hollow glass technologies general catalogue machinery and is one of the world’s largest equipment...
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GlobalSolutions Provider
Flat Glass• Floatandlaminatedcuttingmachines• Breakoutsystem• Loadingsystem• Glassstockmanagement• Straightlineedgersandbevellers• Doubleedgers• Drillingmachines• CNCDrilling• CNCShapeEdgers• CNCGlassworkingcentres
Since 1957, the year of its foundation, Bottero has specialised in the production of glass working machinery and is one of the world’s largest equipment manufacturer in three sectors
• FlatGlass• HollowGlass• Engineering
Bottero’s continuous attention to detail and comprehensive range of products provi-des for its customers every need. From float glass lines to cutting tables with a wide range of automatic loading options, to glass grabs, high volume laminated lines and high speed bottle manufacturing machinery.
Engineering• Automotivelines• Coaterlines• Floatlines• Mirrorlines• Packinglines• Patternedlines• Processinglines• PVlinesimprovements• Solarlines
• Glassconditioning• Gobforming• Formingmachinesforglasscontainers• Warehandling• Controlandautomationsystem• Accessories,fittingand complementaryequipment forISproductionlines
Hollow Glass
Table of contentGlass conditioning
Gob forming and delivery
Forming machine
Pneumatic mechanism
Servo technology
Ware handling
Control system
Treatment
Ancillary equipment
Service
E-Forehearth
Mechanical feeder Servo feeder mechanismElectronic gob distributorCoaxial delivery systemRoller coaster system
IS MachineE-IS MachineRe-manufactured IS Machine
E-MOC technologyPneumatic plunger mechanismFunnel, baffle, blow head 300 seriesNeckring 300 seriesForced Convection Cooling Mechanism
Forming packServo invertServo takeout 2.0Universal backlash free takeout arm
700 Electronic pusher module - Twin axis700 Electronic pusher module Machine conveyorCross conveyorHS transfer 7003-Axis servo stacker RSS-1002-Axis servo stacker RSS-90Mechanical stacker RS-90 series
700 Electronic forming control module 700 Flexible motor control module HHT 700 Hand Held Terminal
HTH Hot-End treatment unitCold-End treatment unitMould cooling air remote control system
Constant cushioning oleodinamic unitStirrerArticulated hoist
Remote assistanceTrainingSpare parts
Building
E-Forehearth• Newly designed combustion and cooling equipment pre-assembled
on board of the overhead steel structure for drastic reduction of field installation activity.
• Automatic control system based on redundant CPUs for back-up in case of failure.
• Dual CAN BUS connection between main cabinet and local panels. • Proprietary design of refractory superstructure with dual interactive
direct and indirect cooling.
Mechanical feeder• Spouts available: 281 Standard and Deep, 703, 715 in single double or triple gob• Maximum flexibility of shearing angle: standard from 30° right to 90°
left, symmetric from 30° left to 90° right• Improved mechanical feeder: bearing type 7” stroke plunger linkage, oil bath shear mechanism, pneumatic spring• Stand alone tube rotation inverter control (RTC) and electrical tube
height adjustment (THD) are available.
Servo feeder mechanism• Easy replacement of existing mechanical feeders for 281, 703 and
715 spouts• The servo motor ensures consistent and repeatable operation up to
240 cuts/minute• Oil bath gearbox granting longer life of mechanical components• Multiple weight operation for sampling or for different gob weight
production.
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Glass conditioningE-Forehearth
Gob forming and deliveryMechanical feeder Servo feeder mechanismElectronic gob distributorCoaxial delivery systemRoller coaster system
Electronic gob distributor• Retrofittable on any existing IS Machine• Fully programmable firing order• Dwell time and scoop positioning adjustable by Hand Held Terminal• Automatic homing in case of power failure.
Coaxial delivery system• Consistent trough deflector alignment ensures effective gob loading • Complete range of trough and deflector sizes are available• Available for single, double and triple gob• Delivery aligned with laser fixture to ensure correct gob loading into the blanks.
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Roller coaster system• The roller coaster system is developed for larger size section machines (from 10 to 12 sections)• The trough design reduces the gob friction, increasing the speed
and improving the heat balance of the gob.
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Gob forming and deliveryMechanical feeder Servo feeder mechanismElectronic gob distributorCoaxial delivery systemRoller coaster system
IS Machine• Available from 2 to 20 sections configuration• Blow & Blow, Press & Blow and NNPB process • Variable equipment and accessories to cover any production range
for single, double and triple gob • Servo mechanisms available as option • Advanced forming technology through proportional valves• Engineering team available to discuss tailored solutions• Consulting and advisor service for glass containers and special
projects.
