hoerbiger yearbook 20 16/2017 added value for customers matters. for … · 2017. 11. 29. ·...
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HOERBIGER YEARBOOK 2016/2017
ADDED VALUEFOR CUSTOMERSMATTERS.
FOR US ALL.SHARED AMBITION
2 STANDARDS WITH MAXIMUM CUSTOMER VALUE Board of Directors Foreword
8 HIGHLIGHTS 2016
16 SHARED AMBITION Executive Board Foreword
22 OUR COMPANY Group Profile
32 ENERGIZED EXPERTS Compression Technology Strategic Business Unit
35 No. 1 MORE THAN GOOD PRODUCTS 43 No. 2 SAFETY IS AN EXPERIENCE 49 No. 3 MILLIONS IN SAVINGS 58 No. 4 STEPLESS RELIABILITY
66 POWER PLAYER Engine Division
CONTENTS
72 LIFE GUARDS Safety Division
78 MOTION MINDS Drive Technology Strategic Business Unit
81 No. 5 A DAY IN TYROL
90 SMART SUPPORTERS Hydraulics Division
94 No. 6 BUDGET PRESS 100 No. 7 HEAVY LIFTER
104 STABILITY AND CONTINUITY Standards since 1895
112 PERFORMANCE-DEFINING Products at a glance
114 CLOSE TO CUSTOMERS WORLDWIDE Locations
Engine Applications David Lepley
Engine OEM Hannes Hunschofsky
Engine Services Christoph Magnet
Engine Division Hannes Hunschofsky
Business Units
Compression Technology Strategic Business Unit Udo Bauer
Compressor OEM Division Udo Bauer
Compressor Service Division Wolfgang Sautter
Compressor Solutions Dr. Markus Digruber
Serial & Industrial Oliver Gratzel
Flow Control Marcus Grödl
Recip Services Dr. Georgios Loukmidis
Valve Exchange Scott Waughtal
Wellhead Alejandro Barrios
Turbomachinery Paulo Oliveira
Business UnitsBusiness Units
Safety Division Dr. Thorsten Kahlert
Explosion Protection Randy Davis
Business Units
Drive Technology Strategic Business Unit Thomas Englmann
HAONENG HOERBIGER DriveTech Shanghai Götz Kwittner
Synchronizers Advanced Applications Truck Applications
Hydraulics Division Gerhard Messmer
Compact Hydraulics Daniel Braun
Machinery Reinhold Kraus
Loading Comfort Klemens Wressnig
Business Units
HOERBIGER IN FIGURES
Sales (in EUR million)* 2016 Ratio in % Δ in % 2015 Ratio in %
HOERBIGER Group 1,067.0 100.0 − 4.3 1,115.1 100.0
Compression Technology SBU 597.7 56.0 − 6.7 640.8 57.5
Drive Technology SBU 366.5 34.3 + 2.4 357.9 32.1
Hydraulic Systems BD 97.8 9.2 − 11.5 110.5 9.9
Corporate 6.0 0.6 + 1.7 5.9 0.5
*The figures correspond to the Group’s structure effective until December 31, 2016.
Key personnel figures (December 31, 2016) 2016 Δ in % 2015
Permanent employees 6,381 − 1.7 6,490
Temporary employees 438 +19.0 368
Board of Directors Dr. Martin Komischke (President) | Dr. Andreas Hünerwadel (Vice President) | Egbert Appel | Albin Hahn | Dr. Rudolf Huber | Dr. Manfred Reichl
Executive Board Dr. Jürgen Zeschky (Chairman) | Charles Friess (CEO’s deputy) | Udo Bauer | Thomas Englmann
Strategic Business Unit Compression Technology
Udo Bauer
Strategic Business Unit Drive Technology
Thomas Englmann
Corporate Finance & Controlling
Charles Friess
Corporate Human Resources Dr. Jürgen Zeschky
(acting)
Compressor OEM Udo Bauer
Compressor Service Wolfgang Sautter
Safety Dr. Thorsten
Kahlert
Hydraulics Gerhard Messmer
Engine Hannes
Hunschofsky
Divisions
We run our businesses based on our corporate values:
Pioneering Spirit, Courage, Fairness and Closeness. These
values are the foundation of our corporate culture and
HOERBIGER’s success.
Every day we are faced with decisions about what is right
or wrong. Even in complex situations our pace is fast. For this
the Code of Conduct provides definite and clear directions.
The Code of Conduct affirms our commitment to business
excellence. It is a commitment which we give to our customers,
and to each other: We will act with personal integrity and in
compliance with legal and ethical principles at all times.
CODE OF CONDUCTOur commitment to integrity and compliance
We conduct our business with respect for human dignity,
in recognition of human rights, and in accordance with
applicable laws.
We are committed to economically and environmentally
sustainable business practices.
We provide safe working conditions.
We continuously develop the abilities of our employees,
and evaluate performance objectively.
We show mutual respect as we collaborate across cultures.
We recognize the freedom of association of our workforce.
We conduct all our business with integrity and transparency.
We oppose corruption.
We deliver superior products and services to our customers.
We support free and fair competition, and we comply with
relevant competition laws.
We take due care in the selection of our business partners.
We comply with export controls and anti-money-laundering
regulations.
We treat our suppliers fairly. We expect our suppliers to
strive towards the same high standards for business
conduct and product quality that we have set for ourselves.
We protect proprietary business information, private data,
and intellectual property rights. Proprietary company
information and data may be released to third parties only
with prior authorization.
We keep accurate records, and guarantee complete
reporting of financial and operating information to
management, shareholders, and third parties.
We act with integrity and honesty at all times. We will
declare potential conflicts of interest. We will protect the
company’s assets, and will not use our position at
HOERBIGER for personal gain.
We take pride in HOERBIGER. We protect the good
reputation of our company as well as the image and the
value of the HOERBIGER brand.
We accept the challenges of ethical conduct.
In critical situations we will support each other to keep
our commitments to move HOERBIGER forward.
With our Code of Conduct we also recognize our social
responsibilities as a globally active company. We respect and
support the goals of relevant international conventions
such as the United Nations Global Compact.
All HOERBIGER employees must be familiar with the
Code of Conduct and follow its letter and spirit; the Code
applies worldwide. We are convinced that our customers
and other business partners will honor the fact that we conduct
our business with personal integrity and in compliance with
legal and ethical standards.
We manage our company by striving for highest standards
of business excellence: because performance counts.
SHARED AMBITION
Ladies and gentlemen,
fellow employees,
The HOERBIGER Group closed out the 2016 fiscal year with sales of 1.067 billion euros, which is 48.1 million below the previous year’s level of 1.115 billion euros. After goodwill write-downs, the Group’s earnings before interest and taxes totaled 2.9 million euros, falling considerably short of the figure of 71.4 million euros achieved the year before.
STANDARDS WITH MAXIMUM CUSTOMER VALUE
BOARD OF DIRECTORS FOREWORD2 3
Weak oil and gas cycle
In the markets of the Compression Technology Strategic Business Unit, the sus
tained low price of crude oil created considerable investment restraint in the
exploration and production of both oil and gas. The sustained weak economic
conditions in the oil and gas industry were not without impact on HOERBIGER’s
OEM and service business and, as a result of high cost pressure in the market,
prompted a significant decline in sales. Only the midstream and downstream
business, providing services for pipeline operators and refineries, compensated
for this difficult situation to some degree. Still, we fell short of our targets.
With the KT2020 project, we initiated a comprehensive structural reform of our
activities in the energy sector. This initiative gave rise to a new organizational
structure, which is geared more heavily toward customer benefits and market
requirements. It also prompted the breakdown of Compression Technology’s former
business activities into three parts: a new Compression Technology Strategic
Business Unit and the Engine and Safety Divisions, which now operate indepen
dently and report directly to the CEO.
Favorable development: Drive Technology and Hydraulics
The achievements in Drive Technology and the hydraulics business are very favor
able. Our Drive Technology Strategic Business Unit is presently on a tremendous
success trajectory. New, longterm delivery agreements and our very successful
HAONENG HOERBIGER joint venture in China allowed the Strategic Business
Unit to expand and strengthen its position as a “stable longterm pillar” in the
Group. Following deep cuts during the crisis of 2009, HOERBIGER Drive Technology
has evolved from a competitor to a market leader.
The Hydraulics Division has flourished under the integration of our machinery
and medical technology expertise. Incorporated into the Compact Hydraulics and
Machinery Business Segments, the two sectors closed out 2016 with remarkable
strategic successes.
Boa
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Standards with maximum customer value
In the coming years, HOERBIGER will increasingly, and to an even greater extent
than in the past, evolve into a global organization that offers outstanding pros
pects to employees from all over the world: in a work environment that is based
on engagement and trust, with lean organizational structures, and harmonized
processes. The change processes associated with this endeavor in parts of our
organization will empower us to continue to set standards: standards with maxi
mum customer value.
By virtue of the customer value we create through our performancedefining
components, products and services, we want to continue to enjoy the Excellence
label. As a result, we will further improve our ability to address the needs of our
customers and requirements of the market. Our existing range of services has lost
its uniqueness in many respects. Some products and services have become
commodities. To safeguard the future growth of the HOERBIGER Group, we support
new business ideas and models that distinguish HOERBIGER and set the company
apart from the competition.
We will align our innovations even more strongly with the specific needs of
the markets and customers. New products and services will continue to create
customer value in a compelling, quantifiable and traceable way.
HOERBIGER has ambitious goals for 2017
HOERBIGER has set ambitious goals for 2017 to sustainably return to the previous
years’ growth track, while inspiring new momentum in the strategic markets of
the Strategic Business Units and Divisions with sales and market models that create
value for the customer.
The Compression Technology Strategic Business Unit is in the process of gauging
and defining the strategies and goals for all its business activities. Key objectives
include greater profitability in the OEM business and the optimization of the
strategy in Service, in particular for the Europe and North America regions.
In the Engine Division, we are anticipating lasting growth momentum again
after having faced a difficult business environment due to economic factors.
Additionally, the Division is focusing its efforts on the development and implemen
tation of a clear strategy and on tapping new market potential.
We also have high expectations in terms of the continued development of the
Safety Division. Safety technology is a strategic growth market for HOERBIGER
with tremendous future potential. To tap this potential, we are working on systemat
ically expanding the performance portfolio.
4 5
The strategy of the Drive Technology Strategic Business Unit continues to center
around efforts to expand the globally leading market position for synchronizers
and further develop our presence in China. The start of production in our new
plant at the Changzhou location, which is expected to become the HOERBIGER
manufacturing site with the highest volume in 2017, is an important milestone not
only for the Drive Technology Strategic Business Unit, but for the HOERBIGER
Group as a whole.
The HAONENG HOERBIGER joint venture will offer additional outstanding
opportunities for growth in China. By making appropriate investments in China
as well as in Germany, we are presently creating the capacity for contracts already
acquired as well as future orders.
The Hydraulics Division is anticipating additional growth from the launch of
the innovative xetto® loading and unloading system as well as sound performance
in the existing business.
Two Foundations, one Group
With an equity ratio exceeding 50 percent and stable cash flow, HOERBIGER
continues to have a very solid financial foundation. The HOERBIGER Foundation
in Zug, Switzerland, is a reliable majority shareholder.
We are very grateful for the farreaching decision made in 2016 by our family
shareholder Christiana Hörbiger to hold her interests in the HOERBIGER Group in
a second foundation, whose sole mandate is to ensure the continued existence of
HOERBIGER in the future and to grow our Group in the long term. With this generous
step, which deserves our utmost respect, Mrs. Christiana Hörbiger took measures
that will ensure that the Group will continue to have a stable position.
Gratitude and obligation
It is a particularly important concern of our family shareholder to take the Austrian
heritage of the Group and its roots in Vienna into account by making Vienna the
registered office of the new Foundation. Like the HOERBIGER Foundation in Zug,
the Austrian Foundation newly established by Mrs. Christiana Hörbiger will later
also be managed by the HOERBIGER Board of Trustees.
Boa
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Dr. Rudolf Huber born in 1955, Member of the Board of Directors since 2008
Dr. Manfred Reichl born in 1953, Member of the Board of Directors since 2010
Egbert Appel born in 1949, Member of the Board of Directors since 2012
Albin Hahn born in 1957, Member of the Board of Directors since 2016
Dr. Martin Komischke President of the Board of Directors born in 1957, President of the Board of Directors since July 1, 2016
Dr. Andreas Hünerwadel Vice President of the Board of Directors born in 1964, Member of the Board of Directors since 2015, Vice President of the Board of Directors since July 1, 2016
As Vice President of the Board of Trustees, Mrs. Christiana Hörbiger will personally
see to the wellbeing of the HOERBIGER Group and its employees, making her a
role model for all HOERBIGER employees and senior managers. Her dedication
and tremendous commitment inspire us to give our best for the company and our
goals every day.
We mean business …
HOERBIGER is on the right track strategically, has the right employees, and enjoys
a strong technology position.
We are very confident that HOERBIGER, following a difficult 2016 fiscal year,
will continue the expansion of the past decade.
6 7
Effective May 1, 2017, the HOERBIGER Board of Directors was composed as follows (from left to right): Albin Hahn, Dr. Andreas Hünerwadel, Dr. Rudolf Huber, Dr. Martin Komischke, Dr. Manfred Reichl, Egbert Appel
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HIGHLIGHTS20168
9
HOERBIGER acquires Newson Gale
01 01 / 07 / 2016
Effective January 4, 2016, the HOERBIGER Group, Zug,
Switzerland, acquired privately owned Newson Gale
headquartered in Nottingham, United Kingdom. With
the acquisition of Newson Gale, HOERBIGER systemati
cally expanded its leading market position in plant
safety and explosion mitigation.
HOERBIGER and HAONENG Technologies establish joint venture
HOERBIGER Antriebstechnik Holding GmbH headquar
tered in Schongau, Germany, established a joint venture
with Chengdu HAONENG Technology Co., Ltd., Chengdu,
China. Operating under the name HAONENG HOERBIGER
DriveTech (Shanghai) Co., Ltd, the alliance covers the
development, sale, and trade of synchronizer components
and systems for automobile transmissions in China.
02 01 / 13 / 2016
HOERBIGER completes expansion at Changzhou site
HOERBIGER completed the third expansion phase at
Drive Technology’s Changzhou site in Jiangsu Province,
China. This marked the full localization of products
and services needed for complete synchronizer systems
used in automotive transmissions in China.
03 01 / 14 / 2016
01
Hig
hlig
hts
CompactLINE receives Best of Industry Award
HOERBIGER was presented with the Best of Industry
Award in the Drive Technology category for the
HOERBIGER CompactLINE. The Best of Industry Award
is organized by the trade magazine MM Maschinenmarkt.
04 02 / 19 / 2016
HAONENG HOERBIGER commences operations
06 03 / 01 / 2016
On March 1, 2016, the joint venture HAONENG HOERBIGER
DriveTech (Shanghai) Co., Ltd. in China commenced
operations. The synchronizer business of HOERBIGER
and HAONENG business in China is now being handled
solely by the joint venture entity, establishing the company
as a leading provider for traditional synchronizer products
and systems in the Chinese market.
HOERBIGER certified as “Top Employer”
07 03 / 21 / 2016
HOERBIGER was again recognized as one of Germany’s
best employers. The company received the “Top Employer”
certification for the fifth time in a row. The certification
awarded by the Top Employers Institute is the result of an
assessment analyzing employee conditions and employer
achievements of German companies.
HOERBIGER acquires BRILEX
Effective April 1, 2016, HOERBIGER acquired privately
held BRILEX Gesellschaft für Explosionsschutz mbH,
headquartered in Brilon, Germany. BRILEX is a leading
provider of explosion relief venting products. The acqui
sition of BRILEX enabled HOERBIGER to further expand
existing competencies in its industrial core business
and tap valuable synergies, especially in the passive
explosion protection field. The acquisition strengthened
the HOERBIGER Group’s leading role as a developer,
manufacturer, and global provider of performancedefining
components and services, which are increasingly focused
on safety solutions, for the oil, gas, and process industries.
08 04 / 01 / 2016
Comprehensive explosion protection from a single sourceSome 900 exhibitors showcased the latest technologies
for processing, analyzing and handling powder and bulk
solids at POWTECH 2016 in Nuremberg, Germany.
HOERBIGER appeared at the trade show for the first time
as a leading provider of comprehensive safety solutions.
This is the declared purpose of the IEP Technologies,
Newson Gale and BRILEX brands at HOERBIGER.
09 04 / 19 / 2016
2016 Industriepreis for Blocker Ring Basic
A highcaliber panel of judges recognized the HOERBIGER
Blocker Ring Basic as the best product in the Drive and
Fluid Technology category. Since 2006, publishing com
pany Huber Verlag für Neue Medien has been presenting
the annual Industriepreis to pay tribute to highly
progressive industrial products and solutions. With the
Blocker Ring Basic steel synchronizer ring, HOERBIGER
developed an economical alternative to brass rings, setting
a new standard in the entrylevel transmission segment.
10 04 / 25 / 2016
“Jugend forscht” / “Schüler experimentieren”
11 young researchers from the foothills of the Alps qualified
in the staterun “Jugend forscht” and “Schüler experimen
tieren” competitions in Munich and Dingolfing. Nine out
of a total of 64 projects earned first place in the regional
competition sponsored by HOERBIGER.
05 02 / 23 – 24 / 2016
10 11
09
Trade show debut for HAONENG HOERBIGER
HOERBIGER and HAONENG had their first joint trade
show presentation at the 8th TM Symposium held in
Beijing, China, on April 28 and 29. The TM Symposium
China is considered the largest vehicle transmissions
and drive technology event in China. The joint venture
offers its customers not only all components for trans
mission synchronizers, but also the best system solutions.
11 04 / 29 / 2016 12 05 / 26 / 2016
Ford Q1 Award – Ford presented HOERBIGER Finestamping Inc., Waterloo, Canada with the Q1 Award. With the Q1 Program Ford enhances international quality standards.
HOERBIGER Business Meeting at the new facility in Vienna
13 06 / 22– 25 / 2016
The highlight of the Business Meeting was the opening
ceremony for the new plant in ViennaAspern on June 23.
During the celebration, Mrs. Christiana Hörbiger, Vice
President of the Board of Trustees of the HOERBIGER
Foundation and family shareholder of the HOERBIGER
Group, presented the new facility to the employees.
The Business Meeting provided an appropriate setting
to officially execute the leadership transition and genera
tional change in the HOERBIGER Group announced in
2015. Bidding farewell to Dr. Marcus Flubacher, President
of the Board of Trustees and Board of Directors,
Dr. Gerd Unterburg, Vice President of the Board of Trustees
and Board of Directors, and Dr. Martin Komischke, CEO
and Chairman of the Executive Board, they were honored
for their longstanding service. Additionally, Dr. Jürgen
Zeschky was welcomed as the new HOERBIGER CEO. The
changes in personnel on the Executive Board, the Board of
Directors of HOERBIGER Holding AG, and the Board of
Trustees of the HOERBIGER Foundation, which took effect
on July 1, 2016, were a logical continuation of the genera
tional change in the HOERBIGER Group initiated several
years ago.
12 13
13
Reorganization of the Compression Technology Strategic Business Unit
The KT2020 project – an extensive reform of the organiza
tion’s structure – began in the Compression Technology
Strategic Business Unit with the goal of focusing even
more strongly on the customer and setting the course for
future growth. The development of new products and
services became the responsibility of global Business Units.
The four Regions – Europe, North America, Asia & Pacific,
and Emerging Markets – ensure that the global strategy
is implemented at the regional level. At the same time,
they serve as the link to the customer.
14 09 / 01 / 2016
16 09 / 22 – 29 / 2016
xetto® was unveiled to the expert community for the first time at the IAA
Kick-off of the 2016 Voice for Excellence survey
On September 5, the HOERBIGER Group kicked off the
2016 Voice for Excellence survey. The survey measures
the level of engagement of all HOERBIGER employees
worldwide. Voice for Excellence results are used as a basis
to derive improvement initiatives to further boost
employee engagement.
15 09 / 05 / 2016
HOERBIGER eVCP system market launch
In early October, the HOERBIGER eVCP (electrical variable
clearance pocket) system was first introduced to a wide
industrial audience at the Gas Machinery Conference in
Denver, Colorado. With the HOERBIGER eVCP system,
reciprocating compressors supply the maximum possible
delivery volume under fluctuating pressure.
17 10 / 02 – 05 / 2016H
ighl
ight
s
18 10 / 11 – 13 / 2016
CapaFlex™ saves energy and costAt Chillventa 2016, a leading international exhibition for
the refrigeration, heat pump, and ventilation sector,
HOERBIGER introduced CapaFlex™ – a mechanical
capacity control unit for sustainable CO₂ refrigeration
applications. This innovation offers great value for the
customer, allowing stepless mechanical control of CO₂
operated refrigeration systems. Operators save energy,
while also benefiting from low installation and mainte
nance costs.
18
August STORM relies on HOERBIGER ignition and control systems
Adding ignition and control systems made by HOERBIGER
to its portfolio, August STORM was able to offer engine
services at a new level of performance starting in October
2016. In June 2016, HOERBIGER and STORM had initiated
a service cooperation agreement for the implementation
of select major projects. The cooperation covers replace
ment parts management, 24/7 service to ensure equipment
availability, and engineering services for reciprocating
compressor and engine overhauls and comprehensive
upgrades.
