hmc maintenance - cnczone
TRANSCRIPT
Machine Tools
HMC Maintenance (HP5100)
124
HP5100 HP51MTE87
Contents
No. Alarm
number Alarm Name Page
1 2001 OP Emg. Stop PB or LS Off 126
2 2002 Main Spindle Servo Alarm 128
3 2003 Circuit Protector Trip 130
4 2004 Hyd. Pump Motor Overload 132
5 2005 Hyd. Pressure Down Alarm 134
6 2009 ATC Servo or Inverter Alarm 137
7 2010 Spindle Tool Unclamp Cmd. Fault 138
8 2015 Spindle Tool Unclamp Alarm 140
9 2020 Coolant & Lub. Pump Overload 142
10 2021 Air Pressure Down Alarm 175
11 2023 M06 Command Overtime Alarm 162
12 2036 Magazine Rotation or Matrix Illegal Position Alarm 167
13 2037 M06 Command Illegal Pos. 171
14 2041 APC Overtime Alarm 173
15 2042 M61 / M62 Command Illegal Position 176
16 2048 ATC Door Open 180
17 2050 Lub. Level Low or Pressure Down 184
18 2051 Oil cooling Unit Alarm 186
19 2052 Filter Change Alarm For TSC Unit 195
20 2060 Spindle Tool CL/UNCL Overtime Alarm 196
21 2063 ATC Arm Pin Alarm 198
22 2064 Waiting Tool Pot Spindle/Magazine Side Alarm 200
23 2065 Changer Arm Position Check Alarm 203
24 2073 Pallet or Table CL/UNCL Switch Alarm 207
25 2074 ATC Overtime Alarm 211
26 2075 ATC Magazine Rotation Over Time Alarm 215
27 2077 Waiting Pot & Spindle Tool No. Zero 218
28 2078 ATC OP Manual Mode 220
29 2080 ATC or APC Interlock Alarm 222
30 2081 ATC Magazine Guard Door Open 226
31 2084 APC Set-Up Station Door Open 228
125
HP5100 HP51MTE87
No. Alarm
number Alarm Name Page
32 2085 APC Set-Up Location S/W Unpush 229
33 2086 APC OP Manual Mode 231
34 2090 Table Or Pallet Clamp Alarm 233
35 2094 Chip or Screw Conveyor Alarm 236
36 2107 Operator’s Door Open 238
37 2118 Operator’s Door Open Alarm 239
38 2120 Y-Z Interference Zone Alarm 241
39 2126 APC Up / Down Alarm 243
40 2127 APC Changer 180CW/CCW Alarm 246
41 2154 Waiting Pot Clamp Alarm 249
42 2155 Tool Magazine Pot Detect Switch Alarm 251
43 2158 Waiting Pot Spindle/Magazine Side Command 254
44 2160 APC Pallet Check Switch Alarm 256
45 2163 ATC Door Open/Close Alarm 258
46 2200 T-code Or M06 Commanded Status 260
47 2215 VPF Off Of Tool Magazine 261
Appendix1 X-Y Signal Address 263
Appendix2 M-CODE LIST 268
Appendix3 Repairing Method of Spindle Amp Alarms 274
Appendix4 ATC Main Changer Sequence Chart 280
Appendix5 Pallet Change Sequence Chart 281
Appendix6 Recovering ATC Breakdowns 283
Appendix7 Repairing Method of Servo Driver Alarms 286
126
HP5100 HP51MTE87
OP Emg. Stop PB or LS Off
Either the Emergency Stop Push Button Switch has been pressed on the
operation panel, or more than one of Emergency Stop Axis Limit Switches
of each axis have been activated.
① The Emergency Stop Push Button Switch has been pressed on the
operation panel (Main O.P, ATC O.P).
② The Axis (X,Y,Z Axis) Emergency Stop Limit Switch has been pressed.
③ The operation panel Emergency Stop Switches, axis emergency stop
Limit Switches, or other related parts are faulty.
④ The connecting cable has been disconnected.
① Check if the red spade-shaped push button switch has been pressed on
the operation panel (Main O.P, ATC O.P). If it is pressed, turn the
switch clockwise to release it.
② When each axis's(X, Y, Z Axis) emergency stop Limit Switch has been
activated, simultaneously press the operation panel Machine Ready
Switch and the Emergency Release Switch to set the machine at
Machine Ready. (If the switch is released, the machine returns to
emergency status.) Transfer the problem axes in Jog or Handle Mode
to release it from the axis emergency stop Limit Switch.
③ Check the operation panel Emergency Stop Switches, axis emergency
stop Limit Switches, or other related parts for problems. Make any
necessary replacements or repairs.
④ Connecting Cable Disconnection: Refer to the Electric drawings and use
a Electric tester to check the Terminal Block for each terminal to find
the problem area. Connect the cable or replace with a new cable.
Part Name Part Number Symbol Model Maker
Switch, Emergency P/B
(for Main) ESWPB0439 SB1 B130-81L 2B KACON
Switch, Emergency P/B
(for ATC) ESWPB0226 SB7 KH-3046ER-RED Kunhung
Switch, Emergency P/B
(for APC) ESWPB0248 SB9 AH30-VR02 Fuji
Solution
Cause
Status
2001
127
HP5100 HP51MTE87
Signal Address Symbol I/O Status Connector
(Pin)
Numbering
Tube
Emergency Stop
X8.4 ESP.M
-SB1,124,SEMG, SL1,2,3,12A,13A,
15ª
Input Module Slot 02
T/Block(31) ESP
Machine
Ready
X32.4
MRD.M -SB11
Distributed I/O
Module A XC56A(A04) SB11
ddress Symbol Coil Comment
A0.0 2001 OP Emg. Stop or LS Off
R650.2 APONI Auto Power On Initial Flag
R652.7 ARST Upper Alarm Reset
X8.4 ESP.M Emergency Stop
X32.4 MRD.M Machine Ready
OP Emg. Stop PB or LS Off
128
HP5100 HP51MTE87
Main Spindle Servo Alarm
The Alarm shows on the Main Spindle Drive Unit
① Main Spindle Drive Unit troubled
② The Spindle Motor, power cable, or signal cable troubled
Check the Alarm number appearing in the Main Spindle Drive Unit on ①
the operation panel
Take appropriate ② actions according to the alarm number.
Refer to appendix (Repairing Spindle Amp Alarms)☞
Check the spindle motor three③ -phase power and Feedback cable
connections
Actions
Cause
Status
2002
129
HP5100 HP51MTE87
Address Symbol Coil Comment
A0.1 2002 Main Spindle Servo Alarm
F45.0 ALMA Spindle Alarm
R652.7 ARST Alarm Reset
Main Spindle Servo Alarm
130
HP5100 HP51MTE87
Part Name Part Number Symbol Model Maker
Protector, Auxiliary ENFBX0290S QF14,15,22,
QF23,27,28,81
5SX9100
INO+1NC(6.0A) Siemens
Protector, Circuit ENFBX0283S QF14 5SX2216-7 Siemens
Protector, Circuit ENFBX0284S QF15 5SX2220-7 Siemens
Protector, Circuit ENFBX0268S QF21 5SX2106-7 Siemens
Protector, Circuit ENFBX0264S QF22,81 5SX2101-7 Siemens
Protector, Circuit ENFBX0551 QF28 5SX2125-7 Siemens
Protector, Circuit ENFBX0278S QF27 5SX2206-7 Siemens
Signal Address Tool Symbol I/O Connector
(Pin)
Numbering
Tube
Circuit Protect Trip X2.3
TRIP.M
-QF 14,15,21,22,
23,81,27,28
Input
Module
Slot 07
T/Block(07) TRIP
Circuit Protector Trip
Circuit Protect has been activated in the electrical cabinet.
① Circuit Protect has been activated. (Detection of abnormal electric
current)
② Control power faulty
③ Circuit protect faulty
① Find the reason for tripping the Circuit Protector.
☞ (ex) If QF22 has been tripped, first check for short-circuiting in the
QF22's secondary L+ cable. After repairing, replace the tripped Circuit
Protector.
② If the alarm shows without tripping the circuit protector, measure
resistance at each auxiliary a contact to find the short-circuited Circuit
protector, and replace it with a new one.
☞ The normal resistance measure for contact points when Circuit
Protect is On is “0”Ohm.
③ Check the I/O board: If ①~② are normal, the I/O board is faulty.
Solution
Cause
Status
Circuit Protector Trip
2003
131
HP5100 HP51MTE87
Address Symbol Coil Comment
A0.2 2003 Circuit Protector Trip
R652.7 ARST Alarm Reset
X2.3 TRIP.M Emergency Stop
TRIP -Q F23 AC 100V Control
-Q F14 Transe Form er Power TRIPE
TRIPA -Q F81 ATC Motor Brake
-Q F21 DC 24V Control TRIPD TRIPF
TRIPC -Q F28 Solenoid DC Power Source
-Q F22 Tool Magazine Motor Brake TRIPH
1L+
Circuit Protector Trip
15
X2.3 (TRIP.M )
Input M odule(AID32E) : Slot 7
Circuit Protector Trip
Input Module(AID32E) :Slot
X2.3 (TRIP.M)
15
132
HP5100 HP51MTE87
Hyd. Pump Motor Overload
Overcurrent detected in the Hyd. Pump Motor.
① Burnout of the Hyd. Pump Motor or power Cable
② Fault in the Load Setting value of the Overcurrent Detecting circuit
breaker or the Circuit Breaker itself
① Check the Hyd. Pump Motor or Power Cable. If there are problems,
repair or replace with a new one.
② Check the load Setting value of the Overcurrent Detecting circuit
breaker. If it is wrong, reset it. If the circuit breaker itself is faulty,
replace with a new one. (The problem circuit breaker can be found by
the KA11 contact and and 1L+ contact and resistance check)
☞ QM31 Setting Overload: 2.2Kw : 9.6A
QM32 Setting Overload: 2.2Kw : 10.0A
QM36 Setting Overload: 2.2Kw : 10.0A, 3.7Kw : 17A
Product Product # Symbol Model Maker
Breaker, Auxillary ENFBX0290R QM31, 32 3RV1901-1F(2NO) Siemens
Breaker, Circuit ENFBX0285R QM31, 32 3RV1011-1KA10(9-
12A) Siemens
Signal Address Tool
Symbol I/O
Connector
(Pin)
Numbering
Tube
Hydraulic Motor
Overload
X2.1
HOL.M -QM31 Input Module Slot 07 XJ411 (32) HOL
z
Address Symbol Coil Comment
A0.3 2004 Hyd. Pump Motor Overload
R652.7 ARST Upper Alarm Reset
X2.1 HOL.M Hydralic. Motor Overload
Solution
Cause
Status
Hyd. Pump Motor
Overload
2004
133
HP5100 HP51MTE87
-QM31 Hyd. Pump Motor(Main)
HO LA
-QM32 Hyd. Pump Motor(PMG )
HO LB
-QM36 Fixture Hyd. Pum p Motor
1L+
32
X2.1 (HO L.M)
Input M odule(AID32E) : Slot 7
Hyd. Pump M otor Overload
Input Module(AID32E) : Slot7
X2.1 (HOL.M)
XJ411 (32)
Hyd. Pump Motor Overload
134
HP5100 HP51MTE87
Hyd. Pressure Down Alarm
The Hyd. Pressure Switch has been activated because the pressure in the
Hyd. Power Unit has fallen below the Hyd. Pressure Switch set point.
① Hyd. Power Unit malfunction, or the oil pressure has fallen below 20
kg/㎠.
② Hyd. Pressure Switch or other parts faulty
① Turn the Hyd. Power Unit pressure adjustment valve clockwise to set
the pressure at 50Kg/㎠.
② Hyd.Power Unit, Pressure Switch itself,cables, or related parts faulty.
Check Hyd. Power Unit, Pressure Switch, all cables between Switch and
the operation panel and input modules. Repair or replace with new
ones.
Signal Address Tool
Symbol I/O
Connector
(Pin)
Numbering
Tube
Hyd.Pressure
Check
(Main)
X3.0
HPRS.M -SP01
Input Module Slot
07 XJ411 (12) SP01
Hydraulic 1,2,3
Motor Run
Y38.4
HYDM.R -KA31
Distributed I/O
Module B XCE57B(A18) KA31
Solution
Cause
Status
Aux. Hyd. Pressure
OK Flag
Hyd. Pressure
Down Alarm
2005
135
HP5100 HP51MTE87
Address Symbol Coil Comment
A0.0 2001 OP Emg. Stop PB or LS Off
A0.1 2002 Main Spindle Servo Alarm
A0.2 2003 Circuit Protector Trip
A0.3 2004 Hyd, Pump Motor Overload
A0.4 2005 Hyd. Pressure Down Alarm
A0.6 2007 Spindle Stop Signal Alarm
A0.7 2008 -
A1.0 2009 Spindle Servo or Inverter Alarm
A1.6 2015 Spindle Tool Unclamp Alarm
F0.6 SA Servo Ready
F1.0 AL NC Alarm
K5.0 KHPRS Hyd. Pressure Switch Not Used
K11.7 KFXHYD When Motor Of Hyd. Fixture Used
Hyd. Pump On
Check Time
Hyd. Pressure
Check Time (Main)
Hyd. Pressure OK
136
HP5100 HP51MTE87
Address Symbol Coil Comment
R440.2 TMB99 Hyd. Pressure Check Time (Fixture)
R441.2 KMB107 Hyd. Pressure D-Time Initial
R625.3 TMB20 Hyd. Motor On Check Time Delay
R629.2 KMB51 Hyd. Pressure Check Time (Main)
R630.0 MRYA Aux. Machine Ready
R630.3 HPOK Hyd. Pressure OK
R647.0 APOFF Auto Power Off
R652.7 ARST Alarm Reset
R763.6 MAPCFG Man APC Command Flag
R841.0 APOKF Aux. Hyd. Pressure OK Flag
R1420.7 PMGSEL PMG Operation Selected
X3.0 HPRS.M Hyd. Pressure Check (Main)
Y38.4 HYDM.R Hyd. 1,2,3 Motor Run
137
HP5100 HP51MTE87
ATC Servo or Inverter Alarm
The alarm shows on the inverter of the Servo Motor driving the ATC
① Servo Motor Inverter troubled
② Servo Motor or Connection cable troubled
Refer to the Servo Motor Manual and Repair troubled part or replace with
new ones.☞ Refer to the Appendix (Repairing method by Servo Driver
Alarms)
Signal Address Tool
Symbol I/O
Connector
(Pin)
Numbering
Tube
ATC Servo or
Inverter Alarm
X9.6
TALM.M -A81
Input Module Slot
08 XJ412 (01) TALM
Address Symbol Coil Comment
A1.0 2009 ATC Servo or Inverter Alarm
K7.6 KATC ATC Not Used
R652.7 ARST Alarm Reset
X9.6 TALM.M ATC Servo or Inverter Alarm
Solution
Cause
Status
ATC Servo or
Inverter Alarm
2009
138
HP5100 HP51MTE87
Spindle Tool Unclamp Cmd. Fault
The clamp/unclamp command signal in the spindle tool during M06
troubled. The tool clamp command signal is confirmed before the
unclamp command signal.
① Fault in the unclamp command signal from ATC servo amp.
② Error in the ATC Servo amp parameters input
①. Check the signal cable connections for unclamp command from
ATC servo amp
②Check the parameters for the ATC Servo Amp Unclamp command
location control
Signal Address Tool
Symbol I/O
Connector
(Pin)
Numbering
Tube
Tool Clamp
Command
X8.5
(CLMD.M) -SX51
Input Module Slot
08 XJ412 (38) SX51
Tool Unclamp
Command
X8.6
(ULMD.M) -SX52
Input Module Slot
08 XJ410 (22) SX52
Solution
Cause
Status
2010
▣PARAMETERS FOR ATC SERVO
67 CLAMP POSITION (*1) 1~360 289 D 277 (270)
68 UNCLAMP POSITION 1~360 25 D 25
NO.67 "289" -> "277" : CHANGE DC24V SOL. (INCLUDE DIODE)
NO.69 "289" -> "284" : CHANGE DC24V SOL. (INCLUDE DIODE)
note *1) ( ) used HSK Tool
NO.ATC SERVO
DEF. TYPEFUNCTION RANGE
HP51
HP41
139
HP5100 HP51MTE87
Address Symbol Coil Comment
A1.1 2010 Spindle Tool Unclamp Cmd. Fault
K7.6 KATC ATC Not Used
R652.7 ARST Alarm Reset
R0705.5 TCFLT Tool Clamp Command Fault
F0.6 SA Servo Ready
R652.6 ERST External Reset
R705.4 TUCCFG ATC Unclamp Command Flag
R705.5 TCFLT Tool Clamp Command Fault
R2409.0 M06CDF M06 Command Flag
X8.5 CLMD.M Tool Clamp Command
F0.6 SA Servo Ready
R705.4 TUCCFG ATC Unclamp Command Flag
R2409.0 M06CDF M06 Command Flag
X8.6 ULMD.M Tool Unclamp Command
Tool Clamp
Command Fault
Tool Clamp
Command Fault
Tool Clamp
Command Fault
Spindle Tool Unclamp
Cmd. Fault
140
HP5100 HP51MTE87
Spindle Tool Unclamp Alarm
The Spindle Tool Clamp Detection Switch in the Spindle Tool Clamp Status
(Spindle Tool Unclamp Output Off) is off, or the Spindle Tool Unclamp
Detection Switch is On
① Fault in the adjustment of the Spindle Tool Clamp Detection Switch or
the Spindle Tool Unclamp Detection Switch
② Fault in the Switch itself or the connection cable, or related parts
① Readjust the Switch
② Check the proximity Switch, connecting cable, and I/O board. Repair
faulty part or replace with new ones.
Product Product # Symbol Model Label
Switch, Proximity / PNP
ESWPX0265 - BES516-325-E5-C-S4 Balluff
Cable, Proximity S/W ECBLS0170F -SX11/12 BKS B20-1-03 Balluff
Signal Address Tool
Symbol I/O
Connector
(Pin)
Numbering
Tube
Spindle Tool Clamp X6.4
TCL.M -SX11
Input Module Slot
08 XJ412 (31) SX11
Spindle Tool
Unclamp
X6.5
TUCL.M -SX12
Input Module Slot
08 XJ411 (47) SX12
Solution
Cause
Status
2015
0.8~1.2mm
Proximity Switch Dog
Spindle Tool
Clamp
Spindle
Tool
Unclamp
Spindle Tool
Unclamp Alarm
141
HP5100 HP51MTE87
Address Symbol Coil Comment
A1.6 A1.6 Spindle Tool Unclamp Alarm
R652.7 ARST Alarm Reset
R841.2 SPTCLF Spindle Tool Clamp Flag
X6.4 TCL.M Spindle Tool Clamp
X6.5 TUCL.M Spindle Tool Unclamp
142
HP5100 HP51MTE87
Coolant & Lub. Pump Overload
Overcurrent detected in the coolant or lubricant Pump Motor.
① Burnout of the coolant or lubricant Pump Motor or power cable
② Fault in the Overcurrent detecting Circuit Breaker Load settting value ,
or the circuit breaker itself
① Check the coolant or lubricant Pump Motor and power Cable. Repair
faulty part or replace with new ones.
② Check the Overcurrent detecting Circuit Breaker Load settting value
and reset it. If there is a problem with the circuit breaker itself, replace
with a new one.
☞ QM10 (Spindle & Y-Axis Servo Fan Motor Use) Setting Overload: 1.5A
QM40 (Flushing Coolant Pump Motor Use) Setting Overload: 8.0A
QM41 (Flood Coolant Pump Motor Use) Setting Overload: 8.0A
QM51 (Lub. Pump Motor Use) Setting Overload: 0.9A
Product Product # Symbol Model Label
Breaker, Motor Circuit ENFBX0255R QM10 3RV1011-1AA10
(1.0-1.6A) Siemens
Breaker, Motor Circuit ENFBX0258R QM40 3RV1011-1GA10
(4.5-6.3A) Siemens
Breaker, Motor Circuit ENFBX0259R QM41 3RV1011-1JA10
(7.0-10.0A) Siemens
Breaker, Motor Circuit ENFBX0254R QM51 3RV1011-0JA10
(0.7-1.0A) Siemens
Breaker, Auxillary ENFBX0290R QM10,40,41,51 3RV1901-1F(2NO) Siemens
Signal Address Tool
Symbol I/O
Connector (Pin)
Numbering Tube
Coolant & Lub. Motor
Overload
X2.2 MOL.M
-QM10~ -QM185
Input Module Slot 07 XJ410 (48) MOL
Solution
Cause
Status
Coolant & Lub. Pump
Overload
2020
143
HP5100 HP51MTE87
Address Symbol Coil Comment
A2.3 2020 Coolant & Lub. Pump Overload
R652.7 ARST Alarm Reset
X2.2 MOL.M Coolant & Lub. Pump Overload
-QM10 Spindle&Y-Axis Servo Fan motor
MOLA
-QM40 Flushing Coolant Pump Motor
MOLB
-QM41 Flood Coolant Pump Motor
MOLC
1L+
-QM51 Lubrication Pump Motor
MOLM
1L+
48
X2.2 (MOL.M)
Input Module(AID32E) : Slot 7
Hyd. Pump Motor Overload
Input Module(AID32E) : Slot 7
X2.2 (MOL.M)
XJ411 (48)
Hyd. Pump Motor Overload
144
HP5100 HP51MTE87
145
HP5100 HP51MTE87
(Reference) Servo ATC Recovery
1) ATC Structure
Drive Cam Ass’y
Spline Shaft Reduction Gear
ATC Servo
Motor
Unique Tool
Locking Device
Air Cylinder
Changer Arm
Home Position
Detection
Proximity S/W
-. Magazine
Servo Motor
With Brake
-. Reduction Gear
-. Tool Pot Guide
& Clamp Device
146
HP5100 HP51MTE87
2) ATC Main Sequence
Changer Arm Home Position
☞Input Signal : X8.7(CAHP.M),SX53, Input Module Slot8(Pin37) On
Spindle Tool Clamp
☞ Output : Y39.6(STUN.R), KAR11-YV11,Distribute I/O B (A23)
☞ Completion : X6.4(TCL.M), SX11, Input Module Slot8(Pin31)
X6.5 (TUCL.M), SX12, Input Module Slot8(Pin47)
Initial Condition
Arm & Servo Home Position①
2nd Reference Point & M19②
Pot Spindle Si③ de
& Clamp
Arm Pin Release④
X8.7 (SX53) CAHP.M
X7.0 (SX5A) WPSS.M
X7.2 (SD32) WPCL.M
X15.5 (SD56) ATAR.M
Spindle Tool Unclamp
☞Output : Y39.6(STUN.R), KAR11-YV11,Distribute I/O B (A23)
☞Completion : X6.4(TCL.M), SX11, Input Module Slot8(Pin31)
X6.5 (TUCL.M), SX12, Input Module Slot8(Pin47)
On
Off
On
Changer Arm Pin Locking
☞ Output : Y 0.2(ATAL.R), YV55,Output Module Slot01(Pin04)
☞ Completion : X15.3(ATAL.M), SD55, Input Module
Slot06 (Pin11)
X15.5(ATAR.M), SD56, Input Module Slot06(Pin43)
On
On
Off
Changer Arm Pin Release
☞ Output : Y 0.2(ATAL.R), YV55,Output Module Slot01(Pin04)
☞Completion:X15.3(ATAL.M),SD55, Input Module Slot06(Pin11)
X15.5 (ATAR.M), SD56, Input Module Slot06(Pin43)
On
On
Off
Changer Arm
Gripping Tool
Spindle Tool
Tool Change
Spindle Tool Clamp
Changer Arm Home
Arm
Forward
Arm Out
&
Rotation
Arm In
Arm
Forward
Arm Pin
Locking
Arm Pin
Release
Off
On
Off
147
HP5100 HP51MTE87
3) Trouble Shooting
(1) Operating the Maintenance screen (ATC manual operation)
Select "JOG” Mode on the Main O.P.①
Press the“CUSTOM” Key.②
The“CUSTOM WINDOW”sceen appears.☞
③ Press the“MANUAL”Function Key.
☞ The ATC, APC Manual screen appears.
148
HP5100 HP51MTE87
Press“ATCON". ④
The“ATC MANUAL MODE”is ☞ On.
149
HP5100 HP51MTE87
☞ Step Selecting method: Use the cursor keys to move the cursor up and down
on the Main O.P, and select.
Manual operation: After selecting ⑤ the designated command and pushing Cycle Start, the
step operates and is completed when an "*" appears in the "status" space on the right.
(2) Canceling the AL2065 (Verifying the Arm Home Position)
① Meaning of the Alarm : The alarm becomes activated when there is a change in t
he Main Changer Arm Home Position due to the Servo System or from other causes.
That is, the case where there is a difference between the reference point (X7.6)
memorized in the servo system and the reference point that recognizes
proximity switches (X8.7) by the present arm position.
② Objective of the Alarm: The alarm aims to increase the stability of the Servo
Mechanisms (e.g. Clamping/Unclamping), which must work based on the Arm's
actual location, by maintaining the same Arm position setting regardless of
continuous tool exchanges.
