high speed, ultra precision vertical machining centers · 2019-06-24 · pcv 430 2 smec america...
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Item Description
Controlled axes
Controlled axes 3(X, Y, Z)
Max. simultaneously controlled axes Positioning (G00)/ Linear Interpolation (G01) Circular Interpolation (G02, G03)
Least input increment 0.001 mm / 0.0001”
Spindle function
Spindle speed control S5 (5 Digit)
Spindle speed override 50~150%
Spindle orientation M19
Feed function
Feedrate override (10% increase) 0~200%
Dwell G04
Reference position return G27 / G28 / G29 / G30
Manual pulse generator 0.001/0.01/0.1mm
Cutting feed override 0 ~ 5,000 mm/min
Rapid traverse override F0(Fine Feed), 25/50/100%
Tool function
Tool number command T2(2 Digit)
Tool nose radius compensation G43 / G44
Tool radius compensation G41 / G42
Tool offset pairs 400 EA
Tool geometry / wear offset G90 / G91
Programming function
Canned cycle G70 ~ G72 / G74 ~ G76 / G80 / G83 ~ G88
Decimal point input Able to input up to decimal point
R command circular interpolation R radial programming without using I, J, K values
SUB program 4 phase
Work coordindate system G54 ~ G59
Local / machine coordinate G52 / G53
Max program dimension ±99999.999mm
Tape Functions
M function M3 (3 digit)
Input code ISO/EIA auto recognition
I/O interface RS232C
Program storage space 512 Kbyte
Number of stored programs 400ea
Display unit / MDI 8.4” color LCD / Soft input type MDI
Synchronized tapping Rigid tapping function
Background editing Program saving / editing during automatic operation
Backlash compensation Pitch error offset compensation for each axis
Search function Sequence / program number search
Safety function Emergency stop / overtravel
Program test function Machine Lock / Single Block
Control function Memory / MDI / Manual
Mirror image M75 / M76
Custom macro #100 ~ #199, #500 ~ #999
NC Unit Specifications / FANUC 0i-MF
❖ Design and specifications subject to change without notice.
140 East Ridgewood Ave. Suite 415, Paramus NJ 07652Office: 833-777-7632, Sales: (586) 246-1432Email: [email protected] www.esmecamerica.com
VERTICAL MACHINING CENTER
PCV 430
PCV 430
SMEC America Crop.2 PCV 430 3
Designed for high speed and ultra precision machining
PCV 430
• The largest machining capacity in its class
• Low centered base structure and rigid one-piece cast iron bed
• The widest guide way span and Saddle in its class
High speed, Ultra precision Vertical Machining Centers
SMEC
SamsungMachine Tools
EngineeringCompany
•1988 - Started as Samsung Heavy Industries Machine Tools Business
•1989 - Horizontal and vertical machining center technology partnership with OKK Japan
•1991 - Turning center and vertical machining center technology partnership with Mori Seiki
•1996 - 5-sided processing center technology partnership with Toshiba
•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd
•2018 - SMEC America Corp established to provide factory support to the distributor network and customers
Company History
Vertical Machining Center PCV 430
SMEC America Crop.4 PCV 430 5
Span : 12.4"
Span : 19.1"
Span : 16.6"
Z-Axis : 20.1"
X-Axis : 27.6"
Y-Axis : 16.5"
Spindle Power and Torque Diagram
SPINDLE SPEED [RPM]
TO
RQ
UE
[ft
-lb
s.]110.6
88.5
66.4
44.3
22.1
02000
1500 35002500
4000 6000 8000 10000
PO
WE
R [
HP
]
32.2
40.2
24.1
16.1
8
0
95.9ft-lbs
23.7Hp
7.4Hp
6.7Hp5Hp
87ft-lbs
24.8Hp
70.4ft-lbs
51.6ft-lbs20.1Hp
38.7ft-lbs 14.7Hp
Centralized utility monitoring
layout makes operators easy to
check and maintain lubrication,
bearing fluid and air supply.
