RLCP33 - RSP33 Crossbar System

Maximum roof load: 75/165lbs evenly distributed across two crossbars. Refer to vehicle owners manual for maximum roof loading. Always use lower of the two figures.

Recommendations:It is essential that all bolt connections be checked after driving a short distance when you first install your crossbars. Bolt connections should be checked again at regular intervals (probably once a week is enough, depending on road conditions, usage, loads and distances travelled). You should also check the crossbars each time they are refitted. Make sure to fasten your load securely. Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible. Use non stretch ropes.

Please remove crossbars when putting vehicle through an automatic car wash.

Load Ratings:Maximum permissible load is 75kg (165lbs) for two and three crossbars including the weight of the crossbars, 5kg (11lbs) for two crossbars. When crossbars are to be used in off-road conditions, please build a safety factor of 1.5 into this load limit for off-road use, two crossbars = 50kg 110lbs). Although the crossbars are tested and approved to AS1235-2000, Off road conditions can be much more rigorous. However, increasing the number of crossbars does not increase the vehicles maximum permissible roof loading.

Note for Dealers and Fitters:It is your responsibility to ensure instructions are given to the end user or client.

Rhino-Rack3 Pike Street, Rydalmere, Document No: R470NSW 2116, Australia. Prepared By: Kayle Everett Issue No: 01(Ph) (02) 9638 4744 Authorised By: Chris Murty Issue Date: 23/12/2014(Fax) (02) 9638 4822

These instructions remain the property of Rhino-Rack Australia Pty. Ltd. and may not be used or changed for any other purpose than intended.

Important Information

Honda CR-V 30

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Honda CR-V 30

WARNING! Important Load Carrying InstructionsWith utility vehicles, the cabin and the canopy move independently. Roofracks and vehicle can be damaged if the item transported is rigidly fixed at points on both the cabin and canopy. Instead, rigidly fix to either the cabin roofracks or the canopy roofracks.

!

!

!

ü

ükm/h X

YES

YESNO

ü

üX

? kg

=75kg/165lbs load rating(Urban road)

When these roof racks are to be used on a vehicle that is driven off sealed roads, the manufacturer maximum roof load rating (to be found in the vehicles User Manual) should be divided by a factor of 1.5. Do not forget to subtract 5kg from your maximum carrying capacity due to the weight of the crossbars and legs.

2 x Crossbars = 5kg/11lbs

50kg/110lbs load rating(off road)

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Honda CR-V 30

Parts List

Crossbars sold individually Part No.

1250mm Heavy Duty Crossbar SILVER RB1250S

1250mm Heavy Duty Crossbar BLACK RB1250B

1260mm Vortex Crossbar SILVER VA126S

1260mm Vortex Crossbar BLACK VA126B

Heavy Duty Crossbar

Vortex Crossbar

Note: Both RLCP and RSP Kits shown. These Kits are sold as separate. Use the appropriate instruction steps and parts list below for reference.

Item RLCP33 Qty Part No.1 RLCP Bracket 4 CA1273

2 Rubber Skirt 4 M725

3 M10 Channel Nut 4 N0244 M6 x 16 Security Screw 4 B061

5 M6 Spring Washer 12 W0046 M6 x 12.5mm FLat Washer 12 W0037 RLCP Leg 4 M1238 M10 x 38 x 2.5 Flat Washer 4 W0229 M10 Shake Proof Washer 4 W02110 M10 x 25mm Hex Set Screw 4 B07111 5mm Security Allen Key 1 H02112 M6 x 20 Security Screw 8 B06213 Fitting Instructions 1 R470

1.

1.

3.

3.

2.

2.

4.5.6.

6.7.8.

7.

4,5.

8.

9.10.

9.

11.

11.