③ Troubleshooting the Alarm
☞ Checking for Problems with the Changer Arm Home Position Detection Proximity
S/W
After checking for problems with switch looseness/ Dog looseness/
contamination/firing range, proceed normally.
Initial Condition Status
150
HP5100 HP51MTE87
☞In case of alarm, when the changer arm home dog is deflected or even if the
position is normal, observe inside the Cam to see if the Turret Can Follower
Bearing is positioned on the Cam's Center area. Since this area is very small, it is
convenient to use a mirror and worklight.
☞After verifying the Cam Follower Bearing location, use those observations to
cancel the #2065 Alarm by Origin Initialization from the Servo Drive..
Case Cam
Follower S/W & Dog align Solution
Normal Faulty Reorder the Switch, secure, and Initialize
A Normal Normal Initialize
Faulty Normal B
Faulty Faulty
Realign the Changer Arm using Inching, reorder the Switch, and Initialize
Mirror
A
A
A B≒
Is the Cam Follower
Bearing in the middle of
the central area?
Central
Area
151
HP5100 HP51MTE87
(2) -1 Case “A”
① Press the "MODE" Key once on the Servo Drive start
screen [r 0000]
② Press the "DOWN" Key once on the
[rd-oFF] screen
③ Press the "SET" Key for five seconds on the
[Or9.S--] screen. The letters will blink, then complete
Servo Origin Initialization.
④ Power Off → On
⑤ Move back to Maintenance Mode. Execute the
remaining Recovery processes. Verify normal ATC
activity, and close Maintenance Mode.
152
HP5100 HP51MTE87
(2)-2 Case “B”
① Press the MODE Key once and the "DOWN" Key
four times on the Servo Drive start screen[r 0000] to
display the [JOG run]. Press the "SET" Key once to
display the [Jr.0000].
② Appropriately use the "UP/DOWN" Key (which
drives the Arm 20rpm every time it is pressed) to
position the Cam Follower Bearing in the center of the
middle section. If necessary, reorder the S/W and press
the "Set" Key once to exit to the [JOG run] screen.
③ Press the "UP" key three times on the [JOG run] screen.
④ Press the "SET" Key for five seconds on the
[Or9.S--] screen. The letters on the screen will blink,
and then complete the Servo Origin Initialization.
⑤ Power Off → On
⑥ Move back to Maintenance Mode. Execute the
remaining Recovery processes. Verify normal ATC
activity, and close Maintenance Mode.
153
HP5100 HP51MTE87
3) Ordinarily, ATC related trouble shooting that could possibly occur during ordinary
arm driving
Case Status
1 Power interruption before unclamp or after clamp, emergency situation
2 Power interruption during arm driving after unclamp and before clamp, or
emergency situation
Power interruption during unclamp or right after clamp, emergency
situation 3
Arm gets jammed during unclamp or right after clamp (in most cases)
(2)-3 Case “1”
Power ① On → Machine Ready Operation
Maintenance Mode ② On
③ Use Reverse Step operation to return to the
Arm Home Position
☞ If the problem occurred after Clamping,
use the available Forward Step control. The
point at which the problem occurred can be
judged based on the Forward Step control's
availability, and is the D450=D452 status.
That is, the PMC Ladder is set so that the for
ward step control is only available after clam
ping is verified.
Maintenance Mode ④ Off
⑤ Take necessary measures after confirming whether AL2065 ooccurred or not
⑥ If there is a record of turning off Power, manually recover the reference point (not
necessary for emergency).
⑦ M19 / G91 G30 X0 Y0 Z0 in MDI Mode
⑧ Check the tool number (D450 / D452) on the G.Data Table and make any necessary
changes.
Maintenance Mode ⑨ On
⑩ Execute 1 Cycle several times to accurately judge the cause of the problem, and to
check for any additional problems.
Maintenance Mode ⑪ Off
⑫ Insert the tool that was to be exchanged before the problem arose. Recheck the
program, and continue the original process.
Case “1”
154
HP5100 HP51MTE87
(2)-4 Case “2”
① Power ON à Machine Ready operation
② Maintenance Mode On
③ With the reverse step operation,
returns to arm home position
☞ Remove all the tools clamped to the
changer arm and reverse operate. At
this time, in the figure below, in
position A, when the tool is removed
it is very dangerous therefore it must
be done at B.
④ Maintenance Mode Off
⑤ Take necessary measures after
confirming whether AL2065 ooccurred
or not.
⑥ If there is any history of power OFF,
manual return to the reference point
(not necessary for emergency).
⑦ M19 / G91 G30 X0 Y0 Z0 based on
MDI
⑧ Check the tool number (D450 / D452)
on the G.Data and change it if
necessary.
⑨ Maintenance Mode On
⑩ Accurately check the cause by
executing 1 cycle several times and
check if there are any additional
problems.
⑪ Maintenance Mode Off
⑫ After changing the tool that was to be
changed before the problem re-check
the program and continue operating.
A
B
①
②
Case “2”
Press the locking pin on the back of the arm as hard as possible and then remove the tools clamped to the arm.
①
② CT/DIN Shape Check the
state of roller rotation and degree of wear, etc. and take proper measures if necessary.
155
HP5100 HP51MTE87
(2)-5 Case “3” (Machine is Jammed) Trouble Shooting Process
Case Tool Data Status
3-1 D450≠D452 Cannot pull out tools after Unclamping.
3-2 D450=D452 Cannot rotate Changer Arm because it is jammed in
tools after Clamping.
☞ It is very important to distinguish the two states, and it is accurate to
determine using the position of the changer arm home position dog.
① Power ON à Machine Ready operation
☞ Even if it is due to being mechanically jammed and not power
interruption, the probability that AL2009 will occur from the servo system
is very high. AL2009 caused by overload is power OFF level, so for
release power OFF / ON operation is essential.
② Maintenance Mode On
Case “3”
Case 3-2
C. Arm home position
dog is located above
the proximity switch
▶ Forward operation
Case 3-1
C. Arm home position
dog is located below
the proximity switch
▶ Reverse operation
156
HP5100 HP51MTE87
③ Distinguish the occurred situations and perform the trouble shooting.
(Refer to the next page)
.
Case Tool Data Status
3-1 D450≠D452
▪ If the Changer Arm falls out easily during Reverse Step
Control, return it to the Cam Home Position and execute
the next step.
▪ If the Arm does not fall out and the Overload Alarm(#2009)
is set off, turn on the power and press the Changer Arm
Roller using a screwdriver. Carefully recover using Reverse
control and execute the following step.
3-2 D450=D452
▪ If the Changer Arm falls out easily during Forward Step
Control, return it to the Cam Home Position and execute
the next step.
▪ If the Arm does not fall out and the Overload Alarm(#2009)
is set off, turn on the power and press the Changer Arm
Roller using a screwdriver. Carefully recover using Forward
control and execute the following step.
Finding the origin of jamming and Troubleshooting (see below)④
Maintenance Mode Off⑤
Check for AL2065 activati⑥ on and take appropriate steps.
If there is a record of turning off Power, manually recover the reference point⑦
(unnecessary in the case of emergency).
M19 / G91 G30 X0 Y0 Z0 in MDI Mode⑧
Check the tool number (D450 / D452) on the G.Data Table and make any necessary ⑨
changes.
Maintenance Mode On⑩
Execute 1 Cycle several times to accurately judge the cause of the problem, and to⑪
check for any additional problems.
Maintenance Mode Off⑫
Insert the tool that was to be exchanged before the problem arose. Recheck the ⑬
program, and continue the original process.
☞ Notes to be checked when removing jams
Do not carelessly use manual ⓐ Unclamp operation.
(Note) If the jam occured during Unclamping, be careful of tools falling from the
Spindle.
157
HP5100 HP51MTE87
If the tool had not fallen due to weak Kicking, send the Arm to its home position. ⓑ
Carefully hit with a rubber hammer and repeat the manual unclamping
process to pull out the tool. After completion, it is recommended to reset the
tool push amount.
Release the Collet and check for any damage/abrasion/loosening.ⓒ
Recheck the Centering in order to check the M19, change in the 2nd reference poiⓓ nt,
and change or Slip in the Changer Arm.
Check for any abration, dents, or scratchers on the Changer Arm Roller. Also check the ⓔ
spring strength of the Release Pin.
Remove any contamination on the ATC main drive, and check for any abnormal noise.ⓕ
Rⓖ epeatedly move the standby Pot in/out to decide its location and to check for any
speed disorder.
Check the Customer Use Tools and Pull Stud for any wear, standard disorder, or ⓗ
loosening.
In the case of CT/DIN Tools, make sure that it has been loaded iⓘ nto the magazine in
the right direction.
4) ATC Centering
☞ If the Tool Change is not smooth directly after installation or during use, the ATC and
Main Spindle must be aligned(centered).
Centering Tools for ATC Centering
(1)Preparation for ATC Centering
Remove the tool from the Main Spindle to empty the Spindle, and release the two ①
Driving Keys attached on the side of the Spindle.
Attach the Centering Tool(1) to the Spindle.②
Tool 1
Tool 2
Tool 3
158
HP5100 HP51MTE87
Send each Axis to the Tool Change③ Position.
B☞ -Axis: X, Y, Z Axis: 2nd reference point (G91 G30 X0. Y0. Z0.)
Execute Spindle Orientation.④
M19;☞
Confirm the Pot number of the tool missing rom the Tool Magazine and call the tool.⑤
ex) Tool No. 15 : “MDI” Mode T15; “Cycle Start”☞
O⑥ pen the ATC Door.
ex) “MDI” Mode M222 ; “Cycle Start☞
(2) Insert the ATC Centering Tool(2) into the Changer Arm Gripper.
Manually control the ATC from“Maintenance” Mode.①
Select“JOG” Mode.②
Press the “CUSTOM” Key.③
Press "MAN" from among the Functi④ on Keys.
Press“ATCON".⑤
Manually select the Toggle S/W from the manual ATC menu.⑥
Use the arrow keys to move the curosr to “ATC ARM FORWARD STEP,”then press‘Cycle ⑦
Start’to rotate the Changer Arm towards the Spindle until just before the
Arm Out position.
Insert the Centering Tool(2), fitting it to the Arm Gripper Key.⑧
(4) Adjusting the gap between Tool(1) and Tool(2): Set the gap to the front and back of
the Changer Ass'y.
Objective : DIN: 3.2mm, BT: 2.0mm☞
(5) Adjusting the Center Location of Tool(2) and Tool(1)
If Centering is incorrect, remove Centering Tool(3), change Keep Relay K 7.6 from “1” ①
Centering Tool (2)
Centering Tool (3)
Gap
Measurement
Area
(3) Check the alignment between the
Changer Arm and Spindle.
① Check the gap between Tool(1) and
Tool(2) using a gap gauge.
☞ Objective : DIN: 3.2mm, BT: 2.0mm
② Insert Tool(3) into the center hole to
check if the locations of Tool(2) and
Tool(1) are accurate.
159
HP5100 HP51MTE87
to“0, then use MPG to move the X and Y Axes and check Centering.
Do not use Keep Relay K7.6 “0” ATC☞ →
When Centering is microadjuste② d, enter the coordinates into the X, Y Axis 2nd
reference point.
2nd reference point Parameter: N1241☞
Remove Centering Tool(3) and change the Keep Relay K7.6 back from “0” to “1”.③
Use Forward Step to return the Changer Arm to its Home position, then ④ remove
Centering Tool(1) from the main axis.
Execute tool exchange once in unloaded "MDI” Mode, then manually send the Changer ⑤
Arm to Tool Exchange position and reconfirm Centering.
160
HP5100 HP51MTE87
Air Pressure Down Alarm
The Air Pressure Switch has been activated because the pressure in the
Air Equipment for Tool Change has fallen below the Air Pressure Switch
set point.
The factory air pressure has fallen ① below standard (below 4kg).
Breakage of the Air Pressure Switch or other parts②
Raise the factory air pressure to above 4kg/① ㎠ (normally to about
6kg/㎠).
Check the pressure recorded on the Air pressure gauge attached to the
Air Service Unit at the back of the machine. If the air pressure is below
4kg/㎠, turn the pressure control handle to the right. If the air pressure
does not rise, the factory air pressure is weak. Check the factory air
pressure.
② Fault in cables or other parts: make any necessary repairs or
replacements.
Signal Address Tool
Symbol I/O
Connector (Pin)
Numbering Tube
Air Pressure Check X3.1
EPRS.M -SP12 Input Module Slot 07 XJ410 (28) SP12
Pallet Air for Table Y1.5
PAIR.R -YV63
Output Module Slot
01
T/Block
(18) YV63
Solution
Cause
Status
2021
Air Pressure Check
Time
Air Pressure Down
Alarm
161
HP5100 HP51MTE87
Address Symbol Coil Comment
A2.4 2021 Air Pressure Down Alarm
F0.6 SA Servo Ready
K5.1 KAPRS Air Pressure S/W Not Used
R629.0 TMB49 Air Pressure Check Time
R652.7 ARST Alarm Reset
X3.1 APRS.M Air Pressure Check
Y1.5 PAIR.R Pallet Air For Table
162
HP5100 HP51MTE87
M06 Command Overtime Alarm
The Tool Change Command(M06) could not be completed within 5 seconds.
This is generally an alarm set off when the Changer Arm and Tool jam
during Tool Change.
This is generally an alarm set off when the Changer Arm and Tool jam
during Tool Change.
M06 Initial Position☞
Address X7.6 X7.2 X7.1 X7.0 X8.7
Status 1 1 0 1 1
T☞ -Code Initial Position
Address K61.1 X7.6 X7.3 X7.1 X8.7
Status 1 1 1 1 1
(Reference) Recovering ATC Breakage
If the Changer Arm stopped in the middle of Tool Change(M06), you must
manually return the Changer Arm to its home position. Because the necessary
measures differ with each situation, you must accurately find the cause of the
problem and take appropriate measures.
Since this is done with tools attached to the Chang☞ er Arm, be careful not to drop
the tools. Just in case tools fall, set up a wooden pallet to protect tools or the
machine cover below the ATC.
(1) Changer Arm stop during Spindle Tool Clamp Status
The Changer Arm stopped between the Home Position and the Spindle.
(2) Changer Arm stop during Spindle Tool Unclamp Status
The Changer Arm stopped after falling out from the Spindle and before rotating
180˚ to insert the tool into the Spindle.
(3) Arm Jam during Unclamping or directly following Clamping
The Changer Arm stopped while stuck in the Spindle.
(4) Alarm 2065 (“Changer Arm Position Check Alarm”) activated
despite having returned the Changer Arm to Home Position
The Changer Arm has been returned to Home Position, but for some reason
this position does not match the Servo reference point or the ATC machine
reference point set in the Cam bundle.
Solution
Cause
Status
2023
163
HP5100 HP51MTE87
(1) Recovery Process for when the Changer Arm has stopped during
Spindle Tool Clamp Status
1) In Emergency Stop status, or in Power Off
status, remove the stop cause and turn the
machine on to Ready mode.
2) Select "JOG" mode from the main operation panel.
3) Press the "CUSTOM" NC Function Key.
The“CUSTOM WINDOW”screen appears.
4) Press the "PMC-SW”soft key. The ATC, APC
Manual screen appears.
5) When the ATC, APC Manual screen appears,
press the “ATC-ON”soft key to select the ATC.
The ATC Manual Mode changes from
“DISABLE”to “ON”.
164
HP5100 HP51MTE87
6) Move the cursor keys to choose "ATC ARM
REVERSE STEP,”and repeatedly press the
main operation panel's cycle start button to
move the Changer Arm to Home Position.
7) Repeatedly press the main operation panel's
Cycle Start button to move the Changer Arm to
Home position, where it no longer moves. (If
the Changer Arm stops moving, it has been
returned to Home Position.)
If the Changer Arm jams after ※ replacing
tools and Spindle Tool Clamping, select
"ATC ARM FORWARD STEP”to manually
send it to other sections.
Verification : D450 = D452 in PMC G.DATA
mode
8) Move the cursor Key to select“ATC ARM 1
CYCLE,”and press the main operation panel's
Cycle Start button. The Changer Arm will
execute Tool Change once, and the inner Cam
and Changer Arm will be reordered.
9) At completion, press the “OFF”soft key. The
ATC Manual Mode will change
from“ON”to“DISABLE.”
165
HP5100 HP51MTE87
10) Press (in order)“SYSTEM” => PMC => PMC DATA => G.DATA, confirm the tool
numbers of the Spindle and Standby Port from D450, D452, and reset.
D450 : Spindle tool number
D452 : Standby port tool number
11) When each axis is returned to its reference point, the ATC breakage recovery
is complete.
166
HP5100 HP51MTE87
Address Symbol Coil Comment
A2.6 2023 M06 Command Overtime Alarm
A4.3 2036 T-Code Command Illegal Pos.
A4.4 2037 M06 Command Illegal Pos.
A9.4 2077 Wait.Pot & Spdl Tool Data Zero
A9.5 2078 ATC Op Manual Mode
F0.5 STL Cycle Start
F218.5 MTC-FM Man Tool Pot Call From Matrix
F218.6 MTR-FM Man Tool Pot Return From Matrx
F45.7 ORARA Spindle Orientation Complete
K0.3 KHP5500,KHP6300 If It Is A Ace-Hp5500,Hp6300
K10.3 KATCDR ATC Door Not Used
K16.7 KMTM19 Used Variable Orientation Func
K6.0 KMATRX Matrix Tool Magazine Is Used
K7.6 KATC ATC Not Used
R2401.5 RTCCMF Re-Change T-Code Command Flag
R2401.7 TCCMDF T-Code Command Flag
R2410.7 2081F
R600.3 M06 ATC Change Macro Call
R625.6 TMB23 M06 Command Overtime
R625.6 TMB23 M06 Command Overtime
R631.3 CYSTP Cycle Stop
R652.7 ARST Alarm Reset
R705.7 ATCSER ATC Clamp Command Switch Error
R721.0 MANM06 Manual 1 Cyc ATC Start
R749.6 ATCAUT ATC Mag. Auto Mode
X8.0 ATDO.M ATC Door Open
Y1.2 MTO2.R Mag. 2 Tool Pot Tool Out
Y1.3 MTPO.R Mag.1 Tool Pot Tool Out
167
HP5100 HP51MTE87
Magazine Rotation or Matrix Illegal Position Alarm
(Check Condition for T-code Command
(M6INPA,TFINP))
Tool Change was attempted in a different position from the default
position.
Faulty adjustment of the switch that confirms the default ① position of
the ATC or Tool Magazine
② Fault in pertinent parts
. Check the switch with PMC① -DGN and adjust the position with the Dog.
. ② Check the Limit Switch, connection cable ,I/O Module to find the faulty
area.
☞ M06 Initial Position
Address X7.6 X7.2 X7.1 X7.0 X8.7
Status 1 1 0 1 1
☞ T-Code Initial Position
Address K61.1 X7.6 X7.3 X7.1 X8.7
Status 1 1 1 1 1
Signal Address Tool
Symbol I/O
Connector
(Pin)
Numbering
Tube
Waiting Pot Spindle
Side
X7.0
WPSS.M -SX5A Input Module Slot 08 XJ412 (12) SX5A
Waiting Pot
Magazine Side
X7.1
WPMS.M -SX5B Input Module Slot 08 XJ412 (28) SX5B
Waiting Pot Clamp
Check
X7.2
SD32.M -SD32 Input Module Slot 08 XJ412 (44) SD32
Waiting Pot
Unclamp
Check
X7.3
SD32.M -SD33 Input Module Slot 08 XJ412 (11) SD33
ATC Servo Home
Position
X7.6
MCAH.M -A81 Input Module Slot 08 XJ412 (10) THOMEI
ATC Home Position
Check
X8.7
CAHP.M -SX53 Input Module Slot 08 XJ412 (37) SX53
Solution
Cause
Status
2036
168
HP5100 HP51MTE87
(Reference) DGN (Diagnostic) Check Process
1) Finding the DGN
(1) Press the "SYSTEM" key from the right side of the Main operation panel CRT.
▪ The following will appear in the Soft Key space below the CRT.
〔PARAM〕 〔DGNOS〕 〔PMC〕 〔SYSTEM〕 〔(OPRT)〕
(2) Press the〔PMC〕Soft Key.
▪ The following will appear in the Soft Key space below the CRT.
〔PMCLAD〕 〔PMCDGN〕 〔PMCPRM〕
(3) Press the〔PMCDGN〕Soft Key.
▪ The following will appear in the Soft Key space below the CRT.
〔TITLE〕 〔STATUS〕 〔ALARM〕 〔TRACE〕
(4) Press the〔STATUS〕Soft Key.
▪ The following will appear in the Soft Key space below the CRT.
〔NO.SRH〕 〔 〕 〔 〕 〔 〕 〔 〕
(5) Enter the intended DGN number. Ex) When looking for X4.1 : “X”, “4”, “.”, “1”,
(6) Press the〔NO.SRH〕among Soft Key.
▪ A diagnostic screen showing the needed number will appear.
2) How to read the DGN
Ex) X 003 0 0 1 1 0 0 1 0
Of Address X3, Bit 1, 4, and 5 are On, and Bit 0, 2, 3, 6, and 7 are Off.
Shown As 0 0 1 1 0 0 1 0
Bit No Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Changer Arm
Home Position
Proximity S/W
(SX53--X8.7)
Waiting Pot
Spindle side
(SX5A—X7.0)
169
HP5100 HP51MTE87
Address Symbol Coil Comment
A4.3 2036 T-code Command Illegal Pos.
F212.4 TMN-FM ATC Manual Mode From Matrix
F218.5 MTC-FM Man Tool Pot Call From Matrix
F218.6 MTR-FM Man Tool Pot Return From Matrx
F1212.2 L-OP LCB Auto Operate
K6.0 KMATRX Matrix Tool Magazine Is Used
K7.6 KATC ATC Not Used
K16.5 KTBU Used Tool Broken Unit (LCB)
R411.3 M255 Spindle Tool Number Set
R411.4 M256 Next Tool Number Set
R460.0 TTF T-code Strobe
R652.7 ARST Alarm Reset
R700.2 WPTNCM Same T Is Comd With Wait Pot
R700.7 TCMDFA T-code Command Flague Aux.
R701.5 M6INPA M06inp Aux.
R701.5 M6INPA M06inp Aux.
R701.6 TFINP T-code Initial Position
Magazine Rotation or Matrix Illegal Position
Alarm
(Check Condition For T-code Command
(M6INPA, TFINP))
170
HP5100 HP51MTE87
Address Symbol Coil Comment
R708.2 STSECH Spindle Tool Search
R710.1 WPTZER Wait. Pot Tool Data Zero
R749.6 ATCAUT ATC Mag. Auto Mode
R842.1 ATCALM ATC Alarm
R2401.5 RTCCMF Re-change T-code Command Flag
R2408.6 MAG.1F Mag.1 Flag
R2408.7 MAG.2F Mag.2f
R2409.0 M06CDF M06 Command Flag
R2410.7 2081F
171
HP5100 HP51MTE87
M06 Command Illegal Pos.
There is an error in reading the Waiting Port Tool number.
Problems with the ATC Initial Position (X, Y, Z Axis returned to 2nd
reference point) and the Changer Arm Location
The tool is not detected by the Waiting Port. (PMC Parameter D452)①
The X, Y, ② Z Axes are not located at their 2nd reference points.
The Changer Arm is not in its home position.③
Check for ① the existence of tools in the Waiting Port.
Check the status of the Waiting Port Tool Clamp. (SD32② --X7.2)
Check if the X,Y,Z Axes are each at its 2nd reference point.(G91 G30 ③
X0.Y0.Z0.)
If each is at its 2nd reference point, the reference point confirmation ☞
LED blinks.
M0☞ 6 Initial Position
Address X7.6 X7.2 X7.1 X7.0 X8.7
Status 1 1 0 1 1
Check the position of the Changer Arm, and reposition it referring to ④
the release of AL2065.
Signal Address Tool
Symbol I/O
Connector
(Pin)
Numbering
Tube
Waiting Pot Spindle
Side
X7.0
WPSS.M -SX5A Input Module Slot 08 XJ412 (12) SX5A
Waiting Pot
Magazine Side
X7.1
WPMS.M -SX5B Input Module Slot 08 XJ412 (28) SX5B
Waiting Pot Clamp
Check
X7.2
SD32.M -SD32 Input Module Slot 08 XJ412 (44) SD32
ATC Servo Home
Position
X7.6
MCAH.M -A81 Input Module Slot 08 XJ412 (10) THOMEI
ATC Home Position
Check
X8.7
CAHP.M -SX53 Input Module Slot 08 XJ412 (37) SX53
Solution
Cause
Status
2037
172
HP5100 HP51MTE87
Address Symbol Coil Comment
A4.4 2037 M06 Command Illegal Pos.
