hoisting / transportation / handling for s/c modules...
TRANSCRIPT
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Hoisting / Transportation / Handling For S/C Modules during System AIT
Load Cases and Factors Technical Note
CI CODE: B3000
UK EXPORT CONTROL RATING: Not listed Rated By:
© Astrium Limited 2009
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Astrium Limited, Registered in England & Wales No. 2449259 Registered Office: Gunnels Wood Road, Stevenage, Hertfordshire, SG1 2AS, England
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INTENTIONALLY BLANK
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CONTENTS
1. SCOPE.......................................................................................................................................................................... 4
2. REFERENCES ............................................................................................................................................................ 5 2.1 REFERENCE DOCUMENTS.......................................................................................................................................... 5 2.2 ABBREVIATIONS....................................................................................................................................................... 5
3. LOAD FACTORS ....................................................................................................................................................... 6
4. LOAD CASES.............................................................................................................................................................. 9 4.1 GROUND OPERATION LOAD CASES .......................................................................................................................... 9
4.1.1 Hoisting and Handling ..................................................................................................................................... 9 4.1.2 Transportation.................................................................................................................................................. 9
4.2 S/C CONTAINER LOAD CASES ................................................................................................................................ 11 4.2.1 MTM and MPO Transport Container............................................................................................................. 11 4.2.2 MOSIF Transport Container .......................................................................................................................... 11
5. S/C SYSTEM AIT CONFIGURATIONS ............................................................................................................... 12 5.1 S/C HOISTING CONFIGURATIONS............................................................................................................................ 12 5.2 S/C TRANSPORT CONFIGURATIONS ........................................................................................................................ 29 5.3 S/C HANDLING CONFIGURATIONS.......................................................................................................................... 34
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1. SCOPE
This technical note defines the load cases and factors for various hoisting, transportation and handling cases for various configurations of spacecraft modules during System AIT. This document will evolve into a separate section to form part of the BepiColombo project ‘Load Synthesis Document’ (Ref: BC.ASU.RP.00009). The spacecraft System AIT configurations have been defined by Thales Alenia.
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2. REFERENCES
2.1 Reference documents
List of reference documents: within this technical note will be referred to as (AD-n).
AD Title Doc-No Iss.Rev Date
AD-1 General Design and Interface Requirements BC-ASD-SP-00001 3 20-6-2007
AD-2 System MGSE Specification BC-ASD-SP-00026 4 16-11-2007 AD-3 System Requirements Document BC-EST-RS-02100 1 4-6-2006
AD-4 Thales Alenia
Hoisting/Transportation/Handling Configurations for the BC
Modules during System AIT
- DRAFT 10-08-2007
2.2 Abbreviations
CofG Centre of gravity
F/H Flight Hardware
GSE Ground Support Equipment
HA Handling Adaptor
H/W Hardware
I/F Interface
IR Infra Red
LHA Lower Handling Adaptor
MCS Mercury Composite Spacecraft
MGSE Mechanical Ground Support Equipment
MMO Mercury Magnetosphere Orbiter
MOSIF MMO Sunshield and Interface Structure
MPO Mercury Planetary Orbiter
MPT Multi Purpose Trolley
MTM Mercury Transfer Module
N/A Not applicable
S/C Spacecraft
TBC To Be Confirmed
UHA Upper Handling Adaptor
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3. LOAD FACTORS
The following load factors are taken from AD-1 (Ref: GDI-3613) and are used for all hoisting, handling and transportation limit load cases defined in this technical note.
Limit Load (LL)(Flight, OS, VAIT)
Design Load (DL) Qualification Load(QL)
Yield Load (YL) Ultimate Load(UL)
x Design Factor FOSDx Uncertainty Factor FOSUNx Protoflight Factor FOSPF
x Yield Factor FOSY x Ultimate Factor FOSU
x Qualification Factor FOSQ
Figure 3-1: Definition of Loads Flowchart (Ref: AD-1, GDI-3613)
From Figure 3-1 above: Design Loads (DL) Design Load (DL) = Limit Load (LL) x FOSD x Kadd Where FOSD = 1.5 (Ref: AD-1, GDI-189) and (AD-3, SRD-1516) Kadd = 1.2 for Flight H/W (Ref: AD-1, GDI-206) Ultimate Loads (UL) For Flight H/W Ultimate Load (UL) = Design Load (DL) x FOSU Where FOSU = 1.25 (Ref: AD-1, GDI-3229 for Flight H/W, based on joints and inserts) For MGSE Ultimate Load (UL) = Design Load (DL) x FOSU Where FOSU is to be applied in accordance with Table 3-1 and Table 3-2 (Ref: AD-2, MGSE-2067 and MGSE-2113)
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Table 3-1: MGSE Safety Factors (Ref: MGSE-2067)
MGSE shall be designed with the safety, proof and test load factors as follows:
(1) National requirements have to be applied if they are more stringent. (2) Annual re-validation according to national and launcher site regulations.