Centralized Utility Check for Easy Maintenance
Using 4-rows of P4 angular ball bearings, headstock temperature is effectively
controlled while thermal displacement is minimized by forced heat dispersion
from the headstock.
Spindle(Direct Drive)
Spindle Torque
70.4(15min)/87(max.) ft•lbs
Spindle Speed
10,000 rpmSpindle Motor
14.7/20.1/24.8 HP
Rapid Traverse (X/Y/Z)
1,890/1,890/1,417 ipm
Z-axis Column & Headstock
Wide column base and high rigidity column enable heavy duty machining
Y-axis Bed & Saddle
Low centered rigid one-piece bed and wide Saddle span minimize table overhang
X-axis Saddle & Table
Wide saddle allows for high precision machining during extended working hours
Table Size
29.5×16.5 inch
Separate & Easy-to-remove Coolant Tank Design
Easy Accessibility to Spindle(PCV 430)
35.8
3"
13.62"
28.54"
OPT. Chip Conveyor
OPT. Coolant Level Switch
OPT. Oil Skimmer(Belt)
OPT. 290 PSI TSC Pump Unit
OPT. Coolant Pump53 gpm discharge vol.
STD. Bed Flushing Pump 53 gpm discharge vol.
STD. Coolant Gun Pump24 gpm discharge vol.
Vertical Machining Center PCV 430
SMEC America Crop.6 PCV 430 7
■ Machine Structure
CAM Type 24 MG ATC
• CAT 40
• Tool to tool : 1.6 sec
• 24 Tool Pockets
• Twin arm type tool Change System
• Max. tool weight (15.4 lbs)
• Max. tool diameter 3.15"
(4.92" adjacent pocket empty)
Cross Roller Guide Ways
Big Plus BBT40 Taper
• Maximum taper and face contact
• Minimal tool vibration
Rigid Column
• Arch shape column
• Balanced wide frame
Oil Cooler (OPT.)
TS27R (OPT.)
Linear scale (OPT.)
Swivel OP Box
• Easy to use operator panel
layout
Improved Chip Removal
• Chip flushing with coolant
• Bed flushing
TaperContact
FaceContact• Automatic tool length measurement
• Thermal error compensation
• Direct Feed Back
Chip Conveyor (OPT.)
PCV 430VERTICAL MACHINING CENTERS
PCV 430VERTICAL MACHINING CENTERS
Variety of Functions
SMEC America Crop.8 PCV 430 9
Unit : inch■ Cutting Capacity (CAT40 14.7/20.1HP)■ User Friendly Control System Design
■ Optional Accessories
CNC ROTARY TABLEOIL MIST SYSTEM CHIP CONVEYOR
Renishaw Tool Length Measurement THROUGH-SPINDLE COOLANT SYSTEM
Center
3.15"0.118"
Ø3.937" Face mill (5Z)
11.72 in3/min
Cutting amount
1,500 rpm
Spindle speed
31.50 ipm
Feedrate
Face mill Carbon Steel (SM45C)
2.52"0.197"
Ø3.15" Face mill (5Z)
24.59 in3/min
Cutting amount
1,500 rpm
Spindle speed
49.60 ipm
Feedrate
Face mill Aluminum (AL6061)
1.772"
Ø1.18" End mill (6Z)
3.97 in3/min
Cutting amount
230 rpm
Spindle speed
1.89 ipm
Feedrate
End mill Carbon Steel (SM45C)
■ High Precision
Machine PCV 430
Material A 1050P
Tool Ø25×4T
Spindle Speed 1,500RPM
Roundness
5.80㎛
20㎛
Roundness Surface Roughness <O.D. cutting>
0.091㎛ R y
12㎛
10㎛
-10㎛
-12㎛
Easy-to-use Operator Panel
Easy-to-use Software Package
Manual Guide I (Option)Probe GUI (Option) PMC Message List
M Code ListTool Data Registry (Option) G Code List
90 Degree Swiveling Control Panel
Portable MPG
Samsung's easy-to-use operating software is customized to provide easy programming solutions, easy program set-ups and user-friendly operations of the machine.