F212.4 TMN-FM ATC Manual Mode From Matrix
F218.5 MTC-FM Man Tool Pot Call From Matrix
F218.6 MTR-FM Man Tool Pot Return From Matrix
K6.0 KMATRX Matrix Tool Magazine Is Used
K7.6 KATC ATC Not Used
R600.3 M06 ATC Change Macro Call
R652.7 ARST Alarm Reset
R702.0 TCCMDA T-code Command Aux.
R704.1 ATCS2 Do.2(pot Spindle Side Check)
R708.2 STSECH Spindle Tool Search
R708.6 ATDRCL ATC Door Close Comd
R709.0 ATCMST ATC Macro Start
R709.2 M06INP M06 Initial Position
R710.1 WPTZER Wait. Pot Tool Data Zero
R721.0 MANM06 Manual 1 Cyc ATC Start
R842.1 ATCALM ATC Alarm
R2401.5 RTCCMF Re-change T-code Command Flag
R2401.7 TCCMDF T-code Command Flag
R2408.6 MAG.1F Mag.1 Flag
R2408.7 MAG.2F Mag.2 Flag
R2409.0 M06CDF M06 Command Flag
R2410.7 2081F
M06 Command Illegal Pos.
173
HP5100 HP51MTE87
APC Overtime Alarm
The M60(pallet Change) or M61(APC Unload), M62(APC Load) commands
could not be completed within 30 seconds.
Faulty adjustment of each sequence's process completion detection
switch, or disorder in the process Solenoid Valve, connection cable, or
other related parts.
If there is a problem with each sequence's process completion detection
switch or with related parts, each sequence's alarm should be set off.
Check the parts corresponding to the activated alarms and take necessary
measures.
Refer to the“Pallet Change Sequence" chart☞
Address Symbol Coil Comment
A5.0 2014 APC Overtime
A9.0 2073 Pallet or Table CL/UNCL S/W Alarm
K7.7 KAPC APC Not Used
R626.3 TMB28 APC Overtime Check
R652.7 ARST Alarm Reset
Solution
Cause
Status
APC
Overtime
Check
APC Overtime
Alarm
2041
174
HP5100 HP51MTE87
☞ Pallet Change Sequence
START (M60 Command)
Y,Z-Axis 2nd Ref. Position
Y,Z-Axis 2nd Ref. POS.?
B-Axis Ref. Position
B-Axis Ref. Position.?
APC Initial Position?
Pushed Set-Up Button?
Pallet Unclamp
Pallet Unclamp
?
APC Up
APC Up O.K?
A
①
②
③
④
Yes
Yes
Yes
Yes
Yes
Yes
▶ Return to Y,Z-Axis 2nd reference point Program : G00 G91 G30 Y0. Z0.;
▶ Executing Return to X,Y,Z-Axis 2nd reference point
Program : G00 G91 G30 Y0. Z0.;
▶ Return to B-Axis Reference point Program : G00 G91 G28 B0.;
▶ Return to B-Axis Reference point Program : G00 G91 G28 B0.;
Output Signal : Y39.2 APUP.R -KAR75/-YV75 Completion Signal : X11.6 ACUP.M -SX81
★ 2042 M61/M62 Command Illegal POS occur.
X10.0 PCL.M -SP61 X10.1 TACL.M -SL62
X11.1 PNO1.M -SX75, X11.2 PNO2.M -SX76
X11.6 APUP.M -SX81 X11.7 APDN.M -SX82
X12.1 ACUP.M -SX81
On
On
Off
On
Off
On/Off
Output Signal : Y7.2 PUCL.R -KAR62/-YV62 Completion Signal : X10.0 PCL.M -SP61
On
Off
★2085 APC Set-Up Location S/W Unpush occur
Verification Signal : X16.6 SETU.M -SB93
On
Verification Signal: X10.0 PCL.M -SP61
★ 2073 Table or Pallet CL/UNCL Switch Alarm
Off
No
No
No
No
No
No Verification Signal : X11.6 ACUP.M -SX81
★ 2126 APC Up/Down Alarm occur
On
175
HP5100 HP51MTE87
⑤
APC Arm 180 CW Rot.
End?
⑥
APC Down O.K?
⑦
Pallet Clamp O.K?
Pallet 2 Position?
⑤
APC Arm 180 CCW Rot. End?
Yes
APC Arm 180 CW Rotation Output Signal : Y39.0 PCW.R -KAR73/-YV73 Completion Signal : X11.2 PNO2.M -SX76
No Verification Signal : X11.2 PNO2.M
★ 2127 APC Changer 180CW/180CCW Alarm
Yes
APC Down Output Signal : Y39.3 APDN.R -KAR76/-YV76 Completion Signal : X11.7 APDN.M -SX82
No Verification Signal : X11.7 APDN.M -SX82
★ 2126 APC Up/Down Alarm occur
Yes
Pallet Clamp Output Signal : Y7.2 PUCL.R -KAR62/-YV62 Completion Signal : X10.0 PCL.M -SP61
No Verification Signal : X10.0 PCL.M -SP61
★ 2073 Table or Pallet CL/UNCL Switch Alarm
Yes
On
End
2
Pallet 1 Position? GO TO No
1
A
1
Yes
APC Arm 180 CCW Rotation Output Signal : Y39.1 PCCW.R -KAR74/-YV74 Completion Signal : X11.1 PNO1.M -SX75
No Verification Signal : X11.1 PNO1.M -SX75
★ 2127 APC Changer 180CW/180CCW Alarm
Verification Signal : 1 POS. X11.1 PNO1.M -SX75 2 POS. X11.2 PNO2.M -SX76 On
Off
Yes
2
On
On
176
HP5100 HP51MTE87
M61 / M62 Command Illegal Position
The M61 or M62 command was given in a condition other than the APC
initial condition.
Faulty adjustment of the APC intial condition detection switch ①
② Fault in the detection Switch, connection cable, or related parts
Faulty adjustment of the APC initial condition detection switch①
Check the Ladder Diagram or D.G.N to find the problem Switch and to
adjust and fix it.
Check (in order) each section's② Switch, connection cable, and I/O board
to find and repair or replace the faulty part.
APC ☞ Initial Condition
Address X5.4 X10.3 X10.1 X10.0 X11.7 X11.6 X11.2 X11.1 X11.0
0 1 Status 1 0 1 1 1 0
1 0 1
Signal
(APC Initial Condition) Address Symbol I/O
Connector
(Pin)
Numbering
Tube
Set Up Door Interlock X5.4
SUIT.M -S91
Input Module Slot 07
XJ411 (19) S91
Pallet Clamp (Index/Rotary) (ON)
X10.0 PCL.M
-SP61 Input Module
Slot 09 XJ413 (16) SP61
Table Clamp (Index/Rotary) (ON)
X10.1 TACL.M
-SL62 Input Module
Slot 09 XJ413 (32) SL62
Table Unclamp (Index/Rotary) (OFF)
X10.3 TAUL.M
-SL64 Input Module
Slot 09 XJ413 (15) SP64
Pallet Rot. Lock
(Setup S-D.O.)
X11.0
PLOC.M
(SSDC.M)
-SX89 Input Module
Slot 09 XJ413 (12) SX89
Pallet No.1 Detection (ON/OFF)
X11.1 PN01.M
-SX75 Input Module
Slot 09 XJ413 (28) SX75
Pallet No.2 Detection (OFF/ON)
X11.2 PN02.M
-SX76 Input Module
Slot 09 XJ413 (44) SX76
APC Up Check (OFF)
X11.6 APUP.M
-SX81 Input Module
Slot 09 XJ413 (10) SX81
APC Down Check (ON)
X11.7 APDP.M
-SX82 Input Module
Slot 09 XJ413 (42) SX82
Solution
Cause
Status
M61/M62 Command Illegal Pos.
2042
177
HP5100 HP51MTE87
Address Symbol Coil Comment
A5.1 2042 M61/M62 Command Illegal Pos.
K7.7 KAPC APC Not Used
R629.6 TMB55 M60 Illegal Pos. Check Time
A5.1 2042 M61/M62 Command Illegal Pos.
A9.0 2073 Pallet Or Table Cl/Unclamp SW Al
A10.3 2084 APC Set-up Station Door Open
A10.4 2085 APC Set-up, location S/W Unpush
F102.3 MV4 B-axis Moving Signal
K10.2 KAUTDR Auto Door For Setup Door Is Us
K10.5 KSETDR Set-up Door Interlock Not Used
K16.2 KSSPDR Setup Supplier Door Not Use
R430.7 TM32 APC Auto Door Close Check Time
R452.0 TMB193 Setup Supplier Door Close C-tm
R607.2 M61 APC 1 Load Macro Call
R607.3 M62 APC 2 Load Macro Call
R629.6 TMB55 M60 Illegal Pos. Check Time
R652.7 ARST Alarm Reset
M60 Illegal Pos. Check
Time
178
HP5100 HP51MTE87
Address Symbol Coil Comment
R757.2 APCINP APC Initial Position
R760.0 M61CD Pallet1 Load Command
R761.0 M62CD Pallet2 Load Command
R762.0 M61MEN M61 Finish
R762.1 M62MEN M62 Finish
R1011.2 PDTB.MR Pallet Detection In Buffer
R1420.7 PMGSEL PMG Operation Selected
R1420.7 PMGSEL PMG Operation Selected
X5.4 SUIT.M Front(set Up) Door Interlock
(Reference) Adjusting the Table and Pallet Switch
① Pallet Clamp / Unclamp Check
☞ Pallet Clamp Adjusted Pressure : 35kg/㎤
Pallet Unclamp Adjusted Pressure : 8kg/㎤
② Pallet No 1 Detection / No 2 Detection
APC Up / Down Check
Table Clamp / Unclamp Check③
APC Down Check
Pallet No.1
Pallet No.2
APC UP Check
Proximity
Switch
2~2.5mm
Dog
179
HP5100 HP51MTE87
For the Table Clamp, change the B Axis reference point by about 0.5 degrees so that it ☞
rests where the Curvic Coupling does not normally sit, execute Tool Clamp, and verify the
DGN. At this point both switches must be turned off.
Table Unclamp
Table Clamp
180
HP5100 HP51MTE87
ATC Door Open
The ATC Door is open
The ATC Door is open.①
Faulty adjustment of the ATC Door Close ② Check Reed Switch
③ Fault in the ATC Door Close Detection Switch or related parts
Manully operate the ATC, or command“M222”(ATC Door Close) in MDI ①
mode.
Loosen the Reed Switch Holder security Screw and move it towards the ②
Shaft. Find the location where the Sensor LED lights up, and secure.
Check (in order) the Reed Switch, connection cable, and I/O board. ③
Make any necessary repairs or replacements.
Signal Address Symbol I/O Connector
(Pin)
Numbering
Tube
ATC Door Open X8.0
ATDO.M -SD51 Input Module Slot 08 XJ412 (07) SD51
ATC Door Close X8.1
ATDC.M -SD52 Input Module Slot 08 XJ412 (24) SD52
Cycle Start X32.5
ST.M -SB12
Distributed I/O
Module A XC56A(B04) SB12
Solution
Cause
Status
2048
ATC Door Close
Check
Reed Switc
ATC Door Open
Check
Reed Switc
181
HP5100 HP51MTE87
Address Symbol Coil Comment
A5.7 2048 ATC Door Open Alarm
A20.2 2163 ATC Door Open/Close Alarm
K7.6 KATC ATC Not Used
K10.3 KATCDR ATC Door Not Used
R628.4 TMB45 ATC Door Open Alarm D-time
R635.7 AUT Auto Mode
R652.7 ARST Alarm Reset
R707.0 M1CYLE Man 1 Cycle Operation
R733.1 MM Maintenance Mode For ATC/APC
X32.5 ST.M Cycle Start
F0.6 SA Servo Ready
K6.0 KMATRX Matrix Tool Magazine Is Used
R407.2 M222 ATC Door Open
R407.3 M223 ATC Door Close
R628.4 TMB45 ATC Door Open Alarm D-time
R709.0 ATCMST ATC Macro Start
R718.0 TMB45A ATC Door Open Alarm D-time
R721.0 MANM06 Manual 1 Cycle ATC Start
ATC Door Open Alarm
D-time
ATC Door Open Alarm
182
HP5100 HP51MTE87
Address Symbol Coil Comment
R2409.0 M06CDF M06 Command Flag
R2410.7 2081F
R4005.3 TMB45B ATC Door Open Alarm In Matrix
X8.1 ATDC.M ATC Door Close
(Reference) Operating the Maintenance screen (ATC manual operation)
Select the "JOG" Mode from the Main O.P.①
Press the“CUSTOM” Key.②
▪ The“CUSTOM WINDOW”screen appears.
Press the "MANUAL③ " Function Key“MANUAL".
▪ The ATC, APC Manual screen appears.
Press“ATCON.” ④
▪ The“ATC MANUAL MODE”is On.
183
HP5100 HP51MTE87
☞ Choosing a Step: Use the cursor keys
to move the cursor up and down on
the Main O.P and select.
⑤ Manual operation : Select the
appropriate command and Push
Cycle Start button to begin the
corresponding Step. The process is
complete when an "*" appears in the
"Status" space on the right. Initial Condition Status
184
HP5100 HP51MTE87
Lub. Level Low or Pressure Down
There is not enough lubricant in the lubricant tank connected to the
various Guide Ways or Ball Screw and Bearing, the pressure does not rise
to the standard level(15Kg/㎠) even after the lubricant motor is activated,
or the pressure did not fall within ten seconds of rising.
There is not enough lubricant in the lubricant Tank.①
The lubricant supply Line (Lub. Hose, Lub. Pipe, Lub. Tube etc.) has ②
burst or has slipped.
Breakage of the Distributor Valve③
Breakage of the lubric④ ant tank or disorder in the connection cable or
related parts
Add lubricant to the lubricant tank in the back of the machine.①
It is recommended to regularly supplement lubricant every 3~4 ☞
days (when the machine is active for 8 hours a day).
Find the ② faulty lubricant supply Line (Lub. Hose, Lub. Pipe, Lub. Tube
etc.) and repair the problem area.
If lubricant is being supplied only to a specific area despite all lubricant ③
supply Lines being normal, the distributor valve is malfunction. Make
necessary repairs or replace with a new one.
Differentiate between the lubricant Tank, from the Tank to the ④
electrical cabinet terminal, or by Input Module. Check each group and
make necessary repairs or replacements.
Signal Address Tool
Symbol I/O
Connector (Pin)
Numbering Tube
Lub.Level Low X5.0
LUB.M -SV51
Input Module Slot 07
XJ411 (03) SV51
Lub.Pressure Check X5.1
LPRS.M -SP51
Input Module Slot 07
XJ411 (20) SP51
Lub. Manual Start X5.2
LMS.M -M51
Input Module Slot 07
XJ411 (35) SB51
Lubrication For Guideway
Y2.4 LUBM.R
-QM51 Output Module Slot
02 T/Block(07) KM51A
Solution
Cause
Status
2050
Lub. Level Switch
Lub. Pressure
Switch
Lub. Level
Lub. Pressure
Gage
185
HP5100 HP51MTE87
Address Symbol Coil Comment
A6.1 2050 Lub.Level Low Or Pressure Down
R620.0 TM01 Guideway Lub.Motor On Time
R623.3 TMB4 Lub.Pressure Check D-time
R652.7 ARST Alarm Reset
R652.7 ARST Alarm Reset
R691.0 NO-MOV No Movement Each Axis
R691.6 AL50R AL50 Reset
R841.6 LPRSAL Lub.Pressure Alarm
R841.6 LPRSAL Lub.Pressure Alarm
X5.0 LUB.M Lub.Level Low
X5.1 LPRS.M Lub.Pressure Check
X5.2 LMS.M Lub.Manual Start
Y2.4 LUBM.R Lubrication For Guideway
Lub.Level Low Or
Pressure Down
Lub.Pressure Alarm
186
HP5100 HP51MTE87
Oil cooling Unit Alarm
There is a problem with the Oil Cooling Unit, which cools the Main Spindle.
Fault in the Oil Cooling Unit
Refer to the Oil Cooling Unit Manual to find the meanings and measures for
each Alarm, and take necessary measures.
Signal Address Tool
Symbol I/O
Connector
(Pin)
Numbering
Tube
Oil Cooling Alarm X2.5
OCFT.M -OCFT Input Module Slot 07 XJ411 (47) OCFT
Oil Cooling
Alarm(Special)
X4.0
SOCF.M -M73 Input Module Slot 07 XJ411 (07) OCFT1
Address Symbol Coil Comment
A6.2 2051 Oil Cooling Unit Alarm
K19.5 KSOCU Special Oil Cooling Unit
R652.3 ARST Alarm Reset
R652.3 TMB20 Hyd. Pump On Check Time
X2.5 OCFT.M Oil Cooling Unit Fault
X4.0 SOCF.M Oil Cooling Alarm (Special)
Solution
Cause
Status
Oil Cooling Unit
Alarm
2051
187
HP5100 HP51MTE87
1) There is a problem, but no alarm is activated
No. Status Cause Solution
1
It does not
function at all.
(The operation
panel's power
lamp does not
turn on.)
① There is no main power, or the
electric connection of the power
(L1, L2) is faulty.
• Check the wiring to see if
power is being supplied to the
power terminals.
① The remote control
input【10】,【11】is turned off.
• Check the connection of
remote control input. 2
The pump
cannot be
activated ② Operation is locked. (Operation is
locked when shipped.)
• Disable the Lock rom the
operation panel.
① The pump's absorption pipe is
loosened.
• Check the pipe packing, and
tighten as necessary.
② The absorption strainer is
clogged.
• Clean the absorption strainer.
• If the oil inside the oil tank is
contaminated, please replace
the oil.
③ The oil level inside the oil tank is
low.
• Fill in more oil.
④ The oil discharge pipe has
suffered significant pressure
damage, and the pump relief is
activated.
3
The pump
operates, but
there is no oil
flow.
The oil flow is
weak and the
pump is very
loud.
⑤ The oil absorption pipe has
suffered significant pressure
damage, and the pump has
developed cavitation.
• Replace the inner rim of the
oil pipe with a larger rim, and
shorten the pipe length.
① The machine stops according to
the temperature adjustment
control.
---
② The compressor reset prevention
timer(30 seconds) is active.
• Check if the compressor
resets after the timer runs
out.
③ Low oil temperature protection
(entry oil temperature is 2℃
or less) is operating.
• Check to see if it works
normally when the entrance
oil temperature is above 5℃.
4
The pump
operates,
but the
compressor
does not.
④ Low outer air protection(room
temperature is -2℃ or
• Check to see if it works
normally when the room
188
HP5100 HP51MTE87
No. Status Cause Solution
less)is operating. temperature is above 0℃.
⑤ Mode 9 is set at 10%. • Reset to a more
approrpriate operation
mode.
No. Status Cause Solution
① There is blockage near the
absorption pipe or exhaust
pipe.
• Remove the blockage.
② The air filter is
contaminated.
• Clean the air filter.
③ The room temperature is
high, and the machine is
underoperating.
④ There is a high temperature
load.
• heck the operation
capacity according to
temperature range from
the catalogue, and
choose a model with the
appropriate capacity.
⑤ The set temperature is
high.
• Reset to an appropriate
temperature.
5
The pump and
compressor operate,
but the oil does not
cool.
⑥ Even if the compressor
operates, there is a lack of
refrigerant gas if expelled
gas is the same
temperature as room
temperature.
• Recharge refrigerants.
① If the Data line is shown as
“---,“ the sensor using that
operation mode is not
connected.
• Connect the temperature
sensor.
6 The function cannot
be set. ② When the ENT key (right
key) is pressed, a
momentary display of “---
“ is simply error protection
being turned on.
• Turn off the error
protection SW (SW1) on
the control board.
7
The【64】,【65】alar
m output is diferent
from previous signal
outputs.
① The signal connection of
alarm output is partially
altered.
• Output from
【60】,【63】are
compatible with previous
models (AKS5 series and
AKZ6 series), but the
189
HP5100 HP51MTE87
signals and connections
has been changed for
【64】, 【67】in the 7
series. See details in the
"Using Previous Models"
section at the end of the
guide.
190
HP5100 HP51MTE87
2) When an alarm is activated (To release Alarm, turn off the power and turn it
back on.)
Alarm
Code
Alarm
Level Status Cause Solution
In the case of AKZ ①
models, there is no oil
flow.
Check if the oil pressure circuit is
correctly connected, and if the
pump is operating normally.
AA 2 Overheating the
heater
(S4B1:CN4)
(limited to
models with
heater
attached)
In the case of AKZJ ①
models, there is not
enough oil in the tank.
Supplement oil.
① Faulty DC Fan Motor Replace the DC Fan Motor A6 2
Faulty DC Fan
Motor Lock
① There is faulty
communication between
the Fan Motor and the
control engine
Check the connection for any
disconnection, and replace the
control engine.
E1 1 System
problem
① Internal Parameter
problem.
Replace the control board
① The oil temperature or
room temperature
exceeds the allowed
range.
Operate only within the usage
range.
② There is blockage near
the absorption or
exhaust pipe.
Do not place anything that might
block ventilation within 500 mm
of the absorption pipe or
exhaust pipe.
③ The filter is clogged or
the condenser is
contaminated.
Refer to the repair and
inspection in #8 to clean the air
filter.
E3 2
High pressure
problem (High
pressure
alteration(S3PH
:CN6)
activated)
④ Other Contact the Daikin service team.
① The oil temperature or
room temperature
exceeds the allowed
range.
Operate only within the usage
range.
② There is blockage near
the absorption or
exhaust pipe.
Do not place anything that might
block ventilation within 500 mm
of the absorption pipe or
exhaust pipe.
E5 2
Compressor
Overheating
(Discharge Pipe
Thermer TH6
activated)
(Compressor
Head Thermer
(S2B:CN)
activated)
③ The filter is clogged or
the condenser is
contaminated.
Refer to the repair and
inspection in #8 to clean the air
filter.
E6 2 Compressor(M
2C) Lock
① Compressor
breakage.(needing
replacement)
Replace the compressor.
191
HP5100 HP51MTE87
Alarm
Code
Alarm
Level Status Cause Solution
① Overload due to viscous
oil use.
Use oil that has 4~200 mm2/s
viscosity in the permitted
temperature range.
② Pump motor electric
current increased
because the power
electric pressure is lower
than the usage range.
Check if the power electric
pressure is lower than the usage
range. Check if the electric
pressure drops between
myelination when other
machines are activated.
③ Disconnection of the
pump's electric motor
wiring
Replace the pump's electric
motor
EH 1
Pump high
electric current
circuit breaker
(S1B:CN3)
activated
④ The pump is jammed or
the electric motor breaks
because of foreign
substances.
Replace the pump's electric
motor
EJ 1/2
Field Additional
Protection
Activated(OP.)
① Protection machinery
connected to the field (In
the case of Unit Form,
there are cases in which
it is connected upon
shipping) is activated
Check what the activated
machinery has detected.
H1 2 Disorder in the
Air Temperature
sensor
(TH5:air
temperature
conformity
sensor)
(TH3:room
temperature
sensor)
① Disconnection or short-
circuiting in the air
channel sensor needed
for control.
Confirm the problem sensor
from the control panel's monitor
mode (problem sensor showing
"99.9"), then check the wiring.
① The air's exothermic
amount exceeds the oil
con's cooling capacity.
(wrong model chosen)
If the compressor is working at
100% capacity in normal mode
(can be confirmed in monitor
mode), choose a model one size
bigger.
② There is blockage near
the absorption or
exhaust pipe, lowering
cooling ability.
Do not place anything that might
block ventilation within 500 mm
of the absorption pipe or
exhaust pipe.
FH 2
Entrance oil
temperature
exceeds 60℃
③ Underperformance due to
exceeding nominal
temperature (Room
If the nominal temperature is
exceeded, undercontrol lowers
cooling ability below nominal
192
HP5100 HP51MTE87
Alarm
Code
Alarm
Level Status Cause Solution
temperature 35 , Oil ℃
temperature 35 ).℃
ability. Check to see if the oil
con's cooling ability exceeds the
exothermic amount.
④ Temperature cannot be
controlled because
operating in Mode
9(capacity directly
specified)
Use a proper mode (When the
capacity is directly specified,
there is no temperature
feedback control.)
⑤ Refrigerant gas is
leaking.
If the expelled gas is the same
temperature as room
temperature while the
compressor is operating,
refrigerant gas may leak.
Contact our company's service
team.
JH 2 Disorder of Oil
temperature
sensor
(TH2:Exit oil
temperature
sensor)
(TH4:Entrance
oil temperature
sensor)
① Disconnection or short-
circuiting of the oil
temperature channel
sensor needed for
control.
Confirm the problem sensor
from the control panel's monitor
mode (problem sensor showing
"99.9"), then check the wiring.
J3 2 Disorder of the
discharge Pipe
temperature
thermister
Disconnection or short-
circuiting of the
discharge Pipe
temperature thermister.
Check the wiring of the
thermister.
J5 2 Disorder of the
EV Valve Exit
temperature
thermister
① Disconnection or short-
circuiting of the EV Valve
Exit temperature
thermister.
Check the wiring of the
thermister.
J6 2 Disorder of the
Condenser
temperature
thermister
① Disconnection or short-
circuiting of the
Condenser temperature
thermister.
