honeywell solutions for machine automation · 2017-02-02 · m a s t e r l o g i c 5 0 s e r i e s...

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ML50 Compact Logic Controller

AUTOMATION

MADE EASY & COMPACT

Honeywell Solutions for Machine Automation

M a s t e r L o g i c 5 0 S e r i e s SPECIAL FEATURE

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Compact ML50 series is extremely compact providing both powerful functions and performance. The dual combination of Compactness &

Performance is what makes ML50 such an ideal product.

unit=mm(in)

For detailed dimension information, please refer to it for each module.

Item W H D

Main Unit MLM-D_ _S 30(1.18) 90(3.54) 60(2.36)

MLC(I)-D_32H 114(4.49) 90(3.54) 64(2.52)

MLC(I)-D_64H 180(7.09) 90(3.54) 64(2.52)

MLI-D_SU

MLI-D20E/30E

135(5.3) 90(3.54) 64(2.52)

MLI-D_10E/14E 100(3.94) 90(3.54) 64(2.52)

MLI-D_ _U 135(5.31) 90(3.54) 64(2.52)

Expansion Modules 20(0.79) 90(3.54) 60(2.36)

W

H

D

W

H

D

H

W D

W

H

D


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Ultimate ‘U’ Performance Block Type (MLI series / MLI-D_ _U_) MLI U sets new standards in Ultimate Performance with its many innovations.

IoT(Internet of Things) realizes smart factories, MLI-U series is a ‘User-Oriented’ controller.

Exandable with existed modules for ML50

Applicable max 2 expansion modules with High speed backplane(for network-positioning modules only)

Applicable upto 10 expansion modules

Max. 352 I/O points

Expansion Input/Output module

Special module and functions - Analog input, Analog output, RTD, Thermocouple, High-speed counter, Positioning (Line drive 2 axes, EtherCAT network 8 axes)

Communication modules - RS-232C, RS-422/485, Ethernet, CANopen (Master/Slave), Profibus-DP (Master/Slave),EtherNet/IP, RAPIEnet

Data Acquisition with External memory(SD card)

Easy parameter setup for [General save], [Trigger save], [Event save] without instruction

Able to store the working data into max. 16GBytes

Additional Functions : SD memory format, project file up/download, firmware upgrade

Value added service : FTP Link, Diagnostics info, e-mailing with attached data log file

Dual Port Ethernet

2 ports Ethernet switch support

Cost saving through simple wiring

FTP server support(Data acquisition-Logged data, diagnostics info, emailing)


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Web Server

Monitoring of PLC information and data through web browser (PLC basic info., module info., diagnosis, variables monitoring, special flag monitoring, data log file download from server, firmware/ project file update, etc.)

Time synchronization by setting basic parameters (SNTP: Simple Network Time Protocol)

Email service through commercial email (SMTP: Simple Mail Transfer Protocol)

Built-in Analog Input/Output (Available for MLI-D_ _UA only)

Built-in analog input 4 channels (Voltage/Current, resolution=14bits)

Built-in analog output 4 channels (Voltage/Current, resolution=14bits)

Built-in Position control (Available for MLI-D_ _UP only)

Line drive output positioning function with up to 2Mpps 4-axis.

Parameter set up by Softmaster-PM providing operation data edition, divers monitoring and diagnosis functions.


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High ‘H’ Performance Modular Type (MLM series / MLI-D_ _SU) With its high-speed processing and system capability, ML50 series offers utmost efficiency for your applications.

∙160ns/Step processing speed and floating-point arithmetic with on-board CPU

∙Max. 7 expansion modules, Max. 256 I/O point control: PLC system for Low-to-Mid level applications

∙Max. 5-Channel Communication with built-in functions and expansion modules

*1 Each number in ( ) is the number of modules that can be mounted for each function (network, special function, expansion I/O). And the total number of mountable expansion modules is limited to 7.

Block Type (MLC and MLI series, ”H” type) ∙83ns/Step processing speed and floating-point arithmetic with on-board CPU

∙Max. 10 expansion modules, Max. 384 I/O point control: PLC systems for Low-to-Mid level applications ∙Max. 5-Channel Communication with built-in functions and expansion modules


Expansion I/O(7) *1

Main Unit Network(2) *1 Special function(10)*1 Expansion I/O(10) *1

Max. 10 expansion Modules

Main Unit

MLM series

Network(2) *1 Special function(7)*1

Max. 7 expansion Modules


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Standard ‘SU’ Type (MLI-D_ _SU) ∙94ns/Step processing speed and floating-point arithmetic with on-board CPU

∙Max. 7 expansion modules and Max 2 Option Boards, Max. 284 I/O point control: PLC systems for Low-to-Mid level applications

∙Max. 5-Channel Communication with built-in functions and expansion modules


Economic ‘E’ Type (MLI-D_ _E) ∙240ns/Step processing speed and floating-point arithmetic with on-board CPU

∙Max. 2 Option Boards, Max. 38 I/O point control: PLC systems for Low level and simple applications

∙Max. 2-Channel Communication with built-in functions(RS232C, RS485)

Main Unit

MLI-D_ _SU

Network(2) *1 Special function(7)*1 Expansion I/O(7) *1

Max. 7 Stages(Option + Expansion modules) Max. 2 option boards

Main Unit

MLI-D_ _E

Max. 2 option boards


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Easy & Convenient ML50 series offers ease of use and convenience with features such as:

∙Enhanced user interface with SoftMaster/SoftMaster-NM

∙Various monitoring functions.

∙Network diagnosis and monitoring

∙Battery for back-up for MLC, MLI(Compact type), Batteryless back-up for MLM(Modular type), “SU”/”E” with RTCA

Device monitoring Frame monitoring User event

Special module monitoring Table monitoring

Network scan

Multifunctional The ML50 series provides the optimum solution for your automation tasks with a range of powerful functions such as:

Model Phase

MLI-U MLC-H, MLI-H MLI-SU MLI-E MLM-S

1 Phase 100kHz(ch)

100kHz(4ch) 100kHz(2ch) 4kHz 20kHz

20kHz(4Ch) 20kHz(6Ch)

8Ch 8Ch 8Ch 4Ch 4Ch

2 Phase 50kHz(4Ch)

50kHz(4Ch) 50kHz(1Ch) 2kHz

2 multiplication: 10kHz 4 multiplication: 8kHz 10kHz(4Ch) 8kHz(3Ch)

4Ch 4Ch 4Ch 2Ch 2Ch

Encoder Pulse catch

Input filter HCiX series

Inverter(VVVF) Servo/Stepping drive

Servo/Stepping motor

M a s t e r L o g i c 5 0 S e r i e s MAIN UNIT

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MasterLogic PLC 50 series General specification for MLM, MLC, MLI series

Item Descriptions Standard 1 Ambient

temperature 0~55

2 Storage temperature

-25~+75 3 Ambient humidity 5~95%RH (Non-condensing) 4 Storage humidity 5~95%RH (Non-condensing)

5

Vibration resistance

Occasional vibration

10 times each direction

(X, Y and Z)

IEC61131-2

Frequency Acceleration Pulse width 10 ≤ f < 57Hz - 0.075mm

57 ≤ f < 150Hz 9.8m/s2(1G) - Continuous vibration


57 ≤ f < 150Hz 4.9m/s2(0.5G) -

6

Shock resistance ∙Peak Acceleration : 147m/s2(15G) ∙Duration : 11ms ∙Pulse waveform : Half-sine, 3times each direction per each axis

IEC61131-2

7

Noise resistance

Square wave impulse noise

AC±1,500V / DC±900V

Internal Standard

Electrostatic discharge

4kV(Contacted) IEC61131-2 IEC61000-4-2

Radiated electromagnetic

80 ~ 1,000MHz, 10V/m IEC61131-2 IEC61000-4-3

Fast transient/ Burst noise

Main unit Expansion module IEC61131-2 IEC61000-4-4 2kV 1kV

8 Operating Ambience Free from corrosive gasses and excessive dust 9 Altitude Up to 2,000m 10 Pollution level *1 Less than equal to 2 11 Cooling Air-cooling *1 Pollution level indicates the degree to which conductive material is generated in the environment where the equipment is used. Pollution

level 2 is the condition that only non-conductive pollution occurred but temporary conductivity may be produced due to condensing.