Table 3-2: MGSE Safety Factors (Ref: MGSE-2113)
MGSE items used in (or with) F/H and/or MGSE shall meet the safety factors specified in the Table below:
(1) National requirements have to be applied if they are more stringent. (2) Annual re-validation according to national and launcher site regulations.
Table 3-2 continues next page
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Table 3-2 cont.: MGSE Safety Factors (Ref: MGSE-2113)
(1) National requirements have to be applied if they are more stringent. (2) Annual re-validation according to national and launcher site regulations.
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4. LOAD CASES
4.1 Ground Operation Load Cases
4.1.1 Hoisting and Handling
The load cases defined in Table 4-1 are for Hoisting and Handling and are taken from AD-2 (Ref: MGSE-4702). Note the load factors are limit cases only and will need to be factored in accordance with Section 3. The load cases defined in Table 4-1 are to be considered for the design of MGSE and S/C interfaces.
Table 4-1: Hoisting and Handling Load Cases
Load Case ID N° Load Factor [g], vertical
Load Factor [g], lateral Reference/Remark
1 S/C Crane Hoisting
1.0 g (gravity) ± 0.3 g
± 0.2 g DIN 15018-1
slow crane velocity
2 Handling Adapter (for S/C Handling)
1.0 g (gravity) ± 1.5 g
± 2.5 g
3 Ground Handling
1.0g (gravity) ± 0.5g
± 1.5g Multi purpose trolley Ref: MGSE-4918
Hoi
stin
g / H
andl
ing
4 Stack Vertical Transportation
1.0g (gravity) ± 3.3g
± 1.0g Ref: Soyuz User Manual Section 3.2.1.1 and Section 6.3.1.3 the transport loads in Guiana Space Centre.
4.1.2 Transportation
The load cases defined in Table 4-2 are for Transportation (Air, Road and Ship) and are taken from AD-2 (Ref:MGSE-4702). Note the load factors are limit cases only and will need to be factored in accordance with Section 3. The load cases defined in Table 4-2 are to be considered for the design of MGSE and S/C interfaces.
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Table 4-2: Transportation Load Cases
Load Case ID N° Frequency/Time Level [g] Remark
3.1 Sine excitation 3 axis ***)
(2) 5 Hz - 10 Hz
10 - 200 Hz
DA = 6 mm
1.2 g peak
The curve shall be extended to 2 Hz when H/W resonance below 5 Hz are expected ****)
3.2 Random (continuous)
2 Hz- 100 Hz
0.004 g²/Hz, 0.626 gRMS
Superimposed to sine ****) Roa
d Tr
ansp
orta
tion
3.3 Shock 3 axis T = 20 ms 10.0 g Saw Tooth
Load Case ID N° Frequency/Time Level [g] Remark
4.1 Sine excitation 3 axis ***)
2 Hz - 20 Hz
20 Hz - 50 Hz
50 Hz - 200 Hz
200 Hz - 1000 Hz
1000 Hz - 2000 Hz
DA = 0.53 mm
0.85 g
2.0 g
2.4 g
0.3 g
****)
4.2 Random (continuous)
2 Hz- 100 Hz 0.004 g²/Hz, 0.626 gRMS
Superimposed to sine ****)
Air
Tran
spor
tatio
n
4.3 Shock 3 axis T = 20 ms 6.0 g Half Sine / Crash Loads
Load Case ID N° Load Factor [g],
vertical Load Factor [g], lateral Reference/Remark
Ship
Tr
ansp
orta
tion
5 Quasistatic loads (low frequent waves)
1 g (gravity) +0.6 g/-1.4 g
± 0.5 g accelerations act simultaneously
Note: Vertical is the direction parallel to the gravity Remarks:
Down (+) / Up (-)
***) The worst case envelope (peak values) for short time sine dwell or sine sweep sequences are to be considered in the analysis (design, stress); no permanent excitation w.r.t. fatigue ( not as long-term stress).
