The compact design of the GK fits rigs with small
substructures.
The GK is available with minimal lead times.
Home >>
Annular Blowout Preventers: GL
Redefining “Field Proven” for 30+ Years
The Hydril packing unit for the GL is specially molded with
two different styles of inserts to reduce closing volume and
increase closing cycles when compared to Hydril GK®
annulars.
A replaceable wear plate eliminates metal-to-metal contact
between the packing unit inserts and the BOP head.
A long piston design provides complete balance, more
reliable operation and ease of assembly.
The GL features a latched head design.
A bolted-in inner sleeve eliminates the need to stress-relieve
if the sleeve is damaged in the field.
The GL is available with off-the-shelf deliveries for minimal
lead time.
Home >>
Annular Blowout Preventers: GX/GXS
Expect More Closures, Stripping and Uptime
Drilling contractors have called the Hydril GX® “the best
darn annular in the business” for one reason:
exceptional uptime. Its single packing unit has provided
continuous service for as long as a year, and it has
continued to hold pressure after exposure to extreme
temperatures and extensive stripping. In the field and in
laboratory tests, GX units have:
Passed an ABS-witnessed, 10,000-psi API pressure test at
270° F.
Stripped more than 30,000 ft of 6-5/8" drill pipe with 8-1/4"
tool joints.
Stripped 300,000 ft of 5" drill pipe with 6-3/8" tool joints.
Held pressure in the field after 328 closing cycles plus
stripping.
Home >>
Ram Blowout PreventersStrong and Reliable Blowout Prevention
Ram Blowout Preventers: Compact
Hold Pressure at 15,000 psi from 30° F to 500° F
Held full rated working pressure at 300° F for 8 hours using
blind/shear rams. The tested unit then completed 3 additional
closing cycles at low and high pressure.
Passed API temperature testing to 350° F using blind/shear
rams.
Passed API temperature tests to 500° F using 5" fixed-bore
rams. All fixed-bore ram sizes on the 18-15 Compact Ram
are rated for this temperature.
Passed API pressure tests at temperatures as low as 30° F
for 5-1/2"-7-5/8" and 4-1/2"-7" variable rams.
Sheared large-diameter pipe (16”, 109 lb-per-ft, P-110) using
optional, high pressure, 4,000 psi, 22" operators.
Home >>
Ram Blowout Preventers: Quik-Loq
Change Rams and Resume Drilling Fast
Minimizes personnel exposure to safety hazards that are
inherent to BOP maintenance on the rig by eliminating the need
for tools and rigging.
Allows changeout of rams and/or operator assemblies in a
matter of minutes rather than hours.
Uses boltless bonnets, redundant operator seals, and
redundant rod seals.
Home >>
Ram Blowout Preventers: Ram Types
Ram Sizes and Styles:
Blind Rams (CSO)-Complete Shut-off
Blind/Shear Rams
Pipe Rams
Tubing Rams
Casing Rams
Variable Rams (HVRs)
Single Rams and Single Offset Rams
Dual Offset Rams for multiple completions
Home >>
Ram Blowout Preventers: Sentry Workover
Compact, Light and Reliable
The 7-1/16" 3000/5000-psi Sentry dual workover ram BOP is
a field-proven pressure control tool that combines easy
maintenance and operational flexibility with a wide range
of options. It is lighter and more compact than similar
products.
Complies with NACE MR-0175.
Eliminates the need for special tools; all maintenance can be
done with standard tools.
Permits interchange of parts between 3000-psi and 5000-psi
models.
Operates with a wide range of accumulator systems, including
manually operated systems.
Features rugged, one-piece ram blocks available in a wide
range of sizes.
Offers an optional 2-inch side outlet beneath each set of rams.
Has optional stainless steel-lined connection ring grooves.
Home >>
Blowout Preventers: Subsea Stack Test Valve
Add Hundreds of Hours of Uptime Every Year
The SSTV™ comprises a ram blowout preventer that seals
in the downward direction. This configuration enables rig
crews to complete testing in about one hour, without
pulling the drill pipe and setting a test plug.
Is designed for a minimum of one year of operation with no
downtime.
364 open/close cycles
52 wellbore pressure tests
Has been used successfully by leading drilling contractors
Works with any rig, even if the SSTV is the only Hydril
equipment on it.
Uses a Hydril variable ram that seals off 4-1/2" to 7" mandrels
Can be reconfigured in the field to be run as a conventional ram
BOP cavitiy.