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i

Ultimate Modular “U” type(MLI-D_ _ U, MLI-D_ _ UA)

Performance

Model Specification

Model MLI-DN32U

MLI-DP32U MLI-DR28U MLI-DN32UA

MLI-DP32UA MLI-DR28UA

Control method Repetitive, cyclic, interrupt, constant scan

I/O control mode Refresh mode (Batch processing by scan synchronization) Direct mode by instruction

Programming language Ladder Diagram(LD), Sequential Function Chart(SFC), Instruction List(IL), Structured Text(ST) Instructions Operator 18

Basic Function 136 + Floating-point Arithmatic functions

Function block Basic function block : 43

Each special module has own special function blocks

Processing speed 60ns /Step (for basic instruction) Program capacity 384kB(32k steps) Main module I/O points 32 points 28 points 32 points 60 points

Max. I/O points 352 points 348 points 352 points 284 points

Data memory

Symbolic Area, A 64KB (Max. 64KB retain setting available) Input variable, I 2KB(%IX 15.15.63)

Output variable, Q 2KB (%QX 15.15.63) Direct

variable M 32KB (Max. retain setting available) R 32KB (2 blocks) W 64KB, Same area as ‘R’

Flag variable F 4KB, System flag K 16KB, Built-in special flag L 8KB, High speed link flag U 768 Bytes, Analog Flag

N 20kB, P2P Parameter

Flash 128KB (4 block), R device used Number of program 256

Timer No limit in points (Tim range : 0.001 ~ 4,294,967.295)

Operation mode RUN, STOP, DEBUG

Self-diagnosis Operation delay monitoring, memory error, I/O error, battery error, power error, etc.

Program port USB 1 channel

Data retention at power failure Latch area setting at Basic parameter

Built-in function RS-232C, RS485, High-speed counter, PID control, Pulse catch, Input filter, Position control External interrupt, Positioning *1 , Analog In/Out *2

Internal current consumption 700mA 990mA 780mA 1,040mA 1,250mA 1,550mA

Weight(g) 571g (1.26lb) 630g (1.39lb) 683g (1.51lb) 732g (1.61lb) 673(1.48lb) 722(1.59lb)

*1. MLI-DN_UP, MLI-DP_UP or MLI-DR_UP are available.

*2. MLI-DN_UA, MLI-DP_UA or MLI-DR_UA are available.

Built-in function Item

Specification Remark

MLI-DN32U MLI-DR28U MLI-DN32UA MLI-DR28UA

PID control Control by instruction, auto-tuning, PWM output, Forced output, Operation scan time setting, Anti-windup, Delta MV, PV tracking, Hybrid operation, Cascade operation

Serial communication

Protocol Dedicated protocol, Modbus protocol, User defined protocol , Embedded00 P2P : 01 Channel RS-232C 1 port and RS-485 1 port

Ethernet

Transfer Spec Cable: 100Base-TX, Speed: 100Mbps, Auto-MDIX *1, IEEE 802.3

Topology Line, Star

Diagnosis Module information, service condition

Protocol Dedicated protocol, Modbus protocol, User defined protocol Embedded01P2P:02 High-speedlink:01 Service P2P, High Speed link, Remote connection

Data Log

Group Max 10 groups

Data set 32 per group

Format csv format(Comma Separated Values)

File size Max 16Mbytes for each

SD memory type SD,SDHC type(Recommendation : SanDisk, Transcend), File system : FAT32

Memory size Max 16GB

High Speed Counter

Performance 1-phase : 100KHz 8 channels / 2-phase : 50KHz 4 channels

Counter mode

4 counter modes are supported based on input pulse and INC/DEC method 1 pulse operation Mode : INC/DEC count by program 1 pulse operation Mode : INC/DEC count by phase B pulse input 2 pulse operation Mode : INC/DEC count by input pulse 2 pulse operation Mode : INC/DEC count by difference of phase

Function Internal/external preset • Latch counter Compare output • No. of rotation per unit time


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Built-in function

Item Specification

Remark MLI-DN32U MLI-DR28U MLI-DN32UA MLI-DR28UA

Webserver Protocol : HTTP(Ver 1.1) Other functions : Checking the PLC history, Device monitoring, user page, manage the Data log file

Pulse catch 50μ sec 8 channels, %IX0.0.8 ~ %IX0.0.15

External contact interrupt 50μ sec 8 channels, %IX0.0.8 ~ %IX0.0.15

Input Filter Select one of 1,3,5,10,20,70,100msec(available for each module)

Analog input & output, built-in

Item Specification

Remark Sub-Item MLI-DN32UA MLI-DR28UA

Analog input

Channels No. of channel 4

Specification

Input Range

Voltage: 1~5V, 0~5V, 0~10V, -10~10V, Current: 4~20 mA,0~20 mA

Current input or voltage input can be selected through the external terminal wiring setting

Input Resistance 1 MΩ or more(voltage input), 250 Ω (current input)

Max. Resolution

1/6000

0.250mV(1 ~ 5V), 0.3125mV(0 ~ 5V) 0.625mV(0 ~ 10V), 1.250mV(±10V)

1.0μA (4 ~ 20 mA) 1.25μA (0 ~ 20 mA)

Accuracy ±0.2% or less (When ambient temperature is 25ºC ) ±0.3% or less (When ambient temperature is 0 ~ 55 ºC )


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Modular “S” type(MLM) General specification


temperature 0~55



5




(X, Y and Z)

IEC61131-2




57 ≤ f < 150Hz 4.9m/s2(0.5G) -

6


IEC61131-2

7

Noise resistance


AC±1,500V / DC±900V

Internal Standard


4kV(Contacted) IEC61131-2 IEC61000-4-2


80 ~ 1,000MHz, 10V/m IEC61131-2 IEC61000-4-3





Performance

Item Model MLM-DR16S MLM-DN16S MLM-DN32S

Control method Repetitive, cyclic, interrupt, constant scan


Programming language Ladder Diagram, Instruction List No. of instructions Basic : 28, Applied : 677 Processing speed 160ns /Step (for basic instruction) Program capacity 10k steps Max. I/O points 256 points (Main + 7 expansions)

Data memory

P P0000 ~ P127F (2,048 points) M M0000 ~ M255F (4,096 points) K K00000 ~ K2559F (Special area : K2600~2559F) (40,960 points) L L00000 ~ L1279F (20,480 points) F F000 ~ F255F (4,096 points) T 100ms, 10ms, 1ms : T000 ~ T255 (Changeable by Parameter setting) C C000 ~ C255 S S00.00 ~ S127.99 D D0000 ~ D5119 (5,120 word) U U00.00 ~ U07.31 (Analog data refresh area : 256 word) Z Z000~Z127 (128 word) N N0000~N3935 (3,936 word)

Number of program 128 Operation mode RUN, STOP, DEBUG Self diagnosis Operation delay monitoring, memory error, I/O error, battery error, power error, etc. Program port RS-232C (Loader) Remote connection using RS-232C, RS-485 Data retention at power failure Latch range setting at Basic parameter

Built-in function RS-232C/485, High-speed counter, PID control, Pulse catch, Input filter, Position control External interrupt, Positioning *1

Internal current consumption 400mA 280mA 300mA Weight 100g

*1 MLM-DR16S doesn’t have built-in positioning function.


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Block “H” type(MLC-D_ _H / MLI-D_ _H) General specification


temperature 0~55



5




(X, Y and Z)

IEC61131-2




57 ≤ f < 150Hz 4.9m/s2(0.5G) -

6


IEC61131-2

7

Noise resistance


±1,500V

Internal Standard


4kV IEC61131-2 IEC61000-4-2


27 ~ 500MHz, 10V/m IEC61131-2 IEC61000-4-3





Performance

Item Model MLC-DR32H MLC-DN32H MLC-DR64H MLC-DN64H MLI- DR32H MLI-DN32H MLI-DR64H MLI-DN64H

Control method Repetitive, cyclic, interrupt, constant scan I/O Control mode Refresh mode (Batch processing by scan synchronization), Direct mode by instruction Programming language Ladder Diagram(LD), Instruction List(IL) LD, IL, Structured Text(ST), Sequential Function Chart(SFC) No. of instructions Basic : 28, Applied : 677 Function Blocks

Processing speed 83ns /Step (for basic instruction) 83ns /Step (for basic instruction) Program capacity 15k steps 200kB(15k steps) Max. I/O points 384 points (Main + 10 expansions) 384 points (Main + 10 expansions)

Data memory

P P0000 ~ P1023F (16,384 points) A 32KB (Max. 16KB retain setting available) M M0000 ~ M1023F (16,384 points) I 2KB(%IX 15.15.63) K K00000 ~ K4095F (65,536 points) Q 2KB (%QX 15.15.63) L L00000 ~ L2047F (32,768 points) M 16KB (Max. retain setting available) F F000 ~ F1023F (16,384 points) R 20KB (1 block)

T 100ms, 10ms, 1ms : T000 ~ T1023 (Changeable by Parameter setting)

W 20KB, Same area as ‘R’ C C000 ~ C1023(1,024) F 2KB, System flag

S S00.00 ~ S127.99 K 8KB, Built-in special flag D D0000 ~ D10239 (10,240 word) L 4KB, High speed link flag

U U00.00 ~ U0A.31 (Analog data refresh area : 352 word) N 10KB, P2P flag Z Z000~Z127 (128 word) U 1KB, Analog Flag

N N0000~N5119 (5,120 word) Flash 20KB (2 block), R device used Number of program 128 128

Operation mode RUN, STOP, DEBUG RUN, STOP, DEBUG Self diagnosis Detects error of scan time, memory error, I/O error, battery error, power error, etc. Program port USB (Rev 1.1), RS-232C 1 channel (Loader) Data retention at power failure Latch range setting at Basic parameter