****) The MGSE design has to protect the F/H to load levels below handling loads under the specified sine or random excitations. The TSCs need a low-frequent suspension with high damping in order to avoid high inputs to modes of the F/H. The loads acting on the container shall not exceed the S/C handling loads in any transport and handling case. The loads acting on the S/C C.o.G. shall not exceed 1.0 g ± 1.0 g in vertical direction and ± 1.5 g in lateral direction.
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4.2 S/C Container Load Cases
The following load cases are for transport containers that protect the S/C modules during transit.
4.2.1 MTM and MPO Transport Container
The transport containers shall protect the MTM and MPO flight hardware (e.g. shock absorption) such that the Ground Operation Load Environments as given in Table 4-1 and Table 4-2 do not induce loads on the S/C CofG greater than those defined in Table 4-3. Both vertical and horizontal loads shall be considered as acting simultaneously. These limit accelerations and requirements are taken from AD-2 (Ref: MGSE-4228 and MGSE-4239).
Table 4-3: Limit Accelerations for Ground Operations for MTM, MPO containers
Load case GROUND EVENT VERTICAL
Down (+) / Up (-)
HORIZONTAL
6 Ground Handling
(nominal handling loads)
1 g (gravity) ± 2.0 g ± 2.0g
4.2.2 MOSIF Transport Container
The transport container shall protect the MOSIF flight hardware (e.g. shock absorption) such that the Ground Operation Load Environments as given in Table 4-1 and Table 4-2 do not induce loads on the S/C CofG greater than those defined in Table 4-4. Both vertical and horizontal loads shall be considered as acting simultaneously. These limit accelerations and requirements are taken from AD-2 (Ref: MGSE-4449 and MGSE-4461).
Table 4-4: Limit Accelerations for Ground Operations for MOSIF containers
Load case GROUND EVENT VERTICAL
Down (+) / Up (-)
HORIZONTAL
7 Ground Handling
(nominal handling loads)
1 g (gravity) ± 4.0 g ± 2.5g
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5. S/C SYSTEM AIT CONFIGURATIONS
5.1 S/C Hoisting Configurations
The ‘worst-case’ quasi-static accelerations taken from AD-2 shall be considered for all hoisting configurations defined in this section. From Table 4-1, Load Case ID1 is applied to the following configurations.
Case ID Configuration Summary Total Mass Hoisted Applicable Load Case
A1 MPO Vertical Hoisting (+Z Down) MPO WET + MPO UHA + MPO LHA
A2 MPO + MTM Vertical Hoisting (+Z Down) MPO WET + MTM WET + MPO UHA + MTM LHA
A3 MPO Vertical Hoisting (+Z Up) MPO DRY + MPO LHA + MPO TTA / IR TTA
A4 MTM Vertical Hoisting (+Z Down) MTM WET + MTM UHA + MTM LHA
A5 MTM Vertical Hoisting (+Z Up) MTM DRY + MTM LHA + MTM TTA
A6 MOSIF Vertical Hoisting (+Z Down) MOSIF + MMO + MOSIF HA + Extended Poles
A7 MMO / MPO /MTM Vertical Hoisting (+Z Down)
MMO + MPO WET + Short Poles + MTM WET + MTM LHA + MPT / VIS
A8 MOSIF Vertical Hoisting (+Z Down) MOSIF + MMO + MOSIF TTA + Extended Poles
A9 MCS Vertical Hoisting (+Z Down) MCS WET + MTM LHA + Poles
A10 MCS Vertical Hoisting (+Z Down) MCS WET + LVA + LVA HA + Poles
A11 MPO Horizontal Hoisting MPO WET + MPO UHA + MPO LHA
A12 MPO Horizontal Hoisting MPO WET + MPO UHA + MPO LHA
A13 MTM Horizontal Hoisting MTM WET + MTM UHA + MTM LHA
A14 MTM Horizontal Hoisting MTM WET + MTM UHA + MTM LHA
A15 MOSIF Horizontal Hoisting MOSIF + MOSIF HA + MOSIF Horizontal Lifting Device
A16 MOSIF Sunshield Vertical Lifting MOSIF Sunshield
A17 MOSIF I/F Frame Vertical Lifting MOSIF Sunshield + Adaptor + Poles