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Forming machineIS MachineE-IS Machine
Re-manufactured IS Machine
Re-manufactured IS Machine• Revimac is the largest and best equipped IS Machine rebuilding
shop worldwide• Available from 1 to 12 sections single frame configuration, tandem from 12 to 20 sections B&B, P&B and NNPB process• Design of tailor-made configuration for peculiar customer requirements• Consulting and advisory services for glass container special project.
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IS Machine
(*): Available on request with special machine design
Machinewaredimensionlimits
Machinecenterdistance4-1/4” 5” 5-1/2” 6-1/4”
B&BProces
Bodydiameter
Heightunderfinish
Stackcooling
SG DG TG 3” SG DG TG 3-5/16” SG DG SG DG TG 4-1/4”
178 90 52 178 105 62 178 111 178 130 90
FCC 155 80 50 155 95 60 155 102 155 120 75
Stackcooling 340 315 280 340 342 250 360 342 - - -
FCC 317 296 280 317 325 250 360 342 360 342 296
Customi-zed(*) 500 415 / 513 428 - 580 480 - - -
Finishdiameter 48 48 30 48 48 30 48 48 48 48 48
P&B/NNPBProces
Bodydiameter
Stackcooling 178 90 52 178 105 62 178 111 178 130 90
FCC 155 80 50 155 95 60 158 102 155 120 75
Heightunderfinish
Stackcooling 293 305 255 - - 243 - - - - -
FCC 260 286 255 260 223 243 303 292 303 305 275
Finishdiameter 120 83 38 120 90 55 120 90 120 90 83
Machineservicerequirements
Maximum consumption for each section in [Nm3]
Machinetype4-1/4” 5” 5-1/2” 6-1/4”
DG TG 3” DG TG 3-5/16” DG DG TG 4-1/4”
Media Presssure(relative) B&B P&B B&B P&B B&B P&B B&B P&B B&B P&B B&B P&B B&B P&B
Operatingair 2,2bar 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,1 1,1 1,1 1,1
Operatingair 3,2bar 0,9 0,9 0,9 0,9 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0
Formingair 2,2bar 1,8 2,6 1,8 2,6 2,0 2,8 2,2 3,0 2,2 3,0 2,4 3,2 2,7 3,8
Pilotair 3,5-4bar 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1
Vacuum -0,85bar 0,35 0,35 0,35 0,35 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
Coolingairmachine(*) 0,1-0,12bar 75 75 60 60 75 75 65 65 90 90 95 95 90 90
Coolingairmachine(**) 0,1-0,12bar 50 50 40 40 55 55 45 45 70 70 75 75 70 70
Coolingairconveyor 0,06bar 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 12,0
Coolingwater(***) 2bar 10,0 10,0 12,0 12,0 10,0 10,0 12,0 12,0 10,0 10,0 10,0 10,0 12,0 12,0
(*): (With stack cooling blank+blow) - (**): (FCC blow side and blank stacks) – (***):[Lt/min] (For scoops and gob distributor)
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E-IS Machine• Available from 2 to 20 sections configuration• Blow & Blow, Press & Blow and NNPB processes • Variable equipment and accessories to cover any production range
for double and triple gob• Servo mechanisms available as option • E-MOC mechanism is mounted on the top of the section frame• E-MOC is available in all traditional center distances as well as the
newly developed TG 3-1/2”• The cooling air with E-MOC improves the temperature balance
between each half of the mould• The pantograph E-MOC movement is designed to grant smooth
mould movement thus reduceing wear and damage to the equipment• Advanced forming technology through proportional valves• Engineering team available to discuss tailored solutions• Consulting and advisor service for glass containers and special
projects.