Built-in function RS-232C/485, High-speed counter, PID control, Pulse catch, Input filter RTC, External interrupt,

Positioning *1 Internal current consumption 660mA 260mA 1040mA 330mA 660mA 260mA 1040mA 330mA Weight 600g 500g 900g 800g 600g 500g 900g 800g


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Modular “SU” type(MLI-D_ _ SU) and Economic “E”(MLI-D_ _ E) General specification


temperature 0~55



5




(X, Y and Z)

IEC61131-2




57 ≤ f < 150Hz 4.9m/s2(0.5G) -

6


IEC61131-2

7

Noise resistance


±1,500V

Internal Standard


4kV IEC61131-2 IEC61000-4-2


27 ~ 500MHz, 10V/m IEC61131-2 IEC61000-4-3





Performance

Model Specification

Model MLI-DN20SU

MLI-DR20SU MLI-DN30SU



MLI-DR60SU MLI-DN10E

MLI-DR10E

MLI-DN14E

MLI-DR14E

MLI-DN20E

MLI-DR20E

MLI-DN30E

MLI-DR30E

Control method Repetitive, cyclic, interrupt, constant scan Repetitive, cyclic


Programming language Ladder Diagram(LD), Sequential Function Chart(SFC), Instruction List(IL), Structured Text(ST) Processing speed 94ns /Step (for basic instruction) 240ns /Step Program capacity 200kB(15k steps) 50kB(4k steps) Main module I/O points 20 points 30 points 40 points 60 points 10 points 14 points 20 points 30 points

Max. I/O points 244 points 254 points 264 points 284 points 14 points 18 points 28 points 38 points

Data memory

A 16KB (Max. 16KB retain setting available) 8KB (Max. 8KB retain setting available) I 2KB(%IX 15.15.63)

256 Byte (%IX15.15.63)

Q 2KB (%QX 15.15.63) 256 Byte (%QX15.15.63) M 8KB (Max. retain setting available)

4KB

R 20KB (1 block) 10KB (1 block) W 20KB, Same area as ‘R’ 10KB F 2KB, System flag 768 bytes K 8KB, Built-in special flag 5,120 bytes L 4KB, High speed link flag

2,560 bytes

U 1KB, Analog Flag

704 bytes

Flash 20KB (2 block), R device used

-

Number of program 128 128 Operation mode RUN, STOP, DEBUG RUN, STOP, DEBUG

Self-diagnosis Operation delay monitoring, memory error, I/O error, battery error, power error, etc.

Operation delay monitoring, memory error, I/O error, etc

Program port RS-232C (Loader) Remote connection using RS-232C, RS-485 1ch RS-232C (Loader)

Data retention at power failure Latch range setting at Basic parameter Latch range setting at Basic parameter

Built-in function RS-232C, RS485, High-speed counter, PID control, Pulse catch, Input filter, Position control

RS-232C or RS485, High-speed counter, Pulse catch, Input filter *2

External interrupt, Positioning *1 -

Internal current consumption 252mA / 478mA 270mA / 626mA 288mA / 684mA 340mA / 942mA 180 / 250 mA 190 / 315mA 200 / 355 mA 210 / 485 mA

Weight(g) 475g (1.05lb)

474g (1.045lb) 578g (1.27lb)

636g (1.40lb)

313(0.69lb) 315(0.694lb) 418(0.92lb) 423(0.93lb)

514g (1.13lb)

528g (1.16lb)

594g (1.31lb)

804g (1.77lb)

330((0.72lb) 340(0.75lb) 450(0.992lb) 465(1.03lb)

*1. MLC-DR_H or MLI-DR_H are not supported.

*2. Not allowable to use RS232C and RS485 at the same time.


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Name Descriptions Descriptions

1

LED for Input, Output

Input/Output indication Red On: Input/output signal On

Red Off: Input/output signal Off

2 PADT connection PADT connection Connector for SoftMaster

3 Input connector

/Terminal block

Input wiring connection

-

4 Output connector

/Terminal block

Output wiring connection

-

5 Mode switch *2 Mode setting Setting Run/Stop mode of PLC

In case of STOP, the remote operation is available

6

Condition LED

PWR: Power indication Red On: Input signal On

Red Off: Input signal Off

RUN: RUN indication Green On: PLC Run

Green Off: PLC Stop

ERR: Error indication Red On-and-Off: PLC Error

Red Off: PLC Normal condition

STATE: Error indication Red On : SD card is inserted

Red off : SD card has error(flickering)

RD/WR: operating indication

of SD card

During reading/writing on SD card

7

SD card connector

SD card connector -

8 Built-in FEnet connector Built-in FEnet connection FEnet, 2ports(one is for switch)

9 Built-in Serial communication *3

Built-in RS-232C/RS485 10 Battery Holder Battery holder

M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT

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Main Unit

Digital Input l DC24V

Model Specification

DC24V MLI-DN32U/MLI-DN32UA MLI-DR28U/MLI-DR28UA

Input points 16points 16points Insulation method Photo-coupler insulation Rated input voltage/current DC24V / 4mA (Contact 00~03 : 7mA) Operation voltage range DC20.4~28.8V (Ripple rate < 5%) On voltage/On current DC19V or more / 3mA or more Off voltage/Off current DC6V or less / 1mA or less Input resistance 5.6k Ω (Contact 00~07 : 4.7k Ω) Response time Off→On

1 / 3 / 5 / 10 / 20 / 70 / 100ms (setting by CPU parameter) Initial value : 3ms On→Off

Insulation pressure AC560Vrms / 3 Cycle (altitude 2000m) Insulation resistance 10 or more by megger COMMON method 16 points/COM Proper cable size Twisted wire 0.3~0.75mm2 (external diameter ≤ 2.8mm) Operation indication Input On LED On External connection method 8-pin terminal block + 10 point terminal connector

Digital Output l Relay

Model Specification

Relay MLI-DR28U / MLI-DR28UA

Output point 12 points Insulation method Relay insulation Rated load voltage/current DC24V 2A(resistive load)/AC220V 2A(COSΨ = 1), 2A/COM(00~03), 5A/COM(04~11) Min. load voltage/current DC5V/1mA Max. load voltage/current AC250V or DC125V / 2A Off leakage current 0.1mA (AC220V, 60Hz) Max. on/off frequency 3,600 times/hr Surge absorber None Service life Mechanical 20 million times or more

Electrical

Rated load voltage/current 100,000 times or more AC200V/1.5A, AC240V/1A (COSΨ = 0.7) 100,000 times or more

AC200V/1A, AC240V/0.5A (COSΨ = 0.35) 100,000 times or more DC24V/1A, DC100V/0.1A (L / R = 7ms) 100,000 times or more

Response time Off→On 10 ms or less On→Off 12 ms or less

COMMON method 1 point/COM(00~03), 4 points/COM(04~11) Cable size Standard cable 0.3~0.75mm2 (External diameter 2.8mm or less) Operation indicator Output On, LED On External connection method 8-pin terminal block connector + 10-point terminal block connector

Digital Output l Open Collector Model

Specification Open Collector

MLI-DN32U / MLI-DN32UA Output point 16points Insulation method Photo-coupler insulation Rated load voltage DC 12/24V Load voltage range DC 10.2 ~ 26.4V Max. Load current 0.5A/point, 2A/1COM Off leakage current 0.1mA or less Max. Inrush current 4A / 10mse or less Max. voltage drop(On) DC 0.4V or less Surge absorber Zener diode Response time Off→On 1mA or less

On→Off 1ms or less (Rated load, resistive load) COMMON Method 16 points/COM External

power supply Voltage DC12/24V ± 10% (Ripple voltage ≤ 4 Vp-p)

Current 10mA or less (DC 24V connection) Operation indication Output On, LED On External connection method 8-pin terminal block connector + 10-pin terminal block connector


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Name Descriptions Descriptions

1

Input LED

Input indication Red On: Input signal On


2

Condition LED

PWR: Power indication Red On: Input signal On


RUN: RUN indication Green On: PLC Run

Green Off: PLC Stop

ERR: Error indication Red On-and-Off: PLC Error

Red Off: PLC Normal condition

3

Output LED

Output LED On: Output signal On

Off: Output signal Off

4

Expansion module connector *1

Expansion module connector Connection of expansion module

(I/O, Special function, Communication)

5 PADT connection PADT connection Connector for SoftMaster

SoftMaster-NM connection 6 Mode switch *2 Mode setting Setting Run/Stop mode of PLC

7 Input connector

/Terminal block

Input wiring connection

-

8 Output connector

/Terminal block

Output wiring connection

-

9 Built-in RS-485 connector Built-in RS-485 connection RS-485 +(TX) / -(RX) terminal connection

10 Built-in RS-232C connector *3 Built-in RS-232C connection RS-232C TxD, RxD, GND terminal connection

11 Power connector *4 Power supply connection MLM : DC 24V power supply

MLC : AC100~240V /DC 24V power supply

MLI “H” : AC100~240V /DC 24V power supply

MLI “SU”, “E” : AC100~240V

12 Option board connector Connecting for option board MLI “SU, “E” type only

Features and Functions (MLC/MLI “H”, MLI “SU”/”E”, MLM)

1 2

3

4

5 6

7 8

2 3

1 4

5 6

7 8

9

11 10 *1

*2 *3 *4

MLI “E” series is not available. In the remote mode, set the mode switch to STOP.