Table 4-1 Load Case ID1
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Hoisting Configuration Case ID: A1
VERTICAL HOISTING MPO
+Z DOWNWARDS (MOSIF I/F UP) (MPO WET + MPO UHA + MPO LHA)
Flight I/F *
MPO WET
+ Z
MPO LHA
MPO UHA
Lifting Device
g + Z
I/F to MOSIF
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Hoisting Configuration Case ID: A2
VERTICAL HOISTING MPO + MTM
+Z DOWNWARDS (MOSIF I/F UP) (MPO WET+MTM WET +MPO UHA+ MTM LHA)
Flight I/F*
MPO WET
+ Z
MTM LHA
MPO UHA
Lifting Device
MTM WET
I/F to MOSIF
+ Z g
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Hoisting Configuration Case ID: A3
VERTICAL HOISTING MPO
+Z UPWARDS (NADIR FACE UP, THERMAL TESTS) (MPO DRY+MPO LHA+ MPO TTA (or MPO IR TTA)
Flight I/F *
MPO DRY
+ Z
MPO LHA
Lifting Device
g + Z
I/F to MTM
MPO TTA or MPO IR TTA
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Hoisting Configuration Case ID: A4
VERTICAL HOISTING MTM
+Z DOWNWARDS (MPO I/F UP) (MTM WET+MTM UHA+ MTM LHA)
Flight I/F
MTM WET
+ Z
MTM LHA
MTM UHA
Lifting Device
g + Z
I/F to MPO
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Hoisting Configuration Case ID: A5
VERTICAL HOISTING MTM
+Z UPWARDS (ME UP, TB TEST) (MTM DRY+MTM LHA+ MTM TTA)
Flight I/F Flight I/F
MTM DRY
+ Z
MTM LHA
Lifting Device
g + Z
I/F to LVA
MTM TTA
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Hoisting Configuration Case ID: A6
VERTICAL HOISTING MOSIF
+Z DOWNWARDS (MMO I/F UP) (MOSIF + MMO+Extended poles + MOSIF HA)
I/F on MGSE
Lifting Device
g + Z
Poles + extension + rigid parts
MOSIF + MMO
I/F to MPO MOSIF HA
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Hoisting Configuration Case ID: A7
VERTICAL HOISTING MMO / MPO / MTM
+Z DOWNWARDS (MMO I/F UP) (MMO + short poles + MPO WET) (Separation)
Flight I/F (to be replaced) Flight I/F(to be replaced)
Lifting Device g
+ Z
Poles + extension + rigid parts
MMO
I/F to Poles I/F to MPO
MPO WET
MTM WET
MTM LHA
MPT or VIS
![Page 20: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/20.jpg)
BC.ASU.TN.00029Issue 1
Page 20 of 45
Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Hoisting Configuration Case ID: A8
VERTICAL HOISTING MOSIF
+Z DOWNWARDS (MMO I/F UP) (MOSIF + MMO+Extended poles + MOSIF TTA)
I/F on MGSE
Lifting Device
g + Z
Poles + extension + rigid parts MOSIF +
MMO
I/F to Poles
MOSIF TTA I/F to MPO
![Page 21: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/21.jpg)
BC.ASU.TN.00029Issue 1
Page 21 of 45
Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Hoisting Configuration Case ID: A9
VERTICAL HOISTING MCS
+Z DOWNWARDS (MMO UP) (MCS WET +MTM LHA+ Poles)
Estimated MGSE Mass
MTM LHA 250 kg
Lifting Device
g + Z
POLES MMO
I/F to Poles
MPO WET
MTM WET
MTM LHA
![Page 22: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/22.jpg)
BC.ASU.TN.00029Issue 1
Page 22 of 45
Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Hoisting Configuration Case ID: A10
VERTICAL HOISTING MCS
+Z DOWNWARDS (MMO UP) (MCS WET +LVA +LVA HA+ Poles )
Estimated MGSE Mass
LVA HA 200 kg
g + Z
Lifting Device
POLES MMO
I/F to Poles I/F to MPO
MPO WET
MTM WET
LVA
LVA HA
![Page 23: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/23.jpg)
BC.ASU.TN.00029Issue 1
Page 23 of 45
Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Hoisting Configuration Case ID: A11
HORIZONTAL HOISTING MPO
(MPO WET +MPO UHA+ MPO LHA)
Flight I/F on MPO* Flight I/F on MPO
MPO WET
+ Z
MPO LHA
MPO UHA
Lifting Device
g
+ Z
I/F to MOSIF
I/F to MTM
![Page 24: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/24.jpg)
BC.ASU.TN.00029Issue 1
