compact hydro general 2009 e-n

COMPACT HYDRO

2 www.andritz-hydro.com

ANDRITZ HYDROOrganization

TurbogeneratorPumpsService & RehabCompact HydroLarge Hydro

ANDRITZ HYDRO

Cen

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Fun

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is a global supplier of turnkey electromechanical equipment and services “Water to Wire” for hydropower plants of small and

medium size with outputs up to 30 MW per unit.

Compact Hydro

COMPACT HYDRO


Compact HydroMain Features

§ Single source of supply

§ Modular design

§ Pre-assembly at workshop

§ Short installation & commissioning

§ Clean & renewable energy

§ Low environmental impact

§ Low investment cost

Modular Water to Wire solutions up to 30 MW per unit

Every week another two Compact Hydro units start to produce energy somewhere around

the globe


“Water to Wire” (W2W) ConceptCompact Hydro

WireHighVoltage

ACPAuxiliariesGeneratorTurbineCivilWater

COMPACT HYDRO Program

RiverLake

DamIntakePenstock

TurbineInlet ValveGovernor

GeneratorAVR

AutomationControlProtectionCoolingLubricationAux.Transfo.

Step-Up Transfo.SwitchyardHV Line

Power Grid- industrial- domestic

Scope ofSupply


Compact Hydro

EQUIPMENT

“Water to Wire” (W2W): Products & Services

§ Turbine§ Generator§ Automation§ Control§ Protection§ Station supply§ Transformer§ MV-switchgear

SERVICES

§ Installation§ Testing§ Commissioning§ Training

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All operational divisions and subsidiaries are certified according to the ISO 9001 Standard

Q u a l i t y y o u c a n r e l y o n !

QualityCompact Hydro


Application RangeCompact Hydro

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Compact application range

§ The range of products and services is developed around the 3 main types ofturbines, Axial, Francis and Pelton and covers a head ranging from 2 up to 1,000 meters with a unit output up to 10 MW for Axial and up to 30 MW for Francis and Pelton.

§ The range of products includes in addition to the turbine itself, all or part of the electromechanical equipment within the powerhouse such as generator, inlet valve, governor, controls, switchgear, transformer.

Head: H • 300 mOutput: P • 30 MW

Head: H • 1,000 mOutput: P • 30 MW


Compact Hydro


Axial TurbinesCompact Hydro


• Horizontal, vertical and inclined shaft• 3 - 6 blades• Single or double regulation• Model tested runners• Flat efficiency curve• optimized annual energy• various configurations to fit site

conditions (belt and bevel gear bulb, EcoBulb™, bulb, pit, tubular CAT and S)


Axial Turbines Belt Drive BulbCompact Hydro

§ Double regulated turbine§ Optimized energy production§ High speed generator§ Very low operating noise level§ Short installation time§ Compact power house structure

Application range§ Head 2 to 5 m§ Discharge 6 to 25 m³/s§ Output up to 600 kW§ Runner diameter 1,450 to 1,950 mm


Selected References Belt Drive BulbCompact Hydro

Plant Country N° of Axis ∅ Runner P H Speed units [mm] [kW] [m] [rpm]

Reichenbach Germany 1 H 1,450 390 3.4 270 / 750

Steinbach Austria 2 H 1,950 610 2.8 176 / 500

Niefern Germany 1 H 1,700 260 2.0 175 / 750

Truchtlaching Germany 1 H 1,950 360 2.1 144 / 600

Cainsdorf Germany 1 H 1,700 500 3.5 196 / 600

Ettringen Germany 1 H 1,450 390 3.2 248 / 750

Paradieswehr Germany 2 H 1,700 315 2.1 170 / 750

Niklashausen Germany 2 H 1,450 210 2.3 208 / 760

Martinszell Germany 2 H 1,950 400 2.3 165 / 600

Penig Germany 1 H 1,950 520 2.8 176 / 500


Axial Turbines Bevel Gear BulbCompact Hydro

§ Double regulated turbine§ Optimized energy production§ High speed generator§ Short installation time§ Compact power house structure

Application range§ Head 2 to 12 m§ Discharge 6 to 50 m³/s§ Output up to 2,600 kW§ Runner diameter 1200 to 2,600 mm


Compact HydroSelected References Bevel Gear Bulb

145 / 6002.91,02,600H2CzechiaTroja

Plant Country N° of Axis ∅ Runner P H Speed units [mm] [MW] [m] [rpm]

