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Holistic Ship Design Optimisation The HOLISHIP Project Jochen Marzi, HSVA

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  • Holistic Ship Design Optimisation The HOLISHIP Project

    Jochen Marzi, HSVA

  • Background 1807 1900 +

    Fulton’s Clermont

    Steam – shipping becomes the backbone of the world economy

    11/10/2018 HOLISHIP @ ECMAR Tech Days 2018 2

  • Background

    Another 100 years later a similar map displays worldwide emissions caused by shipping operations. … but international economy hinges largely on seaborne transportation (90% of everything – being “shipped”)

    Improved Efficiency shall help to resolve the conflict between the two objectives: - Meet the transport demand, - Reduce seaborne emissions. => Better design for better efficiency:

    11/10/2018 HOLISHIP @ ECMAR Tech Days 2018 3

  • On the Environmental Impact of International Shipping Operations

    Intercontinental Shipping is by far the most energy efficient mode of Transport. … but forecasts call for significant improvements: And tomorrow’s ships need to be much more environmental friendly.

    Comparison of CO2 emissions between different transport modes

    Projections of CO2 emissions from international maritime transport; “business as usual” (top) will double emissions within < 17 years and only very advanced concepts will decrease or at least stabilise emissions.

    11/10/2018 HOLISHIP @ ECMAR Tech Days 2018 4

  • Tomorrow‘s Ships

    HOLISHIP @ ECMAR Tech Days 2018 11/10/2018 5

  • … need advanced Design tools

    HOLISHIP @ ECMAR Tech Days 2018 11/10/2018 6

  • Project HOLISHIP • 40 Partners • From 11 EU countries • Start: 2016-09-01 • Funding: 11.4 M€ • Grant: 689074

    HOLISHIP @ ECMAR Tech Days 2018 11/10/2018 7

  • Objectives • Maritime assets / ships, platforms are typically complex one-of-a-kind or small

    series products. • Product design needs to reflect constantly extended requirements. • HOLISHIP responds to urgent industry needs by developing advanced and

    innovative design methods which … • integrate all design functional requirements and performance indicators at an

    early design stage including all relevant (technical) from necessary design disciplines while considering:

    • life-cycle cost, • environmental impact, • technical and regulatory constraints

    • The result will be a set of integrated software platforms for design and optimisation for the entire life-cycle of the product and virtual testing and demonstration.

    HOLISHIP @ HSVA 21/09/2018 8

  • HOLISHIP @ ECMAR Tech Days 2018 9 11/10/2018

    Design Synthesis Concept

    Lines and body plan

    Hydrostatics

    Arrangements

    Resistance & Powering

    Stability

    Machinery

    Cost Estimates

    Mission Requirements

    Structures

    … applied to 9 real life demonstrator cases in HOLISHIP.

  • Project Structure

    HOLISHIP @ HSVA 21/09/2018 10

    1. ELOMATIC Mission Requirements

    7. Friendship Systems Integration of Methods and Tools, Software Platforms (CAESES)

    8. Marin Holispec/RCE

    2. DCNS System Architecture

    3. HSVA Hydrodynamics

    4. Uni Liège Structures & Functionality

    5. Rolls Royce Machinery

    6. Fincantieri Life-Cycle Cost Assessment

    Cluster 1 – Tools Lead: Bureau Veritas

    CA

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    Cluster 2 – Integration Platforms Lead: NTUA/HSVA

    Cluster 3 – Application Cases Lead: CMT -> HSVA

    3 Clusters

  • Application Cases – HOLISHIP Demonstrators

    HOLISHIP @ ECMAR Tech Days 2018

    The impact of the tools developed in HOLISHIP will be showcased using 9 different Demonstrators. All of these are characteristic for European Maritime Operations.

    11/10/2018 11

  • Present Status: Tools integrated in Platforms (so far)

    HOLISHIP Platform (concept, contract) (WP 7, Basis: CAESES) • COSSMOS (by DNV GL): Engine simulation • HEXPRESS (by Numeca Int.): Grid generation for viscous flow resistance and propulsion simulations • MATLAB (by MathWorks): Generic mathematics tools, here integrated for resistance and propeller analysis • Maxsurf Stability (by Bentley): Intact and damage stability analysis, here used for parametric roll analysis (in connection

    with Microsoft Excel) • NAPA (by NAPA Oy): General design tool, used, for instance, for damage stability • NEWDRIFT+ (by NTUA): Seakeeping code for responses and added resistance in waves • SHIPFLOW (by Flowtech): Resistance and propulsion analysis on the basis of potential flow theory and RANSE

    simulations • ShipX (by Sintef OCEAN): Tool for seakeeping and manoeuvring analysis of ships (and platforms) • ν-Shallo (by HSVA): Calm-water resistance code, used for resistance analysis • SEECAT (by BV): Engine / machinery simulation

    HOLISHIP Platform (VVF) (WP 8, Basis: HOLISPEC/RCE) • COSMOS (MARIN) - internal vessel arrangement based on Rhino. • GES (TNO) engineering system simulation tool suite

    11/10/2018 12 HOLISHIP @ ECMAR Tech Days 2018

  • (Prototype) Tool Integration demonstrated

    • Tools used in demonstration / RoPAX Application Case • Hull Design – CAESES • Damage Stability – NAPA • Wave resistance & Powering Estimate: ν-SHALLO, FreSCo+, DB • Added Resistance – NEWDRIFT+ • SEECAT – Energy systems simulation • Simplified models for cost, structure, mission req.