Page 24 of 45
Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Hoisting Configuration Case ID: A12
HORIZONTAL HOISTING MPO
(MPO WET +MPO UHA+ MPO LHA ) (MASS PROPERTIES/TURN-OVER FOR THERMAL TESTING)
Flight I/F on MPO * Flight I/F on MPO *
MPO WET
+ Z
MPO LHA
MPO UHA
Lifting Device
g
+ Z I/F to MOSIF
I/F to MTM
![Page 25: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/25.jpg)
BC.ASU.TN.00029Issue 1
Page 25 of 45
Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Hoisting Configuration Case ID: A13
HORIZONTAL HOISTING MTM
(MTM WET +MTM UHA+ MTM LHA)
Flight I/F Flight I/F
MTM WET
+ Z
MTM LHA
MTM UHA
Lifting Device
g
+ Z
I/F to MPO
I/F to LVA
![Page 26: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/26.jpg)
BC.ASU.TN.00029Issue 1
Page 26 of 45
Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Hoisting Configuration Case ID: A14
HORIZONTAL HOISTING MTM
(MTM WET +MTM UHA+ MTM LHA ) (MASS PROPERTIES (tbc) /TURN-OVER FOR THERMAL TESTING(dry))
Flight I/F Flight I/F
MTM WET
+ Z
MTM LHA
MTM UHA
Lifting Device
g
+ Z I/F to MPO
I/F to LVA
![Page 27: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/27.jpg)
BC.ASU.TN.00029Issue 1
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Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Hoisting Configuration Case ID: A15
HORIZONTAL HOISTING MOSIF
(MOSIF +MOSIF HORIZ LIFT DEVICE+MOSIF HA)
I/F on MGSE
MOSIF Horizontal Lifting
Device
MOSIF HA
+ Z
I/F to MPO
g
![Page 28: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/28.jpg)
BC.ASU.TN.00029Issue 1
Page 28 of 45
Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Hoisting Configuration Case ID: A16
VERTICAL LIFTING MOSIF Sunshield
Hoisting Configuration Case ID: A17
VERTICAL LIFTING MOSIF I/F FRAME (FLIGHT I/F CROSS)
Lifting Device
g + Z
MOSIF Sunshield
Lifting Device
g + Z
MOSIF Sunshield
![Page 29: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/29.jpg)
BC.ASU.TN.00029Issue 1
Page 29 of 45
Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
5.2 S/C Transport Configurations
The ‘worst-case’ quasi-static accelerations taken from AD-2 shall be considered for all transport configurations defined in this section. From Table 4-1, Load Case ID5 is applied to the following configurations. In addition, to the quasi-static accelerations the transport dynamic loadings defined in Table 4-2, Loads Cases ID10 to 12 must also be considered. The following transport configurations shall also consider container load cases. The transport container shall protect the flight hardware such that the ground operation load environment s DO NOT induce loads on the S/C CofG greater than those defined in Table 4-3 and Table 4-4.
Case ID Configuration Summary Total Mass Transported Applicable Load Cases
B1 MPO Transportation MPO DRY + MPO LHA + MPO UHA Table 4-1, Load Case ID2
Table 4-2, Load Case ID3-5 Table 4-3 (Container Loads, Load Case ID6)
B2 MTM Transportation MTM DRY + MTM LHA + MTM UHA Table 4-1, Load Case ID2
Table 4-2, Load Case ID3-5 Table 4-3 (Container Loads, Load Case ID6)
B3 MOSIF Transportation MOSIF + MOSIF HA+ Poles (TBC) Table 4-1, Load Case ID2
Table 4-2, Load Case ID3-5 Table 4-4 (Container Loads, Load Case ID7)
B4 MCS Vertical Transportation MCS DRY and WET Table 4-1, Load Case ID4
Table 4-2, Load Case ID3-5 See Note
Note: The loads acting on the S/C CofG shall not exceed 1.0g ± 1.0g in the vertical direction and ± 1.5g in the horizontal direction in accordance with AD-2 (Ref: MGSE-4702). Vertical and Horizontal loads shall be considered acting simultaneously.
