High-performance grinders for the trade

Contents

Just the right one for any requirements:The K+G WETTER range of high-performance grinders

One high-performance grinder – two cutting systemsElectric grinder B 98 or EP 32 /100

Simply unbeatable price/performance ratioElectric grinder D 114 HS

Electric grinder D 114 FT

The automatic and automatic mixer grinders D 114 and E 130

Maximum production with minimum stress:Angle and mixer angle grinders E 130 und G 160

Additional facilities and accessories

Dimensional illustrations and technical data

Service as it should be, whenever it is neededFirst of all obtain information, then invest!

„All the K+G WETTER machines that were developed

especially for the meat business have one thing in common:

stable, indestructible and long-lasting quality!

As a result of these well known properties K+G WETTER

machines are unsurpassed for their price/performance ratio!“

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Andreas Wetter

Electric grinder D 114

Electric grinder B 98, 32/10098, 32/100

Automatic and automatic mixer grinderD 114 and E 130

Angle and mixer angle grinderE 130 and G 160

to the joy of the master butcher operating it. This is due to the typical properties of K+G WETTER machines, which all have the following in common:

The product quality• clear and clean cutting• no crushing of fat and meat particles• loose consistency of the minced material• barely perceptible increase in temperature,

and hence gentle processing of the material• rapid and homogeneous mixing of the raw materials when using K+G WETTER mixer grinders

Even for the smallest sausage-making opera-tion there is a K+G WETTER high-perfor-mance grinder that does its work year in and year out with total reliability, much

The Machine quality• heavy, solid and robust design• maximum production capacity in each machine size, which does not drop off even

in sustained operation• quiet running • designed to suit the needs of small butchers

and easy to operate• easy to maintain and service• exemplary with regard to safety at work

and hygiene requirements

Just the right one for any requirements:The K+G WETTER range for high-performance grinders, designed together with meat processing professionals for the meat processing trade.

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The electric grinder with a powerful single-speed 3 KW drive unit is a robust stuffing meat grinder. The machine columns and bowls, casing and worm, hole plates and locking nut: All made of non-rusting stainless steel. The machine casing is closed all around so that no splash water can get in.

The casing for the worm is easy to remove by means of a quick-action connector and is therefore also easy to clean. The base frame can be made mobile. If desired, the high-performance grinder can also be supplied in a taller version with a removable storage plate.

The bowl with a capacity of 40 litres is pre-cisely matched to the performance of the electric grinder: 15 kg a minute! Operation is done by means of a hygienically designed hand switch. The distance between the hand guard and the base of the bowl is large enough that larger pieces of material can also be put in without any difficulty.

The practical accessories include a stuffing tube and an extractor hook to remove the worm.

One high-performance grinder – two cutting systems:Unger B 98 or EP 32 /100

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The electric grinder can be equipped eit-her with an Unger cutter set system or the Enterprise system. The Unger B system is a cutter set with 98 mm hole plate diameter. The three- or fi ve-part cutter system (to be used according to the production requirements) is made up of a pre-cutter, two sickle ring knives, coarse and fi ne hole plates and a spacer ring. This cutting system is characterized by an especially gentle reduction system.

The Enterprise cutting consist of a four-bladed cross-shaped knife and the fi nal hole breaker plate. This is preferred for the production of minced meat. It is also possible to pass the material through twice, without any pro-blems, thanks to its excellent throughput capacity. The product remains homogeneous and loose.

You have the choice:

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Not to be beaten for its price/performance ratio:Electric grinder D 114 HS

The stuffi ng grinder that likewise has a very good price/performance ratio that is available in single- or two-speed form also has a very quiet drive unit. The worm casing is designed for use with a three- or fi ve-part Unger cutter set. The starting material is gripped optimally by the worm and fed to and cut evenly at the cutter set, This means that there is hardly any warming of the material at all. The end pro-duct has the desired loose consistency.For trouble-free cleaning there is a fl ushing connector and a built-in worm removal de-vice that separates the worm from the drive unit and pushes out the cutter set. Operation is done by means of a hygienically designed hand switch.

Option:• Sorting device

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This robust and powerful stuffi ng grinder can be operated optionally as single or double speed. The worm casing, the worm and its speed of rotation are matched precisely to one another. The base of the fi lling bowl is slanted so that even solid materials slide more easily into the shaft with little assistance. The large distance between the hand guard and the base of the bowl makes it possible to put in larger pieces of material in a short time.

The hand guard above the fi lling shaft can be removed easily for rapid and optimum clea-ning. Cleaning water cannot pool due to the slanted base. A sensor in the machine casing monitors the hand guard and provides no-compromise safety.