RLCP33

RSP33Item RSP33 Qty Part No.1 RSP Bracket 4 CA1273

2 Rubber Skirt 4 M725

3 Vortex Buffer Strip 5 M6264 Crossbar Front 928mm 1 A155

5 Crossbar Rear 868mm 1 A155

6 M6 x 20 Security Screw 12 B0627 M6 Spring washer 12 W0048 M6 x 12.5mm Flat Washer 12 W0039 1/2 x 10G Phillips Screw 4 B04510 5mm Security Torque Key 1 TORKEY-S11 Fitting Instructions 1 R470

Tools Required:

Tools Required:

1

1

2

2

3

3

45

1- 5mm Security Allen Key(supplied in kit).2- 5/8 or 16mm Spanner.3- Utility Knife.4- Tape Measure.5- Torque Wrench.

1- Phillips Head Screwdriver2- 5mm Security Torque Key (supplied in kit).3- Utility Knife.4- Rubber Mallet.

12.

4

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Honda CR-V 30

1 Install the mounting bracket onto the rubber skirt. Note that the four locking points on the rubber skirt push through and fix onto the bracket.

Locking points push through and fix onto bracket.

2 Remove rubber covers over threads on the factory rails. Fixture points are located on both rails facing inward. Install bracket assembly.

FRONT

REAR

RLCP33

Installing Mounting Points

1 2

RLCP Leg

M6 x 16mm Security ScrewM6 Spring WasherM6 Washer M10

Channel NutM10 Flat Washer

M10 Shake Proof WasherM10 Hex Bolt

Install the M10 Channel Nut with an M10 Hex Bolt, M10 Shake Proof Washer and M10 Flat Washer. Finger tighten.

Two Heavy Duty Crossbars.Place an RLCP leg onto each bracket. Lightly fasten with M6 x 16mm security screw and washers.

3 4Place the Heavy Duty Bar over the Channel Nut and locate the nut into a fixed position. Finger tighten.

Insert Rubber Strips and End Caps.

Side View: Locate the channel nut across the bar.

*Note: When fitting RSP33 roof racks, do not fully tighten screws until legs are fitted. Refer step *4,*pg6.

M6 x 20 Security Screws

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Honda CR-V 30

5

(=)Adjust crossbar overhang to be equal on both sides. Tighten M10 crossbar bolts with a wrench to 9-10Nm/ 6-7lb/ft. Tighten M6 security screws with the allen key provided to 3-4Nm/ 2-3lb/ft. Check fittings are secure.

Tighten M6 screws

Tighten M10 bolts

Vortex Crossbar installation6 Vortex Crossbars.

When fitting two Vortex crossbars you will need 2 x VA-FK2 fitting kits which are sold separately.

VA-FK2 components for Vortex crossbars

7 Install the leg as shown. 8 Slide the Crossbar over the Square Nut, finger tighten.

RLCP Leg

M6 x 16mm Security ScrewM6 Spring Washer

M6 Washer

(=)

9

Tighten M6 screws

Tighten M6 bolts

Adjust crossbar overhang to be equal on both sides. Tighten M6 crossbar bolts with a wrench to 3-4Nm/ 2-3lb/ft. Tighten M6 security screws with the allen key provided to 3-4Nm/ 2-3lb/ft. Check fittings are secure.

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Honda CR-V 3011 Insert the Vortex Strips and End Caps into

crossbar.Measure the underbar slot length each side of the leg then cut the bar measurement strips to these lengths. Clip each piece into the underbar slots of the crossbar. Filling these slots helps to reduce or eliminate wind noise.

10

RSP33/F/R1 2Insert the support leg fully into the crossbars, a

rubber mallet may be required to knock the leg in place.

From the underside of the crossbar insert the phillips head screw.

3 Insert Vortex Rubber into crossbar. 4 Install crossbars using an M6 x 20mm Security Screw, M6 Spring Washer and M6 Flat Washer. Tighten with Allen Key provided to 3-4 Nm/ 2-3lb/ft. Check fittings are secure.

M6 x 20mmSecurity Screw

Crossbar lengths:Front 928mmRear 868mm