how to improve quality of pipe fabrication
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Steps to Improve Quality of Pipe Fabrication .Taking note of the following steps can help a company to enhance its pipe fabrication processes.TRANSCRIPT
How to Improve Quality of Pipe
Fabrication ?
DMI: Dedicated to Pipe Fabrication Services since 1963
Pipe fabrication is a complex process that requires time, experience, equipment, and an eye for detail.
However, just like all industrial process, pipe fabrication can also be improved.
This can be achieved utilizing the latest technologies, materials, and improved techniques and systems.
Taking note of the following steps can help a company to enhance its pipe fabrication processes.
DMI: Dedicated to Pipe Fabrication Services since 1963
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DMI: Dedicated to Pipe Fabrication Services since 1963
Steps to
Improve Quality of
Pipe Fabrication
DMI: Dedicated to Pipe Fabrication Services since 1963
Utilize Latest High Grade Steel
Use high strength steel as they are the best option for pipe fabrication.
These include carbon-manganese steel, heat treated low alloy, heat treated carbon steel, and high strength low alloys.
These steel types allow for high operating pressures and provide good weld ability. They are thin in size and less in weight compared to normal steel.
They provide great corrosion and collapse resistance, while being extremely cost effective.
DMI: Dedicated to Pipe Fabrication Services since 1963
Learn about New Technologies
Take advantage of the new developments that are being introduced in terms of technologies that support the pipe fabrication process.
Pipe specific multi-process welding systems are offering faster turnaround time and reduced expenditure as compared to Stick and TIG technology. Another technology is 3D laser measurement systems, which can provide high accuracy measurement of assembled pipe spools.
The last new one is 3D optical measurement.
This can be done during setup and fabrication, allowing for the reduction of scrap and high yield efficiency. Photogrammetry and laser scanning two other technologies that can be used to improve the accuracy of quality assurance.
DMI: Dedicated to Pipe Fabrication Services since 1963
Experiment with Innovative Fabrication Techniques
Utilize creative techniques that will allow your company to improve the overall yield of the pipe fabrication process.
One method is to use the new ERW tube mill, which consists of a large idle flange forming roll, a 3-Roll sizer, and a high power welder.
This allows for the fabrication of heavier wall tubes in a variety of custom sizes.
DMI: Dedicated to Pipe Fabrication Services since 1963
Use Filler Metal Options
Try cutting-edge welding process pipe technologies like advanced Gas Tungsten Arc Welding (GTAW) and Flux Core Arc Welding (FCAW).
These can help to speed up production and provide high quality welds in the pipes.
These techniques can also help to reduce the training period of new workers.
DMI: Dedicated to Pipe Fabrication Services since 1963
Opt for Filler Metal Wire
There are three main types of wire options – solid wires, gas-shielded or flux-cored wire; and metal-cored wires.
Solid wires offer good deposition and also provides low hydrogen levels to minimize any instances of cracking.
Gas shielded wires are known for their high strength, good side wall fusion, and strong impact values.
They are also easy to use, making the welder’s job easier. Metal cored wire provide high deposition rates with low visible smoke.
They do not slag, and are known for their low spatter, arc stability, and an easy to control weld pool.
DMI: Dedicated to Pipe Fabrication Services since 1963
To know more about
Quality Pipe Fabrication
601-888-7087