high country fabrication (hico) · high country fabrication (hico) ... phased array and...
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High Country Fabrication (HICO)
Established 1978
$12-14 million in annual revenues
Currently 50 employees ~ 6400 direct hours / month
Facility capacity ~ 16,000 direct hours / month
Shop capacity ~ 40% utilized at current staffing /
loading
12.5 total acres
98,000 ft2 under hook, 78,000 ft2 shop space
240,000 lbs. lifting capacity
½ mile internal rail system connected w/ Burlington
Northern Railway spur
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Engineering Standards/Certificates
Design Standards and Organizational Affiliations
• ASME – Section VIII, Division 1
National Board “U” and “R” Stamps
• HTRI – Heat Transfer Research, Inc.
• API – American Petroleum Institute
• TEMA – Tubular Exchanger Manufacturers Association, Inc.
• NACE – National Association of Corrosion Engineers
• ASNT – American Society for Non-Destructive Testing
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Engineering Department
4 Degreed Engineers
- 1 MSME
- 1 BSME/MBA
- 1 BSME
- 1 BSCE
In-House Drafting
- 2 Full-Time
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Engineering Design Software
• Codeware – Mechanical
- COMPRESS
- Nozzle Pro (FEA Utility)
• HTRI – Exchanger Rating
- Xchanger Suite
- Xist – Shell and Tube
- Xvib – Vibration
• RCSWIN – Mechanical
• AutoCAD – Drafting
• Solidworks – 3D Modeling
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In-House Quality Control and NDE
ASME Codes and Standards
• Section II A – D Material Specifications
• Section V – Non-Destructive Examination
• Section VIII, Div 1 – Pressure Vessels
• Section IX – Standard for Welding Procedures
In-House Capabilities and Qualified Technicians
• Ultrasonic, Automated & Manual (AUT, UT) – 2 ea., Level III
• Radiographic (RT) – Gamma Ray –2 ea., Level III, 1 ea. Level II
• Magnetic Particle (WFMT, CCMT) – 2 ea. Level III, 2 ea. Level II
• Liquid Penetrant (CCPT, FPT) – 2 ea. Level III, 2 ea. Level II
• Visual (VT)- 2 ea. Level II
• Hardness (BHT)
• Positive Material Identification (PMI)
• Ferrite Content
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Automated Ultrasonic Testing (AUT)
Eclipse Scientific ESBeamTool 3 -Used to determine probe placement for complete coverage of weld for
any type of weld configuration
Olympus OmniScan UT ModuleOlympus Flex ScannerPhased Array and time-of-flight diffraction capabilitiesInspect material > 1” up to 12” thick, carbon and stainless steel
Olympus TomoView Data Analysis SoftwareAbility to easily detect and accurately measure flaws using both phased array and TOFD
All data interpretation is verified by UT Level III technician(Same defect shown in both views above)
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Industrial Radiography (Gamma Ray)
• Two SPEC 150 Iridium-192 cameras with 150ci capacity for inspection of material up to 3” thick
• Licensed for Cobalt-60 source for inspection of material above 3” thick
• GE Industries Nova Automatic Processor for fast and consistent development Survey Meter, Camera
Dark Room, Chemical Mixers, Silver
Recovery, Automatic Processor
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Fabrication Materials and Processes
Welding Processes
• SMAW – Stick
• SAW – Submerged Arc
• GMAW – MIG
• GTAW – TIG
• FCAW – Flux Core
• ESW – Electro-slag
• SW – Stud Welding
Materials of Construction
• P1 – Carbon Steel
• P3 – Low C / Moly
• P4-5B – Chrome
• P6-7 – 400 Series Stainless
• P8 – Stainless
• P10H – 2205 Duplex
• P41-43 – Ni 200/400/600
• P44 – C276 Hastelloy
• P45 – Incoloy 825
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DrillingQuickmill – 8’ X 15’American - 16’ Dia.Pratt & Whitney (2) – 40” Dia.
Vertical Boring MillsBullard - 42”Schiess - 96”
Horizontal Boring MillGiddings & Lewis - 72” X 60” X 36”
Engine LatheLodge & Shipley - 28” X 14’
Material Prep – Machining
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Hauesler Plate Roll 5.75” Thick, 10.5’ W,
20’ to 4’ OD
Pullmax Plate Roll 1.75” Thick, 10’ W, 15’
to 1.5’ OD
MG Burn Table - 14’ W x 45’ L
400 amp Plasma Arc
4 Oxy-fuel Torch
2 Triple Torch Beveling Stations
Pneumatic Punch Marker
16’ x 48’ Powered Water Table
Material Prep – Cutting / Forming
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Stack and Weld Vessel
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Shell Layout
Weld-out Nozzle
Plasma Cut Neck Bevels Sub-arc Flange
RepadsInsertion
Nozzle Prep and Installation
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Internal/External Installation
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Heat Exchangers Assembly
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Internal Dimensions54’ L X 21’ W X 15’ H
110 Ton Car Capacity2400 deg F Max.
Four Zones – 1 control, 3 slave
Natural Gas - 25,656,000 BTU/hour
24 point digital chart recorder
Post-Weld Heat Treatment - Oven
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Power Sources200 to 500 Amps12 Zone control
24 point read out2000 deg F Max.
Post-Weld Heat Treatment - Local
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42,000 Gallons Storage Capacity
Heated and TreatedAccess to Low-Chloride City
Water 20,000 psigCorrosion inhibitors
Hydro-Test
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SSPC – Society for Protective CoatingsSP-5 White Metal, SP-6 Commercial
SP-7 BrushSP-10 Near White
Silica Free Blast Media3 Stations, 3/8” – 3/4” Nozzle, 90 psi
Surface Contaminant Testing Capability
Surface Prep – Abrasive Blasting
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Multi-Coat Processes;Primers, Zincs, Epoxies, Epoxy Phenolic, Hi-Temp Coatings, Urethanes, Silicone Alkyd
Internal & External Coating
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Insulation, Refractory, Fireproofing, Heat Trace
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Acid Gas Exchanger, 16.5’ OD, 310,000#, 65.5’ Long, Pocatello, ID
Styrene Cond.14’4” OD, 510,000#, Canada
Reactor, 12’ OD, 560,000#, 108.75’ Long, Cheyenne, WY
Fractionator, 14’ OD, 277,000#, 146.5’ Long, Borger, TX
Logistics
Tower, 10.5’ OD, 305,000#, 200’ Long, Commerce City, CO