Machine service requirements
Maximum consumption for each section in [Nm3]
Machine type”4/1-6”2/1-5”5”4/1-4
DG TG 3” DG TG 3-1/2 DG DG TG 4-1/4”
Media Presssure(relative) B&B P&B B&B P&B B&B P&B B&B P&B B&B P&B B&B P&B B&B P&B
Operating air 2,2 bar 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,1 1,1 1,1 1,1
Operating air 3,2 bar 0,9 0,9 0,9 0,9 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0
Forming air 2,2 bar 1,8 2,6 1,8 2,6 2,0 2,8 2,2 3,0 2,2 3,0 2,4 3,2 2,7 3,8
Pilot air 3,5-4 bar 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1
Vacuum -0,85 bar 0,35 0,35 0,35 0,35 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40
Cooling air machine (*) 0,1-0,12 bar 35 35 28 28 40 40 30 30 50 50 60 60 55 55
Cooling air machine (**) 0,1-0,12 bar 45 45 38 38 50 50 40 40 60 60 70 70 65 65
Cooling air conveyor 0,06 bar 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 12,0
Cooling water (***) 2 bar 10,0 10,0 12,0 12,0 10,0 10,0 12,0 12,0 10,0 10,0 10,0 10,0 12,0 12,0
(*): (FCC blow side and blank E-MOC) - (**): (FCC blow side and blank + blow E-MOC) – (***):[Lt/min] (For scoops and gob distributor)
Machine ware dimension limits Machine center distance
B&BProces
Bodydiameter
FCC and/or 360° Cooling
”4/1-6”2/1-5”5”4/1-4
DG TG 3” DG TG 3-1/2” DG DG TG 4-1/4”
80 50 95 67 102 120 75
Heightunderfinish
FCC and/or 360° Cooling
296 280 325 280 335 345 304
Finish diameter 48 30 48 48 48 48 48
P&B/NNPBProces
Bodydiameter
FCC and/or 360° Cooling
80 50 95 67 102 120 75
Heightunderfinish
FCC and/or 360° Cooling
286 255 223 267 316 295 280
Finish diameter 83 38 90 60 90 90 83
E-MOC technology• Top mounted design improves the access to the mechanism• 360° integrated cooling at blank and blow side allows high airflows• E-MOC is designed to be retrofitted on existing machines• The pantograph E-MOC movement is designed to grant smooth
mould movement, thus reducing wear and damage to the equipment.
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Pneumatic plunger mechanism• Floating plunger concept maintains the alignment after first self-
centering to the neck ring, reduces radial load on the piston rod and reduces wear on neck ring, positioner and piston rod bearing
• Lightweight design allows easier plunger mechanism exchange• Increased plunger cooling capacity with individual cooling air
exhaust per cavity through plunger base improves the performance of the mechanism
• Advanced technology of components and material allows increased reliability of the mechanism and easy maintenance.
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Pneumatic mechanismE-MOC technologyPneumatic plunger mechanismFunnel, baffle, blow head 300 seriesNeckring 300 seriesForced Convection Cooling Mechanism
Neckring 300 series• Air ducts inside the mechanism have been optimized to achieve
balanced motion of the arms• The mechanism has been redesigned to reduce the weight masses
and improve the performance• The mechanism can be overhauled and re-used for more machine
campaigns • The backlash free neckring assembly is also available as option
with needle bearings at shaft ends.
Forced Convection CoolingMechanism• Operations not affected by Cooling Pressure Level• The internal vacuum piping can be removed for faster maintenance
and easy conversion• Cooling air flow increased by 20%• Retrofittable to any existing machine. No modification to section frame required.
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Funnel, baffle, blow head 300 series• 300 series mechanisms designed to fit on any IS Machine • Higher efficiency of pneumatic seals in PTFE leads to high cost
saving (60% leakage reduction)• Hydraulic up stroke cushioning available as option for baffle and
blow head mechanisms• The cam profiles and cam follower have been revisited to improve
performance and mechanism life.
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Pneumatic mechanismE-MOC technologyPneumatic plunger mechanismFunnel, baffle, blow head 300 seriesNeckring 300 seriesForced Convection Cooling Mechanism
Servo invert• The movement profiles can be programmed to fit each job requirement and can be extended from one section across all the machine• Can be retrofitted to existing machines without any alteration to the section boxes• The invert and revert movement can be adjusted through the HHT or PC during production• High speed and accurate parison transfer granted by precise and
repeatible motion.
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Servo-takeout 2.0• The servo-takeout ramp UP and DOWN speed is fully adjustable to
ensure optimum production results• Stable transfer of ware onto the dead plate garanted by precise and
repeatible motion• Takeout arm is easy to exchange• The speed profile can be programmed to suit each job.
Forming pack• The accurate control of pressure at each step of the forming process
improves glass quality efficiency and machine speed• Impacts on glass distribution, pressure resistance, check reduction,
baffle and mould seems reduction, birdswing• Each servo valve can be electronically adjusted with a user friendly
interface.