Check the wiring of the
thermister.
L0 2 Disorder of the
Invertor or
Compressor
channel
① Compressor or Inverter
Breakage
Replace the Control Engine or
Compressor
LC 2 Transfer
disorder
between the
INV-
① Communication problem
between the
temperature control
computer and the
Replace the control engine or
reform the power environment
(noise alleviation needed)
193
HP5100 HP51MTE87
Alarm
Code
Alarm
Level Status Cause Solution
temperature
control CPUs
invertor computer.
P3 2 Disorder of the
Electric Field
Box
temperature
thermister
Disconnection or short① -
circuiting of the Electric
Field Box temperature
thermister
Check the wiring of the
thermister.
P4 2 Disorder of the
Heat Protection
Fin
Temperature
thermister
① Disconnection or short-
circuiting of the Heat
Protection Fin
Temperature thermister
Check the wiring of the
thermister.
U0 2
Not enough
gas
① Excessive transfer
movement has damaged
the refrigerant pipe, and
refrigerant gas is leaking.
Repair the refrigerant pipe and
recharge the refrigerant gas
① The electric connection is
on the wrong side.
The wiring must be reconnected. U1 1
Power
Reversal ② The L3 is defecitvely
connected
Check to see if the L3 is
connected properly to the power
terminal.
U2 2 Momentary
blackout/Insuffi
cient voltage
① Power voltage is below
70V.
Check to see if the voltage is
rated, or if the voltage suddenly
drops when surrounding
machines are activated.
U9 2 Unable to
transfer to
separate
system
(Problem in
transferring
between Slave
system and
Master system)
① Error in communicating
with wireless system.
Check to make sure that the
wireless system and the
communication line are well
connected. (Only applicable to
cases in which the wireless
system does not respond to the
main system.)
UH 2 System Channel
Problem
(EEPROM
Problem)
① Error in the parameter
recorded in the Control P
Board.
Replace the Control Engine
UJ 1/2
OP2 Activated
① Connection Protector is
activated (In the case of
uniform, it may be
connected upon
shipment).
Verify the information detected
by the Protector.
194
HP5100 HP51MTE87
Alarm
Code
Alarm
Level Status Cause Solution
1E - Above the
permitted
temperature
range
Warning 1
~
5E - Above the
permitted
temperature
range
① he temperature being
watched has exceeded
the preset permitted
range.(Not a problem
with the oil cone.)
Check the Warning setting.
195
HP5100 HP51MTE87
Filter Change Alarm For TSC Unit
Alarm indicating that the high-pressure coolant equipment(TSC) Filter is
clogged and needs to be replaced
The high① -pressure coolant equipment(TSC) Filter is clogged.
② Fault in the Filter clog detection sensor or parts related to the
connection cable to the electrical cabinet terminal block.
Replace with a new Filter.①
②Divide into areas - Filter Unit, from the Filter Unit to the electrical
cabinet terminal block, and Input Module - and check for problems.
Make any necessary repairs or replacements.
Signal Address Tool
Symbol I/O
Connector
(Pin)
Numbering
Tube
TSC Filter or
Pressure Check
X3.3
CPOC.M -SP16 Input Module Slot 07 XJ411 (11) M222
Address Symbol Coil Comment
A6.3 2052 Filter Change Alarm of TSC Unit
F0.6 SA Servo Ready
K4.4 KFILT Filter Status Check Not Used
K9.2 KHTSC High Pressure (TSC) Coolant Used
K12.7 KCO&MD Coolant Dual and Middle TSC
R436.2 TMB67 Filter Abnormal Status Check-Time
R652.7 ARST Alarm Reset
X3.3 CPOC.M TSC Filter or Pressure Check
Solution
Cause
Status
Filter Abnormal
Status Check-Time
Filter Change Alarm
of TSC Unit
2052
196
HP5100 HP51MTE87
Spindle Tool CL/UNCL Overtime Alarm
The Spindle Tool Unclamp Cylinder Location Detection Switch has been
set differently from the command signal for more than ten seconds.
Faulty adjustment of the location detection Switch ①
Problems with cables or ② related parts
Faulty adjustment of the location detection Switch ①
Adjust the Switch, reading the detection Lamp on the proximity switch
attached to the back of the Spindle Tool Unclamp motion Cylinder.
Problems with cables or parts②
Check (in order) the Proximity Switch, From the Proximity Switch to
the Spindle Head terminal box, cables from the Spindle Head Terminal
box to the electrical cabinet, and the Input Module. Make any
necessary repairs or replacements.
Product Product # Symbol Model Label
Cable,
Proximity/Switch ECBLS0170F - BKS B20-1-03 Balluff
Switch, Proximity/PNP ESWPX0265F -SX11/12 BES516-325-E5-C-S4 Balluff
Signal Address Tool
Symbol I/O
Connector
(Pin)
Numbering
Tube
Spindle Tool Clamp X6.4
TCL.M -SX11
Input Module Slot
08 XJ412 (31) SX11
Spindle Tool
Unclamp
X6.5
TUCL.M -SX12
Input Module Slot
08 XJ412 (76) VPF2
Spindle Tool
Unclamp
Y39.6
STUN.R
-KAR11
-YV11
Distributed I/O
Module (B)
Mini Relay (DC
24V)
XC57B(A23)
KAR11(11)
KAR11
YV11
Solution
Cause
Status
2060
0.8~1.2mm
Proximity Switch
Dog
Spindle Tool
Clamp
Spindle
Tool
Unclamp
197
HP5100 HP51MTE87
Address Symbol Coil Comment
A1.6 2015 Spindle Tool Unclamp Alarm
A7.3 2060 Spindle Tool Cl/Uncl Overtime Alarm
F0.6 SA Servo Ready
R626.5 TMB30 Spindle Clamp/Unclamp Check Time
R652.7 ARST Alarm Reset
X6.4 TCL.M Spindle Tool Clamp
X6.5 TUCL.M Spindle Tool Unclamp
Y39.6 STUN.R Spindle Tool Unclamp
Spindle Tool CL/UNCL
Check Time
Spindle Tool CL/UNCL
Overtime Alarm
198
HP5100 HP51MTE87
ATC Arm Pin Alarm
The Tool Change command (M06) has been given without the ATC Arm
Pin being released, or the ATC Arm Pin Location Detection Sensor has
been set differently from the command signal for more than 3 seconds.
The ATC Arm Pin is locked. ①
Faulty adjustment of the ATC Arm Pin position ② detection Reed Switch
③ Fault in the ATC Arm Pin position detection Reed Switch or in related
parts
Manually operate the ATC or command "M235”(ATC① Arm Pin Release)
in MDI mode.
Loosen the Reed Switch Holder security Screw and move it towards the ②
Shaft. Find and secure in the location in which the Sensor's LED lights
up.
Check (in order) the Reed Switch, connection cable, and I/O board. ③
Make any necessary repairs or replacements.
Signal Address Symbol I/O Connector
(Pin)
Numbering
Tube
ATC Arm Pin Locking X15.3
ATAL.M -SD55
Input Module Slot
06 XJ414 (11) SD55
ATC Arm Pin Release X15.5
ATAR.M -SD56
Input Module Slot
06 XJ414 (43) SD56
ATC Arm Pin Locking Y0.2
ATAL.R -YV55
Output Module Slot
01
T/Block
(04) YV55
Solution
Cause
Status
2063
ATC Arm
Pin Locking
ATC Arm
Pin Release
199
HP5100 HP51MTE87
Address Symbol Coil Comment
A7.6 2063 ATC Arm Pin Alarm
F0.6 SA Servo Ready
K7.6 KATC ATC Not Used
K61.1 KATCSV ATC Used Servo
R443.1 TMB122 ATC Arm Pin Alarm Check Time
R600.3 M06 ATC Change Macro Call
R652.7 ARST Alarm Reset
R721.0 MANM06 Manual 1 Cycle ATC Start
R2409.0 M06CDF M06 Command Flag
X15.3 ATAL.M ATC Pin Locking
X15.5 ATAR.M ATC Pin Release
Y0.2 ATAL.R ATC Pin Locking
Y12.6 TST.R ATC Servo Start
ATC Arm Pin Alarm
ATC Arm Pin Alarm
Check Time
200
HP5100 HP51MTE87
Waiting Tool Pot Spindle/Magazine Side Alarm
The Waiting Port Location Detection Switch has been set differently from
the command signal for more than 15 seconds.
Faulty adjustment of the location detection Switch ①
Problems with cables or parts②
Faulty adjustment of the location detection S① witch
Manually activate the Waiting Port and adjust the Location Detection
Switch.
Problems with cables or parts②
Check (in order) the Limit Switch, from the Limit Switch to the Tool
Magazine terminal box, cables from the Tool Magazine terminal box to
the electrical cabinet, and the Input Module. Make any necessary
repairs or replacements.
Signal Address Tool
Symbol I/O
Connector
(Pin)
Numbering
Tube
Waiting Pot Spindle Side
X7.0 WPSS.M
-SX5A Input Module
Slot 08 XJ412 (12) SX5A
Waiting Pot Magazine Side
X7.1 WPMS.M
-SX5B Input Module
Slot 08 XJ412 (28) SX5B
Waiting Pot Spindle Side
Y39.4 WPSS.R
-KAR53 -YV53
Distributed I/O Module (B) Mini Relay (DC 24V)
XCE57B(A22) KAR53(09)
KAR53 YV53
Waiting Pot Magazine Side
Y39.5 WPMS.R
-KAR54 -YV54
Distributed I/O Module (B) Mini Relay (DC 24V)
XCE57B(B22) KAR54(10)
KAR54 YV54
Solution
Cause
Status
2064
201
HP5100 HP51MTE87
Waiting
Pot
Spindle
Waiting Pot
Magazine Side
Tool
Magazine
Pocket Detect
Waiting Tool POT
SPD/MAG Side Alarm
Waiting Tool POT
Check Time
202
HP5100 HP51MTE87
Address Symbol Coil Comment
A7.7 2064 Waiting Tool Pot SPD/MAG Side AL
F0.6 SA ATC Not Used
K6.0 KMATRX Matrix Tool Magazine is Used
K7.6 KATC ATC Not Used
R627.1 TMB34 Waiting Tool Pot Check Time
R652.7 ARST Alarm Reset
R2410.7 2081F
R4005.0 TMB34A Waiting Tool Pot Check Time
X7.0 WPSS.M Waiting Pot Spindle Side
X7.1 ATAL.M Waiting Pot Magazine Side
Y39.4 WPSS.R Waiting Pot Spindle Side
Y39.5 WPMS.R Waiting Pot Magazine Side
203
HP5100 HP51MTE87
Changer Arm Position Check Alarm
When the ATC Arm was in its Home Position, there was no Servo Home
Position signal from the Home Position Detection Switch or the Servo Motor
Faulty adjustment of the ATC Home Position Check Detection Switch or ①
faulty parts
Faulty adjustment of the Servo Motor or Drive, or faulty parts.②
Confirm and insepct the following signal from the ATC changer home ①
location.
ATC Changer Initial Position☞
Address X7.6 X8.7 X8.6 X8.5
Status 1 1 0 0
② Refer to “Canceling the AL2065”below.
Signal Address Tool
Symbol I/O
Connector (Pin)
Numbering Tube
ATC Servo Home Position
X7.6 MCAH.M
-A81 Input Module
Slot 08 XJ412 (10) THOMEI
Tool Clamp Command
X8.5 CLMD.M
SX51 Input Module
Slot 08 XJ412 (38) SX51
Tool Unclamp Command
X8.6 ULMD.M
-SX52 Input Module
Slot 08 XJ410 (22) SX52
ATC Home Position Check
X8.7 CAHP.M
-SX53 Input Module
Slot 08 XJ412 (37) SX53
(Reference) Canceling the AL2065 (Verifying the Arm Home Position)
1) Meaning of the Alarm : The alarm becomes activated when there is a change in t
he Main Changer Arm Home Position due to the Servo System or from other causes.
That is, the case where there is a difference between the reference point (X7.6)
memorized in the servo system and the reference point that recognizes
proximity switches (X8.7) by the present arm position.
2) Objective of the Alarm: The alarm aims to increase the stability of the Servo
Mechanisms (e.g. Clamping/Unclamping), which must work based on the Arm's
actual location, by maintaining the same Arm position setting regardless of
continuous tool exchanges.
3) Troubleshooting the Alarm
☞ Checking for Problems with the Changer Arm Home Position Detection Proximity
S/W
After checking for problems with switch looseness/ Dog looseness/
contamination/firing range, proceed normally.
Solution
Cause
Status
2065
204
HP5100 HP51MTE87
☞In case of alarm, when the changer arm home dog is deflected or even if the
position is normal, observe inside the Cam to see if the Turret Can Follower
Bearing is positioned on the Cam's Center area. Since this area is very small, it is
convenient to use a mirror and worklight.
☞After verifying the Cam Follower Bearing location, use those observations to
cancel the #2065 Alarm by Origin Initialization from the Servo Drive..
Case Cam
Follower S/W & Dog align Solution
Normal Faulty Reorder the Switch, secure, and Initialize
A Normal Normal Initialize
Faulty Normal B
Faulty Faulty
Realign the Changer Arm using Inching, reorder the Switch, and Initialize
Mirror
A
A
A B≒
Is the Cam Follower
Bearing in the middle of
the central area?
Central
Area
205
HP5100 HP51MTE87
(1) Case “A”
① Press the "MODE" Key once on the Servo Drive start
screen [r 0000]
② Press the "DOWN" Key once on the
[rd-oFF] screen
③ Press the "SET" Key for five seconds on the
[Or9.S--] screen. The letters will blink, then complete
Servo Origin Initialization.
Power ④ Off → On
⑤ Move back to Maintenance Mode. Execute the
remaining Recovery processes. Verify normal ATC
activity, and close Maintenance Mode.
206
HP5100 HP51MTE87
(2) Case “B”
① Press the MODE Key once and the "DOWN" Key
four times on the Servo Drive start screen[r 0000] to
display the [JOG run]. Press the "SET" Key once to
display the [Jr.0000].
② Appropriately use the "UP/DOWN" Key (which
drives the Arm 20rpm every time it is pressed) to
position the Cam Follower Bearing in the center of the
middle section. If necessary, reorder the S/W and press
the "Set" Key once to exit to the [JOG run] screen.
③ Press the "UP" key three times on the [JOG run] screen.
④ Press the "SET" Key for five seconds on the
[Or9.S--] screen. The letters on the screen will blink,
and then complete the Servo Origin Initialization.
Power Off ⑤ → On
⑥ Move back to Maintenance Mode. Execute the
remaining Recovery processes. Verify normal ATC
activity, and close Maintenance Mode.
207
HP5100 HP51MTE87
Pallet or Table CL/UNCL Switch Alarm
The Pallet or Table Location Detection Switch doest not correspond to the
command signal.
Faulty adjustment of the location de① tection switch
The Table Angle Index Use Curvic Coupling is not in its correct position ②
but has been pushed up.
Faulty Cables or Parts③
Faulty adjustment of the location detection switch①
Adjust the Switch, reading the detection switch on the proximity switch
attached to the back of the Spindle Tool Unclamp Activation Use Cylinder.
Refer to“Setting the Table Reference Point”to reset the B Axis refrence ②
point.
Faulty Cables or Parts③
Check (in order) the proximity switch, from the proximity switch to the
Spindle Head terminal box, cables from the Spindle Head terminal box to
the electrical cabinet, and the Input Module.
Signal Address Tool
Symbol I/O
Connector
(Pin)
Numbering
Tube
Pallet Clamp X10.0
PCL.M -SP61 Input Module Slot 09 XJ413 (16) SP61
Table Clamp X10.1
TACL.M -SL62 Input Module Slot 09 XJ413 (32) SL62
Pallet
Unclamp(Rotary)
X10.2
PUCL.M -SP63 Input Module Slot 09 XJ413 (48) SP63
Table Unclamp X10.3
TAUL.M -SL64 Input Module Slot 09 XJ413 (15) SP64
Pallet Unclamp Y7.2
PUCL.R
-KAR62
-YV62
Output Module Slot
03
Mini Relay (DC 24V)
XJ400 (44)
KAR62(11)
KAR62
YV62
Table Unclamp Y39.7
TUCL.R
-KAR61
-YV61
Distributed I/O
Module (B)
Mini Relay (DC 24V)
XCE57B(B23)
KAR11(11)
KAR11
YV11
Solution
Cause
Status
2073
Pallet Clamp
Check Table
Unclamp
Table
Clamp
208
HP5100 HP51MTE87
(Reference) Adjusting the hydraulic pressure and Switch of the Table and Pallet
1) Pallet Clamp / Unclamp Check
Pallet Clamp Adjusted Pressure: 35kg/① ㎤
Pallet Unclamp Adjusted Pressure: 8kg/② ㎤
2) Table Clamp / Unclamp Check
In case of the Table Clamp, change the B Axis reference point about 0.5 ①
degrees to dislocate the Curvic Coupling, clamp, then check the DGN. At this
point, both switches should be in the 'OFF' position.
When Keep Relay K8.1 is forcibly set while AL2073 is activated, (“0”② ->”1”) the
table becomes unclamped.
(Reference) Resetting the B Axis Reference Point
☞ If the B Axis Servo Motor has been disassembled and then reassembled, or the B
Axis stops at a different location after executing CW or CCW, or if the "2073 Pallet or
Table CL/UNCL Switch Alarm”is activated, the B Axis reference point must be reset.
1) Set the B Axis at 0 degrees and unclamp the table.
ex) “MDI” Mode: G90 B0.; M11;
2) Attach the Test Indicator to the Spindle Head and move the X Axis to match the
parallelism of the Edge Locator.
Set the Mode to“Handle”and set the selection① switch to B Axis and select 0.01.
Slowly rotate the Handle by degrees to set the parallelism between the edge ②
locator and the X Axis as accurately as possible.
3) When the parallelism is set, set Parameter N1815's #4 Bit (APZ) to “0,”then return it
to "1”and turn off the power.
When the N1815 #4 Bit (APZ) Parameter is changed, "P/S Alarm 000 Must Turn ☞
Off Power” and “P/S Alarm 300 nAxis Need ZRN”are activated.
4) When the power is turned back on, the alarm is canceled and the B Axis position on
the screen changes to "0".
5) Check the accurate clamp position of the table.
With the B Axis as the standard for 0 degrees, activate from 90 degrees to 0 ①
degrees, and from -90 degrees from 0 degrees. Verify on the angle indicator the
amount that the table moves when the table is clamped (when the teeth of the
curvic coupling fit with each other).
After unclamping the table, move the B Axis by degrees using the Handle in the ②
direction that the B Axis moves during clamping after CW or CCW (ex: ±0.03
degrees 0.05 degrees). Then repeat steps 3) and 4) above.∼
6) Repeat the above process to make the amount of table movement during clamping
equal on both sides.
The amount of movement is the backlash of the machine☞ itself.
209
HP5100 HP51MTE87
Lub.Pressure Alarm
Angle
Pallet or Table
CL/UNCL Switch Alarm
210
HP5100 HP51MTE87
Address Symbol Coil Comment
A9.0 2073 Pallet or Table CL/UNCL Switch Alarm
F0.6 SA Servo Ready
K7.5 K4THA 4th-Axis Not Used
R626.4 TMB29 B-Axis (Table) CL/UNCL Check Time
R652.7 ARST Alarm Reset
K8.5 KROTA Rotary Table Used
R600.7 M10 B-Axis (Rotary) Clamp
R601.0 M11 B-Axis (Rotary) Unclamp
R653.0 MEND M-Function End
R752.1 RTCLP B-Axis (Rotary) Clamp
R841.5 BACLPF B-Axis (Table) Clamp Flag
X10.0 PCL.M Pallet Clamp (Index/Rotary)
X10.1 PCL.M Pallet Unclamp (Index/Rotary)
X10.2 PUCL.M Pallet Unclamp
X10.3 TAUL.M Table Unclamp (Rotary Table)
Y39.7 TUCL.R Table Unclamp (Rotary Table)
Y7.2 PUCL.R Pallet Unclamp
211
HP5100 HP51MTE87
ATC Overtime Alarm
For some reason, the tool search (T__ ;) or the tool change
command(M06) was not completed within 45 seconds.
The machine was stopped due to a problem from among the Tool Search
or Tool Change Sequence.
▪ Normally, the particular sequence overtime alarm will activate before
this alarm, indicating the problematic sequence.
Resolve the problem by referring to the corresponding Sequence chart or
Alarm chart.
Signal Address Symbol I/O Connector
(Pin)
Numbering
Tube
Waiting Pot Spindle
Side
X7.0
WPSS.M -SX5A
Input Module Slot
08 XJ412 (12) SX5A
Waiting Pot
Magazine Side
X7.1
WPMS.M -SX5B
Input Module Slot
08 XJ410 (28) SX5B
ATC Arm Pin
Locking
X15.3
ATAL.M -SD55
Input Module Slot
10 XJ414 (11) SD55
ATC Arm Pin
Release
X15.5
ATAR.M -SD56
Input Module Slot
10 XJ414 (43) SD56
ATC Arm Pin
Locking
Y0.2
ATAL.R -A41
Output Module
Slot 01 T/Block(04) YV55
TMG.2 Servo ON Y9.0
(SV02.R) -A41
Output Module
Slot 03 XJ400 (03) SV02
Tool Mag. S-Motor
Brake Rel.
Y11.0
TMBK.R -KA85
Output Module
Slot 04 XJ401 (12) KA85
TMG Servo On
Table
Y11.5
SVON.R -A41
Output Module
Slot 10 XJ401 (43) SVON
Solution
Cause
Status
2074
212
HP5100 HP51MTE87
1) ATC Main Sequence
Changer Arm Home Position
▪ Input Signal : X8.7(CAHP.M), SX53, Input Module Slot8(Pin37) On
Spindle Tool Clamp
▪ Output : Y39.6(STUN.R), KAR11-YV11,Distribute I/O B (A23)
▪ Completion : X6.4(TCL.M), SX11, Input Module Slot8(Pin31)
X6.5 (TUCL.M), SX12, Input Module Slot8(Pin47)
Initial Condition
Arm & Servo Home Position①
2nd Reference Point & M19②
Pot Spindle Side③
& Clamp
Arm Pin Release④
X8.7 (SX53) CAHP.M
X7.0 (SX5A) WPSS.M
X7.2 (SD32) WPCL.M
X15.5(SD56) ATAR.M
Spindle Tool Unclamp
▪ Output : Y39.6(STUN.R), KAR11-YV11,Distribute I/O B (A23)
▪ Completion : X6.4(TCL.M), SX11, Input Module Slot8(Pin31)
X6.5 (TUCL.M), SX12, Input Module Slot8(Pin47)
On
Off
On
Changer Arm Pin Locking
▪ Output : Y 0.2(ATAL.R), YV55,Output Module Slot01(Pin04)
▪Completion: X15.3(ATAL.M), SD55, Input Module Slot06(Pin11)
X15.5 (ATAR.M), SD56, Input Module Slot06(Pin43)
On
On
Off
Changer Arm Pin Release
▪ Output : Y 0.2(ATAL.R), YV55,Output Module Slot01(Pin04)
▪Completion :X15.3(ATAL.M), SD55, Input Module Slot06(Pin11)
X15.5 (ATAR.M),SD56, Input Module Slot06(Pin43)
On
On
Off
Changer Arm
Gripping Tool
Spindle Tool
Tool Change
Spindle Tool Clamp
Changer Arm Home
Arm
Forward
Arm Out
&
Rotation
Arm In
Arm
Forward
Arm Pin
Locking
Arm Pin
Release
Off
On
Off
213
HP5100 HP51MTE87
Address Symbol Coil Comment
A9.1 2074 ATC Overtime Alarm
K7.6 KATC ATC Not Used
R445.5 TMB142 ATC Overtime In Matrix
R628.1 TMB42 ATC Overtime
R652.7 ARST Alarm Reset
K6.0 KMATRX Matrix Tool Magazine Is Used
R600.3 M06 ATC Change Macro Call
R628.1 TMB42 ATC Overtime
R631.3 CYSTP Cycle Stop
R648.6 M250A Door Interlock Bypass On Aux.
R649.6 DCL Operator Door Close Confirm
ATC Overtime
ATC Overtime Alarm
214
HP5100 HP51MTE87
Address Symbol Coil Comment
R702.0 TCCMDA T-code Command Aux.
R749.6 ATCAUT ATC MAG. Auto Mode
R2401.5 RTCCMF Re-change T-code Command Flag
R2401.5 RTCCMF Re-change T-code Command Flag
R2401.7 TCCMDF T-code Command Flag
R2401.7 TCCMDF T-code Command Flag
R2409.0 M06CDF M06 Command Flag
R2410.7 2081F
Y9.0 SVO2.R TMG. 2 Servo On
Y11.0 TMBK.R Tool Mag. S-motor Brake Rel.
Y11.5 SVON.R TMG Servo On Table
215
HP5100 HP51MTE87
ATC Magazine Rotation Over Time Alarm
The tool magazine rotation was not completed within 50 seconds of the
command signal(TMG Servo On: Y11.5 or TMG2 Servo On:Y9.0) being sent
out, either manually or automatically.