Is designed in accordance with API 16A and NACE MR0175
Home >>
Control SystemsTake Control with Hydril
Back >>
Control Systems: Deepwater Multiplex
Take Control of Subsea Drilling Uptime
The Hydril deepwater MUX control system provides
proven, industry-leading performance at water depths up
to 12,500 ft. Our standard design can provide one year of
operation with zero downtime at 10,000 ft. Greater
operating depths are possible with optional equipment.
Features that make this performance possible include:
Extensive use of corrosion-resistant materials with a 20-year
design life.
Extensive life-cycle testing in harsh conditions to replicate
real-world conditions.
Highly engineered designs combined with refined quality and
manufacturing systems.
State-of-the-art electronics and software with configurable
touch-screen interface.
Optional program to prevent electronics obsolescence and
keep the system on the cutting edge for years.
Home >>
Control Systems: Direct-Piloted Subsea
Control Freaks Depend On Us
This shallow- to medium-depth system has many
outstanding features to keep you drilling:
Surface system piping and hydraulic components constructed
of stainless steel and other corrosion-resistant materials.
5,000 psi operating pressure for a more compact system and
higher shearing pressures makes it easier to meet the new
API Method C calculation requirements.
Optional stainless steel pods for reduced maintenance and
improved reliability.
Optional touch-screen interface for improved configurability
and state-of-the-art design.
Home >>
Control Systems: Mini-MUX
Quick Stack Changeout
The new generation of high-spec, deep-hole jackup
drilling rigs often requires multiple BOP stacks to
operate efficiently. The Hydril Mini-MUX Control System
provides for quick stack changeout by using a pod-
based system similar to subsea configurations. The
Mini-MUX shares many highly reliable parts and features
of the Hydril subsea MUX, such as:
Solenoids, shear seal valves and SPM valves.
State-of-the-art electronics and software with configurable
touch-screen interface.
Home >>
Control Systems: Surface Systems
Quality Control
Hydril’s basic surface control systems have a wide range
of features and options that make them suitable for any
application. While they are commonly used on high-
spec jackups and in extreme climates on land, the
quality and safety-conscious should consider a Hydril
system to ensure compliance with the latest API
requirements. Available features include:
Carbon steel piping and components with stainless steel
optional.
Operating pressures of 3,000 or 5,000 psi.
Dual electric-driven pumps. API strongly discourages air
pumping systems.
Remote control panels with lighted buttons or optional touch
screens.
Integrated or stand-alone diverter controls.
Home >>
DivertersDivert Gas as if Your Life Depended on it
Back >>
Diverters: Flow Selectors
Redefining Your Diverter Reliability
The Flow Selector is a rugged switchable target
designed always to keep the diverter discharge line
open. It is hydraulically actuated, with three-way body
connections, plus it eliminates parts and controls
sequencing to reduce potential for malfunction. In
addition:
The vent path is always open to avoid system shut-in.
The hardened steel target resists erosion and provides long
flow life.
It has a latched head for fast, easy access to the packing unit
and wear seals.
It is operable in any physical orientation.
The flow selector can upgrade the diverter system of any rig,
new or old.
Home >>
Diverters: FS
Redefining Rig Protection
Hydril diverters are known for significantly enhancing
safety and rig protection. The FS 21-500, in particular, is
fundamentally simplistic, designed to avoid the
functional complexities that increase the chance for
human error and equipment breakdown. With models
available for use with 49-1/2" and 60-1/2" rotary tables,
the FS 21-500 is readily adapted to fit virtually any rig
configuration. Moreover:
It closes on the open hole, eliminating a serious safety gap
caused by cartridge inserts.
It is used in conjunction with the Seal-All™ Diverter Insert to
enhance safety further.
The patented integral valve design eliminates sequencing of
diverter valves and simplifies the control system’s need to
operate the diverter system.
There is no stagnant vent line space, caking of solids or ice
formation that could obstruct or shut off the flow.
Home >>
Diverters: FSP
Redefining Your Diverter Reliability
The FSP 28-2000 Diverter/BOP is a dual-purpose tool
used for bottom-founded offshore rigs, such as
platforms and jackups. What sets this system apart is
simplicity and flexibility.
Ability to close on any pipe, casing or other equipment in the
well without the use of packer inserts.
Latch-head design for ease in changing packing units and
seals.
A vent line that is always open and clear, with no valves to
obstruct the vent line.
Elimination of any stagnant vent line space, which prevents
caking of solids or formation of ice that could obstruct or shut
off the flow.
Ability to close on the open hole, eliminating a serious gap in
safety.
An annular packing unit that permits stripping of pipe into the
hole while diverting well fluids.
Home >>
Diverters: Gas Handler
Vent Shallow Gas Flows Safely
Hydril diverter systems are designed for strength and simplicity to
provide safe venting of shallow gas flows. Located below the telescopic
joint, the GH Gas Handler adds capabilities to standard diverter systems.
