how to get started with advanced contro

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Copyright © 2010 by ISA How to Get Started With Advanced Control Terry Blevins Principal Technologist

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This is a recording of a workshop given at Emerson Exchange 2010. In the workshop information is provided on how MPC may be used to replace PID control to address difficult dynamics

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Page 1: How to Get Started With Advanced Contro

Copyright © 2010 by ISA

How to Get Started With Advanced Control

How to Get Started With Advanced Control

Terry Blevins Principal Technologist

Page 2: How to Get Started With Advanced Contro

Copyright © 2010 by ISA

A Starting Point - Model Predictive Control A Starting Point - Model Predictive Control DeltaV Model Predictive control may be

implemented at no cost using the MPC block (no license required) if only one manipulated output is utilized. This capability may be used to address loops with difficult dynamics that can not be effectively addressed using PID.

A chapter in Advanced Control Unleashed is dedicated to Model Predictive Control. The book CD provides an overview video for each section and examples.

The ability to replace PID with Model Predictive control is addressed in chapter 14 of Control Loop Foundation.

Class 7201 dedicates over one day to model predictive control in DeltaV.

A new class, Control Loop Foundation - Course 9025, Is available through the education department starting in Feb, 2011.

Page 3: How to Get Started With Advanced Contro

Copyright © 2010 by ISA

Addressing Difficult DynamicsAddressing Difficult Dynamics

Best results will be achieved when the process time to steady state is 30 seconds or longer.

Automatically takes process deadtime into account.

Page 4: How to Get Started With Advanced Contro

Copyright © 2010 by ISA

Automated Testing to Identify ModelAutomated Testing to Identify Model

Page 5: How to Get Started With Advanced Contro

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Step Response ModelStep Response Model

Page 6: How to Get Started With Advanced Contro

Copyright © 2010 by ISA

Verifying Identified ModelVerifying Identified Model

Page 7: How to Get Started With Advanced Contro

Copyright © 2010 by ISA

Testing MPC Using Simulated EnvironmentTesting MPC Using Simulated Environment

Page 8: How to Get Started With Advanced Contro

Copyright © 2010 by ISA

Operator Interface to MPCOperator Interface to MPC

Page 9: How to Get Started With Advanced Contro

Copyright © 2010 by ISA

Addressing Measured DisturbancesAddressing Measured Disturbances

As many as four (4) measured distubances may be included in the MPC block.

Dynamic compensation is automatically provided by the MPC block

Page 10: How to Get Started With Advanced Contro

Copyright © 2010 by ISA

Addressing ConstraintsAddressing Constraints

As many as four(4) constraint may be included in the MPC block

Step responses are automatically determined based on automated testing.

Page 11: How to Get Started With Advanced Contro

Copyright © 2010 by ISA

Layering MPC onto an Existing StrategyLayering MPC onto an Existing Strategy

Page 12: How to Get Started With Advanced Contro

Copyright © 2010 by ISA

Example – Layering MPC on Single Loop Example – Layering MPC on Single Loop

Page 13: How to Get Started With Advanced Contro

Copyright © 2010 by ISA

Exposing Parameters on AO BlockExposing Parameters on AO Block

Page 14: How to Get Started With Advanced Contro

Copyright © 2010 by ISA

Layering MPC on an Override StrategyLayering MPC on an Override Strategy

Page 15: How to Get Started With Advanced Contro

Copyright © 2010 by ISA

Display Dynamos for MPC BlockDisplay Dynamos for MPC Block

Page 16: How to Get Started With Advanced Contro

Copyright © 2010 by ISA

How to Get More InformationHow to Get More Information Emerson Education Class

– Control Loop Foundation, Course 9025     CEUs: 3.2– This course is for engineers, managers, technicians, and others that are new to

process control or need a refresher course. This course includes the practical aspects of control design and process applications that course developers personally learned through years of hands on experience while designing and commissioning process control applications. Overview

– This 4-1/2 day course covers the concepts and terminology that are needed to understand and work with control systems. Upon completion of this course the student will be able to effectively work with and commission single and multi-loop control strategies. Interactive workshops allow the student to apply what they learn in the class. Prerequisites

– Windows experience. Control Loop Foundation and Advanced Control Unleashed - ISA Books

– May be purchase through the ISA web site - http://www.isa.org/ Control Loop Foundation Web Site

– Explore book workshops - http://www.controlloopfoundation.com/