GND terminal of RS-232C can be used as GND terminal of RS-485. Select DC power supply considering current consumption of PLC system.

MasterLogic 50 configuration

1 7 10 9

5

6

11 2 8 3

4

12

2

9 10 7 1

3

4

5

6

11 8


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Main Unit Digital Input l DC24V

Model

Specification

DC24V Modular type(MLM) Block type(MLC, MLI)

MLM-DR16S MLM-DN16S MLM-DN32S ML_-DR32H ML_-DR32H/DC

ML_-DN32H ML_-DN32H/DC

ML_-DR64H ML_-DR64H/DC


Input points 8points 8points 16points 16points 16points 32points 32points Insulation method Photo-coupler insulation Rated input voltage/current DC24V / 4mA (Contact 00~03 : 7mA) DC24V / 4mA (Contact 0~7 : 9mA) Operation voltage range DC20.4~28.8V (Ripple rate < 5%) On voltage/On current DC19V or more / 3mA or more Off voltage/Off current DC6V or less / 1mA or less Input resistance 5.6k Ω (Contact 00~03 : 3.3k Ω) 5.6k Ω (P00~P07 : 2.k Ω) Response time Off→On

1 / 3 / 5 / 10 / 20 / 70 / 100ms (setting by CPU parameter) Initial value : 3ms On→Off

Insulation pressure AC560Vrms / 3 Cycle (altitude 2000m) Insulation resistance 10 or more by megger COMMON method 8 points/COM 16 points/COM 16 points/COM 16 points/COM Proper cable size Twisted wire 0.3~0.75mm2 (external diameter ≤ 2.8mm) Operation indication Input On LED On

External connection method 9-pin terminal block

20-pin connector

20-pin connector

24 points connecting connector (M3 x 6 screws)



Model Specification

Relay MLM-DR16S MLC-DR32H, MLC-DR32H/DC MLC-DR64H, MLC-DR64H/DC

Output point 8points 16points 32points Insulation method Relay insulation Rated load voltage/current DC24V 2A(resistive load)/AC220V 2A(COSΨ = 1), 5A/COM Min. load voltage/current DC5V/1mA Max. load voltage/current AC250V or DC125V / 2A Off leakage current 0.1mA (AC220V, 60Hz) Max. on/off frequency 3,600 times/hr Surge absorber None Service life Mechanical 20 million times or more

Electrical




COMMON method 8 points/COM 4 points/COM P20~2F : 4 points/COM P30~3F : 8 points/COM

Operation indicator Output On, LED On External connection method 9-pin terminal block connector 9-pin terminal block connector x 2


Specification Open Collector

MLM-DN16S MLM-DN32S MLC-DN32H, MLC-DN32H/DC MLC-DN64H, MLC-DN64H/DC Output point 8points 16points 16points 32points

64points Insulation method Photo-coupler insulation Rated load voltage DC 12/24V Load voltage range DC 10.2 ~ 26.4V Max. Load current 0.2A/point 0.5A/point 0.5A/1 point (P20~23 : 0.1A / point) Off leakage current 0.1mA or less Max. voltage drop(On) DC 0.4V Surge absorber Zener diode Response time Off→On 1mA or less

On→Off 1ms or less (Rated load, resistive load) COMMON Method 16 points/COM 16 points/COM 4 points/COM P20~2F : 4 points/COM

P30~3F : 8 points/COM

External

power supply

Voltage DC12/24V ± 10% (Ripple voltage ≤ 4 Vp-p)

Current 20mA or less (DC 24V connection)

10mA or less

(DC 24V connection) 10mA or less (DC 24V connection) Operation indication Output On, LED On

External connection method 20-pin connector 24 points connecting connector

(M3 x 6 screws) 42 points connecting connector

(M3 x 6 screws)


17 | P a g e

Main Unit for MLM, MLC and MLI “H” Digital Input l DC24V

Model

Specification

DC24V Modular type(MLM) Block type(MLC, MLI)

MLM-DR16S MLM-DN16S MLM-DN32S ML_-DR32H ML_-DR32H/DC


ML_-DR64H ML_-DR64H/DC


Input points 8points 8points 16points 16points 16points 32points 32points Insulation method Photo-coupler insulation Rated input voltage/current DC24V / 4mA (Contact 00~03 : 7mA) DC24V / 4mA (Contact 0~7 : 9mA) Operation voltage range DC20.4~28.8V (Ripple rate < 5%) On voltage/On current DC19V or more / 3mA or more Off voltage/Off current DC6V or less / 1mA or less Input resistance 5.6k Ω (Contact 00~03 : 3.3k Ω) 5.6k Ω (P00~P07 : 2.k Ω)

Response time Off→On 1 / 3 / 5 / 10 / 20 / 70 / 100ms (setting by CPU parameter) Initial value : 3ms

On→Off Insulation pressure AC560Vrms / 3 Cycle (altitude 2000m) Insulation resistance 10 or more by megger COMMON method 8 points/COM 16 points/COM 16 points/COM 16 points/COM Proper cable size Twisted wire 0.3~0.75mm2 (external diameter ≤ 2.8mm) Operation indication Input On LED On External connection method 9-pin terminal

block 20-pin

connector 20-pin

connector 24 points connecting connector (M3 x 6 screws)



Model

Specification

Relay MLM-DR16S MLC-DR32H, MLC-DR32H/DC

MLI-DR32H, MLI-DR32H/D1 MLC-DR64H, MLC-DR64H/DC MLI-DR64H, MLC-DR64H/D1

Output point 8points 16points 32points Insulation method Relay insulation Rated load voltage/current DC24V 2A(resistive load)/AC220V 2A(COSΨ = 1), 5A/COM Min. load voltage/current DC5V/1mA Max. load voltage/current AC250V or DC125V / 2A Off leakage current 0.1mA (AC220V, 60Hz) Max. on/off frequency 3,600 times/hr Surge absorber None Service life Mechanical 20 million times or more

Electrical




COMMON method 8 points/COM 4 points/COM P20~2F : 4 points/COM P30~3F : 8 points/COM

Operation indicator Output On, LED On External connection method 9-pin terminal block connector 9-pin terminal block connector x 2


Specification

Open Collector MLM-DN16S MLM-DN32S MLC-DN32H, MLC-DN32H/DC

MLI-DN32H, MLI-DN32H/D1

MLC-DN64H, MLC-DN64H/DC

MLI-DN64H, MLI-DN64H/D1 Output point 8points 16points 16points 32points

64points Insulation method Photo-coupler insulation Rated load voltage DC 12/24V Load voltage range DC 10.2 ~ 26.4V Max. Load current 0.2A/point 0.5A/point 0.5A/1 point (P20~23 : 0.1A / point) Off leakage current 0.1mA or less Max. voltage drop(On) DC 0.4V Surge absorber Zener diode Response time Off→On 1mA or less

On→Off 1ms or less (Rated load, resistive load) COMMON Method 16 points/COM 16 points/COM 4 points/COM P20~2F : 4 points/COM

P30~3F : 8 points/COM

External

power supply


Current 20mA or less (DC 24V connection)

10mA or less

(DC 24V connection) 10mA or less (DC 24V connection) Operation indication Output On, LED On

External connection method 20-pin connector 24 points connecting connector

(M3 x 6 screws) 42 points connecting connector

(M3 x 6 screws)


18 | P a g e

Main Unit for MLI “SU”, “E” Digital Input l DC24V

Model

Specification

DC24V MLI-DN10E MLI-DR10E

MLI-DN14E MLI-DR14E

MLI-DN20E MLI-DR20E

MLI-DN30E MLI-DR30E

MLI-DN20SU MLI-DR20SU




Input points 6 points 8 points 12 points 18 points 12points 18points 24points 36points Insulation method Photo-coupler insulation Rated input voltage/current DC24V / 4mA (Contact 00~03 : 7mA) DC24V / 4mA (Contact 0~7 : 9mA) Operation voltage range DC20.4~28.8V (Ripple rate < 5%) On voltage/On current DC19V or more / 3mA or more Off voltage/Off current DC6V or less / 1mA or less Input resistance 5.6k Ω (Contact 00~03 : 3.3k Ω) 5.6k Ω (P00~P07 : 2.k Ω)


On→Off Insulation pressure AC560Vrms / 3 Cycle (altitude 2000m) Insulation resistance 10 or more by megger COMMON method 6 points 8 points 12 points 18 points 12points 18points 24points 36points Proper cable size Twisted wire 0.3 mm2 Operation indication Input On LED On