Karlsruhe Germany 1 H 1,950 1.7 8.3 205 / 750

Mitloedi Switzerland 1 H 1,950 0.9 4.7 197 / 750

Muehlefuhr Switzerland 1 H 1,950 0.8 4.2 182 / 750

Gitani Greece 2 I 2,150 2.2 8.9 218 / 750

Tumringen Germany 1 I 1,450 0.7 6.3 270 / 750

Terzo Italy 1 I 1,000 0.4 7.5 487 / 750

Hochwuhr Austria 2 I 1,950 2.2 9.6 239 / 750

Srednogortzi Bulgaria 1 I 1,450 0.8 7.3 304 / 750

Sunsari Morang Nepal 2 H 2,250 1,6 6,6 165 / 500


Compact HydroAxial Turbines EcoBulb™

§ Single or double regulated turbine§ Optimized energy production§ Direct driven permanent magnet

generator (PMG) without speed increaser

§ Excellent solution for replacement of old units on existing dams

§ Horizontal, vertical or inclined axis§ Low impact in civil works§ Very low noise level

Application range§ Head 2 to 20 m§ Discharge 15 to 100 m³/s§ Output up to 5,000 kW§ Runner diameter up to 3,650 mm


Selected References EcoBulb™Compact Hydro


Casamozza France 1 DR I 2,240 2.5 9.2 214

Villanova Italy 2 SR I 2,600 1.1 3.7 150

Santa Teresa Italy 2 SR I 2,600 1.3 4.4 150

Trent Rapids Canada 2 SR H 3,200 4.0 6.9 150

Cassano Italy 2 DR I 2,240 1.1 4.6 150

Belgiardino Italy 1 DR I 2,240 1.1 4.6 150

Genivolta 2 Italy 1 DR I 2,240 1.0 4.4 150

Tombetta 1 Italy 4 DR V 1,770 1.4 10.5 214

Sonoco Canada 2 SR H 3,200 3.8 6.0 144

Paullo Italy 2 SR I 2,600 1.1 3.4 150

DR … double regulationSR … single regulation


Compact HydroAxial Turbines Compact Bulb

§ Double regulated turbine§ Optimized energy production§ Direct driven synchronous generator

without speed increaser§ Short installation time§ Horizontal, vertical or inclined axis§ Low impact in civil works§ Very low noise level

Application range§ Head 4 to 12 m§ Discharge 15 to 70 m³/s§ Output up to 4,000 kW§ Runner diameter 1,770 to 3,150 mm


Selected References Compact BulbCompact Hydro

187.56.51.92,250I1AustriaBrigl 3


Rupperswil Switzerland 1 I 1,950 1.7 7.7 214,3

Gstatterboden Austria 1 I 1,950 2.0 10.3 250

Hart Austria 1 I 1,950 1.6 7.4 240 var.


Compact HydroAxial Turbines PIT

§ Single or double regulated turbine§ Optimized energy production§ High speed generator§ Pit in concrete or steel construction§ Compact power house structure

Application Range§ Head 3 to 12 m§ Discharge 6 to 100 m³/s§ Output up to 10,000 kW§ Runner diameter 2,350 to 3,650 mm


Compact HydroSelected References PIT

136.45.02.62,850H1GermanyCalbe Saale

146 / 7507.73,52,850I3TurkeyPamukova


Gottfrieding Germany 1 I 3,650 5.0 6.1 119 / 600

Brisach France 1 H 3,150 2.6 5.0 146 / 750

Wasserburg Germany 1 I 3,650 5.0 5.9 136 / 600

Eleoussa Greece 2 H 3,150 5.1 7.1 134 / 750

Gamp Austria 1 H 3,350 1.1 4.6 127 / 600

Januszkowice Poland 2 H 2,360 0.7 2.6 125 / 1010

White River USA 3 H 4,000 4.5 4.0 110 / 600

Leoben Austria 2 I 3,350 5.6 8.7 145 / 600

Batawa Canada 2 H 4,000 5.6 5.0 110 / 600


Compact HydroAxial Turbines Vertical Kaplan

§ Double regulated turbine§ Optimized energy production§ Direct coupled generator or

parallel shaft gear enables high speed generators

§ Simplified interface with concrete structure

Application Range§ Head 2 to 12 m§ Discharge 10 to 80 m³/s§ Output up to 10,000 kW§ Runner diameter up to 3,650 mm