Fault in the Tool Magazine Driving Servo Motor or Servo Drive
Refer to the Servo Motor or Servo Drive maintenance guide to make
necessary repairs or replacements.
☞ Refer to the appendix (Repairing Servo Driver Alarms)
Signal Address Tool
Symbol I/O
Connector
(Pin)
Numbering
Tube
TMG.2 Servo ON Y9.0
(SV02.R) -A41
Output Module
Slot 03 XJ400 (03) SV02
Tmg.2 Servo Motor
Break Rel.
Y9.7
TMB2.R -KA185
Output Module
Slot 03 XJ400 (33) KA185
Tool Mag. S-Motor
Brake Rel.
Y11.0
TMBK.R -KA85
Output Module
Slot 04 XJ401 (12) KA85
TMG Servo On
Table
Y11.5
SVON.R -A41
Output Module
Slot 10 XJ401 (43) SVON
Solution
Cause
Status
2075
ATC Magazine Rot.
Overtime Alarm
ATC Magazine Rot.
Overtime Check
216
HP5100 HP51MTE87
Address Symbol Coil Comment
A9.2 2075 ATC Magazine Rot. Overtime Alam
K6.0 KMATRX Matrix Tool Magazine Is Used
K7.6 KAPC ATC Not Used
R445.6 TMB143 Man. ATC Mag. Rot. Overtime Check
R628.2 TMB43 ATC Magazine Rot. Overtime Check
R652.7 ARST Alarm Reset
Y9.0 SVO2.R TMG2 Servo On Table
Y9.7 TMB2.R TMG2 Servo Motor Brake Release
Y11.0 TMBK.R TMG Servo Motor Brake Release
Y11.5 SVON.R TMG Servo On Table
217
HP5100 HP51MTE87
HP50/63 ATC SERVO DRIVE Adjust/Operation/PARAMETERS
1. PARAMETER SETTING METHOD
41POT 61POT 1) Press "MODE" on SERVO DRIVE.
00 0 0 MOTOR POWER CAPACITY 2) Change to parameter fixing mode as the following display.
01 0 0 MOTOR RUNNING DIRECTION
02 0 0 RESERVE PARAMETER
03 1 1 FIX-DIRECTION, JOG FUNCTION SELECTION The first two segments are the parameter NO.
04 0 0 RESERVE PARAMETER The last four segments are the setting value.
05 41 41 ATC 41 TOOLS POT 3) Search parameter NO. to be changed by pressing "UP" or "DOWN".
61 61 ATC 61 TOOLS POT 4) Press "SET" after searching parameter NO. to be changed.
06 GEAR RATIO - MOTOR SIDE 5) The dot below the first two segments will disappear.
106 106 AH5P/AH6P 6) Press "UP" or "DOWN" to adjust 4 segments to value to be set.
7) Press "SET" after completion of adjusting.
07 GEAR RATIO - MACHINE SIDE 8) The dot will appear below the first two segments.
9 9 AH5P/AH6P 9) The data will be stored.
10) Some parameters will display the former data after setting.
08 * * TOOL POT NUMBER OF HOME 11) The parameters will display the stored data after power on/off.
09 0 0 RESERVE PARAMETER 2. INITIAL TOOL NO. SET OR MANUAL HOME SETTING METHOD
10 256 256 POSITION LOOP PROPORTIONAL GAIN 1) Normally clamp the Tool No. to any position.
11 250 250 SPEED LOOP PROPORTIONAL GAIN 2) Set current position NO. to parameter NO.8
12 1 1 SPEED LOOP INTEGRAL GAIN 3) The display will turn to the former setting value after setting.
13 10 5 BRAKE OFF DELAY TIME (When power is turned off and then turned on again, it will display
14 2 1 BRAKE OFF CONTROL DELAY TIME the stored data)
15 10 5 BRAKE ON DELAY TIME 4) Press "MODE" and change the display of the servo ON/OFF mode.
16 0 0 MONITOR OFFSET VOLTAGE
17 0 0 MONITOR SELECTION
18 200 200 POSITIONING COMPLETE RANGE
19 6000 6000 REMAINING PULSE ALLOWANCE
20 0 0 POSITION LOOP FEED-FORWARD GAIN
21 0 0 FEED-FORWARD FILTER TIME CONSTANT
22 250 250 POSITIVE TORQUE LIMIT 1
23 250 250 NEGATIVE TORQUE LIMIT 1
24 100 100 POSITIVE TORQUE LIMIT 2
25 100 100 NEGATIVE TORQUE LIMIT 2
26 2050 2050 SPEED LIMIT
27 80 100 JOG SPEED AT SET HOME
28 2000 2000 TOOL MAGAZINE INDEX SPEED
29 200 200 ACCLERATION TIME 5) Press "SET" for 7 seconds and display will set parameter
30 200 200 DECELERATION TIME automatically and the turn back the display to zero-point setting
mode.
31 3000 3000 SPEED MONITOR OUTPUT VOLTAGE 6) Turn the power OFF and the ON again and the setting of the zero
32 1500 1500 TORQUE MONITOR OUTPUT VOLTAGE point is now completed.
33 6 6 INITIAL STATUS DISPLAY 3. NOTE
34 ENCODER COORDINATES COMPENSATION (LOW) 1) Don't change parameters during indexing.
35 ENCODER COORDINATES COMPENSATION (UP) 2) Adjusted parameters operated as the following.
36 SET VALUE OF MACHINE ZERO-POINT (LOW) ① Parameter NO.00~09
37 SET VALUE OF MACHINE ZERO-POINT (UP) : Adjusted parameters are only valid when power is off → on.
38 750 750 CURRENT LOOP PROPORTIONAL GAIN You can adjust the parameters under the servo is off
39 510 510 CURRENT LOOP INTEGRAL GAIN ② Parameter NO.10~18
40 2048 2048 ENCODER PULSE PER ONE ROTATION : You can adjust the parameters under the servo is off or on.
41 FEEDBACK PULSE(LOWER) ③ Parameter NO.19~33
42 FEEDBACK PULSE(UPPER) : You can adjust the parameters under the servo is off.
43 ACCELERATION RATE OF REMAINING VALUE ④ Parameter NO.34~45
44 DECELERATION RATE OF REMAINING VALUE : These parameters will be set automatically by home setting.
45 RESERVE PARAMETER Do not change these parameters.
3) Do not turn the power while mounting or dismounting the
operator panel of turret servo drive.
VERSION DATE REVISED CONTENT1.1 010504
DAEWOO HEAVY INDUSTRIES LTD.
AUTO SET
AUTO SET
AUTO SET
NO.
AUTO SET
REMARK
AUTO SET
AUTO SET
AUTO SET
AUTO SET
AUTO SET
AH5P,AH6P
0.0.0 0 0 0
rd.oFF origin modeMODE ▲▼
jog.run Jog Operation Mode Change▲▼
r d - o F F Jog Operation Ready Condi.MODE
jr.0.1.0.0 Jog MAG. CCW Rotation▲
jr.0000 Jog Operation ModeSET
jog.run Jog Operation Mode ReturnSET
jr.0.-1.0.0 Jog MAG. CW Rotation▼
Or 9.5 "SET" 7 Sec Push▲▼
rd-oFF ORIGIN ModeMODE
Or 9.5 "SET" 7 sec push▲▼
218
HP5100 HP51MTE87
Waiting Pot & Spindle Tool No. Zero
All of the Tool Data in the Waiting Pot and Spindle are set to "0".
The Waiting Pot was emptied due to command T00; sent out from a ①
Program.
The Spindle Tool was emptied due to command M06 T00; sent out ②
from a Program.
The data in the③ D452 (Waiting Tool No.) or D450(Spindle Tool No.) has
been erased.
Search for another tool.①
Just in case, make sure to check that there are no tools in the Waiting ☞
Pot.
(It must be empty.)
Change another tool.②
Just in☞ case, make sure to check that there are no tools in the Spindle.
(It must be empty.)
Enter“SYSTEM” “PMC” “DATA” “G DATA” and input the D452 ③ → → →
(Waiting Tool No.) D450 (Spindle Tool No.) data, after checking the
actual tool numbers.
Address Symbol Coil Comment
R711.0 WSZERO Wait.& Spdl Pot Zero
R710.4 STZERO Spindle Tool No.Zero
K7.6 KATC ATC Not Used
A9.4 2077 Wait.Pot & Spdl Tool Data Zero
Solution
Cause
Status
2077
Wait.Pot & Spdl Tool Data Zero
219
HP5100 HP51MTE87
(Reference) Verifying the Spindle or Waiting Pot Tool Numbers
1) From the Main Control panel, press the "SYSTEM" Key from the right side of the CRT.
▪ The following appears in the Soft Key space below the CRT.
〔PARAM〕 〔DGNOS〕 〔PMC〕 〔SYSTEM〕 〔(OPRT)〕
2) Press the〔PMC〕Soft Key.
▪ The following appears in the Soft Key space below the CRT.
〔PMCLAD〕 〔PMCDGN〕 〔PMCPRM〕
3) Press the〔PMCPRM〕Soft key.
▪ The following appears in the Soft Key space below the CRT.
〔TIMER〕 〔COUNTR〕 〔KEEPRL〕 〔DATA〕 〔SETING〕
4) Press the〔DATA〕Soft Key.
▪ The following appears in the Soft Key space below the CRT.
〔G.DATA〕 〔G.CONT〕 〔NO.SRH〕 〔 〕 〔INIT〕
5) Press the〔G.DATA〕Soft Key.
▪ The following appears in the Soft Key space below the CRT, and the DATA screen
appears.
〔C.DATA〕 〔G-SRCH〕 〔SEARCH〕
6) The following Tool Data appears when the Page Down button is pressed once from
the control board.
No Address Data
0000 D0450 3 Spindle Tool No.→
0001 D0452 5 Waiting Tool No.→
0002 D0454
0003 D0456
0004 D0458
The data shown in #D0450 is the Spindle Tool No., and the data shown in #D0452 is
the Waiting Pot Tool No.
220
HP5100 HP51MTE87
ATC OP Manual Mode
The selection switches in the main control board were set to EDIT,
MEMORY, TAPE, or MDI Mode while the Manual/Auto Selection Toggle
Switch in the ATC Manual control board was set to "Manual."
Set the Manual/Auto Selection Toggle Switch in the ATC Manual control
board to “AUTO”.
Signal Address Tool
Symbol I/O
Connector
(Pin)
Numbering
Tube
ATC Main Mode
Select
X15.6
TSMD.M -SA81
Input Module
Slot 10 XJ414 (10) SA81
Solution
Status
2078
ATC OP Manual Mode
ATC Manual Control Board
221
HP5100 HP51MTE87
Address Symbol Coil Comment
A14.5 2118 Machine Maintenance Mode
F212.4 TMN-FM ATC Manual Mode From Matrix
K6.0 KMATRX Matrix Tool Magazine is Used
K7.6 KATC ATC Not Used
R635.7 AUT Auto Mode
R1484.0 RT_MANMD ATC Manual Mode From Executer
X15.6 TSMD.M ATC Manual Mode Select
222
HP5100 HP51MTE87
ATC or APC Interlock Alarm
Either the ATC or the APC is not set to its initial position in Auto Mode
(Edit, Memory, Tape, MDI Mode).
ATC : Faulty adjustment of the ATC Home Position Check ① Proximity
Switch, or faulty parts
Faulty Home Position signal due to disorder in the ATC Servo Motor or
Drive
APC : Faulty adjustment of the APC Up/Down Check ② Proximity Switch,
or faulty parts
Faulty adjustment of the Pallet No. Check Proximity Switch or faulty parts
① (Reference) Refer to Below
Find the ② faulty signal from the PMC DGN or the Ladder and reset the
faulty Switch, or replace the faulty part.
☞ M06 Initial Position
Address X7.6 X7.2 X7.1 X7.0 X8.7
Status 1 1 0 1 1
☞ T-Code Initial Position
Address K61.1 X7.6 X7.3 X7.1 X8.7
Status 1 1 1 1 1
APC ☞ Initial setting
Address X5.4 X10.3 X10.1 X10.0 X11.7 X11.6 X11.2 X11.1 X11.0
0 1 Status 1 0 1 1 1 0
1 0 1
Signal Address Symbol I/O Connector
(Pin) Numbering
Tube
ATC Servo Home Position
X7.6 MCAH.M
-A81 Input Module Slot 08 XJ412 (10) THOMEI
Tool Clamp Command
X8.5 CLMD.M
-SX51 Input Module Slot 08 XJ412 (38) SX51
Tool Unclamp Command
X8.6 ULMD.M
-SX52 Input Module Slot 08 XJ410 (22) SX52
ATC Home Position Check
X8.7 CAHP.M
-SX53 Input Module Slot 08 XJ412 (37) SX53
APC Up Check (OFF)
X11.6 APUP.M
-SX81 Input Module Slot 09 XJ413 (10) SX81
APC Down Check (ON)
X11.7 APDP.M
-SX82 Input Module Slot 09 XJ413 (42) SX82
Pallet No.1 Detection (ON/OFF)
X11.1 PN01.M
-SX75 Input Module Slot 09 XJ413 (28) SX75
Pallet No.2 Detection (OFF/ON)
X11.2 PN02.M
-SX76 Input Module Slot 09 XJ413 (44) SX76
Solution
Cause
Status
2080
223
HP5100 HP51MTE87
(Reference) Adjusting the ATC / APC Confirmation Switch
1) ATC Home Position Check
2) Pallet No 1 Detection / No 2 Detection, APC Up / Down Check
(Reference) DGN(Diagnostic) Check Process
1) Finding the DGN
From the Main ① Operation Panel, press the "SYSTEM" Key from the right side
of the CRT.
▪ The following appears in the Soft Key space below the CRT.
〔PARAM〕 〔DGNOS〕 〔PMC〕 〔SYSTEM〕 〔(OPRT)〕
Press the② 〔PMC〕Soft Key.
ATC Home
Position Check
2~2.5mm
Proximity
Switch Dog
APC Down Check SX82
Pallet No.1 SX75
Pallet No.2 SX76
APC UP Check SX81
224
HP5100 HP51MTE87
▪ The following appears in the Soft Key space below the CRT.
〔PMCLAD〕 〔PMCDGN〕 〔PMCPRM〕
press the③ 〔PMCDGN〕Soft Key.
▪ The following appears in the Soft Key space below the CRT.
〔TITLE〕 〔STATUS〕 〔ALARM〕 〔TRACE〕
Press the④ 〔STATUS〕Soft Key.
▪ The following appears in the Soft Key space below the CRT.
〔NO.SRH〕〔 〕 〔 〕 〔 〕 〔 〕
Input the DGN number being searched. Ex) When searching for X4.1: “X”, “4”, “.”, “1”,⑤
Press the⑥ 〔NO.SRH〕Soft Key.
▪ A Diagnostic screen appears with the number being searched.
2) Reading the DGN
Ex) X 003 0 0 1 1 0 0 1 0
Of Address X3, Bit 1, 4, 5 are On, and Bit 0, 2, 3, 6, 7 are Off.
Shown
as
0 0 1 1 0 0 1 0
Bit No. Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
ATC Interlock
ATC or APC
Switch Alarm
225
HP5100 HP51MTE87
Address Symbol Coil Comment
A9.7 2080 ATC or APC Switch Alarm
K7.6 KATC ATC Not Used
K7.7 KAPC APC Not Used
K61.0 KATCIV ATC Used Inverter
K61.1 KATCSV ATC Used Servo
R534.3 MDI MDI Mode
R600.3 M06 ATC Change Macro Call
R607.2 M61 APC 1 Load Macro Call
R607.3 M62 APC 2 Load Macro Call
R635.7 AUT Auto Mode
R718.7 ATCINT ATC Interlock
R769.7 APCINT APC Interlock
R2409.0 M06CDF M06 Command Flag
X7.6 THOMEI.M ATC Servo Home or Man. Home Pos.
X8.5 CLMD.M Tool Clamp Command
X8.6 ULMD.M Tool Unclamp Command
X8.7 CAHP.M ATC Home Position Check
R628.7 TMB48 Pallet Unclamp Interlock Time
R756.0 AHPOS1 APC Changer Position (CW)
R756.1 AHPOS2 APC Changer Position (CCW)
X11.6 APUP.M APC Up Check
X11.7 APDN.M APC Down Check
APC Interlock
226
HP5100 HP51MTE87
ATC Magazine Guard Door Open
The ATC Magazine Guard Door is open.
ATC Magazine Guard Door is open, or the Door Op① en Detection Safety
Switch is improperly adjusted.
Close the ATC Magazine Guard Door.①
Differentiate and check the Safety Switch and cables from the Switch ②
to the electrical cabinet. Make any necessary repairs or replacements.
Signal Address Symbol I/O Connector
(Pin)
Numbering
Tube
Tool Magazine Door
Interlock
X8.2
MDIT.M -S85
Input Module
Slot 08 XJ412 (39) S85
Tool Magazine Door
Interlock
X10.6
MDI2.M -S85A
Input Module
Slot 09 XJ413 (30) S85A
Solution
Cause
Status
Safety Switch
2081
227
HP5100 HP51MTE87
Tool Mag. Door Interlock Check
Address Symbol Coil Comment
A10.0 2081 ATC Magazine Guard Door Open
F212.6 AL81-FM Door Open Alarm Of Matrix MAG.
K6.0 KMATRX Matrix Tool Magazine Is Used
K7.6 KATC ATC Not Used
K8.3 KDCLAR Alarm Reset By Door Close
K9.6 KMDINI Tool MAG.Door Interlock Not Use
R635.6 MAN Manual Mode
R635.7 AUT Auto Mode
R652.7 ARST Alarm Reset
R709.0 ATCMST ATC Macro Start
R717.7 MDIT Tool Magazine Door Open
R719.2 MATCST Manual ATC Start
R719.3 MATSTF Man ATC Start Flag
R2401.5 RTCCMF Re-change T-code Command Flag
R2401.7 TCCMDF T-code Command Flag
R2409.0 M06CDF M06 Command Flag
R436.4 TMB69 Tool Mag. Door Interlock Check
ATC Magazine
Guard Door Open
Tool Mag. Door
Interlock Check
228
HP5100 HP51MTE87
APC Set-Up Station Door Open
The APC Set-Up Station Door is Open.
The APC Set-Up Station Door is Open, or the Door Open Detection Safety
Switch or related parts are faulty.
Close the APC Door.①
Differentiate and Check the Door Open Detection Safety Switch, cables ②
from the Safety Switch to the electrical cabinet, and the Input Module.
Make any necessary repairs or replacements.
Signal Address Symbol I/O Connector
(Pin)
Numbering
Tube
Set Up Door Interlock X5.4
SUIT.M -S91
Input Module
Slot 07 XJ411 (19) S91
Set Up Door Interlock 2 X17.5
SUIT.M -S91A
Input Module
Slot 10 XJ414 (34) S91A
Solution
Cause
Status
2084
229
HP5100 HP51MTE87
APC Set-Up Location S/W Unpush
When the M60(Pallet Change) or M61(APC 1 Load), M62(APC 2 Load)
commands were given, the Set-Up Switch in the APC Manual Control
board was not pressed.
After setting the workpiece on the Table, the Set-Up Switch was not
pressed.
After setting the ① workpiece on the Pallet, close the Splash Door and
press the Set-Up Push Button on the APC Manual Control board.
The yellow light comes in on the Set☞ -up Switch Lamp.
Check the switches re② lated to Set-up. Differentiate and check the
switch, cables from the switch to the electrical cabinet, and the Input
Module in the problematic area. Make any necessary repairs or
replacements.
Signal Address Symbol I/O Connector
(Pin)
Numbering
Tube
Set Up(APC),
Set-up Mode2(PMG)
X16.6
SETU.M -SB93
Input Module Slot
10 XJ414 (22) SB93
Solution
Cause
Status
Set-Up Switch
APC Manual control board
2085
230
HP5100 HP51MTE87
Address Symbol Coil Comment
A10.4 2085 APC Set-up,location S/W Unpush
K7.7 KAPC APC Not Used
R607.1 M60 APC Macro Call
R607.2 M61 APC 1 Load Macro Call
R607.3 M62 APC 2 Load Macro Call
R755.7 SETUP Set Up
R759.0 APCMST APC Macro Start
R762.0 M61MEN M61 Finish
R762.1 M62MEN M62 Finish
R1420.7 PMGSEL PMG Operation Selected
APC Set-up,location
S/W Unpush
231
HP5100 HP51MTE87
APC OP Manual Mode
The Moode selection switches in the main operation panel were set to
EDIT, MEMORY, TAPE, or MDI Mode while the Manual/Auto Selection
Toggle Switch in the ATC Manual control board was set to "Manual."
Set the ① Manual/Auto Selection Toggle Switch in the ATC Manual control
board to “AUTO”.
Differentiate and check the Manual / Auto Selection Toggle switch, ②
cables from the switch to the electrical cabinet, and the Input Module.
Make any necessary repairs or replacements.
Signal Address Symbol I/O Connector
(Pin)
Numbering
Tube
APC Manual Mode
Selection
X16.7
PMMD.M - SA91
Input Module Slot
10 XJ414 (37) SA91
Solution
Status
Manual/Auto Selection
Toggle Switch Toggle Switch
APC Manual Control board
2086
232
HP5100 HP51MTE87
Address Symbol Coil Comment
A10.5 2086 APC Op Manual Mode
A14.5 2118 Machine Maintenance Mode
A22.1 2178 Commanded Pallet Can Not Find
A22.2 2179 Commanded Pallet Is On The Table
K7.7 KAPC APC Not Used
R635.7 AUT Auto Mode
R1050.0 PMGOFF Pallet Magazine Off Mode
R1053.0 PMGOFF Pallet Magazine Off Mode
R1054.0 SETOFF Set-up Off Mode
R1420.7 PMGSEL Pmg Operation Selected
R1420.7 PCHOFF Pallet Change Off Mode Pmg
R1484.7 PMMD.MR APC Manual Mode
X16.7 PMMD.M APC Man Mode,set-up Mode3(PMG)
X41.5 PAUT.M Pmg Auto Mode Selection
APC Op Manual Mode
APC Manual Mode
233
HP5100 HP51MTE87
Table Or Pallet Clamp Alarm
The Pallet or Table Clamp Switch cannot be detected
Faulty adjustment of the Table Clamp Detection Limit Switch or ①
disorder in related parts
Lowered oil pressure or disorder in the Pallet Clamp Check Pressure ②
Switch or related parts
Refer below “Table & Pallet Clamp Check”
Signal Address Symbol I/O Conector
(Pin)
Numbering
Tube
Pallet Clamp X10.0
PCL.M -SP61
Input Module Slot
09 XJ413 (16) SP61
Table Clamp X10.1
TACL.M -SL62
Input Module Slot
09 XJ413 (32) SL62
Table Unclamp X10.3
TAUL.M -SL64
Input Module Slot
09 XJ413 (15) SP64
Pallet Unclamp Y7.2
PUCL.R
-KAR62
-YV62
Output Module Slot
03
Mini Relay
(DC 24V)
XJ400 (44)
KAR62(11)
KAR62
YV62
Table Unclamp Y39.7
TUCL.R
-KAR61
-YV61
Distributed I/O
Module(B)
Mini Relay
(DC 24V)
XCE57B(B23)
KAR11(11)
KAR61
YV61
(Reference) Table & Pallet Clamp Check
1) Faulty adjustment of the Table Clamp Detection Limit Switch or disorder in related
parts
Separate the Z-Axis Sliding cover near the Column, then manually press the Table
Solution
Cause
Status
2090
Pallet Clamp
Check Table
Unclamp
Table
Clamp
234
HP5100 HP51MTE87
Clamp use Micro Switch to check the DGN. If there is no problem, adjust using the
Micro Switch security Bolt or Switch Bracket security Bolt. If the DGN does not operate,
differentiate and check the Micro Switch, cables from the Switch to the Table terminal
box, cables from the terminal box to the electrical cabinet, and the Input Module. Make
any necessary repairs or replacements.
2) Lowered oil pressure, disorder in the Pallet Clamp Check Pressure Switch or related
parts
▪ Lowered oil pressure : The oil pressure in the Pallet Unclamp use oil pressure Line has
fallen below 8kg/㎠.
☞ Pallet Clamp Check(x10.0) : 35kg/㎠ /Pallet Unclamp Check(x10.2) : 8kg/㎠
3) Faulty Pallet Unclamp use Solenoid Valve prevents normal oil pressure supply
If the block in the oil pressure supply is judged to be caused by damage to a Spring inside
the Pallet Unclamp use Solenoid Valve or a jam in the Spool, use a small screwdriver or
wrench to push the spool to check the problem. When the faulty part is found, repair or
replace with a new part.
▪ If there are no problems with the Pallet Unclamp Check Pressure Switch or related parts,
differentiate and check the Press. Switch, the cables from the Switch to the electrical
cabinet, and the Input Module. Make any necessary repairs or replacements.