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Servo technologyForming packServo invertServo takeout 2.0 Universal backlash free takeout arm
Universal backlash free takeout arm• The new generation of Take-Out Arms is available for all machine
types and Center Distances (Single to Quad Gob).• The high performance belt system ensures precise container grabbing and improved container quality.• Improved interface to the Tong Head allows more precision and
rigidity while positioning the Take-Out Tong head over the mould.• Modular design with exchangeable interface allows easy and fast
retrofit on the various types of servo and pneumatic Take-Out mechanisms.
700 Electronic pusher module• Advanced diagnostic (alarms, event modification log, system and
motors status, real time production data availability)• Reversibility of the mechanical group; left or right delivery may be
achieved without the use of additional parts • Quick change single motor pusher mechanism.
Machine conveyor• The basic UBC conveyor is available for up to 12 sections single
bed machine or up to 24 sections tandem machine• The air cooling inlets can be from front or back of the conveyor body• Separate Belt Cooling version available as option, featuring two
different air pressure levels on beam and dead plate separately, granting higher cooling flexibility
• Independent Cavity Cooling version features additional individual cooling control of inner and outer cavity on dead plate for better cooling equalization.
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700 Electronic pusher module - Twin axis• The two axes concept grants smooth and precise handling of unstable container at high speed• Using a special adapter plate the mechanism can be installed on most existing conveyor retrofittable to most existing conveyors • Graphic simulation of ramps profile helps the fine tuning of the perfect handling.
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Ware handling700 Electronic pusher module - Twin axis700 Electronic pusher module Machine conveyorCross conveyorHS transfer 7003-Axis servo stacker RSS-1002-Axis servo stacker RSS-90Mechanical stacker RS-90 Series
Cross conveyor• Standard drive by synchronized motors connected to the feeder
and machine drive system.• Tubular steel conveyor beam with built–in water cooling system and
air cooling system on request• Quick change under-belt modular wear plates and dead plates with
remote control height adjustment• RH or LH operation to suit any lay–out requirement.
HS transfer 700• Special cam design for quick retraction of paddles. • Drive sprocket equipped with slip clutch to prevent damage in case
of jamming due to broken glass interference• Self-supporting base frame allowing easy positioning of transfer
head with vertical and lateral adjustment for accurate ware handling. • RH and LH version available to suit any lay-out requirement.
Mechanical stacker RS-90 series• Rugged equipment suitable for RH or LH delivery and for lehrs belt
up to4500 mm wide• Built–in height adjustment system (950 to 1100 mm)• Container loading by side shifting of push–bar• Drive motor mounted on belt tension adjustment slide for quick
change replacement.
2-Axis servo stacker RSS-90• High performance, up to 13 cycle per minute• User-friendly touch screen interface• One-touch height adjustable framework. • “Steady bar” option to handle unstable glassware.
3-Axis servo stacker RSS-100• Top perfomer in the marketplace, up to 20 cycle per minute• User-friendly touch screen interface• Quick change push-bar• Remote control system for adjustment of push-bar verticality.
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Ware handling700 Electronic pusher module - Twin axis700 Electronic pusher module Machine conveyorCross conveyorHS transfer 7003-Axis servo stacker RSS-1002-Axis servo stacker RSS-90Mechanical stacker RS-90 Series
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Control systemWith E-pack 700 series Bottero strengthens its position as leading supplier of electronic control systems, setting new standards in hot-end production lines. ‘Intelligent’ diagnostic and modularity are the key features of the 700 E-Pack.
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MotionControlRemoteI/DSystems
EthernetTCP/IP
Internet
Remoteassistance
Modem
HMImobilepanel
ISMachine
VPNSPV
OtherlinesSPV
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Control system700 Electronic forming control module 700 Flexible motor control module HHT 700 Hand Held Terminal
700 Flexible motor control module• The phasing on all drive motors is automatically configured – even
after motors re-start • The design of the motors ensures maximum flexibility for the changes in parameters during production • Digital motor speed control with wide adjustment range and no
need of replacement of mechanical parts
FMC700isincluding:• Revolving Tube Control• Tube Height Driven• Servo plunger• Servo parallel shear• Servo Gob Distributor• Main Conveyor • Up and down conveyor
• Ware Transfer• Cross conveyor• StackerOR:• Mechanical Stacker• Mechanical Feeder• Mechanical Gob distributor• Others
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700 Electronic forming control module• “Selective job change” with fully independent section structure: possibility to run different processes. Fully flexible event setting and
special cycle configuration• Section control units can be customized according to specific requirements• All events can be manually operated• The firing order can be adjusted to suit the operating conditions.
