hp2600tech technical instructions supplies tools 1 ljc1600.pdf · technical instructions supplies...

HP2600PINTOOLToner hopper holding fixture kitWaste hopper holding fixture kitDiagonal cuttersDrill and 3/32 drill bitNeedle nose pliersPhillips screwdriverFlat screwdriverDr. Blade cleaning fixtureDeionized air - 30 PSI

Technical Instructions Supplies Tools 1

E-mail: [email protected] Website: www.futuregraphicsllc.com

HP2600TECH

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Step 3Using a pin removal tool, remove the plastic cartridge pin from the gear side ofthe cartridge.(See Photo 3)

Photo 1

Step 2Using needle nose pliers or diagonal cutters pull the metal pin from the contact side of the cartridge.(See Photo 2)

TonerDrumWiper BladeChipSealFill plug

Lint-Free ClothCotton SwabAnhydrous Isopropyl AlcoholContact greaseDRUMPOWDERCPT

REV. 06/01/07

Step 1Using a 3/32” drill bit, drill a small holenext to the metal cartridge pin. (See Photo 1)

Step 4Remove the two cartridge springs fromboth sides of the cartridge.(See Photos 4 & 5)NOTE: Keep the cartridge springs separate because they are different.The smaller spring is either marked with ablack strip or a black anodized spring.

Photo 5

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Step 6Remove the drum shutter from the shutterhinges on both sides of the cartridge. (See Photo 7)

Remove the drum shutter from the cradleson both toner hopper end caps.(See Photo 8)

Step 7Separate the toner hopper and wastehopper. Place the waste hopper aside outof the light. Place the toner hopper so thedeveloper roller is facing up with the gearson the right.

Step 8Remove the two screws holding the doctor blade. (See Photo 9)

Step 9Carefully lift the doctor blade from thegear end of the toner hopper.(See Photo 10)

NOTE: The doctor blade is held in placeby a tacky sealing material. Clean thedoctor blade first using dry compressedair. Place the doctor blade into a cleaningfixture and clean the blade using a dry lintfree cloth. If toner buildup is present onthe blade, use a small amount of water toclean the blade.

Step 5Remove the drum shutter actuator spring.(See Photo 6)

2 HP 2600/2605/1600/CM1015/1017 Technical Instructions

Notes

Photo 8

Step 11Remove the two screws that hold the con-tact end cap to the toner hopper.(See Photo 13)

Step 12Insert a small flat screwdriver behind themag roller contact to release the metal tabthat holds the contact in place. (See Photo 14) Remove the contact end cap.

NOTE: Clean the contact end cap using a cotton swab and alcohol. Apply newconductive grease on the two contacts(supply and developer roller contacts).

Step 13Remove the screw that holds the developerroller end cap to the toner hopper. (See Photo 15) Remove the end cap.

Photo 11

Photo 12

HP 2600/2605/1600/CM1015/1017 Technical Instructions 3

Step 10Remove the two screws holding the gearhousing end cap. (See Photo 11)

Remove the end cap and the drive gearsfrom the end of the toner hopper.(See Photo 12)

Photo 13

Photo 14

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Photo 17

Step 14Lift out the developer roller. (See Photo 16) Remove thewhite developer roller bushingfrom the ends of the roller. Cleanthe developer roller using drycompressed air and a lint freecloth.

Step 15Remove the supply roller sealingend foams from the axle of thesupply roller on each side of thetoner hopper.(See Photo 17)

Photo 18

Step 16Place the toner hopper into thetoner hopper holding fixture.Push the red handle down tosecure the toner hopper in thefixture. (See Photo 18)

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Step 25Install the toner supply roller end foams tothe axle on each side of the hopper.(See Photo 26)

Step 24Fill the toner hopper through the hole ontop of the hopper. Seal the hole using a fillplug. (See Photo 25)

Step 23Install the seal exit port plug. (See Photo 24)

Step 21Remove the seal exit port plug locatedopposite the gear side.(See Photo 22)

Step 22Using an insertion seal, seal the tonerhopper by inserting the seal through theseal exit port plug. (See Photo 23)

Step 17Using the hole saw providedwith the fixture begin drillingusing light pressure to preventthe hole from grabbing anddamaging the toner hopper.(See Photo 19)

Step 19Clean the fill hole to remove anyburrs caused by the hole saw.(See Photo 21)

Step 20Clean the hopper using dry compressed air making surethe hopper is void of plasticshavings.

Photo 25

Photo 26

Step 18Lift up the red handle to releasethe clamp, (See Photo 20)remove the toner hopper fromthe fixture.