External connection method 14 points connector 24 points connector 24 points connecting connector 42 points connecting connector

*Connecting method : M3 x 6 screws


Model Specification

Relay MLI-DR10E MLI-DR14E MLI-DR20E MLI-DR30E MLI-DR20SU MLI-DR30SU MLI-DR40SU MLI-DR60SU

Output point 4 points 6 points 8 points 12 points 8points 12points 16points 24points Insulation method Relay insulation Rated load voltage/current DC24V 2A(resistive load)/AC220V 2A(COSΨ = 1), 5A/COM Min. load voltage/current DC5V/1mA Max. load voltage/current AC250V or DC125V / 2A Off leakage current 0.1mA (AC220V, 60Hz) Max. on/off frequency 3,600 times/hr Surge absorber None Service life Mechanical 20 million times or more

Electrical




COMMON method 2 points/COM 4 points/COM 4 points/COM Operation indicator Output On, LED On External connection method 24-pin terminal block connector 24-pin terminal block connector 30 pin teminal 42 pin terminal


Specification

Open Collector MLI-DN10E MLI-DN14E MLI-DN20E MLI-DN30E MLI-DN20SU MLI-DN30SU MLI-DN40SU MLI-DN60SU

Output point 4 points 6 points 8 points 12 points 8points 12points 16points 24points Insulation method Photo-coupler insulation Rated load voltage DC 12/24V Load voltage range DC 10.2 ~ 26.4V Max. Load current 0.5A/1 point, 2A / 1COM 0.5A/1 point, 2A / 1COM Off leakage current 0.1mA or less Max. voltage drop(On) DC 0.4V Surge absorber Zener diode Response time Off→On 1mA or less

On→Off 1ms or less (Rated load, resistive load) COMMON Method 4 points/COM 4 points/COM

External

power supply


Current 25mA or less (DC 24V connection) 25mA or less (DC 24V connection) Operation indication Output On, LED On

External connection method 14-pin connector 24-pin connector 24-pin connector 30-pin connector 42-pin connector

*Connecting method : M3 x 6 screws


19 | P a g e

Expansion Digital Input l DC24V

Model Specification

DC24V Expansion module

MLE-DC08A MLE-DC16A MLE-DC32A MLE-DR16A Input points 8points 16points 32points 8points Insulation method Photo-coupler insulation Rated input voltage/current DC24V / 4mA Operation voltage range DC20.4~28.8V (Ripple rate < 5%) On voltage/On current DC19V or more / 3mA or more Off voltage/Off current DC6V or less / 1mA or less Input resistance 5.6k Ω


On→Off Insulation pressure AC560Vrms / 3 Cycle (altitude 2000m) Insulation resistance 10 or more by megger COMMON method 8 points/COM 16 points/COM 32 points/COM Proper cable size Twisted wire 0.3~0.75mm2 (external diameter ≤ 2.8mm) Operation indication Input On LED On External connection method 9-pin terminal block 8-pin + 10-pin terminal block 40-pin connector 9-pin terminal block


Model Specification

Relay MLE-RY08A MLE-RY16A MLE-DR16A

Output point 8points 16points 8points Insulation method Relay insulation Rated load voltage/current DC24V 2A(resistive load)/AC220V 2A(COSΨ = 1), 5A/COM Min. load voltage/current DC5V/1mA Max. load voltage/current AC250V, DC125V Off leakage current 0.1mA (AC220V, 60Hz) Max. on/off frequency 3,600 times/hr Surge absorber None Service life Mechanical 20 million times or more

Electrical




COMMON method 8 points/1COM Operation indicator Output On, LED On External connection method 9-pin terminal block connector 9-pin terminal block connector x 2 9-pin terminal block connector

Digital Output l Open Collector

Model Specification

Digital output MLE-TN08A MLE-TN16A MLE-TN32A

Output point 8points 16points 32points Insulation method Photo-coupler insulation Rated load voltage DC12/24V

Load Voltage range DC10.2 ~ 26.4V Max. Load Current 0.5A / 1 point 0.2A / 1 point, 2A / COM Off leakage current 0.1mA or less

Max. voltage drop(On) DC0.4V Surge absorber Zener diode Response time Off On 1ms or less

On Off 1 ms or less(Rated load, Resistive load) Common method 8 points/COM 16 points/COM 32 points/COM External power supply


Current 10mA or less (DC 24V connection) 20mA or less (DC 24V connection) Operation Indication Output On, LED On External Connection Method 10-pin terminal block 8-pin + 10-pin terminal block 40-pin connector


20 | P a g e

Expansion Analog Input l

Model Specification

MLF-AD04A MLF-AD08A Remark Voltage Current Voltage Current

Number of Channels 4 channels 8 channels Analog Range

Item DC voltage DC current DC Voltage DC Current Range DC 0~10V

(Input resistance : 1MΩ min.) DC 4~20mA, DC 0~20 mA (Input resistance : 250Ω)

DC 1~5V, DC 0~5V DC 0~10V, DC-10~10V

(Input resistance : 1MΩ min.)

DC 4~20mA, DC 0~20 mA

(Input resistance : 250Ω)

Digital output

Type 12bit binary data 12bit binary data Range Unsigned value 0~4000 0~4000

Signed value -2000~2000 -2000~2000

Precise value 0~1000 400~2000 / 0~2000 1~5V : 100~500 0~5V : 0~500

0~10V : 0~1000

4~20mA : 400~2000 0~20mA : 0~2000

Percentile value 0~1000 0~1000 Resolution 2.5mV (1/4000) 5µA (1/4000) 1/4000

1.25mV (DV 1~5V, 0~5V) 2.5mV ( DC 0~10V)

5µA (DC4~20mA, 0~20mA)

Accuracy ±0.5% less

Max. Conversion Speed 1.5msec / channel Max. Absolute input ±15V ±25mA ±15V ±25mA Analog Input channels 4 channel / module 8 channel

Insulation Photo-coupler insulation between I/O terminal and power supply

Photo-coupler insulation between I/O terminal and power supply

Connection Terminal 11-point terminal block 11-point terminal block Occupied I/O points Fixed type : 64 points

Consumption Current

DC5V(Internal) 120mA 105mA DC24V(External) 62mA 85mA

Additional Function

Filtering Digital Filter(4~64,000)

Average Time average(4~16,000ms) Count average(2~64,000counts)

- Movement(2~100 sets)

Alarm - Burn-out detection(DC 1~5V, DC 4~20mA) Max. Connectable modules 7sets (MLM series, “S” type), 10sets(MLC series, “H” type) Weight 64g 81g

Supplying Voltage 20.4~28.8Vdc

For analog module(8channel), it’s needed to connect the following version info.

Basic unit Required Version

MLM-D_S / MLI-D_SU V2.6 or later / V1.0 or later

MLC-D_H / MLI-D_H V1.9 or later / V1.0 or later

Name No Descriptions

RUN LED

Indicates condition of modules

LED ON : Normal Condition

LED ON and OFF : Flickering

LED Off : Power Off or Module malfunction

Voltage / Current selection switch

V : Voltage input selection

I : Current input selection

Input selection S/W

1

2

3

4

Terminal Block

External power

supply terminal

External device connection

External DC24V input

Wiring with 2-wire sensor Wiring with 4-wire sensor

in wiring between input module and external device, please use 22AWG and 2-core, twisted-

shielded wire.

1

2

3

4


21 | P a g e

Expansion Analog Output l

Model Specification

MLF-DV04A MLF-DC04A Remark Voltage Current

Number of Channels 4 Channels 4 Channels Analog Range DC 0~10V (Load resistance ≥ 2kΩ) DC 4~20mA / DC 0~20 mA (Load resistance ≤ 510Ω) Analog range selection - Softmaster I/O parameter

Digital data

Output Range 0 ~ 10V 4 ~ 20mA / 0 ~ 20mA

Unsigned Value 0 ~ 4000 0 ~ 4000

Singed Value -2000 ~ 2000 -2000 ~ 2000

Precise value 0 ~ 1000 200 ~ 2000 / 0 ~ 2000

Percentile value 0 ~ 1000 0 ~ 1000

Data Format Data format of digital input is set by user program or I/O parameter

(Setting for each channel is available)

Resolution 1/4000 1/4000

2.5mV 5µA

Accuracy ±0.5% less

Max. Conversion Speed 1.0msec / channel

Max. Absolute input DC ±15V DC ±25mA

Analog Input channels 4 channel / module

Insulation Photo-coupler insulation between I/O terminal and

power supply Photo-coupler insulation between I/O terminal and

power supply

Connection Terminal 11-point terminal block 11-point terminal block

Occupied I/O points Fixed type : 64 points

Consumption Current

DC5V(Internal) 110mA 110mA

DC24V(External) 70mA 120mA

Max Connectable modules 7sets (MLM series, “S” type), 10sets(MLC series, “H” type)

Weight 64g 70g

Wiring

1





2

3

RUN LED

2

3

Terminal Block

External power

supply terminal

External device connection


1


MLF-

DV04A

MLF-

DC04A

2kΩ or more 510Ω or more

2kΩ or more 510Ω or more


22 | P a g e

Expansion Analog Input and Output l

Model Specification

MLF-AH04A Remark

Voltage Current Voltage Current Analog Range

Item DC Voltage DC Current DC Voltage DC Current Range DC 1~5V, DC 0~5V

DC 0~10V, DC-10~10V (Input resistance : 1MΩ min.)