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Mobile interface panel 700• All machines parameters are visible and editable from any plug-in
point• User friendly menu grants easy surfing through the parameters (all
SPV data are available)• Multilingual functions are available: (Chinese, Japanese, Farsi, Thai,
Turkish, Russian).• Full screen and easy diagnostic is available on mobile panel.
Control system700 Electronic forming control module 700 Flexible motor control module HHT 700 Hand Held Terminal
HTH Hot-End treatment unit• High uniformity of body treatment and minimal deposition on the finish• Easy cleaning of recirculation manifolds and inner/outer diffuser• Entirely fabricated in AISI 304/316 stainless steel• Lifting system option for maintenance and cleaning
Cold-End treatment unit• Light metal alloy carriage frame• Twin nozzle spray system• Carriage assembly features vertical pneumatic cylinder for nozzle up-down stroke control and horizontal hydraulic cylinder for lateral displacement control• PLC based control system and inverter drive.
Mould cooling air remote control system• Remote control system for monitoring and adjusting the mould
cooling air flow of bottom individual cooling application• RRS-T Teleflex steel cable based manual system with individual
handle bars• RRS-B Pneumatic actuator based automatic system controlled by the IS timing system• RRS-P Pneumatic based ON/OFF automatic system controlled by
independent electric cabinet.30
Constant cushioning oleodinamic unit • Oil recirculation system featuring one motor for single shop and two
motors for multi shop configuration• PLC based control system• MIN-MAX oil level and oil temperature monitoring system• Heat exchanger option available.
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TreatmentHTH Hot-End treatment unitCold-End treatment unitMould cooling air remote control system
Ancillary equipmentConstant cushioning oleodinamic unitStirrerArticulated hoist
Stirrer• Glass mixing unit available in 2 or 3 blenders configuration• 180° pivoting support brackets to enable safe maintenance and
refractory blenders replacement • Manual lifting hoist to raise and lower stirrer assembly• Individual inverter control system for drive motors.
Articulated hoist• Job change assist mechanical device• Metal framework to be installed on blank side of IS Machine for
handling loads• Lifting and handling by remote control pneumatic hoist• Lifting capacity up to 250 kg.
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Remote assistance• Remote assistance is our on-line assistance service that enables
Bottero qualified engineers to take direct control over the line SPV supervisor via internet
• Remote control improves and speeds up troubleshooting and problem solution and saves time and money while reducing
production losses remote• Remote assistance allows of software upgrading for Bottero control system• HOT LINE is an additional and extended phone support service
available upon request through a dedicated number.
Training• Training of operators and machine maintenance technicians in
Bottero or directly on site• Running and troubleshooting of the machinery and electronic control systems • Maintenance of the machinery and electronic control systems• Production process and reduction of defects.
Spare parts• Search engine and on-line service is active on Internet - to select spare parts and accessories - to request quotations and information via mail. - to download standard and exploded-view diagrams of the mechanisms - to find Bottero parts matching to IS international codes • The "Swap&Go" is a service on exchange basis that minimise repair
times. Overhauled and compatible parts are available within 48 hours.• Availability of spare parts and interchangeable components for the entire
lifespan of the machine. • Quick delivery procedures worldwide. www. spareparts.bottero.com
Bottero S.p.A TranaTrana - Italy
Bottero S.p.A PesaroPesaro - Italy
Revimac S.r.L.Vicenza - Italy
Bottero IG S.r.L PesaroTreviso - Italy
Bottero GmbhGrevenbroich - Germany
Bottero Gmbh Hollow GlassNeuss - Germany
Bottero UK LimitedRochdale - Great Britain
Bottero FranceJeannet - France
Bottero do BrasilDiadema S.Paolo - Brasil
Bottero Flat Glass Inc.Kernersville - North Carolina - USA
Bottero Glass Machinery Co. LtdShanghai - People’s Republic of China
Bottero Glass Industry Co. LtdFoshan - People’s Republic of China
BotteroS.p.AHeadquartersCuneo – Italy
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BOTTEROS.p.A.- via Genova 82 - 12100 Cuneo - Italy Tel. +39 0171 310611 - Fax +39 0171 [email protected]
Theimagesanddatainthiscatalogueareonlyindicativeandneveroverride thecontractengagementofBotteroS.p.A.Forphotographic reasons the products is often shown completewithaccessories that arenotpartof thestandardequipmentofthemachine.