Compact HydroSelected References Vertical Kaplan

272.77.90.91,600V1AustriaRieden

333.36.50.41,200V1SwitzerlandSitterthal

115.44.61.62,850V2IndiaBaje

187.56.51.62,150V2GermanyEisenbahnerwehr


Ettisbuehl Switzerland 1 V 1,700 1.1 6.4 230.8

Frykfors Sweden 1 V 2,600 2.8 8.0 176.5

Colze Italy 1 V 2,350 0.7 3.5 125/750

Keselstrasse Germany 2 V 2,350 1.4 5.2 150

Vafos Norway 1 V 2,600 5.0 13.6 200

Agonitz Austria 1 V 2,350 2.5 8.1 187.5

Talavera Spain 2 V 2,850 1.6 5.2 130/750


Compact HydroAxial Turbine CAT (Compact Axial Turbines)

§ Double regulated turbine§ Optimized energy production§ Direct coupled generator or high

speed generator with gear box§ Water–lubricated shaft bearing§ Compact power house structure

Application range§ Head 2 to 35 m§ Discharge 10 to 80 m³/s§ Output up to 10,000 kW§ Runner diameter up to 3,650 mm


Compact Hydro

Axial Turbine Vertical KaplanAxial Turbine Vertical KaplanSelected References CAT

37511.41.31,450H1ItalyPoschiavino

50025.01.11,000H1PortugalVale do Gajo


Kriebstein Germany 2 V 1,600 3.7 22.8 375

Brazo Derecho Dominican R. 1 H 1,450 2.8 23.4 450

Healey Falls Canada 1 H 2,350 7.0 23.7 277

Mariposa Chile 1 H 1,600 6.5 34.8 500

Rochester USA 2 H 1,950 6.6 25.9 327.3

Haetzingen Switzerland 1 H 1,200 1.1 14.4 428,6

Sao Joachim Brasil 3 H 1,600 2,9 17.2 400

Taenger Sweden 1 H 1,450 4.7 35.0 500

Taylor Chute Canada 1 H 2,350 13.0 34.7 327.3


Compact HydroAxial Turbines S-type

§ Double regulated turbine§ Optimized energy production§ Direct coupled generator or high

speed generator with gear box§ Compact power house structure

Application Range§ Head 10 to 35 m§ Discharge 10 to 80 m³/s§ Output up to 10,000 kW§ Runner diameter up to 3,650 mm


Compact HydroSelected References Axial Turbines S-type

45032.45.31,770H1PeruSao Carlos

428.620.21.91,400H1AustriaRitzersdorf 2


Wettingen Switzerland 1 I 1,450 1.9 17.9 375

Yedisu Turkey 3 H 2,200 7.7 24.0 300

Dafnosonara Greece 2 H 2,600 5.6 15.2 225/600

Hatillo Dom.Rep. 1 H 2,200 10.8 33.0 360

Kharikayam India 3 H 2,600 6.0 16.5 214/750

Umbata Canada 2 H 2,200 11.7 34.1 360

Singalatur India 4 H 3,100 5.5 11.7 150/750

Ritzersdorf 1 Austria 1 H 800 0.7 20.2 750

Banimboola Australia 2 H 2,200 5.4 32.0 327



§ Vertical shaft

Francis Turbines

§ Horizontal shaft

§ Model tested runners

§ CFD designed runners

Compact Hydro


Selected References Francis Turbines

Compact Hydro

1,000213.05.8690H1PortugalSabugal

327.327.69.51,800H3BrasilPampena


La Yesca Mexico 1 H 545 2.8 136.0 1,200

Alto Tulua Columbia 1 H 830 10.7 257.0 720

Cakit Turkey 2 H 1,050 10.4 140.0 600

Oyace Italy 2 H 485 1.8 130.0 1,000

Rio Lican Chile 2 H 720 8.5 235.9 1,000

Sitio Grande Brasil 2 H 1,700 12.8 56.2 327.3

Incesu Turkey 3 H 1,060 4.6 160.8 1,000

Hodnaberg Norway 2 V 908 17.8 300.0 600

Ashlu Creek Canada 3 H 1,090 18.6 205.0 720


Pelton TurbinesCompact Hydro

Head: H • 1,000 mOutput: P • 30 MW

§ Horizontal shaft: 1 - 3 jets§ Vertical shaft: 2 - 6 jets§ Model tested runners§ High efficiency at partial load§ Low overpressure on penstock§ Modular design§ Short installation time§ Compact powerhouse structure