The fi lling bowl is characterized by extremely large radii. Cleaning can be done in a mo-ment, whether with a hose or a brush. The benefi t: Flawless hygiene and welcome sa-vings in time.It is taken as a matter of course at K+G WET-TER that all the machine parts that come into contact with the material that is being pro-cessed are made of rust-free stainless steel that is easy to clean. A fl ushing connection also makes it possible to clean out the inner areas. A smooth and robust membrane keyboard contributes to hygiene and conve-nience. And, last but by no means least: The D 114 FT electric grinder is especially easy to service and maintain, which markedly reduces its operating costs!

Electric grinder D 114 FT

Options:• Overfl ow protection• Two-speed drive• Sorting device

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The automatic and mixer automatic grinders D 114 and E 130 for up to 60 kg per minute

The “automatic” difference

Just like their “little brothers”, in the D 114 and E 130 all the machine parts that come into contact with the material that is being processed are also made of rust-free stain-less steel. There is nowhere that splash wa-ter can get in, even when the straight and smooth outer surfaces are cleaned with a

The automatic grinders work by themselves, as opposed to the electric grinders. This is done by a conveyor worm in the base of the filler funnel that brings the starting mate-rials to the working worm, where they are compacted. The transition area, the working worm and the worm casing have been mat-ched so closely to one another that the ma-terial passes from the one worm to the other without any noteworthy increase in tempe-rature and is fed onto the cutter set with the required pressure. Both worms have the same directions of rotation and conveying. The drive shafts of the feeder worm, the working worm and the mixing shaft are also stainless and rotate on robust roller bearings. The wor-king worm is driven by a powerful, low-noise belt drive. The feeder worm that has bearings

high-pressure jet. This also applies to the smooth, robust membrane keyboard of the control panel. Both the D 114 and E 130 automatic grinders have two-speed drives. This has the advantage that soft materials can be processed as well at a rate of up to 60 kg per minute.

on both sides can be removed easily for clea-ning purposes, since the front bearings can be undone easily by hand. For safety reasons the automatic mixers D 114 and E 130 have a braking device for the working worm drive and electrically-locked overflow protection (optional for the AW + MAW D 114 ), which is required in fact for end breaker plates with holes ≥8 mm. In addition, the funnel is pro-tected with a grating that is easy to clean. In order to prevent the knives and hole plates from running dry, the working screw starts up with a delay after the “Grind” button has been pressed and fills the working worm with the product. The working worm only conveys the material to the cutter set when the but-ton is released.

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Well mixed means that the job is already half fi nished:Well mixed means that the job is already half fi nished: For a number of different types of sausage such as fresh Mettwurst, air-dried raw sausage and all kinds of coarse-cut cooked sausage are ideal for use with the D 114 or E 130 mixer automatic grinders because the mate-rial is mixed both quickly and thoroughly while also been cut loosely and clearly.

As opposed to the automatic grinder, mixer automatic grinders are equipped with a mix-ing shaft above the feeder worm. The material is mixed intensively but gently by the special-ly shaped mixing paddles. During the mixing process the feeder worm rotates in the oppo-site way to the usual direction to create a cir-cuit of the product that intensifi es the mixing process. This means that the dreaded “spice blobs” simply are not formed. The working worm does not move during this process. This means that even small quantities can be mixed extremely well. Once the mixing has been completed the system is switched over to “Grind” and the feeder worm and the mi-xing shaft change their direction of rotation. The material to be processed is transported quickly into the working worm and from there on to the cutter set.

The mixing shaft can be removed easily so that the mixer automatic grinder can also be used as a “normal” automatic grinder, which can be an advantage when mincing entire sides of bacon, for example.

Since the D 114 and E 130 mm mixer automatic grinders have two-speed drive units, two mixing and two mincing speeds are available. Optionally, the mixing time can also be selec-ted beforehand. The mixing process is stop-ped automatically at the end of the selected time. The mixing time and speed are shown on a display.

Options:• Overfl ow protection (standard with the AW and MAW E 130)• Sorting device• Mixing time preselection (only MAW)

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When it comes to quality of manufacturing, safety in use and hygienic prerequisites, the angle and mixer angle grinders differ in no way at all from the exemplary properties of the other K+G WETTER high-performance grinders. The differences only become clear in the design and performance details, be-cause K+G WETTER has constantly further developed and optimized its angle and mixer angle grinders.When it is a matter of grinding types of food such as meat, fat, vegetables, cheese, etc., then angle and mixer angle grinders with a hole plate diameter of 130 or even 160 mm are the optimum choice. Due to their low height they are easy to load, a process which is simplifi ed in any case by the funnel edges

being slanted to the front and hence made lower. It is even easier, namely at the press of a button, by using a loading device.