19 10 / 21 / 2016
20 11 / 10 / 2016
Ground breaking for new construction in Schongau
HOERBIGER is investing in Schongau. The company is
expanding the manufacturing space and infrastructure
of Plant 1 of HOERBIGER Antriebstechnik GmbH on Bern
beurener Straße. The ground breaking on November 10
officially initiated the start of construction. By the end of
2017, the existing stamping facility will be expanded
with a 9400 squarefoot annex. At the same time, an addi
tional production facility measuring almost 14,000
square feet will be built on the adjoining undeveloped
area. These measures will expand the current manufac
turing space by approximately 30 percent.
HOERBIGER awarded “Bavarian Environmental Pact” certificates
21 11 / 18 / 2016
District Administrator Andrea JochnerWeiß presented
“Bavarian Environmental Pact” certificates to HOERBIGER
Antriebstechnik GmbH and HOERBIGER Kompressor
technik GmbH. The certification awarded by Bavaria’s State
Ministry of the Environment honors the voluntary commit
ment of the two HOERBIGER companies to corporate
environmental protection and sustainable management.
14 15
22 12 / 06 – 07 / 2016
Innovative shift elements for the drive train
HOERBIGER presented the growing product range and
latest innovations for the drive train at the CTI Symposium
in Berlin, Germany, on December 6 and 7. Included were
components and systems for transmission synchronizers,
torque management and connect/disconnect systems
for allwheel drive applications and hybrid and electric
vehicles.
23 12 / 13 / 2016
Voice for Excellence survey shows positive result
The results of the 2016 Voice for Excellence survey came
in: a total of 5309 employees participated in the poll,
which equates to a participation rate of 83 percent. At a
figure of 63 percent, the engagement of HOERBIGER
employees remained at a stable level in the yearonyear
comparison. In view of a continued difficult market
environment, this is a remarkable result. HOERBIGER’s
engagement clearly exceeds the global industry average
of 58 percent.
Ladies and gentlemen,
fellow employees,
HOERBIGER is an exciting company: Worldwide, we have experi-enced and very dedicated employees. HOERBIGER is a strong brand. We are creative, develop technologically sophisticated products, and offer value-creating services to our customers. We operate in exciting and future- oriented markets around the globe.
In 2016, we generated excellent returns, in particular in Drive Technology and the
Hydraulics Division. In the safety technology field – one of our most important
markets for the future – we have carved out a great position in the market with
our new brands IEP Technologies, Newson Gale, and BRILEX.
The trend this past fiscal year was quite different in Compression Technology
and Engine Solutions, where we faced major challenges. The development of the
oil and gas market internationally resulted in significantly fiercer and more intense
competition.
We have adapted to these changes and reorganized Compression Technology.
We are meeting the new situation in the market with strong and dynamic teams.
The favorable start of 2017 demonstrates that we are on the right track.
EXECUTIVE BOARD FOREWORD
SHARED AMBITION
16 17
Strategic challenges
Especially in Asia and the emerging markets, but also in Europe and North America,
key growth momentum for our portfolio comes no longer from the premium
segment, but to a much greater degree from midmarket segments. These are
large, but also very competitive.
Technologically, we must accept the global megatrends. In Drive Technology,
we are already working on solutions for zeroemission mobility. A similarly challeng
ing topic is the increasing digitization of the world we live and work in. For recipro
cating compressors and gaspowered engines, we are developing components,
systems and services that allow us to sustainably increase benefits for our customers
by reducing energy consumption and emissions.
All initiatives are geared toward creating measurable added value for our
customers. Our guiding themes in these efforts are customer focus and firstrate
service: We want to distinguish ourselves, and set the company apart from our com
petitors, through products and services that create customer value in compelling,
demonstrable and traceable ways.
Clear growth targets
The Board of Directors, Executive Board and senior managers of HOERBIGER have
defined clear and ambitious growth targets for every Strategic Business Unit
and Division. Together, we intend to achieve these goals through our knowhow
and experience, with high dedication.
We have strong partners in the HOERBIGER Foundation and our family share
holder Mrs. Christiana Hörbiger, who strongly influence the company culture and
provide our Group with a stable financial footing.
The general economic conditions give rise to optimism: The International
Monetary Fund (IMF) projects global growth of 3.4 percent for 2017, fueled primarily
by rapidly growing countries such as India and China. It expects a growth rate of
1.6 percent in advanced economies such as the USA.
Exec
utiv
e B
oard
For
ewor
d
Udo Bauer Member of the Executive Board and CEO of the Compression Technology Strategic Business Unit, born in 1969, Member of the Executive Board since 2017
Thomas Englmann Member of the Executive Board and CEO of the Drive Technology Strategic Business Unit, born in 1968, Member of the Executive Board since 2014
Dr. Jürgen Zeschky CEO and Chairman of the Executive Board born in 1960, CEO and Chairman of the Executive Board of the HOERBIGER Group since 2016
Charles Friess CFO and the CEO’s deputy on the Executive Board born in 1956, CFO of the HOERBIGER Group since 1996, the CEO’s deputy on the Executive Board since 2015
HOERBIGER is more than just a company
We develop technology for our customers. The HOERBIGER brand distinguishes
itself with components and systems that combine sophisticated solutions with
true customer value. The brand is also a hallmark for firstrate service and value
creating business models.
We promote entrepreneurial thinking. Together, we are working on a global organi
zation with lean structures and harmonized processes that bring together entrepre
neurially minded people from all over the world: people who are prepared to work
together globally, while assuming responsibility for our customers and our business
at the local level.
We unite people and success. We promote a corporate culture in which our people
are committed to economic success and give their best at all times to move common
goals forward.
We are convinced that, by building on this foundation, we will achieve our goals
for the coming years and safeguard HOERBIGER’s success in the long term.
18 19
Effective May 1, 2017, the HOERBIGER Executive Board was composed as follows (from left to right): Thomas Englmann, Dr. Jürgen Zeschky, Charles Friess, Udo Bauer
Exec
utiv
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oard
For
ewor
d
The corporate culture of HOERBIGER is distinguished by
dynamic, performance-oriented employees. Our success
is based on people who have an open mind about their
business environment, work on international teams toward a
common goal and make customer focus a top priority.
Our objective for the HOERBIGER 2016/17 Yearbook is to
convey the spirit that plays a pivotal role in the character
and identity of the HOERBIGER brand, and consequently
in our success.
At the same time, it is important to us going forward to
promote and support our employees’ engagement and
ownership to an even greater degree.
We therefore asked successful sales teams around the
globe to showcase projects, in their own words and, to the
extent possible, using their own photographs, through
which we were able to provide outstanding performance
to our customers with lasting benefit.
The dedication with which our employees received and
implemented the Yearbook project is impressive. It demons-
trates just how much imagination, initiative and, last but
not least, personal dedication and “heart and soul” it takes
to maintain and, in the best case, successfully grow sales
figures in a very challenging and competitive market and
business environment.
HOERBIGER is full of energy.
The examples demonstrate that HOERBIGER is a company
full of vigor and energy. We owe this above all to our dedi-
cated employees – and we are proud of it.
The HOERBIGER Yearbook project
HOERBIGER Yearbook 2016 / 17
GROUP PROFILE
OUR COMPANY
Maintained sales
Engagement and willingness to perform
Compression Technology misses growth target
New start with strong customer focus
Engine and Safety become independent Divisions
Outstanding success in Drive Technology
Success and joint venture in China
Gains in hydraulic roof and compact drives
STREAM: pilot projects successfully completed
22 23
2016: maintained sales
The Compression Technology and Drive Technology Strategic Business Units
continue to generate the majority of the Group’s revenue. In light of sustained
weak economic conditions in the oil and gas industry, HOERBIGER in 2016 was
again faced with lower demand as a result of high cost pressure in the market and
ensuing stagnating sales.
Ultimately, the excellent utilization rate in Drive Technology and good results
in the hydraulics business were not sufficient to compensate for lost sales in the
Compression Technology Strategic Business Unit. Knowing just how great the
challenges were in all markets in 2016, we are very proud of our employees’ engage
ment and personal willingness to perform, which helped us generate 1.067 million
euros in sales and maintain the previous years’ level.
HOERBIGER is active throughout the world as a leading player in the fields of compression technology, drive technology and hydraulics. The HOERBIGER brand is synonymous with perfor-mance-defining components in compressors, industrial engines and turbines, automobile transmissions, and multifaceted mecha-nical engineering applications. Innovations in attractive techno-logical market niches are the basis for components, systems and services that offer unique selling propositions and lasting benefits for the customer.
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Compression Technology – Engines – Safety
In compression technology, HOERBIGER is considered one of the world’s premium
suppliers of components and systems for the efficient operation of reciprocating
compressors. In addition to international OEMs, the customer base includes opera
tors of reciprocating compressors, for which HOERBIGER provides comprehensive
services around the globe. In 2016, the changes in the international oil, gas, and
process industries fueled by the collapse of the price of crude oil posed a particularly
big challenge for HOERBIGER Compression Technology.
In early 2016, the price of oil at times dropped below 30 US dollars per barrel,
the lowest level in the last ten years. This created considerable investment restraint,
especially in the exploration and production environment for both crude oil and
gas. This was not without impact on HOERBIGER’s OEM and service business.
Only the midstream and downstream business, providing services for pipeline
operators and refineries, for example, compensated for this difficult situation to
some degree.
Growth target missGenerating sales of 597.7 million euros compared to 640.8 million euros in the
previous year, HOERBIGER Compression Technology fell short of the 2016 growth
targets. This prompted HOERBIGER to initiate a comprehensive reform of all of
Compression Technology’s business activities. Project KT2020, initiated for this
purpose, focuses on the new requirements of the international markets as well as
the customer benefits of components and services for the oil, gas, and process
industries. The initiative additionally seeks to overcome internal complexity that
inhibits growth.
Detail The Methane Challenge Program initiated by the U.S. Environmental Protection Agency (EPA) in early 2016 created attractive incentives for the oil and gas industry in the USA to reduce methane emissions. The objective of the voluntary program is to cut 2012 meth-ane emissions by 40 to 45 percent by 2025. This has prompted our service customers to invest increasingly in HOERBIGER technologies again in an effort to maximize their emissions reduc-tion, while boosting the efficiency of compressors and gas-fueled engines.
HOERBIGER IN FIGURES
Sales (in EUR million)* 2016 Ratio in % Δ in % 2015 Ratio in %
HOERBIGER Group 1,067.0 100.0 − 4.3 1,115.1 100.0
Compression Technology SBU 597.7 56.0 − 6.7 640.8 57.5
Drive Technology SBU 366.5 34.3 + 2.4 357.9 32.1
Hydraulic Systems BD 97.8 9.2 − 11.5 110.5 9.9
Corporate 6.0 0.6 + 1.7 5.9 0.5
*The figures correspond to the Group’s structure effective until 31 December 2016.
24 25
KT2020 – New start with strong customer focusTo be able to utilize the strategic potential of the OEM, Service, Engine, and Safety
Business Segments going forward, the Compression Technology Strategic Business
Unit was in need of change – combined with goals that result in greater owner
ship and promote a greater pioneering and entrepreneurial spirit.
A first step in this direction was taken in September 2016 with the implemen
tation of a matrix structure. This is aligned with the needs of the market and
outlines clearly assigned profit and loss responsibility for the Compressor OEM,
Compressor Service, Engine, and Safety Business Areas, as well as regional respon
sibilities for the implementation of the strategy, and for sales and order processing.
Divisions, Business Units and RegionsGlobal Business Areas now bear responsibility for the development of new products
and services. The Business Units (BU) are the organizational units below the Busi
ness Areas. The Business Areas develop the strategy together with the assigned
Business Units and ensure that their global portfolios meets the requirements and
needs of the market.
The four Regions – Europe, North America, Asia & Pacific, and Emerging Markets –
ensure that the global strategy is implemented at the regional level. Serving as a link
to the customer, they are also responsible for sales, order processing, and service.
2017: a new Strategic Business Unit, two new Divisions
The division of the Compression Technology Strategic Business Unit was imple
mented in February 2017, with retroactive effect from January 1, 2017. The Com
pressor OEM and Compressor Service Divisions, still referred to as “Business Areas”
in the KT2020 Project, form the new Compression Technology Strategic Business
Unit. The Engine and Safety Business Areas are now the Engine and Safety Divisions,
which operate independently and report directly to the Executive Board.
Compression Technology Strategic Business UnitIn the new Compression Technology Strategic Business Unit, profit and loss respon
sibility lies with the Compressor OEM Division and its Compressor Solutions,
Serial & Industrial, and Flow Control Business Units, and the Compressor Service
Division with its Recip Services, Valve Exchange, Turbomachinery and Wellhead
Services Business Units.
The CEO of the Strategic Business Unit is Udo Bauer, born in 1969, who joined HOERBIGER in April 2016. He also represents the Compression Technology Strategic
Business Unit on the Executive Board.
Detail The new organizational structure relies on a clear division of responsibili-ties and a high degree of ownership. It is up to the Divisions to continually optimize the range of products and services offered by the global Business Units. The Regions focus on communicating and working with our customers. They have their fingers on the pulse of the markets. Through intensive internal dialog they relay the markets’ needs to the Business Units, which bear respon sibility at the global level.
The goal is to translate the requirements of the international markets into product developments that create lasting value for the customer. The objective: The close collaboration between Divisions, Business Units, and Regions creates an environment that gives rise to first-rate products and solutions that are aligned with the customers’ needs and for which HOERBIGER is able to guarantee globally uniform value propositions and quality standards.
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Engine DivisionWhile the Engine Division boosted sales in 2016, it fell short of the budgeted growth
target. Again, this was largely due to investment restraint and deferred maintenance
projects, which also affected the largebore engine market. The Engine Division
anticipates lasting growth momentum again in the coming years.
Three Business Units in the Engine Division are responsible for the operational
business: Engine Service, Engine Applications, and Engine OEM. The Engine
Division is managed by Hannes Hunschofsky, born in 1961.
Safety DivisionThe acquisitions of the IEP Technologies, Newson Gale and BRILEX brands, com
pleted in 2015 and 2016, allowed HOERBIGER to establish an excellent position
in the attractive safety technology market segment. The key now is to expand this
market position, while acquiring new markets and customers. Safety technology
remains a strategic growth market for HOERBIGER that offers tremendous potential
for the future. Overall, 2016 was a good year for the Safety Division. It generated
strong sales from customers in the food industry, the pharmaceutical industry,
and the woodworking industry. At the same time, the oil and gas market remained
restrained, which impacted HOERBIGER’s marine and industrial engine protec
tion segment. A portion of the associated decline in sales was compensated for by
orders generated from the new construction of cruise ships by European shipyards.
Dr. Thorsten Kahlert, born in 1977, is a seasoned strategy expert who assumed
management of the Safety Division on April 1, 2017. In his previous position for an
international strategy consulting firm, he supported HOERBIGER for many years
and during this time was decisively involved in the development of the Safety
business.
Drive Technology
Drive Technology Strategic Business UnitGenerating sales of 366.5 million euros compared to 357.9 million euros in the
previous year, the development of the Drive Technology Strategic Business Unit
in 2016 was outstanding. Thomas Englmann, born in 1968, has been the CEO of
the Strategic Business Unit since 2014.
In 2016, HOERBIGER was awarded a large number of contracts for the delivery
of automobile synchronizers as a result of international bidding processes from the
automotive industry and transmission manufacturers. Another groundbreaking
success for HOERBIGER’s future growth in China was the establishment of a sales
and engineering joint venture with Chengdu HAONENG Technology Co. Ltd.,
Chengdu, China. The entity founded under the name HAONENG HOERBIGER
DriveTech (Shanghai) Co., Ltd., in which HOERBIGER is a 49 percent stakeholder,
has been in operation since March 1, 2016.
26 27
HOERBIGER Values
With his development of what at the time was a highly innova-
tive steel plate valve, Hanns Hörbiger in 1895 laid the founda-
tion for the present Group. This development furthered the
evolution of blast furnace technology and prepared the way for
high-pressure chemistry. Hanns Hörbiger’s son Alfred started
the in-house production of valves in Vienna-Simmering in 1931.
In the years after the end of the Second World War, his wife
Martina Hörbiger managed to resume the company’s inter-
national relationships.
Our Heritage and our Values
For more than a century, HOERBIGER has been shaped by
the pioneering spirit of Hanns Hörbiger, the entrepreneurial
courage of Alfred and Martina Hörbiger, its proximity to
customers, and its fairness toward business partners and
employees. Our corporate values – Pioneering Spirit, Courage,
Fairness and Closeness – are the direct result of our heritage.
Toward employees, customers, suppliers and all other business partners
Fairness
Taking carefully weighed risks
Taking responsibility and seeing the job through even in difficult situations
Courage
Worldwide presence, familiarity with all cultures
Knowing the customers and their needs
Closeness
Overcoming your own boundaries
Approaching new tasks without already knowing the solution
Pioneering Spirit
Hydraulics
Hydraulics DivisionWith its Compact Hydraulics, Machinery, and Loading Comfort Business Units,
the Hydraulics Division offers its customers a wide range of hydraulic drive and
system solutions for attractive market niches in the automotive industry, in
mechanical engineering, medical technology, and logistics. The division closed
out 2016 with remarkable successes, achieving significant growth rates for roof
drives used in convertibles, compact drives for press brakes, and in the medical
technology field. As a result of the scheduled phaseout of the production of
hydraulic drives for SUV tailgates at the Auburn site in Alabama, USA, sales
declined from 110.5 million euros in 2015 to 97.8 million euros in 2016. Gerhard
Messmer, born in 1954, is in charge of the Division.
HOERBIGER ElektronikHOERBIGER Elektronik GmbH in Ammerbuch, Germany, develops and manufac
tures testing and diagnostic systems for the automotive industry. Since this portfolio
is unique in the HOERBIGER Group, the company is managed directly by the
Executive Board in Zug.
In 2016, the testing and diagnostic system and software business was again
expanded. One software product that at present is particularly successful is the
Global Truck Testing Tool (GTTT). This testing and diagnostic software allows all
electronic control devices used in the vehicle to be tested during assembly and
the final inspection of commercial vehicles.
28 29
We set Standards
It is from our heritage and our values, our corporate ambition,
our dedication, and our performance commitment that we
derive the vision of the HOERBIGER Group: We set standards.
Vision, Mission and Business Model
Our Vision Our Business Model
Our Mission
EXCELLENCE & GROWTH
Our Mission – Excellence & Growth – ties our corporate
ambition to our long-term growth targets.
PRODUCT EXCELLENCE
Our products combine customer value and unique
selling propositions.
SERVICE EXCELLENCE
Our Service combines technology and efficiency.
MANAGEMENT EXCELLENCE
We develop business ideas and turn them into
long-term successes.
OPERATIONAL EXCELLENCE
Our operational processes and technologies are
benchmarks.
Performance-defining Components
Performance-defining components are the technological
foundation for our products, systems, and services. Through
their unique selling propositions, we provide a lasting contribu-
tion to the added value of our customers – from OEMs to end
users. These components form the core of the HOERBIGER
brand and the starting point of the business model.
Our products – components, systems, and services – are
performance-defining. In compressors, industrial engines,
automobile transmissions, and multifaceted mechanical
and plant engineering applications, they are key to efficiency
and effective ness, reliability, and environmental compatibility.
VISION
We set Standards
MISSION
Performance-defining Components
EXCELLENCE & GROWTH
PEOPLE AND VALUES
Pioneering Spirit | Courage | Fairness | Closeness
HERITAGE
Hanns Hörbiger | Alfred Hörbiger | Martina Hörbiger
Finance and Controlling
Corporate Finance & Controlling, together with Group Controlling and Group
Accounting as well as the Corporate IT, Corporate Treasury, and Risk & Insurance
Management/Legal Functions, sees to it that the business processes in the
HOERBIGER Group are backed by a responsible financial management approach
and strong cash flow. Corporate Finance & Controlling has been managed since
1996 by Chief Financial Officer Charles Friess, born in 1956.
In 2016, Corporate Finance & Controlling faced considerable challenges. One
project that required extraordinary commitment from all employees, including in
the Finance Department, was the reform of the Compression Technology Strategic
Business Unit.
In light of the fact that legal matters are gaining in importance internationally
and important successful outcomes were again achieved in 2016 in legal cases as
a result of having pooled the Group’s expertise and resources, HOERBIGER institu
tionalized what used to be an informal crossdivisional cooperation among the
company’s lawyers in early 2017. In addition to risk management and insurance
matters, Corporate Legal, Risk & Insurance Management is now in charge of all
legal topics in the Group.
In 2016, we pushed ahead with Project STREAM, which was initiated throughout
the Group in 2014 to create a modern, standardized and accordingly efficient process
landscape. In November and December, the pilot projects conducted at HOERBIGER
Engine Solutions Altronic LLC in Girard, Ohio, USA and Garland, Texas, USA,
were successfully completed. This cleared the way for the rollout date set for
March 2017 at both locations.
Human Resources
Corporate Human Resources (HR) provides assistance to and empowers employees
and senior managers on everything related to HOERBIGER employees – be it for
hiring, training, career planning, continuing education or workstudy programs.
Additionally, Corporate Human Resources is in charge of global HR administration
and all related business processes.
As a Business Partner, Corporate Human Resources is actively involved in the
continuous advancement of the organization and the implementation of new
business models.
The HR initiatives in 2016 centered around strengthening the sales force, a
program necessary for the future development of the Group. Together with all
Strategic Business Units and Divisions, Human Resources devised a modern
training concept for sales managers and employees in sales.
Detail As of December 31, 2016, the HOERBIGER Group employed a world-wide permanent workforce of 6,381 and a temporary workforce of 438, for a worldwide staff of 6,819. At the end of 2015, HOERBIGER had 6,858 employ-ees, including temporary staff of 368. This corresponds to a decrease of 1.7 percent in permanent staff and an increase of 19.0 percent in temporary staff. A total of 59 employees joined HOERBIGER as part of the acquisitions of Newson Gale in Nottingham, United Kingdom, and BRILEX in Brilon, Germany, which now form part of the Safety Division.