The GH is a specialized annular closing device installed as part of the
riser string for deepwater drilling. It allows the operator to circulate out
gas entrapped in the riser string without the requirement to vent mud and
or gas overboard. This product has quick response time, a low risk of
malfunction and several other unique features and benefits that include:
A 21" bore for easy passage of casing and wellbore tools.
Available in both single and dual configurations.
Economical, easy installation, recovery and maintenance; the GH installs as a
standard riser joint.
Adaptable for any rig or riser system.
Enhances safety for personnel and the rig.
Home >>
Diverters: MSP-2000
Divert Gas as if Your Life Depended on It
It has a screwed head design that ensures safe operation
with no loose parts to be lost.
Latched head design is available.
There are only two moving parts, the piston and packing unit,
for less maintenance and less downtime.
A field-replaceable wear plate eliminates metal-to-metal
contact between the packing unit inserts and the BOP head,
making repair fast and economical.
A bolted-in inner sleeve eliminates the need to stress-relieve
if the inner sleeve is damaged in the field.
A telescoping actuating piston makes the MSP-2000 compact
and lightweight.
Home >>
Diverters: MSP-29-500
Also available as MSP 30", 1000 PSI
It affords complete control during drilling operation.
Extending the use of this unit as a blowout preventer saves
time.
There are only two moving parts, the piston and packing unit,
for less wear, less maintenance, and less downtime.
Back-to-front feedable rubber on the packing unit permits
confident closure of the BOP.
The conical bowl design of the piston provides a simple and
efficient method of closing the packing unit.
Off-the-shelf deliveries permit minimal lead time.
Spare parts are warehoused throughout the world.
Home >>
Diverters: Riser Fill-up Valve
The Ultimate in Riser Collapse Protection
The Hydril Riser Fill-Up Valve prevents collapse of the
subsea riser wall due to a sudden evacuation of drilling fluids
from the riser.
Sudden evacuations can occur during unplanned events such
as a disconnect of the LMRP or a failure in the lower riser
section.
The Hydril Riser Fill-Up Valve backfills the drilling riser with
seawater as heavier drilling fluid evacuates the riser from the
bottom. This prevents creation of a vacuum inside the riser
that would collapse it.
The Fill-Up Valve can be set to open automatically due to a
sudden pressure differential inside and outside the riser, or it
may be operated manually.
Home >>
Diverters: Seal All Diverter Insert
Divert Gas as if Your Life Depended on It
The Seal-All Diverter Insert features a custom-designed
elastomeric cylinder to seal off irregular shapes in the well
bore.
Its smooth outer surface allows the diverter to achieve a
positive seal on multiple items, ensuring proper gas
diversion.
When used in any diverter or annular BOP, the Seal-All insert
also reduces wear on auxiliary lines and will not slip on drill
pipe.
Home >>
ElastomersOutperform the Competition
Back >>
Elastomers: Outperform the Competition
Hydril engineers and manufactures elastomer
expendables and metal parts for its pressure
control products, setting standards for high
performance in today's oilfield. Independent
parts producers and general line rubber
manufacturers cannot match the quality,
durability and service that come from
decades of Hydril innovation as an OEM and
manufacturer of specialty rubber.
Home >>
Products Offered:
AIR TUBES
ANNULAR BOP PACKING UNITS
BOAT SNUBBER
CHANNEL ISOLATOR
DERRICK PAD
DIVERTER PACKING UNITS
INSTALLATION & REMOVAL TOOLS
KELLY WIPER
LINK BUMPER
PIPE PROTECTORS
PIPE WIPERS
PULSATION DAMPENER PARTS
BLADDER KITS
RAM PACKER
RIG RUBBER
SEALS
Pulsation DampenersRedefining Pump Reliability
Back >>
Pulsation Dampeners: Flowguard
Now Part of Hydril
Flowguard Pulsation Dampeners enjoy a long tradition
of quality and performance. That made them a perfect
addition to the Hydril family. Flowguard dampeners
offer the best quality available for chemical injection
and smaller-flow industrial applications.
Large inventory assures off-the-shelf delivery of most sizes
and elastomer choices.
Most industry specifications and requirements offered with
short lead times.
Wetted and non-wetted shell designs, as well as custom
materials of construction and connection types.
Elastomeric, PTFE and 316 SS Bellows diaphragm designs
meet most applications.
Custom-engineered designs available.
Home >>
Pulsation Dampeners: IP
Redefining Your Pump Reliability
Hydril IP pulsation dampeners offer outstanding
performance and a wide range of compatibility options.