There is a good reason why it is called an angle grinder, because the feeder and wor-king worms, which are driven separately, are placed at right angles to one another. This means that the material to be processed is stressed to an especially low extent when it passes from the one worm to the other and this results in only minimal warming up. Nonetheless the material is conveyed to the cutter set with the required pressure and hence comes out cleanly and evenly cut.

Maximum production with minimum stress: Angle and mixer angle grinders E 130 und G 160 – available with loading devices if desired

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The feeder worm and a powerful, two-speed drive unit move the working worm by means of a robust belt unit that its also two-speed (no gearbox).

The new angle and mixer angle grinders comply of course with the hygiene and safety requirements of the EU Machinery Directive, have been approved by the relevant professio-nal association in Germany and bear the ap-propriate certifi cation marking. The fact that all the surfaces are smooth but not horizon-tal contributes to the fact that liquids always run off. The worm removal device that is built into K+G WETTER high-performance grinders and the fl ushing connection likewise make cleaning easier.

All K+G WETTER angle grinders have electri-cal overfl ow protection provided as standard. This means that there is no restriction when choosing the perforated plate and safe wor-king is guaranteed at all times. In addition, the funnel is protected by an electrically moni-tored safety grating in versions without a loading device.

High production capacities: up to 70 kg/min!

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Simpler – faster – betterThe mixer angle grinder has been designed and built in such a way that it is possible wi-thout more ado for starting materials such as meat, fat, spices, herbs and other ingredients to be mixed quickly and thoroughly one after another with the same machine and subse-quently ground or minced. This means that the sausage meat for various types of sausage such as Mettwurst and air-dried raw sausage, but also all types of coarse-cut cooked sausage, can be always be produced with consistent quality.

In order to achieve this, a mixing shaft with specially shaped paddles is located above the feeder worm to bring about an intensive but gentle mixing process. In exactly the same way as in the mixer automatic grinder, the feeder worm rotates in the opposite way to the normal direction during the mixing pro-cess. The result is a circulation of the product that additionally intensifi es the mixing pro-cess. Any accumulations of herbs or spices at the base of the funnel are mixed in at once. Switching to “Grind” stops the mixingprocess, the direction of rotation of the

mixing shaft changes and so the material to be processed is conveyed by the working screw to the cutter set.

The mixing shaft can be dismantled and re-moved easily and quickly. It is only necessary to release the bearings at the front to do this.

Above all, it can be advantageous to work without the mixing shaft when processing large pieces such as entire sides of bacon, for example.

The rotational speed levels, the mixing time (optional) and additional status messages are shown at a robust membrane keyboard. Due to the two-speed drive unit, there are two speeds available for both mixing and grinding.

Options:• Manual sorting device• Pneumatic sorting device• Mixing time preselection (MWW 130 /160)• Hydraulic loading device• Pilon loading device• Electrical funnel opening• Electrically monitored cleaning inlet

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The compact, hydraulic loading device is attached directly to the grinder by a fl ange to save space, lifts conveyor trucks with a capa-city of 120 or 200 litres and tips their contents completely into the funnel of the grinder. All units are built into the casing of the loading unit; everything is designed to be easy to clean or to service.

During the lifting operation the conveyor truck is guided precisely and only tipped when it is well over the funnel.

If desired, the angle and mixer angle grinders can also be equipped with a pilon loadingdevice.

Up to 200 litres at the press of a button

K+G WETTER angle and mixer angle grinders offer a maximum amount of safety when working:

1. Built-in ejector for the worm and cutter set

2. Braking device for the working worm drive

3. Electrically-secured overfl ow protection

4. Electrically-secured safety grating

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Funnel set with electrically-secured swit- ching frame in the version with a loading device

5. Main switch

6. Electrically secured cleaning inlet

Safety is a huge priority with us

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Additional facilities and accessories The manual sorting deviceIt consists of a standard cutter set with a special sorting knife. The knife scrapes off cartilage, si-news and other hard parts from the perforated plate with fi ne holes. The hard parts are sorted out to the side of the unit and slide down a chute into a container.

This technical process has a variety of ad-vantages:

1. The quality of the meat is improved and thus reaches a higher quality level.

2. The degree of sorting out and thus the amount that is removed can be set conti- nuously by a quick-action regulating slider.

3. The meat only needs rough sorting before-hand, which saves working time.

4. The material to be processed goes through the cutter set more easily, the actual cutting is cleaner.

5. The cutter set cleans itself and thus does not get clogged.

6. The perforated plates and the knives last longer, since they are subject to less stress.

7. Just one knife distinguishes the sorting cutter set from a standard cutter set. No special perforated end plates are required.