![Page 30: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/30.jpg)
BC.ASU.TN.00029Issue 1
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Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Transport Configuration Case ID: B1
TRANSPORTATION MPO
(MPO DRY + MPO LHA+ MPO UHA (to reduce installations/removal activities)
Flight I/F Flight I/F
Estimated MGSE Mass
MPO UHA 200 kg
MPO DRY
+ Z
MPO LHA
MPO UHA g
+ Z I/F to MOSIF
I/F to MTM
![Page 31: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/31.jpg)
BC.ASU.TN.00029Issue 1
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Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Transport Configuration Case ID: B2
TRANSPORTATION MTM
(MTM DRY + MTM LHA+ MTM UHA (to reduce installations/removal activities)
Flight I/F Flight I/F
Estimated MGSE Mass
MTM UHA 200 kg
MTM DRY
+ Z
MTM LHA
MTM UHA g
+ Z I/F to MPO
I/F to LVA
![Page 32: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/32.jpg)
BC.ASU.TN.00029Issue 1
Page 32 of 45
Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Transport Configuration Case ID: B3
TRANSPORTATION MOSIF
(MOSIF + MOSIF HA)
Flight I/F Flight I/F
+ Z
MOSIF HA
g + Z
I/F to MOSIF
I/F to MTM
I/F to Poles (for handling only , TBC, or through MOSIF HA)
![Page 33: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/33.jpg)
BC.ASU.TN.00029Issue 1
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Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Transport Configuration Case ID: B4
VERTICAL TRANSPORTATION MCS DRY AND WET @ CSG
![Page 34: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/34.jpg)
BC.ASU.TN.00029Issue 1
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Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
5.3 S/C Handling Configurations
The ‘worst-case’ quasi-static accelerations taken from AD-2 shall be considered for all transport configurations defined in this section. From Table 4-1, Load Case ID5 is applied to the following configurations.
Case ID Configuration Summary Total Mass Handled Applicable Load Cases
C1 MPO Tilting and Rotations MPO WET + MPO LHA + MPO UHA
C2 MPO Tilting and Rotations MPO WET + MPO LHA + MPO UHA
C3 MTM Tilting and Rotations MTM WET + MTM LHA + MTM UHA
C4 MTM Tilting and Rotations MTM WET + MTM LHA + MTM UHA
C5 MOSIF Tilting and Rotations MOSIF + MMO + MOSIF HA
Table 4-1 Load Case ID2
C6 MCS Tilting and Rotations MCS WET + MTM LHA or LVA Table 4-1 Load Case ID3
C7 MPO Handling Case (Thermal Tests) MPO DRY + MPO TTA
C8 MTM Handling Case (Thermal Tests) MTM DRY + MTM TTA
C9 MOSIF Handling Case (Thermal Tests) MOSIF + MMO + MOSIF TTA
C10 Handling Case (Replacement of Fired Pyro-devices on MPO/MTM after Separation Test)
MMO + MPO WET + MTM WET
or
MMO + MPO DRY + MPO TTA
Table 4-1 Load Case ID2
![Page 35: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/35.jpg)
BC.ASU.TN.00029Issue 1
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Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Handling Configuration Case ID: C1
TILTING AND ROTATIONS MPO
(MPO WET + MPO LHA+ MPO UHA)
Flight I/F Flight I/F
MPO WET
+ Z
MPO LHA
MPO UHA
g
+ Z
I/F to MOSIF I/F to MTM
Tilting and full rotation
![Page 36: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/36.jpg)
BC.ASU.TN.00029Issue 1
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Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Handling Configuration Case ID: C2
TILTING AND ROTATIONS MPO
(MPO WET + MPO LHA+ MPO UHA) (WET, TBC; DRY FOR TB TEST)
Flight I/F
Flight I/F
MPO WET
+ Z
MPO UHA
MPO LHA
g
+ Z
I/F to MOSIF I/F to MTM
Tilting and full rotation
![Page 37: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/37.jpg)
BC.ASU.TN.00029Issue 1
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Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Handling Configuration Case ID: C3