30 31
Additional focal areas included the realignment of the Compression Technology
Strategic Business Unit as part of the KT2020 project and the ongoing development
of the HOERBIGER leadership model. The associated continual development of
talent has paid off: In 2016, approximately 70 percent of all management positions
were filled by recruiting internal talent.
Corporate Human Resources was managed by Dr. Gerhard Wagner, Chief Human
Resources Officer and member of the Executive Board. He left the Group effective
April 30, 2017. Until a suitable successor is selected, Dr. Jürgen Zeschky has tempo
rarily assumed management of Corporate Human Resources.
Expertise and support
The global support functions of the HOERBIGER Group – Corporate Communica
tions, Corporate Business Development, Corporate Audit, and Corporate Process
Management – serve as an organization of experts, providing assistance to the
Strategic Business Units and Divisions. They bear strategic and functional responsi
bility around the world for their assigned areas.
Detail Under Dr. Gerhard Wagner’s management, HOERBIGER was able to modernize the Personnel Department and successfully develop Corporate Human Resources into a Business Part-ner. The establishment of a consistent Performance Management System – starting with globally uniform criteria for success profiles and job descriptions, through a standardized goal setting pro-cess, to transparent performance assess-ments and a fair bonus plan – was a significant milestone for HOERBIGER. Another forward-looking step was that of systematizing succession planning in the HOERBIGER Group. With the Voice for Excellence Initiative, Dr. Gerhard Wagner and the HR team gave all employees the opportunity to actively influence the ongoing development of HOERBIGER’s corporate culture and collectively work on the future. We thank Dr. Gerhard Wagner for his dedication to the HOERBIGER Group and for the work he has accomplished during eleven successful years.
Permanent employees by country (December 31, 2016)
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COMPRESSION TECHNOLOGY STRATEGIC BUSINESS UNIT
ENERGIZED EXPERTS
Weak economic cycle for oil and gas
Cost pressure, scaled-back investment and service budgets
Innovation remains important
Positive impetus in industrial air business
Success with Flow Control
Service bound for the future with new strategy
32 33
The Compressor Technology Strategic Business Unit has the longest tradition at HOERBIGER. With the steel plate valve pat-ented in 1895 and sold exclusively to reciprocating compressor manufacturers during the early years, Hanns Hörbiger laid the foundation for today’s Group.
Compressor OEM Division
To this day, innovative and powerful OEM components for reciprocating compressors
have remained the basis for HOERBIGER’s technological position and business
success. Through the Compressor Solutions and Serial & Industrial Business Units,
the Compressor OEM Division serves OEM customers who are the manufacturers
of compressors. Customers of the Flow Control Business Unit are essentially the
manufacturers of positioners for valve actuators and equipment planners.
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Compressor Solutions
The Compressor Solutions Business Unit is in charge of the development, produc
tion, and sale of OEM components and systems developed by HOERBIGER for
reciprocating compressors. Approximately 60 percent of sales are generated from
components for new equipment, while about 40 percent come from replacement
parts supplied directly to manufacturers.
In 2016, many end customers in the oil and gas industry, in particular those in
the USA, reduced or entirely eliminated their investment budgets. As a key supplier
in the value chain of the major OEM manufacturers, we were directly impacted.
Concurrently, competition grew fiercer in the spare parts business. In many places,
active compressors were kept in operation by using spare parts from unused
compressors. In some instances, spare parts that were just barely satisfactory for
the particular application were procured. This benefited especially competitors
who specialize in such commodities.
Under these circumstances, the Compressor Solutions Business Unit was
not able to maintain its level of sales from the previous year in North America.
In contrast, sales in Europe and Asia – bolstered by the process gas business –
remained stable.
2016 was not an easy year for the Compressor Solutions Business Unit. We are
therefore all the more pleased about a number of successes we achieved as a result
of our employees’ engagement and with our worldleading innovative technology.
Innovation remains important
The successes that are achieved during difficult times demonstrate that innova
tion remains important. We have a number of customers who make investment
decisions with sustainability and longterm value in mind, even when times are
challenging. A compelling example is the construction of a new refinery in Nigeria,
where both the plant manufacturer and the compressor supplier opted in favor of
stateoftheart OEM components made by HOERBIGER to equip the reciprocating
compressors.
Detail HOERBIGER CS valves form a tried and tested valve series for oil and gas applications. They are manufactured in globally standardized production processes and priced to compete with commodities, yet offer greater benefits for customers in terms of performance and quality. HOERBIGER also offers standard solutions for rings and packings at attractive prices.
34 35
Masao Moriguchi
General Manager Compressor Group, Rotating Machine Section Machinery & System Headquarters, MITSUI Engineering & Shipbuilding Co. Ltd., Tamano, Japan
Michiyo Iwase
Sales Representative, HOERBIGER Nippon K.K., Narita, Japan
No. 1
MORE THAN GOOD PRODUCTS
Masao Moriguchi and Michiyo Iwase
Distance 596.83 km
Tamano, JapanN 34° 29' 30.996"
Narita, JapanN 35° 46' 35.787"
Flight path 605.41 km
Michiyo Iwase The success of our partnership, of course,
is based on our products and the service we offer our
customers. What’s much more important, though, is that
we are always prepared to address inquiries from MES
with the highest priority, be it for technical support or in
other matters. Naturally, we also ensure that MES is always
uptodate on our products and technologies.
In 2014, we introduced our partners at MES to the newly
developed fully electric HOERBIGER eHydroCOM control
system. Masao Moriguchi, General Manager and in charge
of the Rotating Machine Division at MES’s headquarters,
was impressed.
Masao Moriguchi The HOERBIGER eHydroCOM is an
exciting development. Since more than 1,000 mechanical
HOERBIGER HydroCOM systems have already proven
the product’s performance capability and reliability, we are
convinced that the HOERBIGER eHydroCOM system
will be an equally excellent and sound product. A product
without risk for MES.
We were in fact able to install the first eHydroCOM system
on one of MES’s new compressors in 2015. The compressor
was put into operation in 2016. MES was the first company
to install the HOERBIGER eHydroCOM system. The
HOERBIGER eHydroCOM system offers MES ecologi cally
friendly technology that is also economically attractive.
It goes without saying that we also meet the expectations
of MES in terms of efficiency and service life.
MITSUI Engineering & Shipbuilding Co., Ltd., Tamano, Japan, (MES) is one of the world’s leading compressor manufacturers. In addition to turbo compressors, MES has delivered in excess of 1,000 reciprocating compressors to refineries and customers from the petrochemical industry. The power spectrum of these compressors ranges from 40 up to 24,800 kilowatts. Regardless of whether MES compressors are used in the low or high per-formance range, all of them come with HOERBIGER valves as standard – and have for almost 50 years.
Michiyo Iwase has been working as a Sales Representative for HOERBIGER Nippon K.K. in Narita, Japan, for 27 years. In her posi-tion as Key Sales Representative, she has provided support to MES since 2007. The personal contact with her partners at MES is espe-cially important to her. Michiyo Iwase organizes product training and seminars for MES to share up-to-date findings from Research and Development. She is convinced that a solid partnership involves more than just supplying a good product.
36 37
“ The success of our partnership, of course, is based on our products and the service we offer our customers.”
Michiyo Iwase
Impressive: compressor components at MITSUI
Masao Moriguchi appreciates reliable and well-engineered products.
This product convinced us. I can very well imagine that
the HOERBIGER eHydroCOM system may become a new
standard in the industry. The reason is simple: there is
a clear trend toward the mostly nolube operation of
compressors, without any hydraulic system with compli
cated oil piping.
While the HOERBIGER eHydroCOM is essentially easy to
install given its plug and play design, we ran into some
issues at the beginning. With the support from our experts
in Vienna, we were able to resolve them quickly, and MES
is still very satisfied with our performance. We are a
reliable partner whom the customer knows they can trust
100 percent. I believe this is the reason why HOERBIGER
is the only partner MES feels comfortable working with
when it comes to compressor valves and control systems.
It’s better to have one truly reliable partner than multiple
business partners. In Japan, that’s very important.
Last check: MITSUI reciprocating compressor prior to delivery.
38 39
One example of a very successful innovation is the HOERBIGER XP valve launched
in 2015. Since its market introduction, we have sold more than 1,000 XP valves for
approximately 60 applications, primarily in the refinery field. The compelling benefit
for the customer: Wherever XP valves are used, loss of production decreases. The
customer benefits offered by the HOERBIGER CP valve, which was approved for
natural gas applications in 2014, are similarly outstanding.
Two other HOERBIGER innovations are also very wellreceived by customers:
the HOERBIGER XperLUBE system, unveiled as an operational exhibit for the
first time in September 2016 at the EFRC (European Forum for Reciprocating
Compressors) Conference in Düsseldorf, Germany; and the production version
of the HOERBIGER eVCP system, which was launched in North America in October.
Detail The HOERBIGER XperLUBE system was tested with great success by one pilot customer in Austria as early as 2015, and in two additional pilot appli-cations in 2016. This technology newly developed by HOERBIGER always supplies compressors for process gases and natural gas with exactly the required amount of lubricating oil via high-speed injectors. The conventional systems previously available in the market did not allow lubrication of compressors that was matched precisely to the current need.
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Serial & Industrial
The newly established Serial & Industrial Business Unit combines the OEM business
related to brake air, refrigeration, and airconditioning compressors with our activi
ties in the fields of industrial air, starting air and breathing air compressors.
While we were not able to boost sales for brake air, refrigeration and aircondi
tioning compressors over the previous year’s level in the USA, Brazil, Russia or
China in 2016 due to weak sales markets, we did manage to grow our market share
for industrial air compressors. A crucial factor in this success was close cooperation
with OEM customers in the development of new compressor series.
The Business Unit hopes for new growth based on feedback received from
customers in response to the HOERBIGER CapaFlex™ system presented in October
2016 at the international Chillventa trade show in Nuremberg, Germany. Leading
up to the show, we acquired a first customer as a cooperation partner in the field
of stepless control of carbon dioxide refrigeration compressors.
The HOERBIGER CapaFlex™ system is a capacity control
unit that allows stepless mechanical control of carbon
dioxide- operated refrigeration systems. Operators save
energy, while benefiting from low installation and mainte-
nance costs. Industrial refrigeration systems must be energy-
efficient, easy and flexible to operate, yet run reliably and
without downtime. Due to the high pressure present in
CO₂-operated refrigeration systems, it was previously not
possible in these applications to use mechanical capacity
control units.
Innovation / CapaFlex™
The CapaFlex™ system developed by HOERBIGER is a solution
that overcomes this problem. The stepless capacity control
unit lowers the operator’s costs, both in terms of energy con-
sumption and when it comes to installation and maintenance.
The new system also ensures failure-free operation of the
refrigeration equipment. In the event of a malfunction,
the compressor continues to operate at full power, keeping
the cold chain intact at all times.
MECHANICAL CONTROL
Flow Control
Safety is an experience – not just a promise. HOERBIGER customers additionally
had an opportunity to personally experience the value proposition of the Flow
Control Business Unit at the 2016 VALVE WORLD EXPO held in Düsseldorf,
Germany – the largest international trade show for industrial valves.
Innovation / Plate check valve business process
In conjunction with the HOERBIGER TriVAX™ portfolio, the
Flow Control Business Unit has created new market access
for the HOERBIGER plate check valve. In many applications
in which valve actuators from the HOERBIGER TriVAX™
portfolio provide active safety, the HOERBIGER plate check
valve can offer additional protection by using spring pressure
to passively safeguard pipe systems in the event of reverse
flows. The customer’s necessary investment is comparatively
low, yet the benefits are enormous. It was only natural then to
offer the plate check valve together with the TriVAX™ valve
actuator as one comprehensive safety solution.
In addition to the HOERBIGER TriVAX™ product family, the
Business Unit showcased the HOERBIGER plate check valve
at the international 2016 VALVE WORLD EXPO. While this
proven technology does not entail any technological innova-
tion, it does represent a new business model with big benefits
for the customer.
HOERBIGER plate check valves have been successfully
applied in the process industry for more than 40 years.
Previously, they were custom manufactured, tailored to the
particular requirements of the respective plant. Serving as
a key safety element in the process industry, plate check
valves protect employees and machines during a sudden
flow reversal of gases in the piping system.
INNOVATIVE MARKET ACCESS
In the oil and gas industry as well as in the power plant sector, safety means having
all product flows under control at all times: gas, steam and flammable liquids
pose special safety challenges not only in the facility planning phase, but also in day
today operations. As a pioneer in piezo valve technology – and in the development
of piezo valves for the positioners of valve actuators in particular – HOERBIGER’s
reputation in the valve market has been excellent for many years.
In 2012, we introduced our own electrohydraulic valve actuator – the HOERBIGER
TriVAX™ product family. After testing and proving this powerful actuator in
numerous applications in Europe, we achieved important sales success in the
growing Chinese market in 2016 and installed a first HOERBIGER TriVAX™ valve
actuator for a national pipeline operator. The objective of the pilot application is to
achieve approval for standard use before the end of the current fiscal year. Another
important milestone for the reputation of the TriVAX™ product family was the
successful commissioning of the first valve actuators installed in Romania.
The HOERBIGER Laser Gas Regulator (LGR) was placed successfully with three
laser gas cutting machine manufacturers in China and Turkey.
Our newly developed positioner modules also generated great sales results
for the Flow Control Business Unit.
In the existing business, we acquired new customers for the proven piezo valves
of the HOERBIGER tecno series.
Overall, the development of the Flow Control Business Unit was favorable,
and in 2016 our innovative products already accounted for more than one third
of our sales volume. The relocation of the production operation for TriVAX™ valve actuators from Altenstadt, Germany, to Vienna, Austria, largely completed
the integration of this Business Unit into the Compression Technology Strategic
Business Unit.
In 2017, items on the agenda include the expansion of the TriVAX™ business
in China and the market introduction of the TriVAX™ product family in the
USA. The successful completion in 2016 of development of the prototypes for the
TriVAX™ 1000 S valve actuator, which offers the safety functions of an electro
hydraulic valve actuator – a first for applications with low force requirements –
will be followed by the start of sales of the production version in November 2017.
42 43
No. 2
SAFETY IS AN EXPERIENCE
Marcus Grödl
Head of the Flow Control Business Unit, HOERBIGER, Compression Technology SBU, Altenstadt, Germany
Philipp Baldermann
Head of Marketing & Sales, Flow Control Business Unit, HOERBIGER, Compression Technology SBU, Altenstadt, Germany
Düsseldorf, GermanyN 51° 13' 39.868"
Industrial valves are extremely durable capital goods. The market is considered conservative, and new technologies take years to gain a foothold among system planners and end customers. Even two years after the TriVAX™ electrohydraulic valve actuator with safety function was launched, the majority of customers still regard it as a novelty. The product requires intensive one-on-one sales efforts with customers. Gaining 677 qualified leads over just three days at a trade show in this phase of market introduc-tion may possibly be record-breaking.
The dedicated team of the Flow Control Business Unit demon-strated how to do this at the 2016 VALVE WORLD EXPO in Düsseldorf, Germany, the leading trade fair worldwide for indus-trial valves. It was the shared goal of the twelve employees staffing the HOERBIGER booth not to let any interested parties pass by without taking their contact information or engaging them in a conversation. Maximum efficiency at the show was ensured by perfect preparation, and sales and communication training tailored to the needs of an international trade show.
Philipp Baldermann, Head of Marketing & Sales in the Flow Control Business Unit was the Project Leader in charge of designing and organizing the trade show presence. His customer was Marcus Grödl, Head of the Flow Control Business Unit, who is more than satisfied with the performance.
Great conceptual design – productive conversations: HOERBIGER at the VALVE WORLD EXPO.
Marcus Grödl VALVE WORLD EXPO is the largest valve
exhibition in the world – making it an important platform
for us to generate valuable leads for system planners and
end customers. The trade show is held only every two
years. If we don’t reach potential customers at the show,
selling the HOERBIGER TriVAX™ valve actuator to them
in the interim requires additional effort on the part of our
sales associates.
Philipp Baldermann It was therefore important for our
trade show presentation to convey customer value at first
glance. This was also the reason why we didn’t feature
our TriVAX™ as a static exhibit, but in fully functional
form. We wanted our customers to experience the easy
safety function and the customer benefit of the TriVAX™
personally and in interaction with a simulated system.
This conceptual approach fit our plan to explicitly make
user experience a priority in our trade show motto:
“Safety is an experience – not just a promise!” When it
comes to safety functions alone, such as quick action
and emergency shutdown, it’s one thing to say “The
valve closes within one second,” but it’s a whole other
thing to experience how quickly a heavyweight valve
closes.
The trade show presentation centered solely around the
needs of the customer. This formed the basis for the
creation of a comprehensive trade show concept that
covered everything from intensive preparation for the
dialog with the customer to the structuring of the trade
show experience.
A clear message and exhibits with tangible benefits for the customer.
After all, it’s not sufficient for customers to visit the booth
if we can’t excite them about our products because we’re
asking the wrong questions.
So we went over a whole range of situations, and devel
oped a structured guideline for the conversations at
the booth, which helped us to quickly separate truly inter
ested individuals from casual visitors. We documented
the guideline and key selling points for the different
target groups as simple sales guides for every product.
This helped us tremendously to get an aboveaverage
number of productive conversations at the show.
We personally invited interested attendees who we had
reason to believe were in fact decision makers to a work
shop in our lounge area to address the featured topic
“Safety is an Experience” in more depth, based on the
example of each product group. Between the workshops,
we used the lounge area for detailed discussions with
the customer in a quiet atmosphere.
The option to individually address the groups relevant
for us demonstrates how strategically wellengineered
the booth was. If a trade show presentation truly is to
create value, it takes more than just a good design.
The success of our new, customer value oriented trade
show concept and the thorough preparation of the sales
team was overwhelming for us all. Compared to 2014,
we were able to double the number of leads, and compared
to our first VALVE WORLD in 2010, we ended up with
almost nine times more contacts for customers who can
imagine using our valve actuators in their safety
applications …
… and we had a first successful sale. While still at the show,
we acquired a new distribution partner for the TriVAX™
in Eastern Europe as a result of our visually appealing,
but also technologically convincing presentation.
We visited the firm in December and used our trade show
model locally to train the sales and technical teams.
Together with this new partner, we are currently working
on garnering one of the large Russian oil and gas compa
nies for a TriVAX™ pilot project.
All participating functions were very actively involved
in the preparations: Application Engineering, Product
Manage ment, Series Development, Platform Develop
ment & Production, and the Marketing & Sales team
of course. With the exception of the workmanship for the
booth construction, we planned, organized, and imple
mented everything ourselves.
As a result, the team ultimately came in about 10 percent
below the trade show budget …
… and we were proud that the successful trade show
presentation was truly the result of our ideas and our
engagement.
Well-prepared: the HOERBIGER trade show team.
Compressor Service Division
HOERBIGER has been one of the world’s leading independent service providers
for reciprocating compressors for decades. In close partnership, time and again
new, valueadding service models are generated based on innovative HOERBIGER
technology.
2016 was a difficult year not only for the OEM business, but also for the service
business worldwide: Around the globe, the oil and gas industry drastically scaled
back expenses for equipment operation, maintenance and upgrades.
Unlike comparable challenges in previous years, the price development of
crude oil during this economic cycle impacted HOERBIGER’s markets worldwide.
In the emerging markets, where many national oil companies make up HOERBIGER’s
customer base, our business was additionally affected by the general economic
conditions. Additionally, sales were adversely affected by currency exchange rate
effects, most notably in Latin America.
In light of all these factors, 2016 turned into a year in which we were not able
to meet our targets in Service either. As a result, we are working intensively on
creating new strategies for our service business to lay the foundation for ongoing
development and growth. These initiatives, which are driven by the Service
Excellence claim, are being advanced by four Business Units: Recip Services,
Valve Exchange, Wellhead, and Turbomachinery.
Recip Services
In recent years, HOERBIGER generated approximately half of Compression Tech
nology’s sales volume from services for reciprocating compressors. As of September
2016, this field of activity is represented by the Recip Services Business Unit.
As our market environment grew increasingly difficult in 2016, it quickly became
clear that the originally planned targets would remain out of reach, and that
the team would have to be all the more motivated and fight for every order and the
best possible result.
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In this situation, the REE audit (reliability, efficiency and environmental sound
ness), an approach developed a few years ago for analyzing the optimization
potential of entire compressor fleets, proved successful. The goal is to increase the
reliability and efficiency of compressors, which helps customers save costs and
boost overall equipment performance.
Projects derived from REE audits increase our customers’ profitability. They
help protect margins in industries that face relentless pressure to lower costs, while
ensuring high equipment uptime.
Valve Exchange
In the traditional service business, valves, replacement parts and other wear parts
on reciprocating compressors are replaced when they fail. This results in unsched
uled equipment downtime, often leading to high idle costs.
The newly established Valve Exchange Business Unit in 2016 has developed a
business model that largely prevents these expensive equipment failures. It is
tailored in particular to the operators of natural gas compressors in North America,
which are faced with high cost pressure.
48 49
MILLIONS IN SAVINGS
Raffaele Ciminera
Technical Service Manager, ENI Taranto, Taranto, Italy
Matteo Cussolotto
Sales and Service expert, HOERBIGER Italiana S.p.A., Verona, Italy
No. 3
Taranto, ItalyN 40° 34' 26.724"
Verona, ItalyN 45° 26' 18.183"
Distance 895.00 km; Driving time 8 hrs 23 mins
Operating production: shift chief foreman and Matteo Cussolotto
ENI Taranto in Italy is one of southern Europe’s largest refineries. Established in 1967, the plant has a processing capacity of 6.5 million tons a year of crude oil. A new hydrocracking plant was built in 2009, one of the most modern in the world. With its 500 employees, Taranto has incrementally evolved into one of the world’s most efficient refineries. ENI strives to capitalize on effi-ciency, reliability and environmental sustainability improvements at all of the Group’s locations.