This fully automatic sorting device sepa-rates out sinews and tendons and hard parts especially cleanly. Thanks to an elec-trically controlled slider the sorting out of the hard parts and sinews is done especial-ly thoroughly and evenly and is always re-producible. The opening and closing times can be input very simply at the keys of the membrane keyboard and are shown on the display.

The loading deviceThe rapid and safe loading of the high-perfor-mance grinders can be done in the appropri-ate way by a fl anged loading device and alter-natively by a pilon loading device. During the lifting operation the conveyor truck is guided precisely and only tipped when it is well over the funnel.

The pneumatic interval sorting

Discharge outlet with regulating slider

Worm

Pre-cutterKnife, standard

Perforated plate with coarse holes

Sorting knife

Perforated plate with fi ne holes

Compressed air connection

Pneumatic cylinder

Slide valve

Sorting knife

Holder with discharge tube

The cleaning and transport carriage for the worms and cutter set parts.

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techinfo

Anmerkungen: siehe Anhang Ausgabe 02/2010 letzte Änderung: 01.April 2010 VL Änderungen und Irrtümer vorbehalten

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Elektrowolf EW 114 (Typ 403)

Abmessungen alle Maßangaben in mm

Kabeleinführung

An overview of the technical data

Hole plate size in mm, Enterprise system

Hole plate size in mm, Unger system

Capacity of funnel approx. I Capacity with funnel set approx. I

Throughput kg/min.

Mixing capacity approx. kg

Motor rating kW(optional)

32/100 - - - - - - - - -

98 114 114 130 114 130 130 160 130 160

40 55 110 110 110 110 120 120 120 120

- - - - - - 245 245 245 245

15 25 50 60 50* 60* 65 70 65* 70*

- - - - 60 60 - - 100 100

3 5,5 6,8 / 8 6,8 / 8 6,8 / 8 6,8 / 8 9 /15 11/18 9 /15 11/18 (11/18) (11/18)

Angle grinder

B 98 + 32/100 D 114Designation640 403 HS/403 FT 412 404 409 417 418 421 419 422Type

D 114 E 130 D 114 E 130 E 130 G 160 E 130 G 160

Mixer angle

grinder

Automatic grinder

Mixer automatic

grinder

Electric grinder

* pure grinding capacity

Electric grinder B 98 + 32/100 Electric grinder D 114 HS and FT Automatic and mixer automatic grinderD 114 and E 130 techinfo

Anmerkungen: siehe Anhang Ausgabe 02/2010 letzte Änderung: 01.April 2010 VL Änderungen und Irrtümer vorbehalten

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Elektrowolf EW 114 (Typ 403)

Abmessungen alle Maßangaben in mm

Kabeleinführung

techinfo

Anmerkungen: siehe Anhang Ausgabe 02/2010 letzte Änderung: 01.April 2010 VL Änderungen und Irrtümer vorbehalten

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Misch-Automatenwolf MAW 114

Abmessungen alle Maßangaben in mm

Kabeleinführung

techinfo

Anmerkungen: siehe Anhang Ausgabe 02/2010 letzte Änderung: 01.April 2010 VL Änderungen und Irrtümer vorbehalten

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Misch-Automatenwolf MAW 114

Abmessungen alle Maßangaben in mm

Kabeleinführung

The dimensions and illustrations are not binding, we reserve the right to make changes and improvements without notice.

Angle and mixer angle grinderE 130 and G 160

Angle and mixer angle grinder E 130 and G 160with hydraulic loading device

Angle and mixer angle grinder E 130 and G 160with pilon loading device

Cable inlet

Cable inlet

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This brochure has given you an overview of the current range of high-performance grinders from K+G WETTER.

We would also be delighted to present our machines to you at our factory in Bieden-kopf. We and our sales partners would be glad to help you at any time.

First of all obtain information, then invest!

K+G WETTER GmbHGoldbergstraße 21 • 35216 Biedenkopf • Germanywww.kgwetter.de • info@kgwetter.deTel. (0 64 61) 98 40 0 • Fax (0 64 61) 98 40 25

K+G WETTER high-performance grinders are highly esteemed worldwide for their fully matured machine concept and their high quality of workmanship. Their safety in operation over many years of use is a deci-sive plus!

The certification of K+G WETTER to DIN EN ISO 9001 emphasizes the importance of quality at K+G WETTER.

Service as it should be, whenever it is needed

This includes as a matter of course an ex-perienced customer service section that looks after suitable maintenance to retain the value of the machines and to provide quick service if a problem should crop up. This is the only way to set up and maintain good business relationships to an increasing number of customers worldwide.