Photo 21

Step 26Place the developer roller end cap ontothe gear side of the toner hopper. Installthe screw that holds the end cap in place.(See Photo 27)

Photo 27

Step 27Install the developer roller bushings ontothe developer roller. Slide the gear end ofthe developer roller through the end cap.(See Photo 28)

Step 29Using a cotton swab and alcohol clean theOEM sealant where the ends of the doctorblade sit on the toner hopper.(See Photo 30)

Step 30Place the toner hopper back into theToner Hopper Holding Fixture. Place thedoctor blade onto the toner hopper, installthe two screws that hold the doctor bladebut do not tighten them.(See Photo 31)


Photo 28

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Photo 31

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Step 28Place the contact end cap onto the end ofthe toner hopper. Install the two screwsthat hold the end cap to the hopper.(See Photo 29)

Step 31Press down on the red handle until theclamp locks into place. Finish tighteningdown the doctor blade screws. (See Photo 32)

Photo 32

Photo 33

Metal End Stop

Blue Handle Cutout

Photo 36

Step 33Secure the waste hopper bypushing the red handle downuntil the clamp locks into place.(See Photo 36)

Step 32Place the waste hopper into thewaste hopper holding fixturemaking sure the drive element issituated inside the fixture. (SeePhotos 33 & 34)

NOTE: Make sure the metal endstop on the fixture is locatedbetween the drum and cartridgehandle.(See Photo 35)

Photo 36

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Step 39Apply DRUMPOWDERCPT to the wiperblade, place the wiper blade onto thewaste hopper. (See Photo 43)

Install the two screws that hold the wiperblade.(See Photo 44)

Step 38Remove the two screws holding the wiperblade. (See Photo 42)Lift out the wiper blade. Clean the wastehopper using dry compressed air.

Step 37Remove the PCR from the waste hopper.(See Photo 41) Clean the PCR using a drysoft cloth while rotating the drum. Makesure the PCR is totally clean.

Step 35Lift up the red handle to release theclamp, (See Photo 39), remove the wastehopper from the fixture.

Step 36Lift out the cut end of the drum. (See Photo 40) Remove the drum hubfrom inside the drum bearing end cap.

Step 34Attach the drum hub cutting bitinto the drill. Wearing safetyglasses, place the drill into drumbearing end cap in alignmentwith the drum and begin drillingusing light pressure. (See Photo 36)

NOTE: Too much pressure couldcause damage to the hopper.When the drill reaches the end,stop. Apply smooth added forceuntil the front of the slide reach-es the white mark.(See Photos 37 & 38)

Pull the drill straight out toremove.

Photo 42

Photo 43

Photo 38

Front of the slide

White mark

Photo 44

Step 40Put a small amount of conductive greaseonto the black contact PCR saddle.(See Photo 45)

Place the clean PCR into the saddles.

Step 42Apply yellow toner to the drum. Slide thedrive hub end of the drum into the drumbearing end cap on the gear side of thewaste hopper.(See Photo 47)

Step 43Push the drum non gear insert axle intothe drum non gear body to lock the insertand drum body together.(See Photo 48)


Photo 45

Photo 46

Photo 47

Photo 48

Step 41Place the drum non-gear insert into thedrum bearing end cap on the contact sideof the waste hopper (the side with theblack PCR saddle).(See Photo 46)

Step 44Align the toner hopper and waste hopper.Marry the two halves together. Insert themetal cartridge pin on the contact side ofthe cartridge. (See Photo 49)

Photo 49

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Step 47Place the two cartridge springson each end of the cartridge.The smaller spring, either the allblack or the spring with theblack mark on it, goes on theside of the cartridge with thelarger handle.(See Photos 52 & 53)

Step 46Insert the plastic pin into thesmaller handle. If using a newwaste hopper, use the plasticcartridge pin that came with thehopper.(See Photo 51)

Step 45Using a small flat screwdriver, make surethat the ground plate is flush against thehousing so the plate is in contact with thePCR saddle spring.(See Photo 50)

Photo 50

Photo 53

Future Graphics (FG) is a distributor of compatible replacement parts and products for imagining equipment. None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.

With instant on technology the hp1600, hp2600 and the

hp2605 prints the first page in less than 20 seconds. The

hp1600 prints 6 ppm color and 8ppm black. The hp2600

prints 8ppm color and 8ppm black. The hp2605 prints

10ppm color and 12 ppm black. The hp2600 and the

hp2605 both have a duty cycle of 35000 pages per month.

HP LaserJet 2600

Machines:HP1600HP2600HP2605CM1015 MFPCM1017 MFP

OEM Information:Q6000A – BLACK CARTRIDGE, 2500 PAGES @ 5% COVERAGEQ6001A – CYAN CARTRIGDE, 2000 PAGES @ 5% COVERAGEQ6002A - YELLOW CARTRIDGE 2000 PAGES @ 5% COVERAGEQ6003A – MAGENTA CARTIDGE 2000 PAGES @ 5% COVERAGE


Step 48Reassemble the drum shutter and attachthe shutter to the toner hopper cradle andthe waste hopper hinge. Place the drumshutter spring onto the cartridge.(See Photo 54)

Photo 54

Step 49Using diagonal cutters or a utility knifepartially remove the top part of the plasticthat locks the chip in place. Remove thechip by sliding it up and out.(See Photo 55)

Photo 55

Step 50Place a new chip onto the waste hopper.(See Photo 56)

Photo 56

Notes

hp2600tech technical instructions supplies tools 1 ljc1600.pdf · technical instructions supplies...

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