Team meeting at ENI in Taranto
Raffaele Ciminera
With a customized engineered study and a subsequent
project aimed at increasing efficiency, the HOERBIGER
Service Team in Italy demonstrated how ENI will be able
to save approximately one million euros in energy costs
annually. Matteo Cussolotto, Sales and Service expert at
HOERBIGER in Verona, Italy, was in charge of the project.
Raffaele Ciminera, Technical Service Manager at ENI
Taranto, found the right partner in HOERBIGER not only
to boost the efficiency, reliability and environmental
sustainability of the compressors, but also to make a last
ing contribution to achieving ambitious cost and quality
targets in the ENI Group.
Matteo Cussolotto We truly managed to build a close
partnership with ENI’s Engineering and Maintenance
team in Taranto. Our approach to propose new avenues
and then tackle these together convinced both the Head
of Engineering and the engineers on his team.
Raffaele Ciminera This is indeed true. Over the course of
a project in which we installed a HOERBIGER HydroCOM
control system on twin compressors in our refinery,
I realized how partnership and modern service in my area
of responsibility can help achieve maximum equipment
uptime at optimized energy costs. We can only maintain
our leading market position if we continually improve
our processes with the help of new ideas from the outside.
It is my goal, and that of my 70 employees in Engineering
and Maintenance, to not only maintain our edge over the
competition, but to continuously expand it. To achieve
this goal, we gladly draw on HOERBIGER’s knowledge,
extensive technological expertise, and firstrate service.
Outsiders often believe that energy costs do not play a big
role for a refinery since there is an abundance of energy.
Far from it. Energy costs are a significant factor in our entire
production process. Reducing energy consumption offers
the most effective leverage in becoming increasingly better,
both when it comes to achieving our efficiency targets
and in our efforts related to environmental compatibility.
Our cooperation started with a project to improve the effi
ciency of the reciprocating compressors. By installing
a HOERBIGER HydroCOM control system, we were able
to cut energy costs by 55 percent. The fact that we delivered
on our quantified promise impressed the Engineering
and Service technicians at ENI at least as much as our
broad vision when it comes to service.
We are accustomed to going the extra mile for our cus
tomers. Based on this vision of ourselves, we expect our
service partners to do the same. Still, we were impressed
by how the team of HOERBIGER Italy approached the task
of planning and implementing the efficiency improvement
project of our compressors. It even went as far as Project
Leader Matteo Cussolotto camping out for one week in
our refinery and working together with my people and
the installation team of a thirdparty firm – even on the
weekend.
“We truly managed to build a close partnership with ENI’s Engineering and Maintenance team in Taranto.”
Matteo Cussolotto
This was indeed an exciting time for us too. But it’s true:
whenever our partners from ENI needed us, we were right
there onsite at ENI’s refinery – covering everything from
project concept design, through the project phase, to staff
training. After all, it was also important to us that ENI is
able to optimally utilize our HydroCOM system.
The outstanding service from HOERBIGER effectively
supports us in expanding our competitive position.
In times of crisis, this even helps protect our margins.
This demonstrable contribution to our company’s
success definitely resulted in additional appreciation
of the work that my young and ambitious Engineering
and Maintenance team puts in at ENI.
The circumstances are very similar for us. After the
successful implementation of an efficiency project, it is
a great incentive for me to see how this is being used by
the customer as a best business case. And of course it
benefits us when our collaboration is expanded to other
plants. I’m proud to be part of a winning team – a team
that includes our partners at ENI and the colleagues here
at HOERBIGER.
ENI service technicians on field
52 53
The new business model centers around the idea of considerably improving the
uptime of compressors with Valve Exchange Contracts. Instead of selling spare
parts and labor, HOERBIGER guarantees the customer the uptime of the valves
under jointly defined conditions that are predictable for both parties. HOERBIGER
retains ownership of the valves themselves. With stateoftheart HOERBIGER valve
technology and regular service in the interest of preventive maintenance, we
guarantee that Valve Exchange customers no longer have to worry about the sudden
failure of a valve.
In the traditionally conservative business environment of the oil and gas
industry, the challenge for the sales team of the Valve Exchange Business Unit is
to convince customers of the advantages of the new service model. In October 2016,
HOERBIGER entered into the first new service contract with a pilot customer. The
company headquartered in Addison, Texas, USA, has been a lease fleet operator for
compressor units for over 40 years and is not new to the concept of selling perfor
mance instead of hardware.
More than 50,000 largely standardized compressors are in use in North America.
It is our goal to acquire additional lease fleet operators and other end users as
customers in the near future.
Innovation / Performance Contracts
Due to their complexity and size, production facilities in the
oil, gas, and process industries tie up vast amounts of capital.
Rising pressure on margins and capital in international com-
petition is increasingly prompting our customers to search
for ways to lower their operating costs, and increase the
added value of components and services. With this in mind,
HOERBIGER is focusing on enhancing the performance of
components and services so as to create effectively quantifi-
able customer value through maximum return on investment.
We are prepared to share some of our customers’ entrepre-
neurial risk. By offering performance-based agreements,
we no longer charge for maintenance and service, and instead
vouch for the performance and availability of the compres-
sors we service. With these kinds of Performance Contracts,
we lower the investment risks our customers face. We guaran-
tee the performance that is required of the compressors,
creating maximum benefit for the customer.
PERFORMANCE COUNTS
Wellhead
Wellhead compression is a technology that allows customers from the oil and gas
industry to economically extract residual amounts from largely depleted oil and gas
fields using mobile compressors. In 2007 and 2008, HOERBIGER in Latin America
developed what, at the time, was an innovative business model related to this
technology: the limitedterm leasing of compressors under fixed conditions. The
benefit for the customer: predictable operating costs instead of high investments.
By 2016, HOERBIGER already operated more than 350 mobile wellhead
compression units in approximately 70 locations, most of them in Latin America,
serving as a lease fleet provider. The monthly leasing rates agreed upon with the
customers are paid in a timely manner in most instances, despite the difficult
business environment. As a result, the wellhead business largely escaped slumping
sales during the current crisis in local currency terms.
The Wellhead Business Unit focuses on applying the business model devel
oped in Latin America to other significant oil and gas regions. After having estab
lished appropriate sales and service teams, initial agreements for new wellhead
equipment were entered into in 2016 in Jordan, Egypt, Bahrain, Indonesia, and
India. These pilot projects are oriented toward demonstrating our new business
models including operating and maintenance agreements and the associated value
to our customers. The Wellhead Business Unit is additionally investing in the
expansion and ongoing development of the lease fleet.
The first electrically operated wellhead compressors worldwide were devel
oped for a customer in Argentina. The portfolio of wellhead compressors, which
traditionally are naturalgaspowered and of singlestage design, was expanded
with the addition of a twostage compressor. The new compressors designed
specifically for the wellhead concept use a cooling system that was developed
by HOERBIGER and is integrated into the cylinder head. The first five twostage
units were installed in Mexico over the course of 2016 and have so far been success
fully applied in the pilot applications, with superb performance data.
Turbomachinery
Three years ago, in January 2014, we acquired TURBOTECH Engenharia LTDA in
Salvador, Bahia, Brazil. This engineering office specialized in new plant installa
tion, maintenance engineering and project management services for rotating
equipment in the 2 to 300 megawatts range. In 2015, the Business Unit rolled out
new standards and technical procedures to expand TURBOTECH’s competency
and business model beyond Brazil’s borders. In 2016, the Turbomachinery Business
Unit expanded its reputation and increased its market presence to the Europe
and Middle East & Africa regions. Its market portfolio includes customers from
the oil and gas sector, the petrochemical industry, fertilizer plants, the paper
industry, steel production, and the energy sector.
Detail Our customers are able to increase the yield of oil and gas wells with wellhead compressors leased from HOERBIGER. In gas wells, the use of wellhead com-pressors counteracts the decrease in pressure of the deposit, ensuring a sufficiently high extraction speed of the gas. The higher extraction speed allows liquids, such as water and oil, to be extrac ted together with the gas, delaying flooding of the gas field and the resultant end of production. In oil production, large amounts of gas are released in the deposits as production progresses. This reduces the efficiency of the pumps. Wellhead compressors reduce the gas pressure present in the deposit, which boosts the capacity of the pumps.
54 55
Innovation / Electrical Wellhead Compressor Units
The Argentinian port of Comodoro Rivadavia is not only the
capital city of the Escalante Department, but at approximately
180,000 inhabitants also an important center of the crude oil
industry in Latin America. Some 15 percent of the energy
consumed in Comodoro Rivadavia is generated by a modern
wind farm installed on the city’s hills. At present, it is the largest
wind farm in South America.
This makes the use of inexpensive electrical energy an obvious
choice for crude oil production. The team from HOERBIGER
recognized this option and in 2016, together with two com-
pressor manufacturers and one packager, developed the
world’s first electrically powered wellhead compressors for
a customer in Comodoro Rivadavia.
A total of eleven electrical wellhead compressor units were
shipped as part of a new lease fleet agreement. Each unit
includes a compressor, electric motor, transformer, and a
specially developed controller, that allows data to be
exchanged directly with the customer’s distributed control
system.
The production of crude oil achieved with the new electrical
wellhead compressor units was considerably greater than
initially anticipated by the customer.
The integration of the controller into the distributed control
system allows largely automated operation – along with
considerably decreased personnel resources.
ELECTRICAL WELLHEADS
Individual Solutions – Best Value Solutions – Smart Solutions HOERBIGER offers maximum benefit for every customer
HOERBIGER is positioned well in Compression Technology with technologies that
help increase the efficiency of plants in the oil and gas industry.
It is quite foreseeable that the key markets of the Compression Technology
Strategic Business Unit will recover in 2017. What the crisis leaves behind is a
greater awareness in the management of investments and a focus on the part of
our customers on minimizing operating and life cycle costs.
HOERBIGER has prepared well for this environment: Because we have an indi
vidual solutions portfolio, a best value solutions portfolio, and a smart solutions
portfolio, we will always be able to offer any customer a solution that is adapted
to their needs and that offers high value.
Capacity control systems such as the HOERBIGER eHydroCOM system in the
individual solutions portfolio, or HOERBIGER HydroCOM and the HOERBIGER
eVCP systems in the best value solutions portfolio support equipment operators
in their endeavors to lower costs and achieve maximum performance from their
equipment.
56 57
HOERBIGER valves from the individual solutions portfolio, such as the CP valve for
natural gas or the XP valve for process gas, guarantee predictable service intervals
and ensure maximum efficiency. With their long service lives, they make an im
portant contribution to reducing operating costs. By becoming predictable, services
also make optimized cash flow planning possible for our customers.
In the best value solutions segment, the HOERBIGER CT valve has been ex
tensively tried and tested for natural gas and comparable applications, as the
HOERBIGER CE valve has been in the process gas segment. The plates of the CT
valve and the rings of the CE valve are produced from robust carbon fiberreinforced
polymer materials. The flowoptimized geometries of the ports, rings and seats
prevent deposits and ensure not only efficiency, but also high reliability and a long
service life.
In the smart solutions segment we provide our customers with standardized
valves as well as standardsize rings and packings under attractive terms. Even in
this segment, we offer uncompromising quality and production standards.
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No. 4
STEPLESS RELIABILITY
Mount Vernon, OH, USAN 40° 23' 36.224"
Distance 1,589.56 km
Flight path 1,636.18 km
Pompano Beach, FL, USAN 26° 14' 16.295"
Brandon Durbin and HOERBIGER Field Service Engineer Paul Scarpinato at the startup of the eVCP system
58 59
The HOERBIGER eVCP system is a technological breakthrough for North America’s natural gas industry. Over the years, there have been many approaches to automating the capacity of high-speed reciprocating compressors using stepless capacity control at the cylinder.
In October 2016, the HOERBIGER eVCP system became the first solution in the market that meets this everyday need. Prior to the official launch at the Gas and Machinery Conference (GMC) in Denver, Colorado, USA, HOERBIGER had performed extensive field testing of the innovative electric variable clearance pocket (eVCP) system jointly with ARIEL Corporation, one of the world's leading compressor manufacturers. On behalf of ARIEL, the first production eVCP units were shipped in late 2016. Patrick Taylor, Project Manager at HOERBIGER Corporation of America in Pompano Beach, Florida, USA, supported the project together with Brandon Durbin, Application Engineer at ARIEL Corporation, Mount Vernon, Ohio, USA.
Brandon Durbin
Application Engineer, ARIEL Corporation, Mount Vernon, Ohio, USA
Patrick Taylor
Project Manager, HOERBIGER Corporation of America, Pompano Beach, Florida, USA
Flight path 1,636.18 km
Patrick Taylor Essentially, there are three options to effi
ciently control the capacities of reciprocating compressors:
via the drive speed, via the compressor valves – which
is how we do it with the HOERBIGER HydroCOM – or by
varying the clearance pocket, which is the volume between
the cylinder cover and the piston. In fact, adjusting the
clearance pocket is the most sensible way to control high
speed compressors. Except, no practicable automated
solution was being offered in the market, so compressor
operators previously were not able to take advantage
of the optimization potential.
Brandon Durbin One of our customer’s goal is to generate
high yields for its investors by systematically managing
operating and investment costs. When the customer con
tacted us in November 2015, the reciprocating compressors
in the compressor station where we later installed the eVCP
units were running at an average utilization rate of 85
percent. The eVCP system provided a way to optimize the
capacity of initially two of the five compressors by auto
mating the continuous adjustment of the clearance pocket
volume, while reducing manpower at the same time.
Previously, changing the pocket position on reciprocating
compressors was only possible mechanically, using large
hand wheels. With the HOERBIGER eVCP system, we do
this electrically and steplessly. You don’t need personnel,
and adjusting the capacity electrically is, of course, much
more dynamic than any mechanical solution.
HOERBIGER and ARIEL have worked together successfully
for decades. The eVCP system is yet another example on
how cooperation between our companies yields product
innovations that bring added value to our collective
customers.
In our industry, there have been repeated attempts to
automate stepless variable volume clearance control.
Until we introduced the eVCP system using simple control,
nothing was economical and reliable enough to meet the
specific requirements of the US natural gas market, where
many compressor stations are located in remote areas
and equipment failure results in high costs.
“ARIEL and HOERBIGER have worked together successfully for decades. So we were very interested in jointly launching another innovation.”
Brandon Durbin
Strong together: After having been reworked (center), the HOERBIGER eVCP systems have been running well since February 2017 (right).
60 61
ARIEL’s compressor modeling showed the compressors
operating at a utilization level of 95 percent with the
HOERBIGER eVCP system. This was a very compelling
proposition. At the same time, we assumed shared
responsibility for the success of the project.
We initiated the project with ARIEL in January 2016.
Engineering was completed in July, and in October we
delivered the four eVCP units to ARIEL.
One particular challenge was that, in this specific instance,
the suction pressure would rise in the gas pipeline over
night, while most of the run time of the compressors was
spent at a low utilization rate. Before the eVCP system
was installed, this problem was solved with a spillback
loop, which wasted large amounts of energy. With the
HOERBIGER eVCP system the customer now enjoys
a consistently higher rate of utilization than previously
experienced. Additionally, there are times that they can
operate one less compressor because the eVCP equipped
compressors are moving more gas than before.
This was a great success for everyone involved in
the project.
The project was very important for ARIEL and HOERBIGER
as it provided an installation where the value of the eVCP
system has been realized. Since the initial compressors
equipped with the HOERBIGER eVCP are running reliably
our customer is considering revamping other units in
the same manner.
What made us and our partners at ARIEL particularly
proud, independently of this project, was that at the Gas
and Machinery Conference (GMC) in Denver another joint
eVCP customer, Anadarko Petroleum Corporation (APC),
The Woodlands, Texas, USA, reported an approximately
10 percent increase in utilization of compressors equipped
with eVCP units. The presenter also detailed how with the
eVCP system APC was able to compress and sell additional
natural gas amounting to 500,000 US dollars within just
a few months. In the long run, APC will be able to generate
additional revenue in the millions.
Regions
The objective of the Regions in the reorganized Compression
Technology Strategic Business Unit is to safeguard and
expand HOERBIGER’s business at the local level with a first-
rate sales team and customer-oriented service. At the same
time, the Segments provide impetus for the ongoing develop-
ment of the global portfolio based on local requirements.
IN TOUCH WITH CUSTOMERS AND MARKETS
Europe North America Asia & Pacific Emerging Markets Potential
North America
In North America, scores of compressors used for gas pro-
duction were shut down due to an oversupply situation and
cost pressure. Facilities still active at present produce less
than half the output generated in 2014, when production
peaked. The effects on demand for new CNG compressors
are accordingly drastic. This development, which was not
anticipated in 2014, poses a tremendous challenge for the
North American region. Competition is growing fiercer in an
environment where a large number of market players are
fighting over few potential orders. While our team did their
best to maintain the sales volume, this ultimately proved
impossible in 2016. It is helpful in this situation that our cus-
tomers, notwithstanding the difficult situation at present –
or perhaps precisely because of it – demonstrate an interest
in technical solutions that allows them to effectively lower the
operating and life cycle costs of their fleets. Examples include
stepless capacity control using the HOERBIGER HydroCOM
system, and the HOERBIGER eVCP system introduced in
North America in October 2016. Our new service models,
and the Valve Exchange program in particular, are well-received
in North America because they conserve our customers’
working capital. In Canada, we have responded to the new
conditions in the market by pooling our service activities
for compressors and engines. This not only improves our own
cost position, but is also of interest to our customers since
many compressors used in the oil and gas market are driven
by gas-powered engines.
Initial signs of a revitalization of the oil and gas market in North
America became apparent in late 2016 and have prompted
us to take a more positive stance again in terms of our expec-
tations for 2017. With new, globally standardized service
models and streamlined structures that take much better
advantage of synergies between Engineering and Sales,
HOERBIGER is prepared to offer a service portfolio in North
America that is yet again enhanced over that of previous
years. Our goal is to become the best value-added partner
to our customers, offering them the greatest benefits as
compared to the competition.
Europe
Europe has traditionally been one of HOERBIGER’s most
important sales markets. As crude oil prices have decreased,
customers in Europe have significantly altered their behavior.
Key compressor service markets, especially the offshore
business in the North Sea, came under particularly high
pressure. Natural gas produced in Russia and the North Sea
similarly can no longer be offered at competitive prices.
Large gas-fired power plants were shut down, and overall
natural gas consumption has decreased. As a result, invest-
ments made by our customers in gas deposits, pipeline
networks, and other equipment related to the production,
transport and storage of natural gas were low.
In contrast, our business with refinery operators and chemical
firms in Europe remained largely stable. Orders for replace-
ment parts used for preventive maintenance of equipment
kept coming in. Some major investments, such as in equip-
ment revamps and upgrades, were deferred.
In contrast, HOERBIGER held its own in the industrial air
segment in 2016. In sum, the OEM business generated
positive sales volumes, while revenue in service declined.
Potential
Asia & Pacific
Confidence in high growth rates for the oil and gas industry
declined in the Asia & Pacific region in 2016. Investments,
especially those related to the production of oil and gas, were
scaled back here as well.
Concurrently with a decrease in investments, major players
in Asia’s oil and gas industry responded to the general eco-
nomic conditions with extensive cost cutting programs. As a
consequence, maintenance work was delayed, and orders for
replacement parts were placed only when inevitable and with
tight deadlines. Increasing activities of global OEM manufac-
turers in Service play a relatively large part in competitive
pressure being exerted on brand-independent providers of
components and services for reciprocating compressors.
Restructuring efforts in response to the changed market
conditions therefore posed a central challenge for our Asian
team in 2016. The key was to develop new strategies so as
to ensure continued growth in the region.
At the same time, 2016 was a year with a number of outstand-
ing successes, regardless of the overall challenging business
environment. In particular the HOERBIGER entities in Australia,
India, Japan and Malaysia made significant progress in their
activities. In Australia, the declining service business caused
by the closure of local refineries was compensated with new
service orders in the industrial air segment and in PET bottle
production.
In India, the compressors of local refineries were successfully
upgraded with HOERBIGER HydroCOM control systems.
In Japan, the newly formed field service team has acquired
larger overhaul and maintenance contracts. In Malaysia,
new, long-term service agreements were entered into with
the oil and gas industry.
In 2017 and the years thereafter, the Asia & Pacific region
expects new, albeit limited, growth momentum, despite an
unpredictable social, political and economic environment in
many Asian countries. New industrial investment projects are
being planned in Australia and Malaysia.
Emerging Markets
HOERBIGER’s success in 2016 was also heavily influenced
by external factors in the emerging markets, again by the
continued erosion of crude oil prices. Maintenance and
upgrade projects suffered under a substantial decline of in-
vestments. A number of crude oil-producing countries in the
emerging markets have been under economic restrictions –
considerably limiting our options for initiating new business
relationships. To a large extent, numerous national economies
in the emerging markets suffer from political crises, unstable
conditions, and corruption, resulting in dramatic effects on
the economy.
Despite these difficulties, the HOERBIGER locations that fall
under the Emerging Markets Region posted positive operating
results in 2016 in the majority of instances – due in no small
part to the fact that dedicated employees were always willing
to go the extra mile. Locations that in recent years entered
into long-term operating and maintenance contracts were
especially successful, and this benefited the Wellhead
Business Unit in particular.