DC 4~20mA, DC 0~20 mA


DC 1~5V, DC 0~5V DC 0~10V, DC-10~10V

(Input resistance : 2kΩ min.)

DC 4~20mA, DC 0~20 mA


Digital Data

Type 12bit binary data(Output) 12bit binary data(Input)

Range Unsigned value 0~4000 0~4000 Signed value -2000 ~ 2000 -2000 ~ 2000 Precise value 1~5V : 100~500

0~5V : 0~500 0~10V : 0~1000

4~20mA : 400~2000 0~20mA : 0~2000

1~5V : 100~500 0~5V : 0~500

0~10V : 0~1000

4~20mA : 400~2000 0~20mA : 0~2000

Percentile value 0~1000 0~1000

Resolution 1/4000 1/4000

1.25mV (DV 1~5V, 0~5V) 2.5mV ( DC 0~10V)

5µA (DC4~20mA, 0~20mA) 1.25mV (DV 1~5V, 0~5V) 2.5mV ( DC 0~10V)

5µA (DC4~20mA, 0~20mA)

Accuracy ±0.5% less Max. Conversion Speed 1msec / channel

Max. Absolute input ±15V ±25mA ±15V ±25mA Analog channels 4 channel / module for Analog input 4 channel / module for Analog output Insulation Photo-coupler insulation between I/O terminal and power

supply Photo-coupler insulation between I/O terminal and

power supply

Connection Terminal 11-point terminal block 11-point terminal block Occupied I/O points Fixed type : 64 points Consumption Current

DC5V(Internal) 120mA

DC24V(External) 130mA Additional Function

Filtering Digital Filter(4~64,000) - Average Time average(4~16,000ms) -

Count average(2~64,000counts) -

- Movement(2~100 sets) Alarm - Burn-out detection(DC 1~5V, DC 4~20mA)

Max. Connectable modules 7sets (MLM series, “S” type), 10sets(MLC series, “H” type) Weight 80g Supplying Voltage 20.4~28.8Vdc

For analog IO(4channel), it’s needed to connect the following version info.


MLM-D_S / MLI-D_SU V2.6 or later / V1.0 or later

MLC-D_H / MLI-D_H V1.9 or later / V1.0 or later


INPUT LED

Indicates working condition of inputs




Voltage / Current selection switch

V : Voltage input selection

I : Current input selection

Input(3) / output(4)

selection S/W

1

3,4

5

7

Terminals for INPUT

External power

supply terminal

External device connection with Inputs


in wiring between input module and external device, please use 22AWG and 2-core, twisted-

shielded wire.

2

3

5

7

1

4

6

OUTPUT LED

Indicates working condition of outputs




2

6 Terminals for OUTPUT External device connection with Outputs


23 | P a g e

Expansion RTD input l

Model Specification

RTD input MLF-RD04A MLF-RD01A

Number of channels 4 1

Sensor type

Pt100 JISC 1840-1997

JPt100 JIS C 1604-1981, KS C 1603-1991

Temperature range Pt100 -200 ~ 600

JPt100 -200 ~ 600

Digital output

Pt100 -2000 ~ 6000

JPt100 -2000 ~ 6000

Scaling 0 ~ 4000

Accuracy

25 ±0.3% or less

0 ~ 55 ±0.5% or less

Conversion speed 40ms / Ch

Wiring method 3-wire

Current consumption DC 5V 100mA

DC 24V 100mA

Insulation Between Channels Non-Isolation

Other Photo-coupler insulation between I/O terminal and power supply

Connection terminal 15 points terminal


Weight

Name of parts

Wiring




LED Off : Power Off or Module malfunction RUN LED

3

4

Terminal Block

External power terminal

3-wire RTD sensor can be connected


1


ALM LED

Displays the status of the channels (Light fault)

Flickering : Line disconnection(Burn-out) flickering ever 1sec

LED OFF : Normal status 2

6 Expansion Connector Connects the module with an expansion module

2-wire 3-wire 4-wire

1

2

3

5

4


24 | P a g e

Expansion TC input l

Model Specification

TC(Thermo-couple) input MLF-TC04S

Number of channels 4

Sensor type Thermo-couple, K/J/T/R

JISC 1602-1995

Temperature range

K -200 ~ 1300 (- 328.0 ~ 2372.0)

J -200 ~ 1200 (- 328.0 ~ 2192.0)

T -200 ~ 400 (- 328.0 ~ 752.0)

R 0.0 ~ 1700 (32.0 ~ 3092.0)

Digital output

Temperature Display unit

Display down to one decimal place K, J, T : 0.1, R : 0.5)

Scaling display (defined by user)

Unsigned Scaling (0 ~ 65536)

Signed Scaling (-32768 ~ 32767)

Accuracy Normal 25 ±0.2% or less

Temperature coefficient (0 ~ 55)

±100 ppm /

Conversion speed 50ms / Ch

Cold junction compensation

Compensation Method Auto-compensated by RJC sensor (Thermistor)

Accuracy ±1.0

Warming-up time 15 minutes or more

Current consumption

DC 5V 100mA

DC 24V 100mA

Insulation

Between Channels Photo-MOS relay insulation

Between terminal and internal circuit

Photo-coupler insulation

Between terminal and power supply

DC-DC converter insulation

Withstand voltage 400Vac, 50/60Hz for 1min., leakage current 10mA or less

Insulation resistance 10MΩ over at 500Vdc Megger

Connection terminal 11 points terminal


Weight

For MLF-TC04S, MLM series shall be V1.8 or later. Except MLC, MLI series.

Name of parts




LED Off : Power Off or Module malfunction RUN LED

3

4

Terminal Block

External power terminal

3-wire RTD sensor can be connected


1


ALM LED

Displays the status of the channels (Light fault)

Flickering : Line disconnection(Burn-out) flickering ever 1sec

LED OFF : Normal status 2

5 Expansion Connector Connects the module with an expansion module

1

3

4

2

5

6

6 RJC Device for Cold Junction Compensation(Sensor)

Module Compensation

cable Terminals Shield cable Sensor


25 | P a g e

Expansion Positioning Module l

Model Specification

Position control MLF-PD02A

Number of control Axis 2

Pulse output type Line Drive

Max Pulse output 2 Mbps

Max Connection Length 10m(32.8 feets)

Control Mode Position control, Speed control, Speed / Position switching control,

Position / Speed switching control

Interpolation Linear interpolation, Circula interpolation

Positioning Data 150 operation data for each axis

Configuration Tool Built-in Function Parameters on XoftMaster

Back-up Flash memory

Positioning Positioning method Absolute / Incremental method Unit Pulse Positioning range - 2,147,483,648 ~ 2,147,483,648 Speed range 1~2,000,000(pulse/sec) Acceleration/Deceleration type Trapezoidal acceleration / deceleration Acceleration/Deceleration time 0~65,535ms, Asymmetric acceleration / deceleration

Max Encoder input 200kpps(Line drive)

Error / Operation LED


Connection Terminal 40pin Connector

Current Consumption 500mA

Weight 80g

Name of parts


MLM-D_S V3.0 or later

MLC-D_H V1.8 or later

MLI-D_H, MLI-D_SU V1.2 or later

1

2

1. RUN



LED Off : Abnormal Condition

RUN LED

2 Terminal Block Terminals to connect the MPG, external device and

drive device.