B-axis Or Pallet
Unclamp Inter
Table Or Pallet Clamp
Alarm
235
HP5100 HP51MTE87
Address Symbol Coil Comment
A11.1 2090 Table Or Pallet Clamp Alarm
F0.4 SPL Feed Hold
F0.5 STL Cycle Start
R607.2 M61 APC 1 Load Macro Call
R607.3 M62 APC 2 Load Macro Call
R607.5 M64 Pallet Load Macro Call
R628.3 TMB44 Table(B-axis) Clamp Alarm D-time
R628.3 TMB44 Table(B-axis) Clamp Alarm D-ti
R752.4 TMBINT Table/Pallet Unclamp Interlock
R752.6 TMBINT1 Table Unclamp Interlock
R752.7 PALINT B-axis or Pallet Unclamp Inter
R759.0 APCMST APC Macro Start
R760.0 M61CD Pallet1 Load Command
R761.0 M62CD Pallet2 Load Command
R1420.7 PMGSEL PMG Operation Selected
X10.0 PCL.M Pallet Clamp(Index/Rotary)
Table(B-axis) Clamp
Alarm D-time
236
HP5100 HP51MTE87
Chip or Screw Conveyor Alarm
Faulty Chip Conveyor or Screw Conveyor
The protective brake has been stopped or rotation is blocked due to over
current.
(1) In the case of the Chip Conveyor
Check the status of the ① -QM1 brake inside the Control Box attached
within the main body of the Chip Conveyor.
if the ☞ -QM1 is stopped, inspect the three-phase cables first.
If ② -TM1 or -TM2 is activated, the rotation confirm signal (-SX1) sent
after the motor command signal is not being detected. The chain
connected to the motor and the -SX1 switch must all be checked.
(2) In the case of the Screw Conveyor
Check to see if the ① -QM62/63 inside the electrical cabinet is stopped.
Check fo② r disconnection of the three-phase main cable, magnet (-
KM62/63), and motor.
Signal Address Symbol I/O Connector
(Pin)
Numbering
Tube
Screw Conveyor
Overload
X2.4
SCOL.M
-QM63~
-QM62 Input Module Slot 07 XJ411 (37) SCOL
Chip Conveyor
Alarm
X3.6
CCFT.M -M61 Input Module Slot 07 XJ411 (10) M241
☞ QM62,63 Setting Overload 치: 3.0 A
Product Product # Symbol Model Label
Breaker, Circuit ENFBX0257R QM62,63 3RV1011-1EA10(2.8-4A) Siemens
Breaker, Auxillary ENFBX0290R QM62,63 3RV1901-1F(2NO) Siemens
Address Symbol Coil Comment
K9.1 KCHIP Chip Conveyor is Used
X2.4 SCOL.M Screw Conveyor Overload
X3.6 CCFT.M Chip Conveyor Alarm
Solution
Cause
Status
Chip or Screw
Conveyor Alarm
2094
237
HP5100 HP51MTE87
-QM63
SCOLA
-QM62
1L+
Inout Module(AID32E) :Slot 7
X2.4 (SCOL.M)
15
Screw Coveyor Overload
SCOL
Screw Conveyor Overload
15
Inout Module(AID32E) : Slot 7
X2.4(SCOL.M)
238
HP5100 HP51MTE87
Operator’s Door Open
The Door near the operator is open.
The Door near the operator is open.① Faulty Adjustment of the Door Open Detection Safety Switch or ② fault in related parts
Close the door near the operator.① Differentiate and check the Safety Switch, the cables from the ② switch to the ATC terminal box, and the cables from the ATC terminal box to the electrical cabinet. Make any necessary repairs or replacements.
Signal Address Symbol I/O Connector
(Pin) Numbering
Tube
Operator’s Safety door Interlock
X5.3 OSDI.M
-KA02 Input Module Slot
07 XJ411 (02) S13
Cycle Start X32.5 ST.M
-SB12 Distributed I/O
Module A XC56A(B04) SB12
Address Symbol Coil Comment
A12.3 2100 Machine In Service Mode
A13.2 2107 Operator’s Door Open Alarm
R635.7 AUT Auto Mode
R652.7 ARST Alarm Reset
X5.3 OSDI.M Operator’s Safety door Interlock
X32.5 ST.M Cycle Start
Solution
Cause
Status
ATC Servo or
Inverter Alarm
2107
Safety Switch
239
HP5100 HP51MTE87
Operator’s Door Open Alarm
Keep R① elay is selected.
Maintenance Mode is commanded.②
Maintence Mode is selected.
If Keep Relay K5.7 had been intentionally selected, return to the ①
original setting after the intended process is complete.
If M239 had been commanded, ② cancel by commanding M240.
Address Symbol Coil Comment
A14.5 2118 Machine Maintenance Mode
F0.6 SA Servo Ready
K5.7 KMAINT Operating Maintence For ATC/APC
R409.3 M239 ATC/APC Maintenance Mode On
Solution
Cause
Status
Maintenance Mode for ATC/APC
Operating Maintence for ATC/APC
Machine Maintenance Mode
2118
240
HP5100 HP51MTE87
Address Symbol Coil Comment
R409.4 M240 ATC/APC Maintenance Mode Off
R458.0 M239-M Maintenance Mode For ATC/APC
R600.3 M06 ATC Change Macro Call
R643.3 MDI MDI Mode
R760.0 M61CD Pallet1 Load Command
R761.0 M62CD M62cd
241
HP5100 HP51MTE87
Y-Z Interference Zone Alarm
The Axis has entered reciprocal interference area.
The Y Axis and/or Z Axis has entered into reciprocal interference ① area.
Transfer the axis in the opposite direction ① which it entered ,to transfer
it out of reciprocal interference area.
Check the program to see② if there are problems with the stroke.
If Keep Relay K8.4 is set ③ to “1,”the command is nullified.
Signal Address Symbol I/O Connector
(Pin)
Numbering
Tube
Tool Length
Sensor Up
X17.0
TLUP.M -SD61 Input Module Slot 10 XJ414 (03) SD61
Tool Length
Sensor Down
X17.1
TLDN.M -SD62 Input Module Slot 10 XJ414 (20) SD62
Tool Length
Sensor Up
Y1.7
TLUP.R -YV67 Output Module Slot 01
T/Block
(20) YV67
Solution
Cause
Status
Y-Z Interference Zone Alarm
Y-Z Interference Zone
2120
242
HP5100 HP51MTE87
Address Symbol Coil Comment
A14.7 2120 Y-Z Interference Zone Alarm
K0.7 KTLENG Moving Type Tool Meas.Is Used
K8.4 KMCIFZ Machine Interference Zone
R642.5 YAZONE Y axis Interference Zone
R642.6 ZAZONE Z axis Interference Zone
R642.7 YZZONE Y-Z Interference Zone
R692.2 SEON Work Measure Sensor On
X17.0 TLUP.M Tool Length Sensor Up
X17.1 TLDN.M Tool Length Sensor Down
Y1.7 TLUP.R Tool Length Sensor Up
243
HP5100 HP51MTE87
APC Up / Down Alarm
A completion signal was not received within ten seconds after the APC
Up or Down command is sent out, the APC Up Check and Down Check
signals were turned on or off simultaneously and sustained for over ten
seconds.
① Faulty adjustment of the detection switch
② Problems with the detection Switch, activation Solenoid Valve,
connecting cables, or related parts
Faulty adjustment of the switch①
Check the location of the proximity switch and dog attached to the top
of the APC Up/Down use Hyd. Cylinder, and in the case of a problem
with adjustment, loosen the proximity switch security nut and adjust
the switch.
Problems with the detection Switch, ② activation Solenoid Valve,
connecting cables, or related parts
Differentiate and check the proximity switch, cables from the switch to
the APC terminal box, cables from the terminal box to electrical cabinet,
and the Input Module. Make any necessary repairs or replacements.
Also differentiate and check the activation Solenoid Valve, cables from
the Valve to the APC terminal box, cables from the terminal box to the
electrical cabinet, and Output Module. Make any necessary repairs or
replacements.
☞ APC Initial Condition
Address X5.4 X10.3 X10.1 X10.0 X11.7 X11.6 X11.2 X11.1 X11.0
0 1 Status 1 0 1 1 1 0
1 0 1
Signal Address Symbol I/O Connector
(Pin)
Numbering
Tube
APC Up Check X11.6
APUP.M -SX81
Input Module Slot
09 XJ413 (10) SX81
APC Down Check X11.7
APDP.M -SX82
Input Module Slot
09 XJ413 (42) SX82
APC Changer Up Y39.2
APUP.R
-KAR75
-YV75
Distributed I/O
Module (B)
Mini Relay (DC 24V)
XCE57B(A21)
KAR75(11)
KAR75
YV75
APC Changer
Down
Y39.3
APDN.R
-KAR76
-YV76
Distributed I/O
Module (B)
Mini Relay (DC 24V)
XCE57B(B21)
KAR76(11)
KAR76
YV76
Solution
Cause
Status
2126
244
HP5100 HP51MTE87
APC Down Check
Pallet No.1
Pallet No.2
APC UP Check
APC Up APC Up
APC CCW APC CW
245
HP5100 HP51MTE87
Address Symbol Coil Comment
A15.5 2126 APC Up/Down Alarm
K7.7 KAPC APC Not Used
R627.7 TMB40 APC Up/Down Check Time
R652.7 ARST Alarm Reset
R763.4 MAPCSP Manual APC Stop
R1056.2 MCHASP Manual Pallet Changer Stop
R1420.7 MPFSEL PMG Operation Selected
X11.6 APUP.M APC Up Check
X11.7 APDN.M APC Down Check
Y39.2 APUP.R APC Changer Up
Y39.3 APDN.R APC Changer Down
APC Up / Down
Check Time
APC Up/Down Alarm
246
HP5100 HP51MTE87
APC Changer 180CW/CCW Alarm
The APC Changer CW or CCW command was not completed within 15
seconds, or the CW and CCW detection signals were detected
simultaneously.
Faulty adjustment of the detection switch ①
Problems with the detection Switch, activ② ation Solenoid Valve,
connection cables or related parts
Faulty adjustment of the Switch①
Check the location of the proximity switch and dog attached to the top
of the APC. In the case of a problem with adjustment, loosen the
proximity switch security nut and adjust the switch.
☞ Adjustment of the distacne between the proximity Switch and Dog:
2 2.5mm∼
② Troubled in the detection Switch, activation Solenoid Valve, connection
cables or related parts
APC Initial Condition③
Address X11.7 X11.6 X11.2 X11.1
1 0 Status 1 0
0 1
Signal Address Symbol I/O Connector
(Pin)
Numbering
Tube
Pallet No.1
Detection
(On/Off)
X11.1
PN01.M -SX75
Input Module Slot
09 XJ413 (28) SX75
Pallet No.2
Detection
(Off/On)
X11.2
PN02.M SX76
Input Module Slot
09 XJ413 (44) SX76
APC Up Check
(Off)
X11.6
APUP.M -SX81
Input Module Slot
09 XJ413 (10) SX81
Pallet Changer
CW. Rotation
Y39.0
PCW.R
-KAR73
-YV73
Distributed I/O
Module B
Mini Relay (DC 24V)
XCE57B(A20)
KAR73(09)
KAR73
YV73
Pallet Changer
CCW. Rotation
Y39.1
PCCW.R
-KAR74
-YV74
Distributed I/O
Module B
Mini Relay (DC 24V)
XCE57B(B20)
KAR74(10)
KAR74
YV74
APC Changer Up Y39.2
APUP.R
-KAR75
-YV75
Distributed I/O
Module B
Mini Relay (DC 24V)
XCE57B(A21)
KAR75(11)
KAR75
YV75
Solution
Cause
Status
2127
247
HP5100 HP51MTE87
APC Changer
CW/CCW Alarm
APC Up APC Up
APC CCW APC CW
APC Down Check
Pallet
No.1
APC UP Check
Pallet
No.2
248
HP5100 HP51MTE87
Address Symbol Coil Comment
A10.3 2084 APC Set-up Station Door Open
A15.6 2127 APC Changer CW/CCW Alarm
K7.7 KAPC APC Not Used
K10.2 KAUTDR Auto Door For Setup Door Is Us
K10.2 KAUTDR Auto Door For Setup Door Is Us
K16.2 KSSPDR Setup Supplier Door Not Use
K16.2 KSSPDR Setup Supplier Door Not Use
R430.7 TM32 APC Auto Door Close Check Time
R452.0 TMB193 Setup Supplier Door Close C-tm
R627.6 TMB39 APC 180cw/180ccw Check
R631.3 CYSTP Cycle Stop
R652.7 ARST Alarm Reset
R756.0 AHPOS1 APC Changer POS.(Cw)
R756.1 AHPOS2 APC Changer POS.(CCw)
R763.4 MAPCSP Man APC Stop
R1056.2 MCHASP Man Pallet Changer Stop
R1420.7 PMGSEL PMG Operation Selected
X11.6 APUP.M APC Up Check
Y39.0 PCW.R Pallet Changer CW.Rotation
Y39.1 PCCW.R Pallet Changer CCW.Rotation
Y39.2 APUP.R APC Changer Up
APC 180CW/
180CCW Check
249
HP5100 HP51MTE87
Waiting Pot Clamp Alarm
The ATC Waiting Pot Clamp command was not completed within 5
seconds, the Waiting Pot Clamp and Unclamp signals were detected
simultaneously, or both were not detected for over five seconds.
Faulty adjustment of the detection Reed Switch ①
Problemswith the detection Switch,acti② vation Solenoid Valve,
connection cables or related parts
Faulty adjustment of the Switch①
Check the functioning of the Reed Switch attached to the Tool
Magazine Waiting Pot Clamp Air Cylinder. In the case of a problem
with adjustment, loosen the Switch Bracket security Bolt and move
them along the cylindrical length direction, adjusting the switch while
reading the Red Lamp.
② Problems with the detection Reed Switch, activity Solenoid Valve,
connection cables or related parts
Differentiate and check the Reed Switch, cables from the Switch to
the electrical cabinet, and the Input Module. Make any necessary
repairs or replacements. Also differentiate and check the Air Solenoid
Valve, cables from the Valve to the electrical cabinet, and the Output
Module. Make any necessary repairs or replacements.
Solution
Cause
Status
Waiting Pot
Unclamp Check
Waiting Pot
Clamp Check
Pot Clamp ATC Door Close
ATC Arm Pin
Locking
2154
250
HP5100 HP51MTE87
Signal Address Tool
Symbol I/O
Connector (Pin)
Numbering Tube
Waiting Pot Clamp Check
X7.2 SD32.M
-SD32 Input Module Slot
08 XJ412 (44) SD32
Waiting PoUnclamp Check
X7.3 SD32.M
-SD33 Input Module Slot
08 XJ412 (11) SD33
Waiting Pot Clamp Y3.0
WPCL.R -YV37
Output Module Slot 02
T/Block(12) YV37
Address Symbol Coil Comment
A19.1 2154 Waiting Pot Clamp Alarm
F0.6 SA Servo Ready
K6.0 KMATRX Matrix Tool Magazine Is Used
K7.6 KATC ATC Not Used
R435.4 TMB61 Waiting Pot Clamp Check Time
R652.7 ARST Alarm Reset
R4005.1 TMB61A Waiting Pot Clamp Check Time
X7.2 WPCL.M Waiting Pot Clamp Check
X7.3 WPUL.M Waiting Pot Unclamp Check
Y3.0 WPCL.R Waiting Pot Clamp
Waiting Pot
Clamp Alarm
Waiting Pot
Clamp Check Time
251
HP5100 HP51MTE87
Tool Magazine Pot Detect Switch Alarm
The given command cannot be completed in the current ATC Waiting Pot
location.
When the Pot is at the Magazine Side: the Waiting Pot Magazine Side ①
command was given.
When the Pot is at the Spindle Side: the Waiting Pot Spindle Side ②
command was given.
Wrong command①
Faulty Adjustment of the detecti② on Switch
Problems with the detection Switch, connection cables or related parts③
Check the Waiting Pot position(Tool Search presence) and give the ①
appropriate command.
Faulty adjustment of the Switch②
Check the location of the proximity switch and dog attached to the
Tool Magazine. In the case of a problem with adjustment, loosen the
proximity switch security Bolt and adjust the Switch.
Adjusted distance: 2 2.5mm☞ ∼
Problems with the detection Switch, connection cables ③ or related parts
Differentiate and check the proximity switch, cables from the switch to
the electrical cabinet, and the Input Model. Make any necessary
repairs or replacements.
Product Product # Symbol Model Label
Switch, Proximity /
PNP ESWPX0268F -
BES M18MI-PSC50B-
S05G Balluff
Cable, Proximity
Switch ECBLS0171F -SX36 BKS B20-1-05 Balluff
Signal Address Symbol I/O Connector
(Pin) Numbering
Tube
Tool Magazine
Pocket Detect
X7.7
TPDT.M -SX36 Input Module Slot 08 XJ412 (42) SX36
Tmg.2 Servo On Y9.0
(SV02.R) -A41
Output Module Slot
03 XJ400 (03) SV02
Tmg Servo On
Table
Y11.5
SVON.R -A41
Output Module Slot
10 XJ401 (43) SVON
Solution
Cause
Status
2155
252
HP5100 HP51MTE87
Address Symbol Coil Comment
A19.2 2155 Tool Mag. Pot Detect SW Alarm
K6.0 KMTRX Matrix Tool Magazine Is Used
K7.6 KATC ATC Not Used
K10.1 KWPDTC Waiting Pot Detect Keep
R438.3 TMB84 Alarm 2155 Aux.
R627.3 TMB36 T-Code Command Delay Time
R652.7 ARST Alarm Reset
R703.0 RAYCS1 Re-Chan.ATC Step1(Pot Unclamp)
Tool Magazine Pot
Detect SW Alarm
Alarm 2155 Aux.
Waiting Pot
Magazine Side
Tool Magazine
Pocket Detect
253
HP5100 HP51MTE87
Address Symbol Coil Comment
R704.6 ATCS7 Do.7(Changer Home Check
R713.3 TP.X=Y Tool Pot X=Y
R719.2 MATCST Manual ATC Start
R724.2 MWPSS Man Waiting Pot Spindle Side
R724.3 MWPMX Man Waiting Pot Mag. Side
X7.7 TPDT.M Tool Magazine Pocket Detect
Y9.0 SVO2.R TMG.2 Servo On
Y11.5 SVON.R TMG Servo On Table
254
HP5100 HP51MTE87
Waiting Pot Spindle/Magazine Side Command Alarm
Waiting Pot Location Detection Switch or the Waiting Tool Pot Presence
Detection Switch has spent over five seconds in a different status from
the command signal.
Faulty adjustment of the detection switch ①
Problems with the cables or ② parts
Faulty adjustment of the switch①
Check the location of the proximity switch and dog attached to the
APC. In the case of a problem with adjustment, loosen the proximity
switch security Bolt and adjust the Switch.
P② roblems with the detection Switch, motion Solenoid Valve, connection
cables or related parts
Differentiate and check the proximity switch, cables from the switch to
the TMG terminal box, from the terminal box to the electrical cabinet,
and the Input Module. Make any necessary repairs or replacements.
Product Product # Symbol Model Label
Switch, Proximity /
PNP ESWPX0268F -SX5A/5B
BES M18MI-PSC50B-
S05G Balluff
Cable, Proximity
Switch ECBLS0171F - BKS B20-1-05 Balluff
Symbol Address Symbol I/O Connector
(Pin)
Numbering
Tube
Waiting Pot Spindle
Side
X7.0
WPSS.M -SX5A Input Module Slot 08 XJ412 (12) SX5A
Waiting Pot
Magazine Side
X7.1
WPMS.M -SX5B Input Module Slot 08 XJ412 (28) SX5B
Tool Magazine
Pocket Detect
X7.7
TPDT.M -SX36 Input Module Slot 08 XJ412 (42) SX36
Solution
Cause
Status
2158
255
HP5100 HP51MTE87
Waiting
Pot
Spindle
Waiting Pot
Magazine
Side
Tool
Magazine
256
HP5100 HP51MTE87
APC Pallet Check Switch Alarm
More than 15 seconds have passed with both the APC Pallet No.1 and 2
Detection switches on or off.
Faulty adjustment of the detection switch ①
② Problems with the detection Switch, Motion Solenoid Valve, connection
cables or related parts
Faulty adjustment of the switch①
Check the location of the APC Pallet No. Check use proximity Switch
and Dog. In the case of a problem with adjustment, loosen the proximity
switch security Bolt and adjust the Switch. (Adjusted distance :
2 2.5mm)∼
Problems with the detection Switch, connection cables or related parts②
Differentiate and check the proximity switch, cables from the switch to
the electrical cabinet, and the Input Module. Make any necessary repairs
or replacements.
Product Product # Symbol Model Maker
Switch, Proximity /
PNP ESWPX0268F -
BES M18MI-PSC50B-
S05G Balluff
Cable, Proximity
Switch ECBLS0171F -SX75/76 BKS B20-1-05 Balluff
Signal Address Symbol I/O Connector
(Pin)
Numbering
Tube
Pallet No.1
Detection
(On/Off)
X11.1
PN01.M -SX75 Input Module Slot 09 XJ413 (28) SX75
Pallet No.2
Detection
(Off/On)
X11.2
PN02.M -SX76 Input Module Slot 09 XJ413 (44) SX76
Solution
Cause
Status
2160
257
HP5100 HP51MTE87
Address Symbol Coil Comment
A15.6 2127 Pallet Changer CW/CCW Alarm
A19.7 2160 APC Pallet Check Switch Alarm
K7.7 KAPC APC Not Used
K25.0 KAPSET ATC Rotation Keep
R436.0 TMB65 APC Pallet No. Check Time
R760.0 M61CD Pallet1 Load Command
R761.0 M62CD Pallet2 Load Command
X11.1 PNO1.M Pallet No.1 Detection
X11.2 PNO2.M Pallet No.2 Detection
APC Pallet Check
Switch Alarm
APC Down Check
Pallet No.1
Check APC UP Check
Pallet No.2
Check
APC Pallet No.
Check Time
258
HP5100 HP51MTE87
ATC Door Open/Close Alarm
The ATC Door Open/Close command was not completed within 5
seconds, the Door Open and Close signals were detected simultaneously,
or five seconds passed without either signal being detected.
Faulty adjustment of the ATC Door Close Check Reed Switch①
Problems with the ATC Door Close detection Switch or related parts②
Loosen the Reed① Switch Holder security Screw and move it towards
the Shaft to secure the place where the Sensor LED lights up.
Check the Reed Switch, Connection cables, and I/O board② in order.
Make any necessary repairs or replacements.
Signal Address Symbol I/O Connector
(Pin) Numbering
Tube
ATC Door Open X8.0
ATDO.M -SD51 Input Module Slot 08 XJ412 (07) SD51
ATC Door Close X8.1
ATDC.M -SD52 Input Module Slot 08 XJ412 (24) SD52
Solution
Cause
Status
2163
ATC Door
Close Check
Reed
Switch
Holder ATC Door
Open Check
Reed
Switch
Holder
259
HP5100 HP51MTE87
Address Symbol Coil Comment
A20.2 2163 ATC Door Open/Close Alarm
F0.6 SA Servo Ready
K10.3 KATCDR ATC Door Not Used
R627.5 TMB38 ATC Door Open/Close Check Time
R652.7 ARST Alarm Reset
X8.0 ATDO.M ATC Door Open
X8.1 ATDC.M ATC Door Close
Y4.4 ATDO.R ATC Door Open
Y4.5 ATDC.R ATC Door Close
ATC Door
Open/Close Alarm
ATC Door
OP/CL Check Time
260
HP5100 HP51MTE87
T-code Or M06 Commanded Status
Manual Operation was activated during a ATC Tool Change Cycle.
Manual operation was attempted before the ATC Tool Change Cycle was
completed.
Cancel the alarm using the alarm reset button, and proceed with manual
operation after the ATC Tool Change Cycle is complete.
Signal Address Symbol I/O Connector
(Pin) Numbering
Tube
ATC Manual Start X15.4
TSST.M -SB81
Input Module Slot
10 XJ414 (27) SB81
ATC Manual Mode
Select
X15.6
TSMD.M -SA81
Input Module Slot
10 XJ414 (10) SA81
Address Symbol Coil Comment
A24.7 2200 T-code Or M06 Commanded Status
R600.3 M06 ATC Change Macro Call
R702.3 TPSCMD Tool Pot Search Command
R719.2 MATCST Manual ATC Start
R719.6 ATCMMD ATC Main Op Manual Mode
R721.0 MANM06 Manual 1 Cyc ATC Start
R2401.7 TCCMDF T-code Command Flag
R2409.0 M06CDF M06 Command Flag
R4010.4 RTCMDF Re-change T-code Command Flag
Solution
Cause
Status
T-code Or M06 Commanded
Status
2200
261
HP5100 HP51MTE87
VPF Off Of Tool Magazine
After the Magazine rotation command, the Magazine Pot location signal
was not confirmed.
① The magazine did not rotate after the command.
② Problems with the magazine stop position signal(VPF)
① Check the Magazine command number and the actual number.