The Recip Service Business Unit was faced with considerably
more difficulty convincing its customers to invest in compressor
revamps and upgrades.
Rising prices of crude oil in 2016 have resulted in restrained
optimism in the emerging markets. Many locations of the oil,
gas, and process industries now have a maintenance
and repair backlog. The spare parts inventories of many
HOERBIGER customers are depleted.
Despite the difficult, and in some countries even dangerous,
environment in the emerging markets, HOERBIGER in 2016
continued to have a local presence with service branches
and employees, and remained in close proximity to customers.
The tide could turn in many places in 2017. This would allow
for greater optimism for the coming years than in 2016.
More stable crude oil prices – rising investments
We expect moderate growth to return again to all markets of the Compression
Technology Strategic Business Unit in 2017 and the coming years. The fundamental
agreement achieved in September 2016 by the Organization of the Petroleum
Exporting Countries (OPEC) to cut the production of crude oil has helped ensure
initial stabilization of prices. As a result of this development, the propensity of the
oil and gas industry to invest is rising, and we can look to the future more optimisti
cally again than in 2015 and 2016.
Oil and gas will remain the most important primary sources of energy over the next
25 years. Demand will continue to rise, driven in particular by growth in Africa and
Asia. While demand for oil will increase more slowly than over the past 25 years,
leading market players estimate that growth in natural gas will continue unabated –
despite a steadily growing share of renewable energy, driven especially by projects
in China.
The trend toward consolidation in the oil and gas industry will continue in 2017
and beyond. Aside from technological expertise, a growing number of customers
are looking for cost efficiency and performance.
Consistently lower energy costs, decreased environmental impact, high uptimes,
and predictable service intervals are key topics for the coming years. For the
related operational problems we offer solutions that considerably increase the
efficiency, environmental sustainability, and reliability of compressors and gas
powered engines.
Com
pres
sion
Tec
hnol
ogy
ENGINE DIVISION
POWER PLAYER
Investment restraint in commercial shipping and industry
Growth targets not yet achieved
Dual-fuel engines launch with HOERBIGER technology
Strong global partnership in Service
66 67
With its natural gas and hydrogen injection systems, innovative ignition systems, and modern engine control units, HOERBIGER has increasingly established itself as a partner to global large- engine manufacturers in recent years. Its clients are OEMs of engines used in ships, locomotives and gas-fired power plants, as well as users of gas-powered engines driving reciprocating compressors in the oil and gas industry.
The valves and engine control units offered under the HOERBIGER brand and
ignition systems offered under the Altronic brand enjoy an excellent reputation
with manufacturers of gaspowered and dualfuel engines. For years the industry
has suffered from an oversupply situation in global commercial shipping, and
over the last two years increasingly also from the effects of the low crude oil price
on the oil and gas industry.
Under the pressure of an environment marked by investment restraint and
deferred maintenance projects, a number of competitors in the Engine Division’s
markets have lowered their prices in an effort to maintain their market share and
defend it against new, innovative market players such as HOERBIGER. While we
have successfully acquired new customers as a result of geographical expansion
in this overall difficult business climate, we fell short of the budgeted 2016 growth
target.
In contrast, we made great progress in the optimization of our internal work flows.
Our customers will benefit from improved business processes in our international
network of plants when it comes to the preparation of quotes, processing of
customer inquiries, and delivery of components. In early 2017, HOERBIGER Engine
Solutions organizationally evolved into the Engine Division, reporting directly to
the Executive Board. The points of contact for our customers are the new Engine
OEM, Engine Applications, and Engine Service Business Units.
Engi
ne
Engine Applications
Upscale engineering services on everything related to industrial engines and integrals
form the core business of the Engine Applications Business Unit. The goal is to offer
our knowhow, which HOERBIGER has acquired over the years in connection with
the general overhaul, upgrade and revamp of integrals, beyond the market niche
of industrial gas compression to customers in other fields of application for indus
trial engines.
At the Garland site in Texas, USA, the Engine Applications Business Unit produces
premium control panels and cabinets. These are used by our customers to control
engines for both stationary and transportation applications, as well as for com
pressor packages.
Digital instruments and ignition systems from the HOERBIGER Altronic port
folio are another product group within the Engine Applications Business Unit.
These are used for gas engine upgrades and are sold through our own distribution
channels as well as through a global network of distributors. When designing con
trol panels, cabinets, instruments, and ignition systems Altronic takes into account
the extreme environmental conditions in the oil, gas, and processing industries.
Troublefree functioning is assured, no matter whether the operating conditions
include high temperatures, electromagnetic interference or corrosive environ
ments, making these components accordingly valuable to the customer.
Engine OEM
Original equipment manufacturers of industrial engines in particular, along with
their suppliers, have suffered under the sluggish economic conditions in the markets
for large engines. The replacement of heavy oil and diesel oil anticipated by many
market players is materializing significantly more slowly than OEMs had hoped
for. Additionally, more stringent emissions legislation announced at the interna
tional level has either not been adopted, or has been implemented with hesitation.
As a result, OEMs are approaching the development of new generations of engines
with restraint.
Detail Integrals combine the functionality of a gas engine with that of a compressor. A single crankshaft absorbs power from the engine’s pistons while driving the pistons of the gas compression section. Using Altronic- brand state-of-the-art injection systems, the team from HOERBIGER Engineering Services in Houston, Texas, USA, has been upgra-ding integrals for many years, at the same time increasing their performance and reliability. Integrals optimized with a HOERBIGER Reignite™ package also meet even the most stringent emissions regulations.
The most important benefit that the Engine Applications Business Unit pro-vides to customers through its portfolio of services is low costs. Having an inte-gral remanufactured and upgraded by HOERBIGER requires only 25 percent of the budget for a comparable new unit.
68 69
Engine Service
In 2016, the service business for industrial engines was faced with particularly
high pressure as a result of the international price war. End customers have both
global and local procurement channels at their disposal for services they need, in
which not only established service enterprises, but also packagers – faced with stag
nating sales for new equipment – are increasingly competing with HOERBIGER.
The sales team in Canada generated remarkable sales results with the business
model of supplying remanufactured “asnew” gaspowered engines that have
been certified on inhouse dynamometers according to international standards.
These units have been sold to customers around the world, in most instances with
short turnaround times. In 2016, for example, remanufactured engines were shipped
to customers in the USA, Gabon, and Peru.
The service team in Mexico for the first time sold a power generation package,
consisting of a gaspowered engine and a generator, directly to an end customer,
allowing the team to successfully prevail over a packager in the regional competition.
Detail The Engine Service site in Canada is able to deliver remanufactured and certified industrial engines to customers all over the world within just a few weeks after receipt of the order. The engine brand is irrelevant, since the Canadian team has extensive experience with almost all engine types presently in use worldwide. HOERBIGER supports customers who have suffered engine damage and, as a result, require a proven substitute engine in a short time. Our program additionally accommo-dates customers who either want to ensure high-quality overhauls of their engines or are searching for an eco no-m ically priced alternative.
Innovation / NGI -1000
When it comes to alternative sources of energy, methane in
the form of biogas plays a growing role. Biogas is an almost
unlimited resource, since it is produced whenever organic
matter undergoes bacterial degradation – regardless of
whether sewage sludge or agricultural biowaste is involved.
The calorific value of biogas varies dramatically, making it a
great challenge to operate a gas engine intended for energy
or power generation with biogas. Through its Altronic brand,
HOERBIGER is considered a specialist for these kinds of
challenges. With the NGI-1000 ignition system, the fourth
generation of digital ignition systems is in the process of
being launched – specifically designed to utilize low energy
content gases, such as biogas, in small and medium-sized
gas-fueled engines. The new control platform is based on
Altronic’s proven VariSpark® technology, which allows both the
current and duration of the spark to be adjusted to suit the
calorific values of different gases.
The benefit of the NGI-1000 ignition system for the customer
is the option of economically utilizing low energy content
biogases to begin with. Another feature is the virtually universal
interface to the engine controller. It makes the new system par-
ticularly interesting for packagers, who thanks to HOERBIGER
are able to offer their customers tailor-made solutions
based on practically all the gas-fueled engines available in
the market.
GREEN SPARK
Continual expansion
Having faced a difficult business environment due to economic factors, the Engine
Division anticipates growth momentum again in the coming years. Our next step
is to develop a global strategy that encompasses all Business Units. Being a young
player in the market, we will do our utmost to continue to expand. The goal of
developing the strategy is to further expand and sustainably stabilize the OEM
and service business with the support of regional sales teams.
Engaging HOERBIGER as a service provider offers major advantages to our
customers in the oil and gas industry. Very few competitors are able to serve as
onestop shops providing OEMquality components for both compressors and
gaspowered engines used for driving purposes. Additionally, we will increasingly
offer our knowhow and experience from service contracts completed for the oil
and gas industry to new customers in the power generation market segment.
70 71
Based on the experience of our service location in Canada, we will also expand our
customer base for the replacement of remanufactured, certified engines.
Under the Altronic brand, we are working on upgrade packages based on our
innovative ignition systems to revamp lowspeed largebore engines and boost
their efficiency.
Engi
ne
SAFETY DIVISION
LIFE GUARDS
Leading in explosion protection
Positive response from customers around the globe
Expertise in high-quality solutions
The market for industrial safety is growing
Excellent conditions for continued growth
72 73
The Explosion Protection Business Unit has profit and loss responsibility in the
Safety Division. HOERBIGER’s mediumterm objective is to develop additional safety
technologyrelated market segments through organic as well as acquisitive growth,
and establish additional Business Units.
The HOERBIGER global operations network, which is organized under the
umbrella of the Regions in the Compression Technology Strategic Business Unit,
also provides support to the Safety Division. The network affords excellent proximity
to customers in the oil and gas industry, while also advancing our initiatives to
acquire new customers in industrial manufacturing markets.
The consolidation of IEP Technologies, Newson Gale and BRILEX – leading brands
when it comes to safety technology – and the HOERBIGER umbrella brand has
been extremely well received by our customers. All brands of the Safety Division
were represented jointly for the first time at the international Powtech trade show
in Nuremberg, Germany, making this a highlight of 2016. Many visitors at the
exposition demonstrated a particular interest in active and passive explosion
protection solutions. HOERBIGER gave them an opportunity to experience how
components, system, service and customized engineering work together, creating
added value and lasting benefits for the customer.
The acquisitions of the IEP Technologies brand in 2015 and the Newson Gale and BRILEX brands in the spring of 2016 allowed HOERBIGER to evolve into a global force within the active and passive explosion protection markets. IEP Technologies is consid-ered the systems and service specialist for the entire range of explosion protection solutions for dust and gas applications in industrial environments. Solutions that mitigate risks from electro-static spark discharges offered by Newson Gale, the world’s lead-ing explosion vent panels made by BRILEX, and the HOERBIGER EV range of flameless vents for use in dust, marine and industrial engine applications round out the HOERBIGER Safety portfolio.
Detail Beyond the continual enhance-ment of our protection solutions portfolio, our growth initiatives are focused on geographical expansion. The key goal is to capitalize on HOERBIGER’s global presence so as to offer our product port-folio, and the resultant customer benefits, in markets that IEP Technologies, Newson Gale and BRILEX would not have penetrated alone.
The matrix structure newly established as part of the KT2020 project provides the best overall conditions for the Explosion Protection Business Unit to achieve its strategic objectives.
Safe
ty
RAPID AND RELIABLE DETECTORS
One aspect of the overall protection solution which generated
much interest at the international 2016 Powtech exhibition
was SmartDS, IEP Technologies’ innovative detection system.
It consists of an intelligent interface module that can support
up to two dynamic pressure sensors.
Early detection of the incipient explosion is critical to avoiding
damage efficiently. The SmartDS detectors are mounted on
the process side of the protected equipment, where they
look for rapid increases in pressure as developed in the very
earliest stages of a dust explosion. Thanks to rapid detection,
a developing explosion is identified promptly, and additional
mitigation measures are initiated.
Innovation / SmartDS
Dual pressure cells, dynamic and fixed setpoints, event
history and graphical software interface ensure that this
detection solution from IEP Technologies stands out from its
competitors, and thus offers our customers additional value.
Increasing explosion hazard awareness
There were several severe industrial explosions in 2016, which resulted in extensive
property and environmental damage, injuries, and fatalities. Due to the globaliza
tion of international supply chains, the impact from these highprofile incidents
is no longer limited to just trade on the local level. This in turn has resulted in
increased public awareness of industrial hazards as well as the growing demand
for active and passive safety technology. This benefits the Explosion Protection
Business Unit.
Based on our strong market position and supported by the HOERBIGER Service
network, we intensified sales from the explosion protection solutions portfolios of
IEP Technologies, Newson Gale and BRILEX in Europe and North America.
In close cooperation with the employees of HOERBIGER (Shanghai) Co. Ltd.,
IEP Technologies established a dedicated local assembly line for explosion pro
tection suppressors in China. Produced locally in keeping with our international
quality standards, the pressure cylinders for the suppressors were SELO certified,
which is a government approval required for pressure vessels in China. HOERBIGER
is the first international explosion suppression solutions provider to receive this
certification.
IEP Technologies also established a Latin American base with the support of
TurboTech Engenharia Ltda. This location, along with HOERBIGER’s global opera
tions network, was the decisive argument for an international pet food producer’s
decision to protect its locations in Europe, North America, and Latin America from
dust explosions with IEP Technologies safety solutions.
Expertise and high-quality solutions
A growing market as attractive as Safety is not a “blue ocean”. Competition mounted
by regional manufacturers as well as several global competitors is therefore fierce.
Many competitors may offer their customers more costeffective, but frequently
lowerquality products. We address this competitive environment through appli
cation expertise, quality solutions, and responsive onsite service. Our comprehen
sive protection solutions, which encompass material analysis, extensive system
design, technologically leading hardware and roundtheclock service, offer signifi
cant benefits for our customers. Our approach to providing protection solutions
that exceed our customers’ expectations, rather than simply supplying hardware
parts, is a feature that sets us apart in the industry.
Safe
ty
Newson Gale in 2016 successfully launched the Earth-Rite®
MULTIPOINT II system. Sales of the multi-channel grounding
system based on microprocessor technology, which provides
concurrent monitoring of the ground status of up to eight
separate pieces of plant equipment, have been extremely
successful, notably in the USA.
The new system simplifies the monitoring of complex plants
subject to the risk of electrostatic spark discharge, such as
filling and mixing stations, loading racks for rail and road
haulage of flammable liquids and gases, or complex plants for
drying, processing, transporting and storing particulate matter.
Innovation / Newson Gale Earth-Rite® MULTIPOINT II system
In the past, a large number of conventional grounding systems
were needed to ensure adequate protection from the ignition
hazards of static electricity. The Earth-Rite® MULTIPOINT II
system simplifies installation and monitoring – at considerably
lower costs for our customers.
PERFECTLY GROUNDED
The market for industrial safety is growing
HOERBIGER continues to see significant growth potential in industrial explosion
protection. The stated goal is to strengthen our market leadership position. As a
result, we will continue to expedite the expansion of our portfolio and of our
global footprint.
Demand for active and passive safety solutions is rising. This trend is driven
by an increasing safety awareness internationally, by growing requirements from
insurance companies, and ever more stringent requirements for corporate environ
mental protection as well as occupational and equipment safety.
We expect especially China, Latin America, and the emerging markets to post
strong growth. To cover the needs of the largest possible number of potential clients
in these new markets, HOERBIGER is working not only on the ongoing develop
ment of active explosion protection, but also on less expensive and less service
intensive passive protection solutions. The goal of these efforts is to acquire new
customers for which even simple explosion protection technology offers consider
ably better protection to their plants than in the past, which in itself already
constitutes a high benefit for many customers.
2017: Integration and globalization
In 2017, the Safety Division is faced with the task of moving forward with the inte
gration of the IEP Technologies, Newson Gale and BRILEX brands, so as to increas
ingly share the distribution channels available in the individual companies. This
will create additional options for our customers to standardize explosion protection
measures worldwide and implement these efficiently with HOERBIGER’s support.
Comprehensive explosion protection solutions that combine prevention,
suppression, isolation and venting will offer customers the greatest benefits. The
explosion suppression systems developed and produced by IEP Technologies are
at the core of these solutions. They represent comprehensive, modern and environ
mentally friendly protection to ensure maximum plant safety.
We anticipate additional orders from new customers in the food, pharmaceutical
and wood industries, and certainly also from the oil, gas, and process industries
in the Asian region and emerging markets. Due to international efforts to substitute
heavy oil with natural gas in the global merchant fleet, growth opportunities also
exist in this market. By combining the HOERBIGER EV product range for engine
pressure relief with BRILEX vents in the exhaust system, and our superior simula
tion techniques, we will be able to provide our customers with unique protection
solutions. We also see promise in the economy for large industrial engines –
with great chances for the Safety Division to capitalize on the related market
opportunities.
Safe
ty
DRIVE TECHNOLOGY STRATEGIC BUSINESS UNIT
MOTION MINDS
Demand for vehicles with manual transmissions unabated
Achieved all goals: new projects, growth in China
Focus on dual-clutch transmissions for hybrid vehicles
Innovative: high-performance friction linings
Operational Excellence creates cost advantages for customers
78 79
HOERBIGER is doing its utmost in the synchronizer field to expand its world-leading
market position. At the same time, the Strategic Business Unit is setting the course
for a growthoriented diversification strategy. The Strategic Business Unit is focusing
on becoming more broadly positioned with new products and business models
that are tailored to future challenges related to hybridization and zeroemission
mobility.
Key momentum for the development of the Strategic Business Unit is presently
coming from the dualclutch transmission segment for hybrid vehicles. In this
technological environment, HOERBIGER is a worldwide leader with innovative
synchronizer system solutions. The establishment of a joint venture with Chengdu
HAONENG Technology Co., Ltd., Chengdu, China, under the name of HAONENG
HOERBIGER DriveTech (Shanghai) Co., Ltd., allowed the Strategic Business Unit
to expand its favorable position in China’s premium segment to the volume and
mass segment.
As part of its strategic alignment, in 2016 the Strategic Business Unit again adapted
its structure and introduced a Product Line organization that is geared toward the
future needs of markets and customers. At the same time, it created the necessary
conditions for the full integration of the Transmission Comfort Segment. As of
September 1, 2016, Market & Product Lines now encompass three product lines:
Synchronizers, Advanced Applications, and Truck Applications. These are flexibly
positioned and, serving as a global matrix organization, they enable fast decisions
and prompt implementation, both internally and in the dialog with customers.
2016 was an extremely successful year for HOERBIGER in the automobile supplier business. The Drive Technology Strategic Business Unit achieved all its goals. We acquired a number of new projects for the Synchronizer Product Line, including some major projects from China. Demand for motor vehicles equipped with internal combustion engines and manual transmissions, in part as hybrids combined with electric motors, is unabated around the globe.
Detail 2016 was a positive year for the automobile industry. Both production and demand for new vehicles rose 6 per-cent over the previous year, to 82.8 million cars. In 2016, the US market for light vehicles (cars and light trucks) reached a new record of 17.5 million vehicles.
In China, car sales grew by almost 18 percent to 23.7 million units in 2016. New registrations in Western Europe rose 6 percent to 14 million cars in 2016. Aside from the Netherlands and Switzer-land, all 18 Western European nations recorded automotive growth.
Driv
e Te
chno
logy
Our two Research and Development centers in Germany and China, a global pro
duction network, a worldwide Key Account organization, and regional sales units
give us flexibility and allow us to work quickly and professionally with our global
and local customers. This makes the Drive Technology Strategic Business Unit
a reliable partner to its customers.
Synchronizers
Thanks to our products and systems expertise when it comes to synchronizers
used in manual and dualclutch transmissions, we have attained an excellent
competitive position as a development partner and supplier to automakers and
transmission manufacturers around the globe. The Synchronizer Product Line is
the organizational cornerstone for this core business in the Drive Technology
Strategic Business Unit.
The HAONENG HOERBIGER joint venture commenced operations on March 1, 2016.
The joint venture covers the sale and engineering of synchronizer components
and systems for car transmissions in China. Delivery plants include the HOERBIGER
location in Changzhou, which was expanded with a new manufacturing facility in
2016, and the HAONENG sites in Chengdu, Chongqing and Luzhou.
The joint venture has been very well received in its very first year of operations
among international as well as local customers. HAONENG’s established network
in the region and HOERBIGER’s technology expertise provided the company with
fast access to local customers. By December 2016, the joint venture had acquired
new orders from several automakers in China. By pooling the strengths of both
partners, the joint venture is able to generate additional benefits for the customer
and win bidding processes that neither partner would have won alone, especially
when it comes to complete synchronizer systems. The sales team of the joint venture
entity launched in March 2016 now includes twelve employees.
Detail Synchronizers are performance- defining key components of manual transmissions (MTs), automated manual transmissions (AMTs), and dual-clutch transmissions (DCTs). They are respon-sible for smooth and comfortable gear shifts in cars and other road vehicles.
The individual gears typically run at different speeds. For smooth shifting from one gear to the next, the transmis-sion requires a mechanism – the syn-chronizer – that matches the speeds of the gear wheels during the shifting process.
The performance of the synchronizer system is defined by the design of the friction system and form-fit torque trans-fer process. The synchronizer system has significant influence on the overall mechanical efficiency of the transmis-sion, and hence the fuel efficiency of the vehicle. Synchronizers are also crucial to the future development of automotive drive solutions such as hybrid vehicles.
80 81
Chaodong Xiang
President of the HAONENG Group, Chairman of the Board of HAONENG HOERBIGER, Shanghai, China
Changli Wang
Changli Wang is an executive of HAONENG HOERBIGER DriveTech (Shanghai) Co., Ltd., Shanghai, China She has supported the joint venture from the very start. Now, she is respon-sible for Human Resources, Administra-tion, Finance and Controlling, Marketing and Strategy, as well as Purchasing and Logistics.