1


2. X_Axis, Y_Axis

ON : Operation

Flickering : Error


26 | P a g e

Expansion High Speed Counter Module l

Model Specification

Specification MLF-HO02A MLF-HD02A

Count input signal

Signal A-phase, B-phase Input type Voltage input (Open Collector) Differential input (Line Drive) Signal level DC 5/12/24V RS-422A Line Drive/HTL LEVEL Line Drive

Max. Coefficient speed 200 kpps 500 kpps(HTL input : 250 kpps)

Number of channels 2 channels

Coefficient Range Signed 32-bit (-2,147,483,648 ~ 2,147,483,647)

Count Mode Linear Count (When 32-bit range exceeded, Carry /Borrow occurs, The count value stopped)

Ring Count (Repeated count within setting range)

Input Pulse Mode 1-phase input 2-phase input

CW/CCW input

Up/down setting

1 phase input Increasing / Decreasing operation setting by B-phase input

Increasing / Decreasing operation setting by program 2 phase input Automatic setting by difference in phase

CW/CCW A-phase input: Increasing operation B-phase input: Decreasing operation

Multiplication 1 phase input 1/2 multiplication 2 phase input 1/2/4 multiplication CW/CCW 1 multiplication

Control input Signal Preset instruction input, Auxiliary mode instruction input Signal level DC 5V/12V/24V (by terminal selection) input type Signal type Voltage

External output

Output points 2-point/channel (for each channel): Terminal output available

Type Select single-compared (>, >=, =, =<, <) or

section compared output (Included or excluded) Output type Open collector output (Sink)

Operation Status Display

Input Signal A-phase input, B-phase input, Preset instruction input, Auxiliary mode instruction input Output Signal External output 0, External output 1 Busy Status Module Ready

Count enable To be set through program (Count available only in enable status)

Preset function To be set through terminal or program

Auxiliary mode function

Count clear, Count latch,

Section count(time setting value: 0~60000), Measurement of input frequency(for respective input phase),

Measurement of counts per hour(time setting value: 0~60000) Count prohibited function

Terminal 40 pin connector

I/O occupied points Fixed point: 64

Current consumption(mA) 200 260

Weight 90g

Name of parts


MLM-D_S V3.0 or later

MLC-D_H V1.8 or later

MLI-D_H, MLI-D_SU V1.2 or later

1

On: Relevant channel pulse inputting, Preset/Auxiliary function

signal inputting, Outputting

Off: No input of relevant channel pulse, No input of preset/ Auxiliary

function signal, No output of comparison

RUN LED (Ø A,Ø B, P, G, 00, 01)

2 External wiring

connector

Connector to connect with external I/O.

1


Ready signal (RDY)

On: HSC module normal

Off: Power off or CPU module reset, HSC module error

Flicker: HSC module error On: HSC module normal

Off: Power off or CPU module reset, HSC module error

Flicker: HSC module error

2


27 | P a g e

Option Board MLI “SU” and “E” of ML50 PLC provides the optimal solution of cost-effective and attachable for MLI series.

Name of parts

Attachable Max. 2set Attachable Max. 1set

Hook for fixing on front side of Main module Hook for fixing

2 Terminal Block Terminals to connect with external device(wires)

1,4


3 Cover Cover for protecting circuit of module

5 Expansion Connector Connects the option board with an main module

6 Connector for wiring Connects the option board with an main module

M a s t e r L o g i c 5 0 S e r i e s COMMUNICATIONS

28 | P a g e

Fast Ethernet l Network with Ethernet & Performance specifications

HMI HMI

HCiX ML50 ML200 HC900/Other Controller

Item MLL-EMTA

Communication spec. 10/100BASE-TX Protocol TCP/IP, UDP/IP Service With ML PLCs High-speed link, P2P service

With other devices P2P service Application Dedicated protocol service, SoftMaster service

HS link sending/receiving data 200words/block(Max.128blocks) No. of channel connectable to upper stage 8 channels Service Communication with PC(HMI) and external devices, High-speed communication among ML PLCs Media UTP/STP Category 5 Current consumption (mA) 410

Snet l System configuration & Performance specifications

SoftMaster

RS-232C

Main unit

Dedicated modem

RS-232C/485 Other net devices

Smart I/O

Dedicated modem

HCi/HCiX ML50 Inverter

Item Specification Built-in RS-232C MLL-C21A Built-in RS-485 MLL-C41A

interface RS-232C 1Ch RS-232C 1Ch RS-485 1Ch RS-422/485 1Ch Modem connection Remote communication with external devices via modem connection, Available for only RS-232C port. communication

mode Dedicated mode 1:1 or 1:N communication using MLDP SoftMaster mode Program upload/download and remote control

P2P mode Communication by protocal using SoftMaster-NM (Interface with other PLCs),

MLDP, MODBUS RTU/ASCII master communication Operation

mode Server(Slave) Remote connection simultaneoualy using MLDP/Modbus Server, user-defined

Master MLDP, MODBUS RTU/ASCII master, user-defined

Data type

Start Bit 1 Data Bit 7 or 8 Stop Bit 1 or 2 Parity Even/Odd/None

Setting Basic parameter setting with SoftMaster-NM Synchronization Asynchronous Transmission speed (bps) Selectable among 1,200/2,400/4,800/9,600/19,200/38,400/57,600/115,200 bps Station number setting Up tp 32 stations from 0 to 31 with SoftMaster-NM Transmission distsnce RS-232C: Max. 15m (Extendfible by using modem), RS-422/485: Max. 500m Modem communication Not available Available Not available Not available Network configuration 1:1 1:N Diagnosis function Available through LED and SoftMaster-NM dagnosis service Max. number of installation Built-in 2 Built-in 2


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Ethernet IP l Network with Ethernet IP & Extensive Client Messaging Support

Features-Ethernet IP

Communication : Extensive Client Messaging Support - Encapsulated Messages, UCMM Explicit Messaging - Class 3 Connected Explicit Messaging(Server only) - Class 1 Connected Implicit(IO) Messaging(Cyclic I/O Service Oly)

Compatibility : Complied with Ethernet/IP conformance Test Suite Ver 2.10 Not required to add any Switch Hub by internal function, but provided wiring reduction and flexibility of

installation Diagnostics and status of each module and Network

- Provided the status of Communication module, Communication service(EIP, non-cyclic server) - Automatic scanning to detect all module information for Honeywell or other makers - Forecasting network traffic from various packets and data rate to receive into communication module - Diagnosis of communication module over network

Item MLL-EIPT

Transmission Standard

Transmission Speed 10Mbps Transmission Method Base band Max. Extension distance between nodes 100meters(328 feets) Access Method to service zone CSMA / CD Frame Error Check CRC 32 = X32+ X26 + X23 + ,,,,, + X2 + X + 1

Topology Linear, Star

Service

Periodic Client Implicit IO Client

Aperiodic Client UCMM Client

Periodic Server Implicit IO Server

The number of connections(Client/Server)

TCP 16 / 32 CIP(IO communication) 32 / 64

No. of Max. services(P2P) 2 No. of Max. installations 2

Max setting data size per block

Periodic client 500 bytes Non-periodic client 512 bytes

Basic standard Dimension (mm) H x W x D = 90 x 27 x 60 mm (3.54 x 1.06 x 2.36 inch) Current consumption (mA) 290 Weight(g) 102


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CANopen l Network with CIA : CAN in Automation Support

Features-CANopen

Open network to use on industrial fields - Transmitting Method : CSMA/BA(Carrier Sense Multiple Access/Bitwise Arbitration) - Compliant with CANopen(CiA DS301) standard

Attachable up to 2 sets per basic unit 8kinds of Communication speed are available. (10, 20, 50, 100, 125, 250, 500, 800, 1000Kbps) Connectable max 32sets for slaves, provided Diagnostics and status information for each module With provision of switch function internally, not needed to add any switch-hub. Benefit to reduced wirings and

flexible for installation Due to Auto Cross-over function, ease to wiring and cable work Diagnostics and status of each module and Network

- Provided the status of Communication between Master and Slave over Device Diagnosis - Automatic scanning to detect all module information for Honeywell or other makers - Shows the recent 10 items of historical information (MLL-CSEA)

Item MLL-CMEA MLL-CSEA Transmission Speed 10, 20, 50, 100, 125, 250, 500, 800, 1000kbps Number of CANopen port 1

Max. Connectable nodes 32 -

Number of PDO TPDO

Totally 32 64

RPDO 64

Max Data size per PDO 8 bytes

Transmission type of PDO Synchronous acyclic(0), synchronous cyclic(1~240), RTR(252~253),

time-event trigger(254~255) Support SDO 127 for Client / 1 for Server 1 for Server Transmission type of SDO Expedited, Normal -

How to Access to Media CSMA/BA(Carrier Sense Multiple Access/Bitwise Arbitration) Topology BUS Sync Service Producer support, Period=20~5000msec Consumer support

NMT Node Control Support of NMT Master Support of NMT Slave Emergency Save max recent 5 items per Slave Save max recent 10 items NMT Error Control Support Heartbeat, Life Guarding Support Heartbeat

Network Scan Support - Dimension H x W x D = 90×27×60 mm (3.54 x 1.06 x 2.36 inch) Current consumption (mA) 211 202

Weight 78 g (0.172 lbs)

120 120

CANopen

Configuration CANopen Master HMI Speed Driver Encoder

CANopen Slaves


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Name of LED and meanings Common Specs Error Status and Messages

Normal Operation RUN

Green

1

Remark

ON

Ready to operate, MLL-CMEA only Flickering

ON 200ms

OFF 200ms

Stopped. Flickering

ON 200ms

OFF 1000ms

Not configured parameters or not connected OFF

2 I/F

(Green)

Green

Not interface status with main unit OFF or ON

Interface status with main unit - Normal Flickering

(Yellow)

Green 3 TX

Not sending OFF or ON

Sending a packet frame Flickering

(Green)

Green 4 RX

Not receiving OFF or ON

Receiving a packet Flickering

(Green)

Green 5 ERR

Normal operation OFF

On Error ON/Flickering

(Red)

Green

No Name Descriptions

Display by CiA303-3

In abnormal case,

Stopped ON or OFF

Display sending

status of frame

Display receiving

status of frame

Display by CiA303-3

No Error OFF

ERR

Operation Item Descriptions

Flickering1

MLL-CMEA MLL-CSEA

Count of Slave on Parameter is

different from actual slaves on

network.