The operator panel and keyboard layout are designed to provide the operator for convenient usages and efficient operation of the machine.
The GUI guides users through numerous probing and tool setting functions, resulting in fast and accurate set-ups.
Provides ATC tool pot information and guides the operator for easy tool recovery in the event of emergency stop of ATC.
The operator-friendly software Manual Guide i makes your work at the machine or computer easier, covering the work from drawing to manufactured component in the shortest amount of time.
The control panel can be swiveled up to 90 degree, providing the operator for more convenient position to operate the machine.
The portable MPG allows the operator to set up workpieces more conveniently.
Provides easy-to-review of M codes and their functionalities
Provides PMC error messages and guides the operator to find the cause of the error quickly for minimal machine downtime.
Provides easy-to-review of G codes and their functionalities
PCV 430VERTICAL MACHINING CENTERS
Variety of Functions
SMEC America Crop.10 PCV 430 11
■ Machine Specification
Optional Accessories
•CHIP CONVEYOR •AUTO TOOL LENGTH MEASUREMENT •ROTARY TABLE 4thAXIS, 5thAXIS •PARTS PROBE •THRU SPINDLE COOLANT
Standard Accessories
•TOOL AND TOOL BOX •WORK LIGHT •MPG •COOLANT SYSTEM AND TANK •FULL SPLASH GUARD •24 TOOL ATC
Item PCV 430
Travel
X-axis inch 27.6
Y-axis inch 16.93
Z-axis inch 20.1
Distance from table surface to spindle nose inch 5.1~25.2
Distance from column to spindle center inch 22.4
Table
Table surface inch 4.92 × 0.71 × 3ea
Table Size inch 29.5 × 16.5
Loading capacity lbs. 1,102
SpindleMax. Spindle Speed rpm 10,000
Max. Torque ft-lbs. 70.4(15min) / 87(max.)
FeedrateRapid Traverse(X/Y/Z) ipm 1890 / 1890 / 1417
Feedrate(X/Y/Z) ipm 1~590
ATC
Tool Shank - CAT40
Tooling changing method - Double arm swing
Tool Changing Time(T-T) sec 1.6
Magazine Capacity ea 24
Tool Selection - Memory Random
Max. Tool dia.[adjacent empty] inch Ø3.15 [4.92]
Max. Tool Length / Weight inch/lbs. 11.8 / 15.4
Pull stud type Type MAS P40T-1
MotorsSpindle Drive Motor(30min/Cont.) HP 24.8 / 20.1 / 14.7
Feed motor(X/Y/Z) HP 2.4 / 2.4 / 4
Power Supply kVA 32
Floor Space (L×W×H) inch 115 × 83 × 110
Machine Weight lbs. 9,900
CNC System Fanuc 0i-MF
•Design and specifications subject to change without notice. ( ) : Option
Unit : inch
■ Tool Shank Unit : inch
CAT40
2.5
2.22
1.75
1.75
0.64
0.64
0.86
0.12560°
60°
45°
30°
1.38
0.75
7/4 Taper
0.98 0.89
2.25
1.260.98
0.15 0.99
Ø0.39Ø0.64
Ø0.59
Ø0.9
0.23
0.15 0.7485/8̋ -11 UNC SCREW
5/8̋ -11 UNC SCREW
PULL STUD
■ Machine Dimensions Unit : inch
■ Table & T-Slot Unit : inch
29.828.03 23.0329.84
17.99
63.94
63.94
6.12
29.78
39.61
4.70
53.82
3.23
37.62
110
115
3.17
14.57
19.88
8.39
8.39
18.7 18.721.79 23.62
60.18 20.04
14.76 17.68 2.3645.28
82.68
16.54
30
18
2-C1.5 2-
C1
0.5
32
12
3.35
3.35
29.53
27.56 0.980.98
4.92
4.92