A DAY IN TYROLNo. 5
Chaodong Xiang
Tannheim, Tyrol, Austria
Shanghai, China
N 47° 29' 59.329"
N 31° 13' 49.405"
Distance 8,848.31 km
Flight path 10,784.74 km
Since early 2016, the joint venture has acquired a significant number of new orders in China. Together with Chaodong Xiang, President of the HAONENG Group and Chairman of the Board of HAONENG HOERBIGER, Changli Wang recounts the early stage and reports on the secret of the joint venture’s success.
Changli Wang I joined HOERBIGER in September 2010.
That’s when a true adventure began for me. After all,
HOERBIGER’s success in China was at stake …
Between 2011 and 2014, we acquired a lot of new synchro
nizer systems business, especially in the highend dual
clutch (DCT) market. In 2013 /2014, competition for
components from local companies grew stronger and
stronger. We were not able to gain market share in the
mass segment, and we were also running the risk of
losing business longterm in the premium segment.
We maximized the performance of our plant, but were still
unable to completely satisfy the customers’ demands. This
wasn’t good for us. After all, what matters at HOERBIGER –
and not just in China – is the customer’s voice.
“A journey of a thousand miles begins with a single step.”
That’s a quote from Laotse. It also holds true for success
in business life. For us, the first step was the realization
that a partnership with a successful local firm was the best
avenue for longterm growth in China. So we searched for
a very long time, and very carefully, for a partner that
was a fit for us – and for whom we were a fit. We finally
found this partner in HAONENG Technology from Chengdu.
Chaodong Xiang, President of HAONENG Group, was our
contact person right from the start.
Team-building
Changli Wang
82 83
A view from the apartmentShanghai street life
Chaodong Xiang We made the decision to enter into a
joint venture in Tyrol. Michael Haberl, who played an
essential role in the formation of the joint venture, had
invited us there. To all of us, the day in Tyrol, after many
meetings in Chengdu and Schongau, was the defining
moment. It was the event that tipped the balance in favor
of entering into a strategic partnership with HOERBIGER.
Our collaboration is based on absolute expertise, the
pursuit of excellence, and mutual trust.
On January 12, 2016, we received the business license for
HAONENG HOERBIGER. On March 1, 2016, we commenced
our work in Shanghai, and just one day later we held the
first Board Meeting in the offices in Shanghai. This was
very exciting for me. To this day, the entrepreneurial oppor
tunities I have in this project, and the high level of freedom
we are given within the strategically defined framework,
have been phenomenal.
I see our vision – “We synchronize” – in action here every
day. Incidentally, “We synchronize” also has a special
meaning in Chinese: something like “brings us all
together.” We will make the most of our strengths, share
growth, and integrate our customers and partners in
this process, utilizing the best of both worlds.
Together with HOERBIGER, we can offer our customers
the best of two worlds: HOERBIGER contributes technology,
HAONENG the local production and flexibility we need
to meet the requirements of China’s major automotive
customers. We are on a very good track.
We will be successful because we don’t just write our
values on the wall, but truly live them.
“ A journey of a thousand miles begins with a single step.”
Laotse
Shanghai skyline
In Tyrol: Chaodong Xiang and Michael Haberl
“ I see our vision – ‘We synchronize’ – in action every day.”
Chaodong Xiang
84 85
Simultaneously with the expansion of out market presence in China, in 2016 we
successfully continued the serial development of key innovation products, such
as the HOERBIGER ClassicLINE DCTType Synchronizer, optimized specifically for
compact dualclutch transmissions, and the new Blocker Ring Basic (BRB).
With the HS50 sintered friction lining, an enhancement of the
proven HOERBIGER friction linings, we unveiled yet another
attractive HOERBIGER innovation for synchro transmissions
at the VDI Congress “Transmissions in Vehicles” held in Fried-
richshafen, Germany, in June 2016.
The lining uses special frictionally active components that
are no longer embedded into the sintered lining simply using a
form fit. Instead, they are brazed to the underlying matrix,
significantly increasing performance. The innovative friction
lining can now also be used for applications that were previ-
ously reserved for the much more expensive carbon linings.
Innovation / HS50 sintered friction lining
Incorporating the frictionally active particles additionally
ensures low wear of the lining, as well as a very low degree of
particle contamination of the transmission fluid – an effect
that has a very positive impact on the service life of transmis-
sions and their components.
HIGH-PERFORMANCE SINTERING
Innovation / Metal-formed engagement rings (ERI)
We also made great progress when it comes to Operational Excellence. Producing
engagement rings using metal forming technology brings us crucial cost advan
tages over the competition, which we are able to pass on to our customers. Another
competitive advantage is economies of scale we achieved through even more
extensive standardization in our production operation, and we pass these on to
our customers as well.
Engagement rings are now less expensive for HOERBIGER
customers. In 2016, HOERBIGER for the first time started
production of an engagement ring formed from steel sheets
as an off-tool part.
Previously, a multi-stage process was needed to manufacture
an engagement ring, which in addition to metal forming and
stamping processes also included machining.
HOERBIGER developed a new, multi-stage extended table
press tool to produce the formed engagement rings, which
enables a considerably more economical flow compared to
the previous manufacturing process.
HOERBIGER is passing the cost advantage on to customers
in the automotive industry. This benefits not only our pilot
customer, but also creates a lasting competitive advantage
for us when we succeed in acquiring additional orders with
our new, cost-efficient production method.
FORMED ENGAGEMENT RING
86 87
Advanced Applications
The Advanced Applications Product Line works on applications that are closely
related to traditional synchronizer products, but used in other fields. One example
of such an application is decoupling elements for allwheel drives. These help
allwheel drive vehicles operate as fuelefficiently and costeffectively as possible
by efficiently managing torque with functions that connect and disconnect drive
train components.
Other areas are alternate shift elements for automatic transmissions, and inno
vative synchronizer and friction systems for hybrid and electric drives. Even an
allelectric vehicle will not be able to do without shift and gearbox elements. The
goal is to expand HOERBIGER’s core competencies, especially those in tribology
and metal forming, to tap new applications beyond the traditional synchronizer,
while meeting the demands of the trend toward hybridization and zeroemission
mobility.
Hybrid applications mark the shift toward zeroemission mobility. They are
the next step in reducing carbon dioxide emissions from the world’s automobile
fleet. A number of automakers already offer hybrid vehicles – the future is already
here. Experts continue to disagree on the time frame as well as the technologies
by which electromobility will in fact bring about radical changes in the markets
worldwide. At present, this topic is still heavily dependent on both political objec
tives and available technologies.
Truck Applications
The worldwide commercial vehicle market generated a growth rate of three percent
in Europe and North America in 2016, a rather average figure in the general year
onyear trend. Sales and production stagnated in South America, and in Brazil in
particular. Following a period of sluggish activity, commercial vehicle manufac
turers in China posted higher truck production growth rates for the first time in
18 months.
The Truck Applications Product Line specializes in pneumatic gearshift support
systems for manual truck transmissions. While heavyduty trucks in Europe and
North America primarily use automatic transmissions, commercial vehicle manu
facturers in South America and Asia, and in China in particular, rely on manual,
synchronized transmissions.
Our largest customer for pneumatic gearshift support systems suffered a drastic
slowdown in sales due to Brazil’s uncertain economic and political situation,
which has been sustained for more than two years now. Revenue and the result
of the Truck Applications Product Line therefore fell short of expectations, even
though sales of gearshift support systems had risen considerably in China toward
the end of the year.
Detail In October 2016, the Truck Appli-cations Product Line was able to com-mission a dedicated production facility for gearshift support systems in its new Hall 5 at the Changzhou location in China. It is almost as if the Chinese market was awaiting the start of local production: In the fourth quarter of 2016 alone, orders and the production volume tripled. All key components for assembly of the pneumatic gearshift support systems are currently still provided by Europe. The goal is to manufacture approximately half of the components locally in China by mid-2017. One project that is specifi-cally tailored to the requirements in the Chinese market is the development of a shifting mechanism based on the pneu-matic gearshift support system. This project is oriented toward improving shifting performance by optimizing the interfaces to the transmission.
Driv
e Te
chno
logy
Our growth remains unabated
We have good reason to expect that growth will continue in the automotive markets
in the years ahead – albeit at a flatter rate and with higher risk.
The strategy of the Drive Technology Strategic Business Unit remains centered
around efforts to expand our globally leading market position for synchronizers and
further develop our presence in China.
The basis of our strategy is the combination of high systems expertise and an
impressive synchronizer product portfolio in international competition – a combi
nation that is crucial for HOERBIGER’s success.
The HAONENG HOERBIGER joint venture will offer additional opportunities
for our growth in China. By making appropriate investments both in China and in
Germany, we are already creating the capacity for new orders. At the same time,
we are investing in our sales force. Particularly in China, we will work even more
closely and intensively with our customers in the future to increase customer satis
faction. Additionally, we will increase our regional engagement in Development,
Project Management, and Logistics.
Wellhoned interaction between the global sales and development teams and
our local entities will benefit our customers around the globe. Our Lead Plants
in Oberstenfeld and Schongau are providing technological support for our site in
China. Concurrently with our Development Center in Germany, we are upgrading
the expertise of our Development Center in China through targeted investments
and the temporary assignment of experts.
Detail The worldwide market for passen-ger cars is expected to grow 2 percent in 2017 to around 84 million units. A stable trend with a total of 14 million cars sold is forecast for Western Europe. Analysts anticipate that the US market will remain stagnant, forecasting sales of 17 million light vehicles again for 2017. As in recent years, above-average growth is predicted for the Chinese market, which will rise 5 percent to 24.2 million units.
88 89
Our intent to expedite the development of new drive train technologies organically –
by our own efforts – is being followed closely and with great interest in our markets.
Our customers are already regarding the development approaches of the Advanced
Applications Product Line as attractive ways to expand their collaboration with
HOERBIGER.
In 2016, promising development projects were launched, especially in the area
of hybrid and electric drives. Still, like the Drive Technology Strategic Business
Unit, our competitors are investing in their own projects too. In the years ahead,
we will therefore continue to operate in a challenging competitive environment.
In addition to automotive applications, we are also engaged in projects for
industry, such as synchronizers for transfer cases, electric axles, and drive systems
used in mechanical engineering. This approach is opening up new potential for us
beyond the traditional automotive field: It combines attractive industrial markets
with automotive hybrid and electric technology.
In contrast to automobiles, the trend toward electrification will progress more
slowly for heavyduty commercial vehicles, given the required high power density
of the energy storage systems. Especially in China, OEMs continue to focus on
synchromesh transmissions in this market segment. As a result, we expect demand
for gearshift support systems to continue to rise for the Truck Applications Product
Line in the coming years, especially in China, but also in the remaining Asian
countries. In Europe, this sales market will remain at a stable level, while develop
ment in South America is unpredictable at the present time.
Driv
e Te
chno
logy
HYDRAULICS DIVISION
SMART SUPPORTERS
Convertibles: demand for roof drives has risen
Good growth rates for compact drives and medical technology
Launch of xetto®
90 91
Through its three Business Units – Compact Hydraulics, Machin-ery, and Loading Comfort – the Hydraulics Division offers its customers a wide range of hydraulic drive and system solutions for attractive market niches in the automotive industry, in mechan-ical engineering, medical technology, and logistics.
At approximately 40 percent, the automobile supplier business accounts for the
majority of sales in the Compact Hydraulics Business Unit, and in the Division as
a whole. Demand for hydraulic roof drives used in convertibles rose again modestly
in 2016. We were also pleased with excellent growth rates in the smaller product
lines of the Compact Hydraulics Business Unit in 2016, and in medical technology
in particular. Strong growth momentum is coming from the Machinery Business
Unit, which generates approximately 30 percent of the Division’s revenue. Despite
the crisis in Turkey, a country where the mechanical engineering industry is tradi
tionally strong, and in spite of lingering noticeable consequences of the embargoes
on Russia and Iran, the Business Unit was able to gain additional sales. We have
high hopes for xetto®, our innovative loading and unloading system for station
wagons and delivery vans, which was launched in January 2017. xetto® is the core
business of the relatively young Loading Comfort Business Unit.
Compact Hydraulics
AutomotiveEurope, and Germany in particular, remains the most important sales market for
convertibles. At the same time, the strong market consolidation we have observed
over the last five years continues unabated. Our customers in the convertible market
have adapted to the new situation, revised their structures, and established new
responsibilities for development and purchasing. In 2016, we were very successful
in convincing both our existing and new clients of our company strength and tech
nical expertise, resulting in the acquisition of five new product line launches
and two entirely new contracts for HOERBIGER. In addition to hydraulic roof
drives for convertibles, hydraulic heavyduty window lift mechanisms are another
of HOERBIGER’s signature automotive products. We also achieved a successful
sales performance in this application field. The only local manufacturer of armored
sedans currently in China decided in favor of HOERBIGER heavyduty window
lift mechanisms for its series production. In contrast, the production of hydraulic
drives for SUV tailgates was phased out in North America at the Auburn location,
Alabama, USA.
Hyd
raul
ics
MedicalIn the medical technology market segment, we have established a market leading
position in recent years with extremely compact and extensively tried and tested
hydraulic lifting columns for operating tables. HOERBIGER offers these actuators
as a compact electrically controlled hydraulic system solution. In 2016, we started
the development process for a new, forwardthinking generation of lifting columns
featuring an extended scope of functions.
Detail In medical technology, HOERBIGER benefits from growing affluence in general, especially in countries experiencing continued dynamic growth, such as China, and from our good business relationships with international operating table manu-facturers. As people around the globe are not only living longer, but also tending to grow increasingly heavier, demand for ever more powerful lifting columns for operating tables is on the rise.
Innovation / Roof drives
PRECISE FORCE
In 2016, HOERBIGER acquired a total of five new product
line launches for automotive roof drives. Two vehicles for
which HOERBIGER was commissioned to produce the roof
drives in 2016 are in the luxury segment, and they are pro-
duced in England. One order from Italy is for an attractive
new sports car.
In 2016 we started production of roof drives for a four-seater
convertible manufactured in Germany. Our hydraulic roof
drives prove especially successful in these technologically
sophisticated vehicles in the upscale market segment.
Convertibles equipped with heavy, multi-piece roof systems
require drives that combine power and precision in the
smallest installation space.
Decisive factors in our successes are the know-how of our
hydraulics development department in Schongau, Germany,
and the outstanding cost position HOERBIGER has created
in recent years at the Bolesławiec manufacturing site. Price,
quality, and technical performance are crucial parameters
for the success of largely standardized components in a fiercely
competitive market segment.
Smart Micro FluidWith our automotive portfolio, and also in medical technology, the Compact Hydrau
lics Business Unit has specialized in niche markets that are very discerning and
have very specific requirements. This contrasts with a comparatively limited number
of customers and competitors that dominate the international marketplace. The
customer structure and requirements are quite different in markets where we offer
components and system solutions from our Smart Micro Fluid portfolio. Here, for
example, we are one of the world’s market leaders for hydraulic locks for restraint
systems used in roller coasters and other amusement rides. To mention another
example, our marine portfolio encompasses premium and very corrosionresistant
trim and tilt systems for sport boats.
Innovation / Lift Castors
FLEXIBILITY IN THE OPERATING ROOM
Medical emergencies are unpredictable. As a result, emer-
gency rooms in large hospitals time and again are faced with
the situation of having to conduct multiple operations at one
time. When too many unscheduled surgeries are necessary,
conflicts in operating room capacity arise. Scheduled surgeries
must be postponed, and in the worst case even emergency
patients are turned away.
Part of the problem is the lack of flexibility of the operating
room hardware – due in no small part to stationary operating
tables. In conjunction with RHOMBUS Rollen Holding GmbH,
Hückeswagen, Germany, a worldwide specialist in castors
and wheels, and an innovative operating table manufacturer,
HOERBIGER has implemented an idea that addresses
precisely this problem.
The team developed a mobile operating table that, despite its
mobility, is just as sturdy as a permanently installed operating
table. A hydraulic locking system integrated into the table’s
twin castors makes this possible – by serving as a smart brake.
Compared to conventional castors equipped with mechan-
ical clamps, the hydraulic solution enormously increases the
table’s stability and safety under load. At present, the castor
and hydraulic system are able to handle weights of up to
250 kilograms per castor.
In essence, the hydraulic locking brake is not limited to oper-
ating tables. The system offered jointly by HOERBIGER and
RHOMBUS would provide equally flexible use of heavy- duty
machines, for example, or work or assembly platforms.
BUDGET PRESSNo. 6
Press assembly at SafanDarley
94 95
SafanDarley is one of the world’s leading press brake manu-facturers. In HOERBIGER’s Hydraulics Division, the company headquartered in Lochem, Netherlands, is customer account number 9, making it one of the longest-standing Hydraulics customers in the HOERBIGER Group. As of January 1, 2017, SafanDarley is selling a newly developed generation of press brakes: the H-Brake Hybrid series for 110 and 170 tons of pressing force. This marks the first time the company has used the compact electrohydraulic ePrAX® max systems made by HOERBIGER as actuators.
At HOERBIGER, Reinhard Friedl is the point of contact for the customer. His contacts at SafanDarley are Managing Director Eric Driessen and Design Manager Stefan Janssen.
Eric Driessen
Managing Director, SafanDarley, Lochem, Netherlands
Stefan Janssen
Design Manager, SafanDarley, Lochem, Netherlands
Reinhard Friedl
Key Account Manager Machinery, HOERBIGER Hydraulics Division, Altenstadt, Germany
Altenstadt, GermanyN 47° 49' 40.457"
Distance 577.93 km; Driving time 7 hrs 11 mins
Lochem, NetherlandsN 52° 9' 41.081"
Reinhard Friedl SafanDarley approached us in 2013 in
connection with a new project. They were planning to
develop a modern “budget press” to provide topnotch
performance at an attractive price. From the very start,
the focus was placed on the overall concept of the press
brake, since it was clear that this could not be accom
plished with the existing allhydraulic actuator systems.
Stefan Janssen When we approached HOERBIGER,
we didn’t have to give it a lot of thought. We had been
working with them for quite some time, and HOERBIGER
has always been our first goto contact when it comes
to innovative hydraulics solutions.
We offered our newly developed electrohydraulic
ePrAX® max system at a very early stage. In the first step,
this innovative system was too expensive for the customer –
and it was likely also too new to recognize the system’s
technical potential. Another aspect was that SafanDarley
wanted to keep the cylinder production knowhow in
house. We, however, needed the cylinders’ performance
data to design the controller of the actuator as efficiently
and effectively as possible.
After long internal deliberations and very intense discus
sions with us, they decided in 2015 to build prototypes
with the new HOERBIGER technology: an HBrake proto
type for a press capacity of 110 tons, and a prototype for
a pressing force of 170 tons. The prototypes were show
cased in November 2016 at the International EuroBLECH
trade show. It became evident that the press brakes
equipped with the HOERBIGER ePrAX® max actuator
would become a bestseller.
Eric Driessen Naturally, there were reasons for this. Our
press brakes were no longer at the performance level that
SafanDarley actually claims to offer. In addition, previ
ously we did not manufacture hydraulic press brakes in
larger volumes: Every press brake is individually tailored
to the customer. While the customer benefits from receiv
ing a machine that is custommade for his requirements,
this approach comes with high manufacturing costs and
long turnaround times.
We recognized that we needed to change our business
model if we were to continue to offer technologically
and economically attractive machines to our customers.
Our objective was therefore to develop a press brake
that would lower production costs, offer technology at
the highest level, and facilitate economically attractive
highvolume production.
We invited SafanDarley to visit us in order to experience
firsthand the benefits of our new actuator system on our
test bench. This also allowed us to incorporate empirical
data from practical applications, which we had collected
over a period of eight months. In the end, this convinced
the customer to adopt a radically new actuator system for
the new machine concept, namely the HOERBIGER
ePrAX® max.
Stefan Janssen The professionalism of the entire
HOERBIGER team was extremely helpful. After persuading
us, the team provided technical support throughout the
entire development process, and specifically when it came
to integrating the actuator into our proprietary controller.
The HOERBIGER ePrAX® max system allowed us to achieve
our goal of producing press brakes in larger series because
we were able to give the press frame a simpler design.
Also, because we no longer have to break in the machine
equipped with the ePrAX® max system – think “plug &
work” – after final assembly, we can achieve high through
put times in production. We have also become consider
ably more flexible and are now able to build presses with
a center distance of less than 2 meters. This would not
have been possible with conventional hydraulic systems
due to the hydraulic tanks alone.
The new drive concept also brings with it major advantages
for the customers of SafanDarley …
96 97
Eric Driessen This is true: Energy savings of more than
50 percent over conventional hydraulic actuators, and
30 percent greater efficiency as a result of shorter work
cycles, while cutting noise emissions from 70 dB(A) to
56 db(A). What’s more: With the ePrAX® max actuator we
can guarantee 7,000 hours of operation without service.
This is also very much appreciated by our customers.
With the ePrAX® max, HOERBIGER achieved the perfect
symbiotic blend of an electric and a hydraulic drive.
In retrospect, we must admit that we should have used
the system much earlier.
Reinhard Friedl
HOERBIGER ePrAX® max actuator
Eric Driessen and Stefan Janssen
MachineryThe Machinery Business Unit continues to focus primarily on modern electro
hydraulic compact drives for press brakes. The HOERBIGER ePrAX® control actuator –
developed in 2015 by the teams at the Altenstadt location in Germany and the
Wuxi site in China – closes the gap between simple, valvecontrolled basic appli
cations and the highend applications of the ePrAX® max in hydraulic drive systems
for press brakes. The production version of the HOERBIGER ePrAX® control was first
unveiled in April 2016 at the China CNC Machine Tool Fair in Shanghai, and then
featured in October 2016 at EuroBLECH in Hanover, two of the world’s most import
ant trade shows for the sheet metal working industry. The benefit for the customer:
10 percent higher performance at energy savings of up to 50 percent.