-

Flickering2 Error Passive Status (TEC>=128 or REC>=128)

(When there is any node of different speed or disconnected wire)

Flickering3 Error Control event.(Occured Heartbeat error)

OFF Bus OFF Status (TEC>=255 or REC>=255)


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Smart I/O l Expandable type with IOs for ML50

Features-

Easy configuration of remote system using ML50 expansion IO Up to 8 expandable modules with Network adapter Max. 256 point digital I/O Max. 16-channel Analog I/O Various network adapters : Profibus-DP, Device net, Modbus TCP, Ethernet IP

Device Net : MDL-BSSA

Profibus-DP :MPL-BSSA

Ethernet : MEL-BSSA(Modbus TCP), MEL-BSSB(Ethernet IP)

When I/O module is installed, check the current consumption, supplicable Max 1.5A

Modbus TCP Ethernet IP

Device Net Profibus-DP


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Product List l

Item Descriptions Model

100~240Vac, 16 points DC input, 16 points TR output

100~240Vac, 16 points DC input, 16 points Relay output



24Vdc, 16 points DC input, 16 points TR output

24Vdc, 16 points DC input, 16 points Relay output

24Vdc, 32 points DC input, 32 points TR output

24Vdc, 32 points DC input, 32 points Relay output

24Vdc, 8 points DC24V input, 8 points TR output

24Vdc, 8 points DC24V input, 8 points Relay output

24Vdc, 16 points DC24V input, 16 points TR output





DC 12/24V, 16-point DC input, 16-point Relay output

DC 12/24V, 32-point DC input, 32-point Relay output





100~240Vac, 6 points DC input, 4 points TR output(Sink)




100~240Vac, 6 points DC input, 4 points TR output(Source)




MLC-DN32H

MLC-DR32H

MLC-DN64H

MLC-DR64H

MLC-DN32H/DC

MLC-DR32H/DC

MLC-DN64H/DC

MLC-DR64H/DC

MLM-DN16S

MLM-DR16S

MLM-DN32S

MLI-DN32H

MLI-DR32H

MLI-DN64H

MLI-DR64H

MLI-DR32H/D1

MLI-DR64H/D1

MLI-DR10E

MLI-DR14E

MLI-DR20E

MLI-DR30E

MLI-DN10E

MLI-DN14E

MLI-DN20E

MLI-DN30E

MLI-DP10E

MLI-DP14E

MLI-DP20E

MLI-DP30E

Block type

(High

Performance)

MLI-DN20SU

MLI-DR20SU

MLI-DN30SU

MLI-DR30SU

MLI-DN40SU

MLI-DR40SU

MLI-DN60SU

MLI-DR60SU

MLI-DN32U

MLI-DR28U

MLI-DN32UA

MLI-DR28UA









100~240Vac, 16 DC input, 16 TR output(Sink), Enet

100~240Vac, 16 DC input, 12 Relay output, Enet

100~240Vac, 16 DC input, 16 TR output(Sink), 8 AIO, Enet

100~240Vac, 16 DC input, 12 Relay output, 8AIO, Enet

Modular type

Block type

(High

Performance)

Non-IEC

Non-IEC

IEC

Block type “E”

(Economic

type)

Block type “SU”

(Standard type)

IEC

IEC

Block type “U”

(Ultimate type)

IEC


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Product List l

MLE-DC08A

MLE-DC16A

MLE-DC32A

MLE-RY08A

MLE-RY16A

MLE-TN08A

MLE-TN16A

MLE-TN32A

MLE-DR16A

MLE-TP08A

MLE-TP16A

MLE-TP32A

8-point DC24V input

16-point DC24V input

32-point DC24V input

8-point Relay output

16-point Relay output

8-point TR(SINK) output



8-point DC24V input, 8-point Relay output

8-point Transistor (source) output



MLF-AD04A

MLF-AD04C

MLF-AH04A

MLF-DV04A

MLF-DC04A

MLF-RD04A

MLF-TC04S

MLF-AD08A

4-channel Analog input (Current/Voltage)

4-channel Analog input (Current/Voltage, resolution : 1/16000)

2-ch Analog input (Current/Voltage), 2-ch Analog output (Current/Voltage)

4-channel Analog output (Voltage)

4-channel Analog output (Current)

4-channel RTD input

4-channel Thermo-couple input(Isolation)


Expansion

I/O module

Special module (Analog IO)

MLL-C41A

MLL-C21A

MLL-EMTA

MLL-EIPT

MLL-CMEA

MLL-CSEA

MLL-PMEC

PMC-310S

USB-301A

Snet(RS422/485), 1channel

Snet(RS232C), 1channel

Fast Ethernet (100Mbps), 1ch

Ethernet/IP, 2channel

CANopen(max 1000kbps, Num of PDO : 32)

CANopen(max 1000kbps, Num of PDO : 64)

Profibus-DP, Master

Configuring Cable serial, PC(9pin)-PLC(6pin)

Configuring Cable, USB

Communication

module

Item Descriptions Model

Option Boards

for “SU”, “E”

MLO-AD02A

MLO-DA02A

MLO-AH02A

MLO-TC02A

MLO-RD01A

MLO-RTCA

MLO-M2MB


2-channel Analog output

1-ch Analog input(I/V), 1ch Analog output(I/V)

2-channel Thermo-couple input(non-isolation)

1-channel RTD input

RTC, BAT for back-up

Option Memory, 2Mbytes

Smart IO

Extendable

MPL-BSSA

MDL-BSSA

MEL-BSSA

MEL-BSSB

Profibus-DP Adapter

Device Net Adapter

Ethernet, Modbus TCP adapter

Ethernet IP adapter


35 | P a g e

Smart Link

Configuration Cable

Local HMI – HCiX series

R40H/20HH-05S

R40H/20HH-10S

C40HH-15S-XBI

C40HH-30S-XBI

TG7-1H40S

Terminal

Board Connection Cable

MLM-DN16S

MLM-DN32S MLE-DC32A MLE-TN32A Remark Cable Length

0.5m

1.0m

1.5m

3.0m

ML50 (6pin, Male)

PC side

(9pin, Female)

36 | P a g e

Australia

Honeywell Ltd.

Phone: (61) 2-9353-7000

Fax: (61) 7-3840-6488

Indonesia

PT Honeywell Indonesia

Phone: (62) 21-535-8833

Fax: (62) 21-536-71008

India

Honeywell Automation India Limited.

Phone: (91) 20-6603-9400

Fax: (91) 20-6603-9800

Taiwan

Honeywell Taiwan Ltd. Phone:

(886) 2-2245-1000

Fax: (886) 2-2245-3243

Japan

Honeywell Inc.

Phone: (81) 3-6730-7149

Fax: (81) 3-6730-7228

South Korea Honeywell Co.,

Ltd. Phone: (82) 2-799-

6114

Fax: (82) 2-792-9015

Malaysia

Honeywell Engineering Sdn Bhd.

Phone: (603) 7958-4988

Fax: (603) 7958-8922

New Zealand

Honeywell Ltd.

Phone: (64) 9-623-5050

Fax: (64) 9-623-5060

Philippines

Honeywell Systems (Philippines) Inc.

Phone: (63) 2-633-2830/31

Fax: (63) 2-638-4013

Singapore Honeywell Pte

Ltd. Phone: (65) 6355-

2828

Fax: (65) 6445-3033

Thailand

Honeywell Systems (Thailand) Ltd.

Phone: (662) 693-3099

Fax: (662) 693-3085

For Countries (SEAsia) Listed below, See Honeywell Singapore Office

Pakistan, Cambodia, Laos, Myanmar, Vietnam and East Timor.

For Countries Listed below, See Honeywell Automation India Limited.

Bangladesh, Nepal and Sri Lanka.

Honeywell offers a complete portfolio of products and solutions for process and machine control applications, including controllers, recorders,

transmitters, actuators, smart sensors, and analytical instruments. To learn more about these offerings and how they can help your organization

achieve breakthrough results, contact your local Honeywell representative, or contact us at the following phone numbers:

U.S.A.: 1-800-784-3011 France: 33 1 60 19 80 75

Canada: 1-800-461-0013 Italy: 39 02 9214 6503

UK: 44 1344 655251 Spain: 34 91313.61.00

Germany: 49 69 8064-336 Asia/Pacific: 65 6355 2828

Latin America: 1-305-805-8188

Warranty / Remedy

Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales

office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or

replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties,

expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without

notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility

for its use. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the

customer to determine the suitability of the product in the application.

Specifications are subject to change without notice.

Honeywell Process Solution

HFS Asia Pacific

Honeywell Building

17 Changi Business Park Central 1

Singapore 486073

http://www.honeywellprocess.com

10-23-30-14-EN REV5

Aug 2016

Copyright 2013 Honeywell International Inc.

http://www.honeywellprocess.com/

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