TILTING AND ROTATIONS MTM
(MTM WET + MTM LHA+ MTM UHA)
Flight I/F* Flight I/F*
MTM WET
+ Z
MTM LHA
MTM UHA
g
+ Z
I/F to MPO I/F to LVA
Tilting and full rotation
![Page 38: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/38.jpg)
BC.ASU.TN.00029Issue 1
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Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Handling Configuration Case ID: C4
TILTING AND ROTATIONS
MTM (MTM WET + MTM LHA+ MTM UHA)
(WET, TBC; DRY FOR TB TEST)
Flight I/F Flight I/F
MTM WET
+ Z
MTM UHA
MTM LHA
g
+ Z
I/F to MPO I/F to LVA
Tilting and full rotation
![Page 39: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/39.jpg)
BC.ASU.TN.00029Issue 1
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Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Handling Configuration Case ID: C5
TILTING AND ROTATIONS MOSIF
(MOSIF +MMO+ MOSIF HA)
I/F on MGSE
MMO + Z
MOSIF HA or TTA
g
+ Z
I/F to MPO
Tilting and full rotation
MOSIF
![Page 40: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/40.jpg)
BC.ASU.TN.00029Issue 1
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Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Handling Configuration Case ID: C6
TILTING AND ROTATIONS
MCS (WET for Simulated STM;DRY for STM and PFM)
+ Z
MTM LHA or LVA
g
+ Z
Tilting and full rotation
MTM WET MPO
WET MOSIF +MMO
+ Z + Z
![Page 41: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/41.jpg)
BC.ASU.TN.00029Issue 1
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Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Handling Configuration Case ID: C7
HANDLING CASE (THERMAL TESTS)
MPO (MPO DRY + MPO TTA)
Flight I/F
MPO DRY
+ Z
g + Z
I/F to MOSIF
MPO TTA
360 DEGREES ROTATION
![Page 42: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/42.jpg)
BC.ASU.TN.00029Issue 1
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Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Handling Configuration Case ID: C8
HANDLING CASE (THERMAL TESTS)
MTM (MTM DRY + MTM TTA)
Flight I/F
MTM DRY
+ Z
g + Z
I/F to MPO
MTM TTA
360 DEGREES ROTATION
![Page 43: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/43.jpg)
BC.ASU.TN.00029Issue 1
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Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
Handling Configuration Case ID: C9
HANDLING CASE (THERMAL TESTS) MOSIF
(MOSIF + MMO + MOSIF TTA)
I/F on MGSE
+ Z
g + Z
I/F to MPO
MOSIF TTA
360 DEGREES ROTATION
MOSIF
![Page 44: Hoisting / Transportation / Handling For S/C Modules ...emits.sso.esa.int/emits-doc/ASTRIUMLIM/BepiColombo_MOSIF_Struct… · Astrium Limited owns the copyright of this document which](https://reader031.vdocuments.us/reader031/viewer/2022022423/5a9e59887f8b9a75458ddf90/html5/thumbnails/44.jpg)
BC.ASU.TN.00029Issue 1
Page 44 of 45
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BC.ASU.TN00029.Iss1.AIT.doc
Handling Configuration Case ID: C10
HANDLING CASE (REPLACEMENT OF FIRED PYRO-DEVICES ON MPO/MTM AFTER
SEPARATION TEST) MMO / MPO / MTM
(MPO DRY + MPO TTA)
Lifting Device g
+ Z
POLES MMO
I/F to Poles
MPO WET
MTM WET
MPO/MOSIF/MMO STACK (and MOSIF/MMO/MPO/MTM STACK) support for replacement of separation pyro:
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BC.ASU.TN.00029Issue 1
Page 45 of 45
Astrium Limited owns the copyright of this document which is supplied in confidence and which shall not be used for any purpose other than that for which it is supplied and shall not in whole or in part be reproduced, copied, or communicated to any person without written permission from the owner.
BC.ASU.TN00029.Iss1.AIT.doc
DOCUMENT CHANGE DETAILS
ISSUE CHANGE AUTHORITY CLASS RELEVANT INFORMATION/INSTRUCTIONS
1 Eco number - Initial Issue
DISTRIBUTION LIST