As initial orders for the HOERBIGER ePrAX® control are in the process of being
brought to a conclusion, the HOERBIGER ePrAX® max, presently the most powerful
electrohydraulic compact drive in our product portfolio, yielded two significant
successful sales outcomes in 2016. A press brake manufacturer in the Netherlands
and an American press manufacturer both found the customer benefits compelling
and will establish new product lines based on the electrohydraulic drive concept
of the HOERBIGER ePrAX® max.
Loading ComfortWe have high expectations for the launch of our xetto® innovative loading and un
loading system. This compact “heavy lifter” allows station wagons and delivery
vans to be loaded and unloaded without strain and without requiring a great deal
of physical effort. It carries the necessary technology, intelligently used hydraulics
and mechanics with it at all times.
xetto® combines the properties of a hydraulic lifting platform with those of a
flexible transport cart. Customers – primarily logistics firms and craftspeople –
benefit from reduced staff requirements, ergonomic working, and less physical strain.
In 2016, we invested a lot of energy in preparing for the launch in early 2017 in
Germany and neighboring countries. At the end of September, one of our most
important distribution partners showcased xetto® for the first time at the IAA
Commercial Vehicles event in Hanover, Germany. In an approach that is entirely
new in HOERBIGER’s history, a dedicated website, as well as TV ads and exciting
promotions for initial customers, will be part of the market introduction.
After extensive testing of prototypes and a pilot production run, we started
series production at the Bolesławiec site in Poland in January 2017. Internationally
certified automotive manufacturing processes and correspondingly high quality
standards ensure that xetto® is ideally prepared for the tough requirements of
skilled trades businesses.
98 99
2017: The year of xetto® …
The market launch of xetto® in Germany and neighboring countries is presently
the most important sales project in the Hydraulics Division: 2017 is the year of xetto®.
At the same time, the other two Business Units have a number of exciting develop
ment projects in store.
In 2017, the Compact Hydraulics Business Unit will bring its newly acquired
roof drive projects to the production stage. In medical technology, we are focusing
on expanding market presence in China and establishing new distribution channels
for the North American market.
The Machinery Business Unit is planning to adapt the HOERBIGER ePrAX®
portfolio with even greater flexibility to the requirements of the customers and
markets by introducing another drive system for machine tools.
Hyd
raul
ics
No. 7
HEAVY LIFTER
Gerd Schurath and Frank Zink
100 101
Gerd Schurath
Managing Director, KFZ-TECHNIK SCHURATH, Freital, Germany
Frank Zink
Key Account Manager, Loading Comfort Business Unit, HOERBIGER Hydraulics Division, Stuttgart, Germany
In March 2017, HOERBIGER showcased the production version of xetto® at LogiMAT in Stuttgart, Germany – Europe’s leading trade fair for distribution, materials handling and information flow. The trade show debut of the innovative HOERBIGER transport, loading and unloading system was eagerly awaited. Ads on the DMAX television channel and the first social media campaign on the Internet had preceded the trade show presentation.
Gerd Schurath from Freital near Dresden, Germany, is one of the first certified distributors. He received the first production version of xetto®. The dedicated entrepreneur is proud to offer his custom-ers exclusive access to a global innovation.
Schongau, GermanyN 47° 48' 54.089"
Freital, GermanyN 51° 0' 3.12"
Distance 406.43 km; Driving time 4 hrs 50 mins
“I knew from the very start that we would occupy an attractive loading comfort market niche with xetto®.”
Gerd Schurath
The development of xetto® started with a model made from balsa wood.
Even heavy equipment can be loaded without help when using xetto®.
The xetto® team at LogiMAT in Stuttgart.
102 103
Frank Zink Like many successful product stories, that of
xetto® has rather unspectacular beginnings. We wanted
to take advantage of one of HOERBIGER’s core compe
tencies from the roof drive segment – think hydraulic
power in the smallest space – to enter new applications
and new markets. Then, one of our employees came up
with the idea for xetto®: a transport system that always
carries along the lifting platform for loading and unloading.
As an ambitious doityourselfer, he constructed the entire
thing from balsa wood – and ended up convincing not
only the hydraulics experts, but the Executive Board in
particular.
Gerd Schurath I was the same way: When HOERBIGER
presented xetto® to us for the first time, we were imme
diately won over.
You have to admit, xetto® is unique. As a mobile product
that is not tied to any vehicle, it helps lift, move and load
heavy cargo.
With it, tradespeople, industrial enterprises, and logistics
businesses can work safer, faster, and more flexibly. The
product is a genuine heavy lifter.
From the very start, we recognized this versatility xetto®
has to offer, and the added value for our customers …
Still, it was a long journey from the wooden model until
the first prototypes were developed and we reached the
production stage. We experimented for quite some time,
and after the first functioning prototypes, grappled with
finding a healthy balance between the benefit for the
customer, our design requirements, and the costs of
production.
Things couldn’t move quickly enough for me. We want
clever solutions for our customers that are tailored to
individual needs – preferably before our competitors in
this region. This is our unique selling proposition in fleet
management. I knew from the very start that we would
occupy an attractive loading comfort market niche with
xetto®.
This is indeed true. Schurath Beladekomfort, a subsidiary
of KfzTechnik Schurath, was already a customer before
xetto® existed. Even while the prototypes were being tested
in pilot applications and we were further optimizing
some aspects, Gerd Schurath was already investing money
to launch marketing measures of his own, ranging from
advertisements on vehicles to a dedicated website to
support us.
As the point of contact for all questions and services related
to fleet process optimization and fleet management, we
wanted to be one of the leaders in smart solutions for our
customers. We identified freight handling and loading
technology, for vans and light trucks in particular, as a
promising, forwardlooking business segment for our
company.
When xetto® was ready to be manufactured, it was clear
that Gerd Schurath would be the first partner we would
ship the xetto® to.
In early 2017, the time had come. At the same time we
were putting the finishing touches to xetto®, we got the
advertising campaign up and running. In February our
commercials were broadcast on TV. The world debut at
the LogiMAT ended up being a huge success.
Now we all have just one goal: to sell as many heavy lifters
as possible.
STANDARDS SINCE 1895
STABILITY AND CONTINUITY
104 105104 105
Hanns Hörbiger, inventor and pioneer
In 1895, the steel plate valve invented by Hanns Hörbiger was patented. The valve
plate opens when the gas pressure is high enough, and closes as long as the spring
pressure is higher than the gas pressure.
The HOERBIGER steel plate valve enormously improves the performance of
compressors used in steel production, making production much more reliable
and efficient than anyone would have considered possible at that time.
The HOERBIGER steel plate valve, however, not only enabled the advancement
of blast furnace technology, but also paved the way for the invention of modern
highpressure chemistry. This made it one of the key technolo gies for the industrial
development at the beginning of the 20th century.
In 1900, Hanns Hörbiger, together with the engineer Friedrich Wilhelm Rogler,
founded an engineering office in Budapest. This office was relocated to Vienna
in 1903. In the years thereafter, Hanns Hörbiger devoted himself to continually
enhancing the steel plate valve he had invented. His office issued licenses for use of
the technology to business partners domestically and abroad. In 1925, the engineer
ing office became HOERBIGER & Co. trading company, headquartered in Vienna.
Alfred and Martina Hörbiger
In 1931, Alfred Hörbiger, the second eldest son of the company’s founder, started
the inhouse production of valves in ViennaSimmering. Between 1925 and 1945,
a total of 171 patents were granted for HOERBIGER & Co. for inventions and develop
ments in the field of compressor valves and controls. After the destruction of the
Vienna production plant during the last year of the Second World War, and the
sudden passing of Alfred Hörbiger, his wife Martina Hörbiger, who also worked
in the company, managed to rebuild the plant.
The company’s product range, which until then primarily comprised compressor
valves and controllers, was expanded by new business segments based on core
competencies in the fields of fluid technology and stamping technology. Initially,
HOERBIGER was active in the pneumatics field. Just a short time later, it estab
lished new plants in Germany – in Schongau and neighboring Penzberg – for the
production of steel disks for passenger car automatic transmissions as well as for
friction linings and friction disks for use in powershift transmissions for construc
tion machines and tractors. The Pneumatics Division was then supplemented
with the hydraulics segment.
Hanns Hörbiger
Alfred Hörbiger
Martina Hörbiger
Stan
dard
s si
nce
1895
Reconstruction and globalization
Even before the Second World War, HOERBIGER sales branches were established
in Germany, Italy, and Great Britain. In 1947 Martina Hörbiger resumed interna
tional business relations, first within Europe, then later in the Americas, Africa
and Asia.
By the end of the 1950s, HOERBIGER had built its own distribution system in
North America, followed in 1963 by the founding of HOERBIGER Corporation of
America and the development of a production operation. In 1970, HOERBIGER
Nippon K.K. in Japan was founded, and initial contacts were established with
Taiwan, Korea, and China.
Based on its compressor valve development and production expertise, in 1971
HOERBIGER decided to systematically build a worldwide network of service entities
for the maintenance and repair of reciprocating compressors. This put the company
clearly ahead of the competition.
On the way to the Group
August 1989: Martina Hörbiger, owner of the group of companies, died at the age
of 87. She bequeathed the challenge of not only continuing business operations
consistent with her spirit, but also realigning the corporate structure – which in
the years prior was centered predominantly around her – to the new management
team, which she had appointed prior to her passing together with the Board of
Trustees of the HOERBIGER Foundation.
The group of companies was incrementally reorganized after 1992. Having previous
ly been regionally organized in a variety of individual entities, business activities
were assigned to the three newly formed Strategic Business Units: Compression
Technology, Automation Technology, and Drive Technology. At the same time, the
oil, gas and process industries, the mechanical and plant engineering industry,
and the automotive industry were defined as strategic business segments.
Consistent with the Articles of Incorporation of the Foundation, the HOERBIGER
Foundation protects the entrepreneurial heritage of the HOERBIGER Group, and
ensures stability, selfreliance, and a futureoriented growth strategy.
Hanns Hörbiger in the engineering office
Martina Hörbiger speaking with employees
Hanns and Alfred Hörbiger
106 107
Dr. Andreas Hünerwadel President born in 1964, Member of the Board of Trustees since 2009
Dr. Martin Komischke Vice President born in 1957, Member of the Board of Trustees since 2016
Christiana Hörbiger Vice President born in 1939, Member of the Board of Trustees since 1989
Dr. Rudolf Huber Member born in 1955, Member of the Board of Trustees since 2008
Egbert Appel Member born in 1949, Member of the Board of Trustees since 2016
Effective May 1, 2017, the HOERBIGER Board of Trustees was composed as follows (from left to right): Egbert Appel, Dr. Martin Komischke, Christiana Hörbiger, Dr. Rudolf Huber, Dr. Andreas Hünerwadel
Stan
dard
s si
nce
1895
Audit Committee Finance CommitteeNomination & Compensation Committee Strategy Committee
Chairman Dr. Rudolf Huber Dr. Rudolf Huber Dr. Martin Komischke Dr. Martin Komischke
Members Albin Hahn Dr. Martin Komischke Egbert Appel Egbert Appel
Dr. Manfred Reichl Dr. Andreas Hünerwadel Dr. Andreas Hünerwadel
Dr. Manfred Reichl
The following members of the Board of Directors serve on the committees:
Corporate governance refers to the framework of rules and
practices for managing and monitoring a company, and is of
strategic importance to the HOERBIGER Group. Good corpo-
rate governance helps the Group to effectively live up to its
corporate responsibility to the shareholders, employees,
business partners, and the public.
HOERBIGER Holding AG is not listed on any exchange.
On a voluntary basis, HOERBIGER follows corporate gover-
nance principles as they apply to publicly traded companies
in Switzer land. However, in exceptional cases the Board of
Directors of HOERBIGER Holding reserves the right to deviate
from these principles so as to adequately take into account
the circumstances specific to the HOERBIGER Group.
Corporate structure
The HOERBIGER Group is held by HOERBIGER Holding AG
headquartered in Zug, Switzerland. The primary objective of
HOERBIGER Holding AG is to safeguard the continued eco-
nomic success and self-reliance of the HOERBIGER Group,
consistent with the Articles of Incorporation of the HOERBIGER
Foundation.
The Board of Directors is the highest management body of
HOERBIGER Holding AG. It bears the managerial, organiza-
tional and supervisory responsibilities and is in charge of
finance matters for the HOERBIGER Group.
It is composed of members of the Board of Trustees, former
members of the Executive Board, and seasoned independent
individuals who are associated with the Group and experienced
in corporate management. As the highest decision- making
body, the Board of Directors is in charge of the main structural
responsibilities across the HOERBIGER Group, notably its
long-term strategy and fundamental organizational principles.
The Board of Directors decides on the company’s values and
principles. It approves the Group’s planning and budget, and
appoints the members of the Executive Board. The Board of
Directors is elected as part of the Annual General Meeting at
the proposal of the HOERBIGER Foundation. Each member
of the Board of Directors serves for a term of three years,
starting on July 1 and ending, after three years, on June 30
of the calendar year in question. The period of office of a
member of the Board of Directors is limited to three terms or
nine years. However, in individual cases the HOERBIGER
Foundation may extend this period of office by a maximum
of one additional term. Persons 73 years of age or older can
no longer be elected.
The Executive Board is responsible for managing HOERBIGER
Holding AG and the Group. In addition, the Executive Board
bears responsibility for implementing the Group’s strategy as
developed by the Executive Board and approved by the Board
of Directors. The delegation of tasks to the Executive Board and
the division of responsibilities among the levels of manage-
ment are established in the Organizational Rules of the
HOERBIGER Group.
CORPORATE GOVERNANCE – ORGANIZATION OF THE GROUP
Corporate Governance
Shareholder structure of the HOERBIGER Holding AG
At present, the Executive Board has five members: the Chief
Executive Officer (CEO), the Chief Financial Officer (CFO),
the Chief Human Resources Officer (CHRO), and the CEOs of
the Compression Technology and Drive Technology Strategic
Business Units. The Heads of the Safety, Engine and Hydraulics
Divisions regularly attend the Executive Board meetings as
guests. To deal with essential tasks in depth, the Board of
Directors has appointed committees, which are composed
of members of the Board of Directors and members of the
Executive Board as elected by the Board of Directors. Commit-
tee meetings may also be attended by external specialists
and internal experts of the Group.
Corporate Audit provides assistance to the Board of Directors
and the Executive Board. The HOERBIGER Group has addi-
tionally established a tiered Risk Management System and an
Internal Control System (ICS) to prevent financial accounting
errors. Deloitte AG headquartered in Zurich, Switzerland, is
appointed as the auditor for the consolidated financial
statements of the HOERBIGER Group and as the auditing
company for HOERBIGER Holding AG.
Shareholder structure
The HOERBIGER Foundation, headquartered in Zug, Switzer-
land, is the majority shareholder and controls the Group. At
75 percent, the majority of shares of HOERBIGER Holding AG
are held by HOERBIGER Tectum AG headquartered in Zug,
a subsidiary that is entirely dependent on the HOERBIGER
Foundation. The management body of HOERBIGER Tectum
Holding AG is identical to the Board of Trustees of the
HOERBIGER Foundation in terms of members. The remaining
25 percent of shares is held via an associated company by
the family shareholder, Christiana Hörbiger.
The Board of Trustees of the HOERBIGER Foundation is com-
posed of the family shareholder, active and/or former members
of the Board of Directors, as well as independent advisors
associated with the Group through long-standing cooperation.
The Board of Trustees’ sole mandate is to support the Foun-
dation’s mission and safeguard the interests of the HOERBIGER
Group. Its members have no operational management func-
tion within the HOERBIGER Group. This gives the HOERBIGER
Group a stable, long-term oriented ownership structure that
is closely tied to the Group.
With this in mind, the HOERBIGER Foundation considers
it an essential duty to support forward-looking research
and development in the Group, such as by financing the
HOERBIGER JKU Research Institute for Smart Actuators in
collaboration with Johannes Kepler University in Linz (JKU),
and to provide continuing education and development oppor-
tunities for the employees of the HOERBIGER Group.
HOERBIGER Foundation
HOERBIGER Tectum Holding AG
75 percent Shareholder
Family Shareholder
Christiana Hörbiger
25 percent
HOERBIGER Holding AG
It is the people at HOERBIGER who assure the success of the
company. This has always been the case, and applies even
more so today. Their excellent achievements move the com-
pany ahead and safeguard its future. Conformity is undesirable
at HOERBIGER. As a trendsetter in technological niche
markets, HOERBIGER is an enterprise in which new ideas
need fertile ground.
With their dedication and performance, our employees have
allowed us to rise from a family business with European roots
to an international technology group.
Men and women, of varying ages, from very different origins
and with equally multifaceted cultural backgrounds, work
together at HOERBIGER every day. We value this diversity.
It goes without saying for us. We believe that a modern guide-
line on cooperation and leadership in a cosmopolitan company
such as HOERBIGER need not focus on commonplace
conceptions of leadership and cooperation. We attach much
more importance to the guiding principles that shape our
corporate culture. It is these principles that make HOERBIGER
a successful company around the globe, and at the same
time an extremely attractive employer.
People at HOERBIGER
We succeed because our people take responsibility for
HOERBIGER’s success. We are successful because we believe
in success. We are interested in creative, entrepreneurially
thinking minds that develop new ideas and then implement
them, clearly and with structure; people who are willing to
pull their weight, who are hands-on, and who are a part of
HOERBIGER in every situation.
We keep our promises. Once we set goals, we are committed to
achieving these goals – with all of our strength, determination,
and abilities. We want to work with people who share the same
view and fit the corporate mold.
Decision and change
HOERBIGER grants great decision-making latitude not only
to senior managers, but to each and every employee. This is
the reason why our senior managers and employees think
like entrepreneurs. The freedom with which we are allowed
to independently make decisions motivates us.
Independent action is therefore desired, regardless of hier-
archical levels or functions. When we are convinced that things
require change, we do not hesitate, we act.
By being allowed to make independent decisions and changes
within a broad scope, each employee bears individual respon-
sibility toward the company. It is therefore important to us that
decisions always have a lasting effect and are reliable.
COOPERATION AND LEADERSHIP
Together
Responsibility
It is important to us to always keep the wellbeing of the entire
Group in mind, aside from the responsibility for the specific
task at hand. We value diversity of knowledge, creativity and
opinions because we are convinced that we can deliver peak
performance both as individuals and as a team. Cooperation
across the boundaries of Strategic Business Units, functions
and regions helps us to successfully cope with complex topics
and tasks. We solve problems that stand in our way by everyone
contributing unique skills and experience.
When things do not quite go the way they should, we expect
each employee to take the initiative, if necessary across hier-
archical levels. Mistakes, and at times even failures, do not
throw us off our course. They inspire us to search for creative
and innovative new approaches to solutions.
HOERBIGER cannot relieve any employee of the responsibility
for their own plans for life and a balanced harmony between
work and family. However, we especially advocate that young
people, during their training phases with us, develop a person-
ality which empowers them to assume responsibility in every
respect – for themselves, for their families, and for their
duties on the job.
Communication
Transparent communication is important to us. Clear agree-
ments form the basis for our cooperation – internally and
externally. We deal with each other openly and honestly. When
we hold discussions among colleagues, we provide feedback
to each other. When we share criticism with each other, we do
not consider this to be a manifestation of a lack of appreciation
or recognition, but always a challenge to achieve even better
results. Our senior managers provide comprehensive infor-
mation to the best of their knowledge and belief. They explain
decisions so that all employees understand what is involved.
Leadership
We count on a stable bond between senior managers and
employees. This is based on respect, which in the truest
sense of the word was developed over long periods of coopera-
tion, good communication, interest in different opinions,
and competent interaction with differing cultures.
Employees expect senior managers to be credible and to
demonstrate leadership conduct with honest intentions. They
have the right to learn something from their managers and
to participate in their managers’ responsibility by way of
delegation for the Group as a whole. In order to develop strate-
gically attractive business ideas and translate them into
long-term corporate success, our senior managers set targets
with their employees which challenge their personal potential
and encourage their individual development.
PERFORMANCE-DEFININGCompression Technology Strategic Business Unit
Key components for reciprocating compressors Core competencies
Compressor valves Fluid mechanics
Rings and packings Mechanics
Control systems Thermo and gas dynamics
Reed valves and cylinder heads Metallurgy
Services for compressors and turbines Polymer technology
Consulting and engineering Piezo technology
Revamps and upgrades Solenoid technology
Replacement parts and repair Control engineering
Performance contracts Electronics
Wellhead compression solutions Simulation
Key components for rotary compressors Design
RCC control components Calculation
Process equipment Functional safety according to IEC 16508 Electrohydraulic safety valve actuators
Piezo-pneumatic pressure regulators and positioners
Engine Division
Key components and services for industrial gas engines Core competencies
Engine control systems Fluid mechanics
Gas metering valves Mechanics
Controls and instruments Thermo and gas dynamics
Ignition systems Metallurgy
Bi-fuel systems for diesel engines Polymer technology
Consulting and engineering Solenoid technology
Revamps and upgrades Control engineering
Exchange engines and repair Electronics
Remanufacturing Software
Functional safety according to IEC 16508
PRODUCTS AT A GLANCE112 113
Safety Division
Safety products and services Core competencies
Solutions for dust, oil mist, and gas explosion protection Fluid mechanics
Consulting, engineering and testing services for custom explosion protection concepts Mechanics
Solutions for electrostatic spark discharge prevention Thermo and gas dynamics
Relief and check valves Metallurgy
Polymer technology
Solenoid technology
Control engineering
Electronics
Software
Functional safety according to IEC 16508
Drive Technology Strategic Business Unit
Transmission synchronizers Core competencies
Connect/disconnect and torque management applications for cars Tribology
Pneumatic gearshift support system for commercial vehicles Pneumatics
Metal forming technology
Machining technology
Sintering technology
Hydraulics Division
Compact hydraulics for the mechanical and plant engineering industry Core competencies
Hydraulic comfort systems for passenger cars Hydraulics
Loading comfort Electronics
Sensor systems
Software
Control engineering
HOERBIGER Elektronik
Test benches and software Core competencies
Mobile testing systems Electronics
Software
Electric testing technology
Prod
ucts
at a
gla
nce
HH = HO ERBIGER Holding
C = Compression Technology
E = Engine
S = Safety
D = Drive Technology
H = Hydraulics
IO = Internal Organization / Corporate
LP = Large Production
SP = Small Production
Algeria
HOERBIGER Service Algerie E.U.R.L.