IP dampeners are designed to enclose the process
liquid within the bladder, allowing for a cost-effective
carbon steel shell, superior corrosion resistance and
fewer parts to replace. In addition:
ASME “U” Stamping is offered as standard on most models.
Available manufactured to DNV, CRN, CE and the ATEX
directive, as well as ISO 9001.
Large range of available volumes – from 0.5 gallon to 20
gallons.
Non-wetted shell design and field-replaceable bottom plate
increase service life and reduce maintenance requirements.
IP dampeners are excellent for surge absorption, thermal
expansion and hydraulic accumulator applications.
Home >>
Pulsation Dampeners: K
Large Volume Performance
Hydril K pulsation dampeners offer the best
performance for both onshore and offshore drilling
applications. Our dampeners are manufactured to meet
the most demanding large-volume, high-slurry pump
applications. With many ANSI and API connections
available as standard, K dampeners allow for quick
installation and long service life:
Available manufactured to DNV, CRN, CE and the ATEX
directive, as well as ISO 9001.
Large range of available volumes – from 10 to 80 gallons.
Field-replaceable bladders mean less downtime and
reduced total cost of ownership.
Off-the-shelf delivery available on many units.
Home >>
Pulsation Dampeners: PASAFE
Maintenance-free for Demanding Applications
Hydril’s maintenance-free PASAFE pulsation dampeners
are well-suited for extreme operating temperatures and
pressures, as well as corrosive liquids. PASAFE units
are extremely effective at reducing pulsation created by
the stop and start motion of reciprocating pumps, as
well as acceleration-induced water hammer caused by
opening and closing the check valve pumps. Units are
available in cylindrical configuration for slurry
applications; gas cartridge version to address flow
variation and hammer; and flow-through design for
reverse-osmosis applications.
No gas precharging on any PASAFE model, for increased
safety and reliability.
Works across a large pressure range with no effect on
reduction of pulsation.
No internal parts to replace, for lower total cost of
ownership.
Home >>
ValvesProven Valve Reliability
Back >>
Valves: Choke Valves
Superior Choke Performance
Hydril offers two high performance choke product
lines.
“Sleeve” design valves are for critical service applications
and “plug” design valves are for moderate to severe
applications.
Standard models in the sleeve design line are the CFB, BFB
and BFC. Standard models in the plug design line are the
PRB and PRC.
Home >>
Valves: Drill Stem Valves
Proven Valve Reliability and Durability
Hydril’s original one-piece Kellyguard valve services
both traditional and top-drive drill stem valve
applications. In addition, we offer Hydril OEM-designed
and developed NACE Trim Kellyguard valves for normal
and corrosive drilling environments. These valves are
high-quality, low-maintenance products with a long
service life. Additionally, the valves include:
A metal-to-metal ball-to-seat seal that is effective in low or
high pressure.
Stainless steel internal parts standard.
A primary seal created by well pressure.
Pressure balancing that significantly reduces the operating
torque necessary to open the valve at high pressure.
A downward pressure seal for effective low-pressure sealing
when used as a mud saver.
A replaceable operating crank sleeve that protects the body
from unnecessary wear to extend life and reduce costs.
Home >>
Valves: Drop-In Check Valves
Redefining Your Valve Reliability
Hydril’s Checkguard™ drop-in check valve is an
essential drilling tool that prevents return flow during a
kick. It can be used in most drilling situations where
return flow through the drill string is a risk and the
benefits of a full-bore sub are needed during normal
operation. It also can be installed only as needed: It
does not affect measurement-while-drilling tools and
permits retrieval of other through-string tools.
Checkguard valve installation significantly improves
and simplifies well control because of its innovative
design, which includes:
Hardened flow passages for resistance to erosion.
Wireline retrievability, which eliminates the need to trip the
drill string.
Positive closure. After traveling down the drill string, the
check valve lands on the landing sub sleeve and latches
positively into place.
Working pressure of 15,000 psi to match the highest
pressure BOP equipment.
Home >>
TrainingRedefining Product Knowledge
Back >>
Training: Redefining Product Knowledge
Whether you want to learn about a specific Hydril
control system you’ve purchased, or gain other
product knowledge, Hydril training and
certification programs can help you achieve your
goals. At our Hydril Training Center you’ll learn
from instructors thoroughly trained and certified.
Our courses can be custom-designed to feature
hands-on tasks and real-world scenarios. In just
a matter of days, you'll be a product expert. If
needed, we can deploy our training staff
anywhere in the world to meet your specific
needs. Our training events are designed so that
you learn exactly what you want and need to
know about your Hydril OEM products.
Home >>
Hydril: Pressure ControlPresentation Conclusion
Restart >>