② Check the VPF signal.
During the magazine rotation, it turns on/off at every port, and ☞
turns on if it stops at the correct position.
If there is no VPF signal, check the connection of the cables from the ③
servo amp to the Input Module.
Signal Address Symbol I/O Connector
(Pin) Numbering
Tube
TMG Servo Verify X6.7
VPF.M -A41 Input Module Slot 08 XJ412 (46) VPF
Tmg Servo On Table
Y11.5 SVON.R
-A41 Output Module Slot 10 XJ401 (43) SVON
Mag.2 Servo Verify
X100.7 VPF2.M
-A41 Input Module Slot 06 XJ410 (46) VPF2
Tmg. Servo Start Y10.7
SVST.R -A85 Output Module Slot 04 XJ401 (46) ST
Tmg Servo on Table
Y11.5 SVON.R
-A41 Output Module Slot 10 XJ401 (43) SVON
Solution
Cause
Status
VPF Off Of Tool Magazine
2215
262
HP5100 HP51MTE87
Address Symbol Coil Comment
A26.6 2215 VPF Off Of Tool Magazine
F0.6 SA Servo Ready
K6.0 KMATRX Matrix Tool Magazine Is Used
K7.6 KATC ATC Not Used
R443.6 TMB127 VPF Check Time
R652.7 ARST Alarm Reset
R836.2 VPF1C Check Vpf1
R2401.5 RTCCMF Re-change T-code Command Flag
R2401.7 TCCMDF T-code Command Flag
R2409.0 M06CDF M06 Command Flag
X6.7 VPF.M TMG Servo Verify
Y10.7 SVST.R TMG. Servo Start
Y11.5 SVON.R TMG Servo On Table
F0.6 SA Servo Ready
K6.0 KMATRX Matrix Tool Magazine Is Used
K6.0 KMATRX Matrix Tool Magazine Is Used
K7.6 KATC ATC Not Used
R443.6 TMB127 VPF Check Time
R701.3 KDMAG Dual Mag.(100,120tools) Keep
R836.1 VPF2C Check VPF2
R836.2 VPF1C Check VPF1
X100.7 VPF2.M Mag.2 Servo Verify
Y13.7 ST2.R TMG. 2 Servo Motor Start
Y9.0 SVO2.R TMG. 2 Servo On
Check VPF1
VPF Check Time
Check VPF2
263
HP5100 HP51MTE87
Appendix 1) X-Y Signal Address
Signal Address Symbol I/O Connector
(Pin)
Numbering
Tube
Hydraulic Motor
Overload
X2.1
HOL.M
QM31~
-QM36
Input Module Slot
07 XJ411 (32) HOL
Coolant & Lub.
Motor Overload
X2.2
MOL.M
-QM10~
-QM185
Input Module Slot
07 XJ410 (48) MOL
Screw Conveyor
Overload
X2.4
SCOL.M
-QM63~
-QM62
Input Module Slot
07 XJ411 (37) SCOL
Oil Cooling Alarm X2.5
OCFT.M -OCFT
Input Module Slot
07 XJ411 (47) OCFT
Hyd. Pressure
Check (Main)
X3.0
HPRS.M -SP01
Input Module Slot
07 XJ411 (12) SP01
Air Pressure Check X3.1
EPRS.M -SP12
Input Module Slot
07 XJ410 (28) SP12
TSC Filter Or
Pressure Check
X3.3
CPOC.M -SP16
Input Module Slot
07 XJ411 (11) M222
Chip Conveyor
Alarm
X3.6
CCFT.M -M61
Input Module Slot
07 XJ411 (10) M241
Oil Cooling
Alarm(Special)
X4.0
SOCF.M -M73
Input Module Slot
07 XJ411 (07) OCFT1
Lub. Level Low X5.0
LUB.M -SV51
Input Module Slot
07 XJ411 (03) SV51
Lub. Pressure
Check
X5.1
LPRS.M -SP51
Input Module Slot
07 XJ411 (20) SP51
Lub. Manual Start X5.2
LMS.M -M51
Input Module Slot
07 XJ411 (35) SB51
Operator’s Safety
Door Interlock
X5.3
OSDI.M -KA02
Input Module Slot
07 XJ411 (02) S13
Set Up Door
Interlock
X5.4
SUIT.M S91
Input Module Slot
07 XJ411 (19) S91
Spindle Tool Clamp X6.4
TCL.M -SX11
Input Module Slot
08 XJ412 (31) SX11
Spindle Tool
Unclamp
X6.5
TUCL.M -SX12
Input Module Slot
08 XJ411 (47) SX12
TMG Servo Verify X6.7
VPF.M -A41
Input Module Slot
08 XJ412 (46) VPF
Waiting Pot Spindle
Side
X7.0
WPSS.M -SX5A
Input Module Slot
08 XJ412 (12) SX5A
Waiting Pot
Magazine Side
X7.1
WPMS.M -SX5B
Input Module Slot
08 XJ412 (28) SX5B
264
HP5100 HP51MTE87
Signal Address Symbol I/O Connector
(Pin)
Numbering
Tube
Waiting Pot Clamp
Check
X7.2
SD32.M -SD32
Input Module Slot
08 XJ412 (44) SD32
Waiting Pot
Unclamp Check
X7.3
SD32.M -SD33
Input Module Slot
08 XJ412 (11) SD33
ATC Servo Home
Position
X7.6
MCAH.M -A81
Input Module Slot
08 XJ412 (10) THOMEI
Tool Magazine
Pocket Detect
X7.7
TPDT.M -SX36
Input Module Slot
08 XJ412 (42) SX36
ATC Door Open X8.0
ATDO.M -SD51
Input Module Slot
08 XJ412 (07) SD51
ATC Door Close X8.1
ATDC.M -SD52
Input Module Slot
08 XJ412 (24) SD52
Tool Magazine Door
Interlock
X8.2
MDIT.M -S85
Input Module Slot
08 XJ412 (39) S85
Tool Clamp
Command
X8.5
CLMD.M SX51
Input Module Slot
08 XJ412 (38) SX51
Tool Unclamp
Command
X8.6
ULMD.M -SX52
Input Module Slot
08 XJ410 (22) SX52
ATC Home Position
Check
X8.7
CAHP.M -SX53
Input Module Slot
08 XJ412 (37) SX53
ATC Home Position
Check
X8.7
CAHP.M -SX53
Input Module Slot
08 XJ412 (37) SX53
ATC Servo Or
Inverter Alarm
X9.6
TALM.M
QM31~
-QM36
Input Module Slot
08 XJ412 (01) TALM
Pallet Clamp
(Index/Rotary)
(On)
X10.0
PCL.M -SP61
Input Module Slot
09 XJ413 (16) SP61
Table Clamp
(Index/Rotary)
(On)
X10.1
TACL.M -SL62
Input Module Slot
09 XJ413 (32) SL62
Pallet
Unclamp(Rotary)
X10.2
PUCL.M -SP63
Input Module Slot
09 XJ413 (48) SP63
Table Unclamp
(Index/Rotary)
(Off)
X10.3
TAUL.M -SL64
Input Module Slot
09 XJ413 (15) SP64
Table Unclamp X10.3
TAUL.M -SL64
Input Module Slot
09 XJ413 (15) SP64
Tool Magazine Door
Interlock
X10.6
MDI2.M -S85A
Input Module Slot
09 XJ413 (30) S85A
265
HP5100 HP51MTE87
Signal Address Symbol I/O Connector
(Pin)
Numbering
Tube
Pallet Rot. Lock
(Setup S-D.O.)
X11.0
PLOC.M
(SSDC.M)
-SX89 Input Module Slot
09 XJ413 (12) SX89
Pallet No.1
Detection
(On/Off)
X11.1
PN01.M -SX75
Input Module Slot
09 XJ413 (28) SX75
Pallet No.2
Detection
(Off/On)
X11.2
PN02.M SX76
Input Module Slot
09 XJ413 (44) SX76
APC Up Check
(Off)
X11.6
APUP.M -SX81
Input Module Slot
09 XJ413 (10) SX81
APC Down Check
(On)
X11.7
APDP.M -SX82
Input Module Slot
09 XJ413 (42) SX82
ATC Arm Pin
Locking
X15.3
ATAL.M -SD55
Input Module Slot
06 XJ414 (11) SD55
ATC Manual Start X15.4
TSST.M -SB81
Input Module Slot
10 XJ414 (27) SB81
ATC Arm Pin
Release
X15.5
ATAR.M -SD56
Input Module Slot
06 XJ414 (43) XJ414 (43)
ATC Manual Mode
Select
X15.6
TSMD.M -SA81
Input Module Slot
10 XJ414 (10) SA81
Set Up(APC) X16.6
SETU.M -SB93
Input Module Slot
10 XJ414 (22) SB93
APC Manual Mode
Selection
X16.7
PMMD.M -SA91
Input Module Slot
10 XJ414 (37) SA91
Tool Length Sensor
Up
X17.0
TLUP.M -SD61
Input Module Slot
10 XJ414 (03) SD61
Tool Length Sensor
Down
X17.1
TLDN.M -SD62
Input Module Slot
10 XJ414 (20) SD62
Set Up Door
Interlock 2
X17.5
SUIT.M -S91A
Input Module Slot
10 XJ414 (34) S91A
Machine Ready X32.4
MRD.M -SB11
Distributed I/O
Module A
XC56A
(A04) SB11
Cycle Start X32.5
ST.M -SB12
Distributed I/O
Module A
XC56A
(B04) SB12
Mag.2 Servo Verify X100.7
VPF2.M -A41
Input Module Slot
06 XJ410 (46) VPF2
ATC Door Open Y0.0
ATDO.R -YV51
Output Module Slot
01
T/Block
(02) YV51
266
HP5100 HP51MTE87
Signal Address Symbol I/O Connector
(Pin)
Numbering
Tube
ATC Door Close Y0.1
ATDC.R -YV52
Output Module Slot
01
T/Block
(03) YV52
ATC Arm Pin
Locking
Y0.2
ATAL.R -YV55
Output Module Slot
01
T/Block
(04) YV55
Pallet Air For Table Y1.5
PAIR.R -YV63
Output Module Slot
01
T/Block
(18) YV63
Tool Length Sensor
Up
Y1.7
TLUP.R -YV67
Output Module Slot
01
T/Block
(20) YV67
Lubrication For
Guide Way
Y2.4
LUBM.R -QM51
Output Module Slot
02 T/Block(07) KM51A
Waiting Pot Clamp Y3.0
WPCL.R -YV37
Output Module Slot
02 T/Block(12) YV37
Pallet Unclamp Y7.2
PUCL.R
-KAR62
-YV62
Output Module Slot
03
Mini Relay
(DC 24V)
XJ400 (44)
KAR62(11)
KAR62
YV62
Tmg.2 Servo On Y9.0
(SV02.R) -A41
Output Module Slot
03 XJ400 (03) SV02
Tmg.2 Servo Motor
Break Release
Y9.7
TMB2.R -KA185
Output Module Slot
03 XJ400 (33) KA185
Tmg. Servo Start Y10.7
SVST.R -A85
Output Module Slot
04 XJ401 (46) ST
Tool Mag. S-Motor
Brake Rel.
Y11.0
TMBK.R -KA85
Output Module Slot
04 XJ401 (12) KA85
ATC Servo Start Y12.6
TST.R -A81
Output Module Slot
04 XJ401 (22) TST
Tmg Servo On
Table
Y11.5
SVON.R -A41
Output Module Slot
10 XJ401 (43) SVON
Tmg.2 Servo Motor
Star
Y13.7
ST2.R -A41
Output Module Slot
04 XJ401 (33) ST2
X-Axis Ref. Point
Return
Y33.0
XZL.L -HL21
Distributed I/O
Module A
XC56A
(A20) HL21
Y-Axis Ref. Point
Return
Y33.1
YZL.L -HL22
Distributed I/O
Module A
XC56A
(A20) HL22
Z-Axis Ref. Point
Return
Y33.2
ZZL.L -HL23
Distributed I/O
Module A
XC56A
(A20) HL23
Hydraulic 1,2,3
Motor Run
Y38.4
HYDM.R -KA31
Distributed I/O
Module B
XCE57B
(A18) KA31
Pallet Changer Y39.0 -KAR73 Distributed I/O XCE57B KAR73
267
HP5100 HP51MTE87
Signal Address Symbol I/O Connector
(Pin)
Numbering
Tube
CW. Rotation PCW.R -YV73 Module B
Mini Relay
(DC 24V)
(A20)
KAR73(09)
YV73
Pallet Changer
CCW. Rotation
Y39.1
PCCW.R
-KAR74
-YV74
Distributed I/O
Module B
Mini Relay
(DC 24V)
XCE57B
(B20)
KAR74(10)
KAR74
YV74
APC Changer Up Y39.2
APUP.R
-KAR75
-YV75
Distributed I/O
Module B
Mini Relay
(DC 24V)
XCE57B
(A21)
KAR75(11)
KAR75
YV75
APC Changer Down Y39.3
APDN.R
-KAR76
-YV76
Distributed I/O
Module B
Mini Relay
(DC 24V)
XCE57B
(B21)
KAR76(11)
KAR76
YV76
Waiting Pot Spindle
Side
Y39.4
WPSS.R
-KAR53
-YV53
Distributed I/O
Module B
Mini Relay
(DC 24V)
XCE57B
(A22)
KAR53(09)
KAR53
YV53
Waiting Pot
Magazine Side
Y39.5
WPMS.R
-KAR54
-YV54
Distributed I/O
Module B
Mini Relay
(DC 24V)
XCE57B
(B22)
KAR54(10)
KAR54
YV54
Spindle Tool
Unclamp
Y39.6
STUN.R
-KAR11
-YV11
Distributed I/O
Module B
Mini Relay
(DC 24V)
XCE57B
(A23)
KAR11(11)
KAR11
YV11
Table Unclamp Y39.7
TUCL.R
-KAR61
-YV61
Distributed I/O
Module B
Mini Relay
(DC 24V)
XCE57B
(B23)
KAR11(11)
KAR11
YV11
268
HP5100 HP51MTE87
Appendix 2) M-CODE LIST
M-CODE DESCRIPTION M-CODE DESCRIPTION
M00 PROGRAM STOP M25 CHIP CONVEYOR STOP
M01 OPTIONAL STOP M27 ATC SPEED LOW
(WHEN USE INVERTER)
M02 PROGRAM END M28 ATC SPEED HIGH
(WHEN USE INVERTER)
M03 SPINDLE FORWARD (CW)
ROTATION M29 RIGID TAPPING MODE ON
M04 SPINDLE REVERSE(CCW)
ROTATION M30
PROGRAM END (RESET &
REWIND)
M05 SPINDLE ROTATION
STOP
M06 ATC MACRO CALL
M07 THROUGH THE SPINDLE
COOLANT ON M33
TOOL DATA
COMPARE(TN=STN) ON
M08 FLOOD COOLANT ON M34 TOOL DATA
COMPARE(TN=STN) OFF
M09 COOLANT OFF
M10 4TH-AXIS CLAMP M36 RESERVED FOR “MACHINE
LOCK EFFECTIVE”
M11 4TH-AXIS UNCLAMP M37 RESERVED FOR “MACHINE
LOCK INEFFECTIVE”
M12 SHOWER COOLANT ON M38 5TH-AXIS CLAMP
M13 INTERMITTENT COOLANT
ON M39 5TH-AXIS UNCLAMP
M14 COLLET AIR BLOW ON M40 6TH-AXIS CLAMP
M15 COLLET AIR BLOW OFF M41 6TH-AXIS UNCLAMP
M16 TOOL MEASURE AIR BLOW
ON
M17 AIR GUN ON
M18 TOOL MEASURE AIR BLOW
OFF M44
THROUGH THE SPINDLE
AIR BLOWER ON
M19 SPINDLE ORIENTATION M45 THROUGH THE SPINDLE
AIR BLOWER OFF
M20 RESERVED FOR “LADDER & M46 MACHINE FLUSHING
269
HP5100 HP51MTE87
M-CODE DESCRIPTION M-CODE DESCRIPTION
ROBOT” COOLANT ON
M21
RESERVED FOR
“OPTIONAL BLOCK SKIP
VALID”
M22
RESERVED FOR
“OPTIONAL BLOCK SKIP
CANCEL”
M48 OVERRIDE INVALID
M49 OVERRIDE VALID
M24 CHIP CONVEYOR START
M50 APC/SPLASH GUARD
DOOR OPEN 2 M78 PALLET CLAMP
M51 APC/SPLASH GUARD
DOOR CLOSE 2 M79 PALLET UNCLAMP
M52 APC/SPLASH GUARD
DOOR OPEN M80 MIRROR IMAGE OFF
M53 APC/SPLASH GUARD
DOOR CLOSE M81 MIRROR IMAGE X-AXIS
M54 PART COUNT M82 MIRROR IMAGE Y-AXIS
M55 REPEAT PROGRAM AFTER
M02/M30 M83 MIRROR IMAGE Z-AXIS
M84 AXIS MOVING VALID
WHEN SPDL STOP
M85 AXIS MOVING INVALID
WHEN SPDL STOP
M86 TOOL PRECHECK ON
M87 TOOL PRECHECK OFF
M60 PALLET CHANGE M88 PALLET RETRACT
FUNCTION ON
M61 APC 1 LOAD MACRO CALL M89 PALLET RETRACT
FUNCTION OFF
M62 APC 2 LOAD MACRO CALL
M63 PALLET UNLOAD MACRO
CALL M91 EXTERNAL M-CODE M91
M64 PALLET LOAD MACRO CALL M92 EXTERNAL M-CODE M92
M65 AUTO POWER OFF ENABLE M93 EXTERNAL M-CODE M93
270
HP5100 HP51MTE87
M-CODE DESCRIPTION M-CODE DESCRIPTION
M66 ATC & APC CHANGE
SIMULTANEOUSLY M94 EXTERNAL M-CODE M94
M68 SPINDLE TOOL CLAMP M96 CUSTOM MACRO
INTERRUPTION ENABLE
M69 SPINDLE TOOL UNCLAMP M97 CUSTOM MACRO
INTERRUPTION DISABLE
M70 PALLET MAGAZINE INDEX
MACRO CALL M98 SUB PROGRAM CALL
M71 APC 1 UNLOAD CALL/PMG
INDEX 2 M99 SUB PROGRAM END
M72 APC 2 UNLOAD CALL/PMG
INDEX 3 M100 WARMING UP STOP
M73
WORK/TOOL
MEASUREMENT SENSOR
OFF
M101 WARMING UP
START(UNDER 7 DAYS)
M74 WORK MEASUREMENT
SENSOR ON M102
WARMING UP START(OVER
7 DAYS)
M75 WORK MEASUREMENT
SENSOR OFF
M76 TOOL MEASUREMENT
SENSOR ON
M77 TOOL MEASUREMENT
SENSOR OFF
M106 TOOL FROM PALLET ON M146 PALLET DATA INPUT
ENABLE 2
M107 TOOL FROM PALLET OFF M147 PALLET DATA INPUT
DISABLE 2
M148 PALLET DATA INPUT
ENABLE 3
M149 PALLET DATA INPUT
DISABLE 3
M110 BASE COOLANT ON
M111 BASE COOLANT OFF
M155 EXTERNAL M-CODE M155
271
HP5100 HP51MTE87
M-CODE DESCRIPTION M-CODE DESCRIPTION
M156 EXTERNAL M-CODE M156
M157 EXTERNAL M-CODE M157
M158 EXTERNAL M-CODE M158
M117 TOOL LIFE COUNT RESET M159 ATC START FLAG ON
(DUAL ROTARY TABLE)
M118 TOOL SKIP IN TOOL LIFE
MANAGEMENT M160
ATC START FLAG OFF
(DUAL ROTARY TABLE)
M119 SPINDLE MULTI
ORIENTATION
M170 TOOL BREAKAGE DETECT
MACRO CALL
M132 OIL MIST COLLECT ON
M133 OIL MIST COLLECT OFF M176 FIXTURE CLAMP
M134 OIL MIST CLEAR ON M177 FIXTURE UNCLAMP
M135 OIL MIST CLEAR OFF M178 FIXTURE 2 CLAMP
M136 COOLANT CHIP AIR BLOW
ON M179 FIXTURE 2 UNCLAMP
M137 COOLANT CHIP AIR BLOW
OFF M180 FIXTURE 3 CLAMP
M138 APC PAN COOLANT
RECOVERY ON M181 FIXTURE 3 UNCLAMP
M139 APC PAN COOLANT
RECOVERY OFF M182 FIXTURE 4 CLAMP
M183 FIXTURE 4 UNCLAMP
M184 MIRROR IMAGE 4TH AXIS
M185 MIRROR IMAGE 5TH AXIS
M144 PALLET DATA INPUT
ENABLE 1 M186 MIRROR IMAGE 6TH AXIS
M145 PALLET DATA INPUT
DISABLE 1
M188 W-AXIS CLAMP M224 TABLE LOCATE
M189 W-AXIS UNCLAMP M225 TABLE UNLOCATE
272
HP5100 HP51MTE87
M-CODE DESCRIPTION M-CODE DESCRIPTION
M226 PALLET LOCATE
M191 POWER MATE-E REF.
RETURN M227 PALLET UNLOCATE
M192 TOOL BREAKAGE SENSOR
CHECK M228 Y-AXIS CLMAP
M193 TOOL BREAKAGE CHECK
START M229 Y-AXIS UNCLAMP
M194 TOOL BREAKAGE CHECK
(POWER MATE-E)
M231 ATC CHANGE START FLAG
MODE
M196 IN-POSITION CHECK ON M232 ATC WAIT POT UP/MAG.
HOME POS
M197 IN-POSITION CHECK OFF M233 ATC WAIT POT
DOWN/MAG. CHANG POS
M234 ATC ARM PIN LOCKING
M235 ATC ARM PIN RELEASE
M200 TOOL LOAD MONITOR OFF M236 ATC NEXT TOOL INDEX
M201 TOOL LOAD MONITOR ON M237 ATC MOTOR BRAKE
RELEASE ON
M238 ATC MOTOR BRAKE
RELEASE OFF
M239 ATC/APC MAINTENANCE
MODE ON
M240 ATC/APC MAINTENANCE
MODE OFF
M210 APC UP M241 ATC ARM 1 CYCLE MODE
ON
M211 APC DOWN M242 ATC + STEP MODE ON
M212 APC ROTATION (CW) M243 ATC - STEP MODE ON
M213 APC ROTATION (CCW) M244 ATC +/- STEP MODE ON
M214 APC MANUAL UP/DOWN
MODE ON M245
ATC WAITING POT
MAG/SPINDLE SIDE
M215 APC MANUAL CW/CCW
MODE ON M246 ATC WAITING POT CLAMP
273
HP5100 HP51MTE87
M-CODE DESCRIPTION M-CODE DESCRIPTION
M247 ATC WAITING POT
UNCLAMP
M248 ATC WAITING POT
SPINDLE SIDE
M219 PRE-SPINDLE
ORIENTATION M249
ATC WAITING POT
MAGAZINE SIDE
M250 MACHINE SERVICE MODE
ON
M251 MACHINE SERVICE MODE
OFF
M222 ATC DOOR OPEN
M223 ATC DOOR CLOSE
M253 KEEP MAGAZINE ROTATE
BY T-CODE
M254 RELEASE MAGAZINE
ROTATE BY T-CODE
M255 SPINDLE TOOL NUMBER
SET
M256 NEXT TOOL NUMBER SET
M257 KEEP RELAY SET FOR
ATC/APC
M260 REMOVE ATTACHMENT
SPINDLE ORIGINAL
M261 MAX SPINDLE SPEED 1
M262 MAX SPINDLE SPEED 2
M263 MAX SPINDLE SPEED 3
M264 MAX SPINDLE SPEED 4
M265 MAX SPINDLE SPEED 5
M266 MAX SPINDLE SPEED 6
274
HP5100 HP51MTE87
Appendix 3) Maintenance method of Spindle Amp Alarms
ALARM NO. DESCRIPTION REMEDY
Check And Correct The Peripheral
Temperature And Load Status. 01 Motor Overheated
If The Cooling Fan Stops, Replace It.
Check And Correct The Cutting Conditions To
Decrease The Load.
02 Speed Deviation Excessive Correct Parameter No.4082
N4082(Spindle Motor Speed Moderation)
Verification
Replace The SPM Unit.
Replace the Spindle Amp
Check The Motor Insulation Status. 03 Fuse Blow Of DC Link
Replace The Interface Cable.
04 Power Phase Missing Check The State Of The Input Power Supply
To The PSM.
Check And Correct The Parameter. 07 Excessive Speed
Replace The Feedback Cable.
Improve The Heat Sink Cooling Capacity.
09 Main Circuit Overload If The Cooling Fan Stops, Replace The SPM
Unit.
Check The Selected PSM.
11 Excess Voltage In DC Link
Check The Input Power Voltage And Change
In Power During Motor Deceleration.
If The Voltage Exceeds 253 VAC (For The 200-
V System)Or 530 VAC (For The 400-V
System), check the Power Supply Impedance.
Check The Motor Insulation Status.