Compact HydroSelected references Pelton Turbines

60038314.81,300V62CanadaLamont

428.6881.5865V61AustriaSt. Gallen

75022717.81,170V51AndorraEscaldes


Al Dur Bahrain 26 H2 350 1.0 660 2,986

Bilav Turkey 1 V5 1,380 10.2 222 428.6

Kut India 3 H2 1,390 13.8 648 750

Luetschental Switzerland 2 V6 1,130 7.0 153 375

Soberg Norway 1 V6 1,040 5.4 184 500

Elandsrand South Africa 1 H2 675 3.8 620 1,500

Bistrica 5 Bosnia 2 V5 600 2.0 225 1,000

Algarrobos Panama 2 H2 1,008 5.2 510 900

Carhaquero4 Peru 1 H3 1,165 10.0 451 720


Compact HydroValves

§ Butterfly valve

§ Jet valve

§ Opening by hydraulic cylinder

§ Spherical valve

§ By-pass valve

§ Self-closing by counterweight

§ Penstock safety valve


§ Horizontal or vertical shaft

§ 400V, 690V, 3.3kV, 6.6kV

§ Acc. IEC 34, VDE 0530

§ Workshop tested

Compact HydroGenerators

§ Overhung; turbine runner on the shaft (Francis & Pelton)

§ Brushless excitation

§ Air or water cooled

§ Protection class IP23 or IP44

§ Synchronous


Compact HydroElectrical Equipment

§ Automation, control,protection§ Energy counter§ AC & DC station supply§ LV switchgear§ Transformers § MV switchgear§ Emergency diesel generator§ MV and LV cables§ Remote control


Compact HydroACP: Automation, Control and Protection

SPEED GOVERNOR

§ 2 products specially developed for hydropower applications

MIPREG 600C

§ Digital

§ PID

TC1703 (NEPTUN)

For Regulation of

FrequencyPower Output

LevelFlow

mipreg 600c

TM1703 ACP


Compact Hydro

ACP: Automation, Control and Protection

§ Manual, automatic and remote control

§ Simple and proven solution

§ Main and local boards

CONTROL


Compact HydroACP: Automation, Control and Protection

SCADA

§ Temperature (°C)

§ Speed (Hz)

§ Turbine opening (%)

§ Pressure (m)

§ Reactive power

§ Active power

§ Current (A)

§ Voltage (V)

§ Alarm and event history


Compact HydroSwitchgear and Transformers


Selected References EuropeCompact Hydro

PORTUGALAguas Frias

BragadasVale do Gaio

Mantegas

SPAINAnllo

Fontanar I & IIPindo

Porto de Mouros

FRANCEPierre Benite

ArtemareSt Alban

Capdenac

TURKEYPamukKizildüz

SahmallarSucati

Yukari Mercan

GREECEEleoussa

GitaniDafnosonara

Agyri

ITALYMazzunnoMarlengoPianconeBolzano

SWITZERLANDSealp

AubonneLa Peuffeyre

IslasSchattenhalb

NORWAYKongsfjordLindland

InnvikGrunnai

AUSTRIALeobenAgonitz

StrechenbachKlampfererstein

RottGstatterboden

GERMANYEisenbahnerwehr

JettenbachBruck

Calbe SaaleGottfrieding


Compact Hydro

COLOMBIAAgua Fresca

PaticoSabaletas

USARancho Penasquitos

Smith CreekWhite RiverSanta Anna

COSTA RICALos Negros

Aguas ZarcasPlatanar

Río Volcán

HONDURASCuyamel

El Coyolar

MEXICOEl Borracho

ChilatanLas Truchas

GUATEMALAEl RecreoLas VacasSecacao

Montecristo

PERUCarhuaquero IV

San CarlosMonobamba

CANADASonocoMac Nair

Furry CreekAshlu

ECUADORCalope

Río BlancoPapallacta

CHILEChacabuquito

Peuchen-MampilAlfalfal

Chiburgo

BRAZILSao Joao

MosquitaoPiranhasIndiavai

Jatai

Selected References Americas

BOLIVIASanta RosaSanta Isabel

Zongo


Compact HydroSelected References Asia

INDIARani Avanti Bay

BrahmgangaKadamaneLoharkhet

KhauliSingatalur

Lower MeenmuttyMaujhi

Kalpong

INDONESIACurug

KolondomTanggari II

VIETNAMThac Trang

Na LoiRy Ninh-II

Ea Krong Rou

JAPANKirikoshi

Karasugawa 2 Torigawa 4

SatsunaigawaLAO

Houay Ho-HT

MALAYSIASungai Upper Kenerong

PHILIPPINESAmpohaw

SRI LANKAAsupiniella

Sitagala

THAILANDKlong Thung Phen


More than 10,000 units of Compact Hydro power plants supplied

Every week another two Compact Hydro units start operation

Compact Hydro


Compact Hydro

ANDRITZ HYDROYour partner for renewable and clean energy

compact hydro general 2009 e-n

Documents

range of products

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niefern germany

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ettringen germany

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