Lotissement Ouled El Arbi Groupe 80,
Heraoura Rouiba, Alger, 16012 Algeria
Argentina
HOERBIGER de Argentina S.A.
Ruta Nacional 151 Km 4.5
(Quinta, 003 parcela 4E sección)
8324, Cipolletti, Rio Negro
HOERBIGER de Argentina S.A.
Reconquista 2458 – El Talar
B1618BDX Buenos Aires
Australia
HOERBIGER Australia Pty Ltd.
17 – 19 David Street
VIC3175 Dandenong, Victoria
HOERBIGER Australia Pty Ltd.
Unit 4 – 5, 17 Alexandra Place
QLD4172 Murarrie, Queensland
Austria
HOERBIGER Ventilwerke GmbH & Co KG
Seestadtstraße 25
1220 Vienna
HOERBIGER Ventilwerke Beteiligungs GmbH
Seestadtstraße 25
1220 Vienna
HOERBIGER Wien Immo GmbH
Seestadtstraße 25
1220 Vienna
HOERBIGER Deutschland Holding GmbH,
Zweigniederlassung Wien
Seestadtstraße 25
1220 Vienna
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LP
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HOERBIGER Kompressortechnik
Holding GmbH
Seestadtstraße 25
1220 Vienna
HOERBIGER Engine Division
Seestadtstraße 25
1220 Vienna
HOERBIGER Engine Service Division
Seestadtstraße 25
1220 Vienna
Bolivia
HOERBIGER de Argentina S.A.
Filial Bolivia Av Beni 250 entre 4 y 5 anillo
10260 Santa Cruz de la Sierra
Brazil
TURBOTECH Engenharia, LTDA.
Travessa São Judas Tadeu, 189,
Recreio Ipitanga
CEP42.700-000 Lauro de Freitas, Bahia
HOERBIGER TURBOTECH
Serviços de Engenharia Ltda.
Rua Osasco, 1020 Rod. Anhanguera, Km 33
CEP 07753-040 São Paulo, Cajamar
Bulgaria
HOERBIGER Zandov s.r.o. –
Representative Office
Zh.k. Hristo Smirnenski, bl. 27A,
vh. B, ap. 20
Sofia
Canada
HOERBIGER Canada Ltd.
400 Matheson Boulevard East, Unit 32
L4Z1N8 Mississauga, Ontario
HOERBIGER Canada Ltd.
9304 – 111th Street
V1J7J5 Fort St. John, British Columbia
HOERBIGER Canada Ltd.
10841– 78th Avenue
T8W2L2 Grande Prairie, Alberta
HOERBIGER Canada Ltd.
441 South Avenue
T7X3A7 Spruce Grove, Alberta
HOERBIGER Canada Ltd.
Unit 3 5528 1st Avenue
Edson, Alberta T7E 1L7
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HOERBIGER FineStamping Inc.
555 Parkside Drive
N2L5E7 Waterloo, Ontario
Chile
HOERBIGER DE CHILE S.A.
Av. Américo Vespucio 1980 Of. 417
Conchalí, Santiago
China
HOERBIGER (Shanghai) Co., Ltd.
39 He Fa Road, Caohejing Hi-Tech Park
200233 Shanghai
HOERBIGER Valves (Changzhou) Co., Ltd.
1A–1C Building, GDH Industrial Park 16#
Chuang Ye Road, Xinbei District
213033 Changzhou, Jiangsu
HOERBIGER (Wuxi) Automation
Technology Co., Ltd.
Science & Technology Business Incubator
Anzhen Xidong Park, Xishan EDZ
214105 Wuxi
HOERBIGER Drive Technology
(Changzhou) Co. Ltd.
Building No. 7, GDH Industrial Park,
16 Chuangye Rd., Xinbei District
213000 Changzhou, Jiangsu
Colombia
HOERBIGER de Colombia LTDA.
Carrera 85D # 46A 65 Bodega 19 Complejo
Logistico San Cayetano Bogotá
Czech Republic
HOERBIGER Žandov s.r.o.
Nádrazni 10
47107 Žandov
HOERBIGER Žandov s.r.o. –
Service Sokolovská 2408 / 222
190 00 Praha 9
Ecuador
HOERBIGER del Ecuador, S.A.
Calle de Los Arupos E1-203
Uniparque Bodega #4
170150 Quito
Egypt
HOERBIGER Service Egypt LLC
Katameya Area Plot no. 24, 28 & 29. 2nd Indus-
trial Zone, Investment Zone – Ain Sokhna Road,
Cairo, Egypt
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LP
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SP
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France
HOERBIGER France SAS
140 Rue de 12eme Régiment de Zouaves
Z.I. de Courtine Mourre Frais
84091 Avignon Cedex
HOERBIGER France SAS
Parc d‘Activité de la Route des Lacs
B.P. 220
27102 Val de Reuil
IEP Technologies France
26 / 36 Rue Alfred Nobel
93600 Aulnay Sous Bois
Germany
HOERBIGER Immobilien GmbH
Im Forchet 5
86956 Schongau
HOERBIGER Deutschland Holding GmbH
Im Forchet 5
86956 Schongau
HOERBIGER Deutschland Holding GmbH
Learning Center Europe
Pürschlingstraße 4
86971 Peiting
HOERBIGER Kompressortechnik GmbH
Im Forchet 5
86956 Schongau
HOERBIGER Automatisierungs technik
Holding GmbH
TechGate Stuttgart
Meitnerstraße 8
70563 Stuttgart
HOERBIGER Service GmbH
Hanns-Hörbiger-Straße 10
67133 Maxdorf
HOERBIGER Service GmbH
An der Reitbahn 1
21218 Seevetal
HOERBIGER Automatisierungs technik
Holding GmbH
Südliche Römerstraße 15
86972 Altenstadt
HOERBIGER Automatisierungs technik GmbH
Südliche Römerstraße 15
86972 Altenstadt
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CLOSE TO CUSTOMERS WORLDWIDE
LOCATIONS114 115
HOERBIGER Micro Fluid GmbH
Borsigstraße 11
93092 Barbing
HOERBIGER Elektronik GmbH
Justinus-Kerner-Straße 7
72119 Ammerbuch
HOERBIGER Antriebstechnik
Holding GmbH
Bernbeurener Straße 13
86956 Schongau
HOERBIGER Antriebstechnik GmbH
Werk 1
Bernbeurener Straße 13
86956 Schongau
HOERBIGER Antriebstechnik GmbH
Werk 2
Martina-Hörbiger-Straße 5
86956 Schongau
HOERBIGER Antriebstechnik
Holding GmbH Versuch / Prüffeld entwicklung
Pürschlingstraße 4a
86971 Peiting
HOERBIGER SynchronTechnik GmbH
Lembacher Straße 2
71720 Oberstenfeld
HOERBIGER Penzberg GmbH
Seeshaupter Straße 33
82377 Penzberg
HOERBIGER Automotive
Komfort systeme GmbH
Martina-Hörbiger-Straße 5
86956 Schongau
BRILEX Gesellschaft für Explosionsschutz mbH
Hinterm Gallberg 15 – 17
59929 Brilon
IEP Technologies GmbH
Kaiserswerther Straße 85c
40878 Ratingen
Newson Gale GmbH
Ruhrallee 185
45136 Essen
Great Britain
HOERBIGER UK Ltd
Unit 2, Maple Park
Lowfields Avenue
Leeds, West Yorkshire
LS12 6HH
IEP Technologies Ltd.
Unit 1, Neptune Business Centre,
Tewkesbury Road
GL51 9FB Cheltenham
Newson Gale Ltd .
Omega House, Private Road 8
NG4 2JX Colwick, Nottingham
Hungary
HOERBIGER Service Hungaria
Kft. Bagoly u. 7.
2120 Dunakeszi
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India
HOERBIGER India Private Ltd.
3rd Floor, Saffire Park, Galleria No. 4
Old Pune-Mumbai Road, Shivajinagar
411005 Pune
HOERBIGER India Private Ltd.
(Domestic Division)
Gat 301/1, 312, 313, Village Kondhapuri,
Tal: Shirur
411006 Pune
HOERBIGER India Serial Technology Pvt. Ltd.
Gat 312, 313,
Village Kondhapuri, Tal: Shirur
412209 Pune
HOERBIGER India Pvt. Ltd.
504 / B Fifth Floor OZONE,
Sarabhai Compound,
Vikram Sarabhai Marg,
39003 Vadodara
HOERBIGER India Private Ltd.
71 / 25 Stonedge Towers, 1st Avenue
1st Floor, Ashoknagar
600083 Chennai
HOERBIGER India Private Ltd.
153A Dimond Harbour Road,
South 24, Parganas
700034 Kolkata
HOERBIGER India Private Ltd.
102, Ansasls Majestic Tower,
Plot No-17, Block G1, Community Centre,
Vikas Puri
110018 New Delhi
HOERBIGER India Private Ltd.
3rd Floor, Saffire Park, Galleria No. 4
Old Pune-Mumbai Road,
Shivajinagar
411005 Pune
Gala Precision Technology Pvt. Ltd.
Plot No. 295, Village Vadavali
Bhiwandi-Wada Highway At Post Met. Taluka
Wada, Masurne Road
421312 Thane
Indonesia
PT. HOERBIGER Kompresotama Indonesia Jl.
Jababeka II J Blok CC No. 28 Kawasan Industri
Jababeka Pasir Gombong,
Cikarang Utara
17834 Bekasi, West Jawa
Iran
HOERBIGER Pars
No 25, 23rd Fathh, Fathh Highway
1387644781 Teheran
HOERBIGER Kish (KFZ)
Unit 3 Office Floor, Paniz
International Bazar
Kish Island
Italy
HOERBIGER Italiana S.p.A.
Via dell’Elettronica, 8
37139 Verona
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HOERBIGER Italiana S.p.A.
Via Stentinello 10
Contrada Targia
96100 Siracusa
Japan
HOERBIGER Nippon KK
87 – 4 Honjo
2860114 Narita
HOERBIGER Nippon KK
Service Center
129-1 Houma
Shibayama-machi
2891622 Sanbu-gun
HOERBIGER Nippon KK
Kyushu Sales Office
7F, Fukuoka sonic Bldg.
2-7-3 Maizuru Chuo-Ku
8100073 Fukuoka
HOERBIGER Nippon KK
Kansai Sales Office
12F, Imon Kobe Bldg.
95 Edo-machi Chuo-ku
6500033 Kobe
HOERBIGER Nippon KK
Narita Office
7F, Sumitomo Seimei Narita Bldg.
969 Hanazaki-cho
2860033 Narita
HOERBIGER Nippon KK
Chubu Sales Branch
4F, Kusunoki Bldg.
1-11 Sakae-machi
5100084 Yokkaichi
HOERBIGER Nippon KK
Sapporo Sales Branch
6F, No.37 Keiwa Bldg.
3-2 Kita 2-jo Nishi 2-chome
Chuo-ku
0600002 Sapporo
Kazakhstan
HOERBIGER Service Kazakhstan LLP
19 Satpayev street, b / c „Atyrau Plaza“
Office 306, 060011, Atyrau, Kazakhstan
Korea, South
HOERBIGER Korea Ltd.
8F, KR Tower, 108, Songi-ro,
Songpa-Gu, Seoul 05713
HOERBIGER Korea Ltd.
21-13, 19 Bun-gil, Jangsaengpo-ro,
Nam-Gu, Ulsan Metropolitan City 44781
Kuwait
HOERBIGER Service Kuwait
Al Zahem International, PO Box 26212,
Safat 13123, Kuwait
Libya
HOERBIGER Service Libya
Swani Road , Near to Jibs Gate,
PO Box 12435
Tripoli, Libya
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Lithuania
UAB HOERBIGER VIENYBE
Pašilesg. 9–10
20194 Ukmerge, Lithuania
Malaysia
HOERBIGER KT Malaysia Sdn Bhd.
PT 15675 & 15676 Kawasan
Perindustrian Jakar III
24000 Kemaman Terengganu
Mexico
HOERBIGER de México, S.A. de C.V.
Calz. de la Naranja 166
Fracc. Ind. Alce Blanco
53370 Naucalpan, Estado de México
HOERBIGER de México, S.A. de C.V.
Calle Av. Los Nogales Lote 7-B Mz 4
88710 Col. Parque Industrial Villa Florida
Reynosa, Tamaulipas
Netherlands
HOERBIGER Benelux B.V.
Nijverheidsweg 25
6422 Heerlen
Nigeria
HOERBIGER Nigeria
AOS Orwell, Plot 272,
Trans Amadi, Industrial Layout
PMB 029 Port Harcourt
Norway
HOERBIGER Service Nordic AS
Glynitveien 7, Ski Logistikkpark.
1400 Ski
Peru
HOERBIGER de Argentina, S.A.
Sucursal Perú
Avenida El Derby 250. Piso 12.
Ofc. 1214 & 1215
Surco. Lima
HOERBIGER de Argentina, S.A.
Sucursal Perú
Manzana A-68 Zona Industrial Talara
Alta-Pariñas,
Piura, Perú
Poland
HOERBIGER Polska Sp. z o.o.
Ul. Stawki 2
00193 Warszawa
HOERBIGER Automotive Sp. z o.o.
Ul. Modłowa 10
59700 Boleslawiec
Romania
HOERBIGER SERVICE ROMANIA SRL
Str. CA Rosetti, Nr. 17, District 2, Regus Building,
Floor 5, Office 502
Bucharest, 020011
Russian Federation
HOERBIGER LTD.
Nastavnicheskiy Lane 17
Building 1, Entrance 24
105120 Moscow
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tions
Saudi Arabia
HOERBIGER SAUDI SERVICE COMPANY LTD
P.O Box 11937
Jubail Industrial City-31961
Saudi Arabia
Singapore
HOERBIGER KT Asia Holding Pte. Ltd.
7 Temasek Boulevard #21- 05
Suntec Tower One, Singapore 038987
038987 Singapore
HOERBIGER KT Asia Services Pte.Ltd.
77 Joo Koon Circle
629097 Singapore
Slovakia
HOERBIGER ŽANDOV s.r.o.
Organizačná zložka
Cementárská 15
90031 Stupava
South Africa
HOERBIGER S.A. (Pty.) Ltd.
9, Fuchs Street
1450 Alrode
Spain
HOERBIGER Iberica S.A.
Calle Río Ter 2 Polígono Industrial
El Nogal
28110 Algete
HOERBIGER Iberica S.A.
Calle Río Ter 2 Polígono Industrial
El Nogal
28110 Algete
Sweden
HOERBIGER Control Systems AB
Förrådsgatan 5
66222 Amal
HOERBIGER Service Nordic AB
Garvansväg 9
77136 Ludvika
Switzerland
HOERBIGER Holding AG
Baarerstrasse 18
6302 Zug
INTERHOERBIGER Finanz AG
Baarerstrasse 18
6302 Zug
HOERBIGER Service GmbH
Gewerbestrasse 115
5314 Kleindöttingen
IEP Technologies GmbH
Roetzmattweg 105
4600 Olten
Taiwan
HOERBIGER Taiwan Ltd.
4F, 58, Lane 316, Rueiguang Road,
Neihu District, Taipei 11492
Taipei
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HOERBIGER Taiwan Ltd.
12-2 Zhong Her Road,
Hai Feng Village
63859 Mai Liao District
Yun Lin County
Thailand
HOERBIGER (Thailand) Co., LTD.
304 Sirinthorn Road,
Kwaeng Bangplad,
Khet Bangplad,
Bangkok 10700
HOERBIGER (Thailand) Co., LTD.
23/12 Ratbumroong Road,
Tambol Huaypong,
Amphur Muang Rayong,
Rayong 21150
Turkey
HOERBIGER Kompresyon Teknolojileri
San. ve Tic. Ltd. Şti.
Dudullu O.S.B. DES 114. Sk. C-8
Blok No: 7– 9.
34776 Ümraniye, Istanbul
IEP Technologies Turkey
Akdeniz Mah. Şehit Fethibey Cad. No. 41,
D.302 Konak Izmir 35210.
Turkey
Ukraine
HOERBIGER Service Ukraine, LLC
Eurasia Business Centre,
75 Zhylyanska St., 11th Floor
1032 Kiev
United Arab Emirates
HOERBIGER Service Middle East FZE
PO Box 17153, Dubai
United Arab Emirates
United States
HOERBIGER Service Inc.
1358 West Newport Center Drive
33442 Deerfield Beach, Florida
HOERBIGER Corporation of America Inc.
3350 Gateway Drive
33069 Pompano Beach, Florida
HOERBIGER Engine Division
3350 Gateway Drive
33069 Pompano Beach, Florida
HOERBIGER Engine Service
3350 Gateway Drive
33069 Pompano Beach, Florida
HOERBIGER Engine Solutions Altronic, LLC
712 Trumbull Avenue
44420 Girard, Ohio
HOERBIGER Corporation of America Inc.
1212 Milby Street
77023 Houston, Texas
HOERBIGER Service Inc.
6640 Exchequer Dr.
70809 Baton Rouge, Louisiana
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HOERBIGER Service Inc.
923 Foster Road
82601 Casper, Wyoming
HOERBIGER Service Inc.
8448 North Sam Houston Parkway West
77064 Houston, Texas
HOERBIGER Service Inc.
220 N Country Estates Road
67901 Liberal, Kansas
HOERBIGER Service Inc.
12700 West Highway 80 East
79765 Odessa, Texas
HOERBIGER Service Inc.
2828 South Utah Ave
73108 Oklahoma City, Oklahoma
HOERBIGER Service, Inc.
17250 New Lenox Road, Suite 2
60433 Joliet, Illinois
HOERBIGER Service Inc.
25057 Anza Drive
91355 Santa Clarita, California
HOERBIGER Service Inc.
12204 Fairmont Parkway
77572 La Porte, Texas
HOERBIGER Automotive Comfort Systems
1490 Pumphrey Ave
Auburn, AL 36832
HOERBIGER America Holding, Inc. –
Corporate IT, Financial Shared Services
and Human Resources
1191 East Newport Center Drive
33442 Deerfield Beach, Florida
IEP Technologies, LLC
417-1 South Street
01752 Marlborough, Massachusetts
HOERBIGER America Holding, Inc.
1358 West Newport Center Drive
33442 Deerfield Beach, Florida
HOERBIGER Engine Solutions Altronic, LLC
2350 Crist Road
75040 Garland, Texas
Venezuela
HOERBIGER de Venezuela, S.A.
Avenida Intercomunal Tigre – El Tigrito
Zona Industrial Norte Sector 40
El Tigre, Estado Anzoátegui
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PublisherHOERBIGER Holding AGBaarerstrasse 186302 Zug, SwitzerlandPhone: +41 (0) 41 560 10 00Telefax: +41 (0) 41 560 10 11E-Mail: [email protected]
ResponsibleBoard of DirectorsDr. Martin Komischke (President)Executive BoardDr. Jürgen Zeschky (CEO and Chairman)
Project managementCorporate CommunicationsLudwig Schönefeld
Visual concept and designjäger & jäger, Überlingen, Germany
TextGroup and Strategic Business UnitsLudwig Schönefeld
Sales Success StoriesPhilipp BaldermannMatteo CussolottoReinhard FriedlMichiyo IwasePatrick TaylorChangli WangFrank Zink
Our special thanks goes to our customers who supported and made it possible to implement the idea of the Sales Success Stories.
HighlightsJens Geisel
PhotographyMarcel Billaudet (pp. 12 / 13, 49, 50, 52)Philipp BaldermannRalf Baumgarten (pp. 94, 97)Cheryl Clegg (p. 11)Matteo CussolottoReinhard FriedlManfred Gillert (pp. 14 / 15)Frank Grätz (pp. 100, 102)Michael HaberlMichiyo IwaseAlexis NoguerLudwig Rusch (pp. 7, 19, 107)Nikolaus Schäffler (product photographs)Patrick TaylorChangli Wang
BMW AG (p. 92)HOERBIGER Archive (p. 8)
Proof-reading of German editionDörte Fuchs / Jutta Orth, Freiburg, Germany
Translations of English editionKerstin RolandMaintal Translations, Inc., Virginia Beach, VA, USA
Proof-reading of English editionCharles Butcherthiswritingbusiness, Reepham, Norfolk, United Kingdom
The style of the Yearbook follows the recommendations of the Chicago Manual of Style.
PrintDruck-Ring GmbH & Co. KG, Kirchheim, Germany
Date of printingJuly 2017 / Organizational charts as of July 1, 2017
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HOERBIGER YEARBOOK 2016/2017