    11/10/2018 13 HOLISHIP @ ECMAR Tech Days 2018

  • Coupling of tools for RoPAX ferry

    Output: Added resistance in waves

    Output: Wave resistance

    Steel w. / light weight Output: Steel weight Lightship weight

    Input: Hull shape Topology of sections

    Cost (CAPEX) Output: Cost

    Input: Ship type Hull shape Scantlings Yard specific data

    … Output: …

    Input: …

    Added resistance

    NEWDRIFT+

    Input: Hull shape Operational profile Sea states

    1

    8

    6

    Wave res.

    ν-Shallo

    Input: Hull shape Operational profile

    RANSE Output: Resistance and propulsion at full scale

    Input: Hull shape Operational profile Propeller

    FreSco+

    2

    Any external tool e.g. CAESES

    feature

    BV Mars / Steel

    Output: Hull shape Hydrostatics

    Hull design

    CAESES model

    Input: Main dimensions Damage stability

    NAPA

    Input: Hull shape Topology

    Output: Attained index

    HOLISHIP @ ECMAR Tech Days 2018 14

  • Effect of Design Optimisation of a RoPAX ferry– Power Requirements

    • Hydrodynamic optimisation yields 8.45% power savings over the operational profile.

    • Given an annual consumption of 20600 ts of fuel (for 66% utilisation), this translates into …

    What can be achieved? Impact

    11/10/2018 15 HOLISHIP @ ECMAR Tech Days 2018

  • This translates into 1745 ts fuel savings annually

    Impact

    HOLISHIP @ ECMAR Tech Days 2018 11/10/2018 16

  • … and 5584 ts less per ship and year. This needs to be considered as fleet level!

    Impact

    HOLISHIP @ ECMAR Tech Days 2018 11/10/2018 17

  • HOLISHIP Exploitation 18

    Exploitation: Motivation • It is in the consortium’s hands to make the HOLISHIP platform a real standard for the

    exchange of data and provision of assessment tools within the maritime industry in Europe – let’s exploit! Goals:

    • Providing an affordable, well maintained platform to industry, R&D and academia

    • Securing maintenance and portability of the platform for many years

    • Generating business for partners in their competence domains

    • Creating accessibility to high-end technology for non-experts

    • Offering services by partners through a public marketplace

  • HOLISHIP Exploitation 19

    Realisation

    Company Partners

    Customers

    Partners as multipliers Many users – low cost for the platform

    • Establish a new and independent legal entity that operates the marketplace, markets and licenses the platform and holds a long term OEM license agreement with FSYS

    • Grow a partner network of tool and service providers

    • Companies that offer their tools developed on the basis of the platform

    • Companies that offer tools via the web-services of the marketplace

    • Companies that use the platform extensively in-house • Companies that want to participate in the business

    opportunities generated through the platform • Make customers of the partners to users of the

    platform • Further increase customer experience and benefits

    through the platform

  • Conclusions • HOLISHIP set out (in 2016) to develop an integrated, holistic ship

    design system to cover concept and detailed design as well as operational analysis based on mainly existing s/w tools.

    • Today, first prototype integrations have been accomplished in the HOLISHIP Design Platforms.

    • The RoPAX ferry example shown will be further detailed in the following presentations from the HOLISHIP project, highlighting also other design disciplines.

    • A range of 8 further real life Application Cases will be treated in the following period. An OSV case also shown today will give a feel for the entire range and the relevant design disciplines.

    • Exploitation will be an important aspect in the future. • Most importantly: HOLISHIP does not come “out of the blue”:

    HOLISHIP @ ECMAR Tech Days 2018 11/10/2018 21

  • FP5

    22

    Example line of successful developments: Elements of Ship Design

    FP7

    GOALDS

    TARGETS

    GRIP

    EUROVIP

    MARNET-CFD

    FANTASTIC

    OPTIPOD

    EROCAV

    SAFEDOR

    VIRTUE

    Gre

    enin

    g En

    ergy

    Com

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    iven

    ess

    Des

    ign

    Saf

    ety

    FP6

    REFRESH

    External developments Energy management

    ULYSSES

    H 2020

    HOLISHIP

    LeanSHIP

    STREAMLINE

    BESST

    SHOPERA

    LC-MG-1-8-2019

    Pre-Requisites are in place for: Retrofit Solutions and Next Generation Propulsion for Waterborne Transport

  • 11/10/2018 HOLISHIP @ ECMAR Tech Days 2018 23

    This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No [689074]

    Thank you.

    Watch this space: www.holiship.eu

    Contact: Jochen Marzi, Hamburgische Schiffbau Versuchsanstalt GmbH [email protected]

    Grant agreement No: 689074

    http://www.holiship.eu/mailto:[email protected]

    Holistic Ship Design Optimisation The HOLISHIP ProjectBackgroundBackgroundOn the Environmental Impact of International Shipping OperationsTomorrow‘s Ships… need advanced Design toolsProject HOLISHIPObjectivesDesign Synthesis ConceptProject StructureApplication Cases – HOLISHIP DemonstratorsPresent Status: �Tools integrated in Platforms (so far)(Prototype) Tool Integration demonstratedCoupling of tools for RoPAX ferryEffect of Design Optimisation of a RoPAX ferry– Power Requirements�This translates into 1745 ts fuel savings annually… and 5584 ts��less per ship and year.��This needs to be considered as fleet level!Exploitation: MotivationRealisationConclusionsExample line of successful developments: Elements of Ship DesignFoliennummer 23