Check The Spindle Parameters. 12 Excess Current In DC Link
Replace The SPM Unit.
Check to see if the PMC alarm has been
activated, and recheck the input/output status
through the ladder. 15 Problems with main axis
conversion/output
conversion Replace The Switching MC Magnet
(KM20/KM21)
16 Ram Error Replace The SPM Control Printed Circuit Board.
18 Rom Sum Check Error Replace The SPM Control Printer Circuit Board.
19 Excessive U Phase Current
Offset Replace The SPM Unit.
275
HP5100 HP51MTE87
ALARM NO. DESCRIPTION REMEDY
20 Excessive V Phase Current
Offset Replace The SPM Unit.
21 Position Sensor Polarity
Setting Error
Check And Correct The Parameters.
(PRM N4000#0,N4001#4)
Place The CNC-To-Spindle Cable Away From
The Power Cable.
(Problems caused by noise)
Separate the spindle signal cables from other
power cables, or attach protective equipment
such as a ferrite core.
24 Abnormal Serial Data
Transmission
Replace The Cable.
Replace The Cable.
27
Position Coder Signal
Disconnection
Readjust the abnormal BZ sensor and sensor
interval
29 Short Time Overload Check And Correct The Load Status.
30 Excess Input Circuit
Current
Check the power supply to the power supply
module
Check And Correct The Load Status.
31 Disconnection of the
speed detection signal and
motor binding status
Replace The Motor Sensor Cable(JY2 Or JY5)
Problems with the spindle motor feedback
cable
32
SLC Sli Internal Ram
Abnormal
Abnormal serial data
transfer use LSI internal
RAM
Replace The SPM Control Printer Circuit Board.
Check And Correct The Power Supply Voltage.
Insufficient DC Link capacity
(Problem with the power supply unit) 33
Insufficient DC Link
Charging
Replace The PSM Unit.
34 Abnormal Parameter
Setting
Correct A Parameter Value According To The
Manual.
If The Parameter Number Is Unknown,
Connect The Spindle Check Board,
And Check The Indicated Parameter.
35 Excessive Gear Ratio Data Check The Value According To The Parameter
Manual.
36 Error Counter Overflow
Check Whether The Position Gain Value Is Too
Large, And Correct The Value.
37 Speed Detecting Unit Correct The Value According To The Parameter
276
HP5100 HP51MTE87
ALARM NO. DESCRIPTION REMEDY
Error Setting Manual.
Check And Correct The Parameter
Replace The Cable.
Abnormal position coder cable 41
Erroneous Detection Of
The Position Coder
One Revolution Signal
Re-Adjust The BZ Sensor Signal.
Abnormal BZ Sensor signal or sensor interval
Replace The Cable.
Abnormal position coder cable 42
Nondetection Of
The Position Coder
One Revolution Signal Re-Adjust The BZ Sensor Signal.
abnormal BZ Sensor signal or sensor interval
43 Differential Speed Position
Coder Disconnection
Replace The Cable.
Abnormal position coder cable
Check And Correct The Parameter.
Replace The Cable.
Abnormal position coder cable 46 Erroneous Detection Of
One Revolution Signal
On Threading Re-Adjust The BZ Sensor Signal.
Abnormal BZ Sensor Signal or sensor interval
Replace The Cable.
Abnormal position coder cable
Re-Adjust The BZ Sensor Signal.
Abnormal BZ Sensor Signal or sensor interval 47 Abnormal Position Coder
Signal Correct The Cable Layout (Vicinity Of The
Power Line). Make sure that the cables do not
cross, and add protective equipment such as
ferrite cores.
49 Excessive Differential
Speed
Conversion Value
Check Whether The Calculated Differential
Speed Value Exceeds The Maximum Motor
Speed.
N3772 (setting maximum speed-G96)
50
Excessive Speed
Command
Value During Spindle
Synchronization
Check Whether The Calculated Speed Value
Exceeds The Maximum Motor Speed.
Check and Correct The Power Supply Voltage.
51 DC Link Under Voltage Replace The MC.
MC (KM20/KM21) Magnet connection status
Replace The SPM Control Printed Circuited
Board. 52 ITP Signal Error
Replace The Spindle Interface Printed Circuit
Board In The CNC. (JA41)
277
HP5100 HP51MTE87
ALARM NO. DESCRIPTION REMEDY
Replace The SPM Control Printed Circuited
Board. 53 ITP Signal Error
Replace The Spindle Interface Printed Circuit
Board In The CNC. (JA41)
54 Overload Current Review The Load Status.
Replace The Magnetic Contactor.
55 Power Line State Signal
Error Check And Correct The Sequence and
abnormal Magnet Connection Status
(KM20/KM21)
56 Internal Cooling Fan
Stopped Replace The SPM Unit.
Decrease The Acceleration/Deceleration Duty.
Check the belt tension (belt method). Lower
the deceleration setting. (N4082)
Check the Peripheral Temperature and the
condition of all cooling equipment.
If The Cooling Fan Stops, Replace The Cooling
Fan.
57 Excessive Deceleration of
Power
If The Resistance Is Abnormal, Replace The
Resistor.
Check The PSM Cooling Status. 58
Convert Main Circuit
Overload Replace The SPM Unit.
59 Converter Cooling Fan
Stopped Replace The SPM Unit.
Replace The Cable.
66 Inter-Spindle-Amplifier
Communication Error Check And Correct The Connection of the
signal cable.
Check And Correct The Connection of the
feedback cable.
Check The Shield Processing.
Check And Correct The Connection.
73 Motor Sensor
Disconnection
Adjust The motor Sensor location and interval.
74 CPU Test Alarm Replace The SPM Control Printed Circuited
Board.
75 CRC Test Alarm Replace The SPM Control Printed Circuited
Board.
79 Initial Test Alarm Replace The SPM Control Printed Circuited
Board.
81 Motor Sensor One-Check And Correct The Parameter. N4016#6 /
278
HP5100 HP51MTE87
ALARM NO. DESCRIPTION REMEDY
N4017#2
Check And Correct The Connection of the
feedback cable.
Rotation
Signal Detection Error
Adjust The motor Sensor location and interval.
Check And Correct The Connection of the
feedback cable. 82 Motor Sensor One-
Rotation
Signal Undetected Adjust The motor Sensor location and interval.
Replace The Feedback Cable.
83 Motor Sensor Signal Error Check the location and intervals of the motor
sensor
Replace The Feedback Cable.
Check The Shield Processing.
Check And Correct The Connection of the
feedback cable.
Check And Correct The spindle-related
Parameter.
84 Spindle Sensor
Disconnection
Adjust The motor Sensor (position coder)
location and interval.
Check And Correct The Parameter.
Replace The Feedback Cable. 85 Spindle Sensor
One-Rotation
Signal Detection Error Adjust The Sensor.
Replace The Feedback Cable.
Check the connection status of the feedback
cable. 86
Spindle Sensor
One-Rotation
Signal Undetected Adjust The Sensor.
Adjusting the motor sensor (position coder)
location and interval
87 Spindle Sensor Signal
Error
The One-Rotation Signal Of The Spindle
Sensor
Is Not Generated. check the electric conection
and adjust the sensor locations and intervals.
88 Cooling Fan Stopped Replace The SPM External Cooling Fan.
A0 A1 A2
Program Rom Error
(The Control
Programming Is Not
Running)
If This Alarm Is Issued When The Spindle
Amplifier Power Is Switched On.
-.Wrong Software Specification.
-.Defective Printed Circuited Board.
Replace The SPM Or SPM Control Circuited
Board.
279
HP5100 HP51MTE87
ALARM NO. DESCRIPTION REMEDY
If The Alarm Is Issued When The Motor Is
Active.
Check The Grounding Wire.
If The Spindle Sensor Signal Wire Is Bundled
Together With Any Motor Power Line,
Separate
Them and add protective equipment such as
ferrite cores.
Replace The Communication Cable
Between Amplifier And Module.
Abnormal Spindle Amp or NC Board b0
Communication Error
Between Amplifier
Modules
Replace The SPM Or PSM Control Printed
Circuited Board.
b1 Low Converter Control
Power Supply Voltage
(PSM Alarm Indication:6)
Replace The PSM Control Printed Circuit Board.
Check The Regenerative Resistance.
Check The Motor Selection. b2 Excessive Converter
Regenerative Power
(PSM Alarm Indication:8) Replace The PSM.
b3 Stopped Cooling Fan Of
The Converter Radiator
(PSM Alarm Indication: A)
Replace The Cooling Fan.
Replace The Communication Cable
Between CNC And SPM. Abnormal spindle
amp or NC Board.
Replace The SPM Control Printed Circuited
Board.
C0 C1 C2
Abnormal Data
Transmission
Replace The CPM Side Spindle Interface
Printed Circuit Board. Abnormal NC Unit
(JA41, unit where serial signals are input)
280
HP5100 HP51MTE87
Appendix 4) ATC Main Changer Sequence Table
Spindle Tool Clamp
Output : Y39.6(STUN.R), KAR11-YV11,Distribute I/O B (A23)
Completion : X6.4(TCL.M), SX11, Input Module Slot8(Pin31)
X6.5(TUCL.M), SX12, Input Module Slot8(Pin47)
Initial Condition
① Arm & Servo Home Position
② 2nd Reference Point & M19
③ Pot Spindle Side
& Clamp
④ Arm Pin Release
X8.7 (SX53) CAHP.M
X7.0 (SX5A) WPSS.M
X7.2 (SD32) WPCL.M
X15.5 (SD56) ATAR.M
Spindle Tool Unclamp
Output : Y39.6(STUN.R), KAR11-YV11,Distribute I/O B (A23)
Completion : X6.4(TCL.M), SX11, Input Module Slot8(Pin31)
X6.5(TUCL.M), SX12, Input Module Slot8(Pin47)
On
Off
On
Changer Arm Home Position
Input Signal : X8.7(CAHP.M), SX53, Input Module Slot8(Pin37) On
Changer Arm Pin Locking
Output : Y 0.2(ATAL.R), YV55,Output Module Slot01(Pin04)
Completion: X15.3(ATAL.M), SD55, Input Module Slot06(Pin11)
X15.5(ATAR.M), SD56, Input Module Slot06(Pin43)
On
On
Off
Changer Arm Pin Release
Output : Y 0.2(ATAL.R), YV55,Output Module Slot01(Pin04)
Completion : X15.3(ATAL.M), SD55, Input Module Slot06(Pin11)
X15.5(ATAR.M), SD56, Input Module Slot06(Pin43)
On
On
Off
Changer Arm Home
Gripping Tool
Spindle Tool Unclamp
Tool Change
Spindle Tool Clamp
Changer Arm Home
Arm
Forward
Arm Out
&
Rotation
Arm In
Arm
Forward
Arm Pin Locking
Arm Pin Release
Off
On
Off
281
HP5100 HP51MTE87
Appendix 5) Pallet Change Sequence Chart
START (M60 Command)
Y,Z-Axis 2nd Ref. Position
Y,Z-Axis 2nd Ref. POS.?
B-Axis Ref. Position
B-Axis Ref. Position.?
APC Initial Position?
Pushed Set-Up Button?
Pallet Unclamp
Pallet Unclamp
?
APC Up
APC Up O.K?
A
①
②
③
④
Yes
Yes
Yes
Yes
Yes
Yes
▶ Y,Z-Axis Return to the 2nd reference point Program : G00 G91 G30 Y0. Z0.;
▶ X,Y,Z-Axis Return to the 2nd reference point Program : G00 G91 G30 Y0. Z0.;
▶ B-Axis Return to the reference point Program : G00 G91 G28 B0.;
▶ B-Axis Return to the reference point Program : G00 G91 G28 B0.;
Output Signal: Y39.2 APUP.R -KAR75/-YV75 Completion Signal : X11.6 ACUP.M -SX81
★ 2042 M61/M62 Command Illegal POS. activated X10.0 PCL.M -SP61 X10.1 TACL.M -SL62 X11.1 PNO1.M -SX75, X11.2 PNO2.M -SX76
X11.6 APUP.M -SX81 X11.7 APDN.M -SX82
X12.1 ACUP.M -SX81
On
On
Off
On
Off
On/Off
Output Signal : Y7.2 PUCL.R -KAR62/-YV62 Completion Signal: X10.0 PCL.M -SP61
On
Off
★ 2085 APC Set-Up Location S/W Unpush Activated Confirm Signal : X16.6 SETU.M -SB93 On
Confirm Signal: X10.0 PCL.M -SP61
★ 2073 Table or Pallet CL/UNCL Switch Alarm Activated
Off
No
No
No
No
No
No Confirm Signal: X11.6 ACUP.M -SX81
★ 2126 APC Up/Down Alarm Activated
On
282
HP5100 HP51MTE87
Pallet 1 Position? GO TO
⑤
APC Arm 180 CW Rot. End?
⑥
APC Down O.K?
⑦
Pallet Clamp O.K?
Pallet 2 Position?
⑧
APC Arm 180 CCW Rot. End?
No
Yes
1
APC Arm 180 CW Rotation Output Signal : Y39.0 PCW.R -KAR73/-YV73 Completion Signal : X11.2 PNO2.M -SX76
No Checking Signal : X11.2 PNO2.M -SX76
★ 2127 APC Changer 180CW/180CCW Alarm Occurrence
Yes
APC Down Output Signal : Y39.3 APDN.R -KAR76/-YV76 Completion Signal : X11.7 APDN.M -SX82
No Checking Signal : X11.7 APDN.M -SX82
★ 2126 APC Up/Down Alarm Occurrence
Yes
Pallet Clamp Output Signal : Y7.2 PUCL.R -KAR62/-YV62 Completion Signal : X10.0 PCL.M -SP61
No Checking Signal : X10.0 PCL.M -SP61
★ 2073 Table or Pallet CL/UNCL Switch Alarm Occurrence
Yes
ON
End
A
2
1
Yes
APC Arm 180 CCW Rotation Output Signal : Y39.1 PCCW.R -KAR74/-YV74 Completion Signal : X11.1 PNO1.M -SX75
No Checking Signal : X11.1 PNO1.M -SX75
★ 2127 APC Changer 180CW/180CCW Alarm Occurrence
Checking Signal : 1 POS. X11.1 PNO1.M -SX75 2 POS. X11.2 PNO2.M -SX76 ON
OFF
Yes
2
ON
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Appendix 6) Recovering ATC Breakage
If the Changer Arm stopped in the middle of Tool Change(M06), you must
manually return the Changer Arm to its home position. Because the necessary
measures differ with each situation, you must accurately find the cause of the
problem and take appropriate measures.
☞ Since this is done with tools attached to the Changer Arm, be careful not to drop the
tools. Just in case tools fall, set up a wooden pallet to protect tools or the machine cover
below the ATC.
(1) Changer Arm stop during Spindle Tool Clamp Status
The Changer Arm stopped between the Home Position and the Spindle.
(2) Changer Arm stop during Spindle Tool Unclamp Status
The Changer Arm stopped after falling out from the Spindle and rotating 180˚
before inserting the tool into the Spindle.
(3) Arm Jam during Unclamping or directly following Clamping
The Changer Arm stopped while stuck in the Spindle.
(4) Alarm 2065 (“Changer Arm Position Check Alarm”) activated despite
having returned the Changer Arm to Home Position
The Changer Arm has been returned to Home Position, but for some reason this
position does not match the Servo reference point or the ATC machine reference
point set in the Cam bundle.
(1) Recovery Process when the Changer Arm has stopped during
Spindle Tool Clamp Status
1) In Emergency Stop status, or in Power Off
status, remove the cause and turn the
machine on, press Machine Ready.
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2) Select "JOG" mode from the main operation
panel.
3) Press the "CUSTOM" NC Function Key.
The“CUSTOM WINDOW”screen appears.
4) Press the "PMC-SW”soft key. The ATC, APC
Manual screen appears.
5) When the ATC, APC Manual screen appears,
press the “ATC-ON”soft key to select the ATC.
The ATC Manual Mode changes from
“DISABLE”to “ON”.
6) Move the cursor keys to choose "ATC ARM
REVERESE STEP,”and repeatedly press the main
operation panel's cycle start button repeatedly
to move the Changer Arm to Home Poistion.
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7) Repeatedly press the main operation panel's
Cycle Start button to move the Changer Arm to
Home position, where it no longer moves. (If
the Changer Arm stops moving, it has been
returned to Home Position.)
※ If the Changer Arm jams after replacing
tools and Spindle Tool Clamping, select
"ATC ARM FORWARD STEP”to manually
send it to other sections.
Verification: D450 = D452 in PMC G.DATA
Mode
8) Move the cursor Key to select“ATC ARM 1
CYCLE,”and press the main operation panel's
Cycle Start button. The Changer Arm will
execute Tool Change once, and the inner Cam
and Changer Arm will be reordered.
9) At completion, press the “OFF”soft key. The
ATC Manual Mode will change from “ON” to
“DISABLE.”
10) Press (in order)“SYSTEM” => PMC => PMC DATA => G.DATA, confirm the tool
numbers of the Spindle and Standby Port from D450, D452, and reset.
D450 : Spindle tool number
D452 : Waiting pot tool number
11) When each axis is returned to its reference point, the ATC breakage recovery is
complete.
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HP5100 HP51MTE87
Appendix 7) Maintenance method of Servo driver Alarm
① UV (Under Voltage) Alarm : Voltage shortage Alarm in Main circuit direct
current voltage.
Dirve
LED
Contents Inside DC link voltage become below the designated value.
Measure
▪ Check input voltage whether it is within 200V ~ 220V. And reset it if it
has a problem.
▪ Check the connections of Motor power cable. Replace it if it has a
problem
▪ Change the drive if the same alarm occurs when the turret servo drive
was turned off and on even after the above measures were taken.
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
Measure the voltage
between 2 terminals
among L1, L2, and L3
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HP5100 HP51MTE87
② OV (Over Voltage) Alarm : Overvoltage alarm in Main circuit direct current
voltage.
Drive LED
Contents Inside DC link voltage become below the designated value.
Measure
▪ Check input voltage whether it is within 200V ~ 220V. And reset it if it
has a problem.
▪ Disassemble the drive, detach connector connected in PAB, check
whether the regenerative resistance is 26Ω. And then replace it if it
has a problem.
▪ Check Motor power cable connections and then replace it if it has a
problem.
▪ Change the drive if the same alarm occurs when the turret servo drive
was turned off and on even after the above measures were taken.
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
.
Connector for regenerative
resistor
Power Board (PAB)
Regenerative resistor
Measure the voltage
between 2 terminals
among L1, L2, and L3
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HP5100 HP51MTE87
③ OH (Over Heat) Alarm : Overheat alarm.
Drive
LED
Contents IPM become overheat.
Method
▪ When the alarm shows, Power off the turret servo drive to cool down
the Servo drive.After power on,if the same alarm shows, then IPM is
defective. Replace the drive.
Enclosed) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret
Unit. So if you power Off and then on to cancel the alarm, the drive or motor
are not included in the replacement
④ OC (Over Current) Alarm : Over current alarm.
Drive
LED
Contents Over current flow in motor.
Measure
▪ Check whether acceleration and retardation parameter No. 29, No. 30
setting is low.
▪ After checking disconnections of motor power cable, replace the cable if
it has a problem
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
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HP5100 HP51MTE87
⑤ CA Alarm : Encoder-related alarm, the method will be different according to
11Bit old drive or 17Bit new drive
Drive
LED
11 Bit ▪ A,B,Z error among encoder signal.
Contents
17 Bit ▪ Power input into the Turret Servo drive before encoder
initialization.
11 bit
▪ Detach from Servo drive and reset it due to Encoder data
receiving cable connection error.
▪ Check the disconnection of encoder data receiving cable, and
replace it if it has a problem.
▪ See the Motor encoder connector Short and then replace the motor
if it has a problem.
Measure
17 bit
▪ After power off turret servo drive, 5 seconds later after motor
encoder initialization finished, turn on turret servo drive and
then the alarm will be released.
▪ Turret Servo drvie from DVSD-TT-14A to DVSD-TT-14A-04 will
be applied. After DVSD-TT-14A-05 version, CA alarm is
deleted
Encoder data receiving cable
Motor encoder connector
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HP5100 HP51MTE87
⑥ CO Alarm : Applied after 17Bit Turret servo drive DVSD-TT-14A-05 version.
Encoder signal abnormal related alarm.
Drive
LED
Alarm Encoder signal error.
Measure
▪ Detach from Servo drive and reset it due to Encoder data receiving
cable connection error.
▪ Check the disconnection of encoder data receiving cable, and replace it
if it has a problem.
▪ See the Motor encoder connector Short and then replace the motor if it has a
problem.
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
.
Encoder data receiving cable
Motor encoder connector
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HP5100 HP51MTE87
⑦ OS (Over Speed) Alarm : Overspeed alarm.
Drive
LED
Contents Motor speed exceed the maximum speed
Measure
▪ Detach from Servo drive and reset it due to Encoder data receiving
cable connection error.
▪ Check the disconnection of encoder data receiving cable, and replace it
if it has a problem.
▪ Check the disconnection of motor power cable, and replace it if it has a
problem.
▪ Check the Motor encoder connector Short and then replace the motor if it has
a problem.
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
.
Encoder data Receiving cable
Motor encoder connector
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⑧ OL (Over Load) Alarm : Overload alarm
Drive
LED
Contents
▪ Turret servo motor overload continue more than the regulated time.
▪ Overload detection time
250% ~ : 1sec, 220% ~ : 24sec, 200% ~ : 48sec
180% ~ : 96sec, 160% ~ : 192sec, 150% ~ : 384sec
140% ~ : 769sec, 130% ~ : 1536sec
Measure
▪ Set turret to Unclamp in Keep Relay, check whether the turret rotate
smoothly, Check the rotation while increasing parameter No.10, No.11
by 10.and do the proper action if it does not move well.
▪ Check the parameter setting.
(Enclosed) If after 11Bit AS Turret servo driveDASD-CT15SPXC-05 version
and after 17Bit new turret servo drive DVSD-TT-14A-04 version, No. 4
parameter value is 2048. And if you change the value, then the
overload alarm will show.
▪ It happens when the tool load is high for the turret or it has a mechanical
problem. So check the rotation of turret through adding 10 in parameter
No.10, No.11. Do proper action if problem found..
▪ Check Relay and do the proper action.
▪ Motor power cable or encoder data receiving cable could have a problem.
So pull them out of turret servo drive and assemble it again.
Motor power cable
Encoder data Receiving cable
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HP5100 HP51MTE87
▪ Check the disconnection of motor power cable or encoder receiving cable.
Replace it if it has a problem.
▪ Perform above, turn the turret servo drive ‘Off’ and then ‘On’. If alarm
continues, replace the drive.
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
⑨ SE Alarm : Double Interrut Alarm.
Drive
LED
Contents CPU calculation or turret servo drive inside MCB trouble.
Measure
▪ Initialize turret servo drive parameter and reset the parameter
▪ Perform above, turn the turret servo drive ‘Off’ and then ‘On’. If alarm
continues, replace the drive.
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
⑩ PE (Parameter Error) Alarm : Parameter abnormal alarm.
Drive
LED
Contents Turret servo drive parameter saved value is not within the regulated
range.
Measure
▪ Initialize turret servo drive parameter and position compensation value
and reset the parameter and reference point
▪ Perform above, turn the turret servo drive ‘Off’ and then ‘On’. If alarm
continues, replace the drive..
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
.
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HP5100 HP51MTE87
⑪ RP (Residue Pulse) Alarm(ALP-rP) : Position deviation excess alarm.
Drive
LED
Contents Rest pulse exceed the regulated value fixed in the parameter no.19
Measure
▪ Check whether parameter No.19 setting is low.
▪ Encoder data receiving cable could be error, so detach from turret servo
drive and then re assemble it.
▪ Check the disconnection of motor encoder cable, and replace it if it has
a problem.
▪ Check the disconnection of motor encoder connector, and replace it if it
has a problem.
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
.
Encoder data receiving cable
Motor encoder connector
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HP5100 HP51MTE87
⑫ EN (Battery) Alarm : Encoder backup battery abnormal alarm.
▪ If Turret servo drive and motor are united when machine power has not been
provided, use battery’s power.
▪ Battery life(The largest consumption current 150㎂)
In 25℃, 1.44 year ~ 1.5 year
In 75℃, 0.89 year ~ 0.96 year
Drive
LED
Contents Encoder backup battery discharged or pulled out.
Measure
▪ Replace the encoder backup battery inside the turret servo drive.
▪ Disassemble Turret servo drive and check the connector’s status.
Replace it if it has a problem
Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
So if you power Off and then on to cancel the alarm, drive and motor itself
has no problem so it doesn’t have to be replaced.
Encoder backup battery
Encoder backup Battery connector
Main Control Board (MCB)
HMC 고장진단 및 처치 HP51MTK87
127
Revision Record
HMC Maintenance HP5100 (HP51MTK87)
Version Date Contents Writer
01 2008.05 1st edition Mr.Jeong Sam
Young
02 2008. 07 1st revised Mr.Lee Dae
Seop
03
04
05
06
07
08
09
10