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Float-over presentation December 2002

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Page 1: Heerema Floatover Platform

Float-over presentation

December 2002

Page 2: Heerema Floatover Platform

OFFSHORE TRANSPORT

& INSTALLATION

ONSHORE &OFFSHORE

STEELCONSTRUCTION

OFFSHOREHEAVY

TRANSPORT

FIELD DEVELOPMENTCONCEPTUAL &

DETAILED ENGINEERING

Heerema Group Divisions

Page 3: Heerema Floatover Platform

Heerema Marine ContractorsProduct range

Deepwater Construction

Removal

Float-over

Facility installation

Page 4: Heerema Floatover Platform

Heerema Marine ContractorsProduct range

Deepwater Construction

Removal

Float-over

Facility installation

Page 5: Heerema Floatover Platform

Contents

IntroductionMethod statement overviewRelationship between componentsFloat-over componentsConclusions

Page 6: Heerema Floatover Platform

Float over product group

Since 2001Jan Groot – Frank LangeObjective is to establish Float-over as a Heerema Product GroupTendering various prospectsProduct development ; Forklift

Page 7: Heerema Floatover Platform

Executed float-overs in open seas

Aker Maritime (N)5,000Lan Tay/ Lan Do2002

Technip/Saipem17,000Cakerawala2002

B&R/Heerema11,500Malampaya2001

B&R6,000Wandoo1997

ETPM4,000EPKI1997

Saipem6,000M11996

Saipem7,500M31996

ETPM/Technip9,500Cobo Pambi1996

ContractorTopsides weight (T)ProjectYear

Page 8: Heerema Floatover Platform

Future Float-overs

HHI/Noble Denton9,000Bunga Raya2003

Saibos/Technip12,000Amenan2003

Aker Maritime (N)/ Clough14,000Bayu-Undan2003

Aker Maritime (N)/ Clough10,000Bayu-Undan2003

Saipem8,000Helang/Layang2002

ContractorTopsides weight

(T)ProjectYear

Page 9: Heerema Floatover Platform

Upcoming Float-overs

HHI/Noble Denton9,000Bunga Raya2003

Saibos/Technip12,000Amenan2003

Aker Maritime (N)/ Clough14,000Bayu-Undan2003

Aker Maritime (N)/ Clough10,000Bayu-Undan2003

Saipem8,000Helang/Layang2002

ContractorTopsides weight (T)ProjectYear

Dockwise

Page 10: Heerema Floatover Platform

Forklift development

Started off with ExxonMobil HawkesTwo phasesPhase 1 finishedWorking on phase 2Learned about catamaran

No Market at present

Page 11: Heerema Floatover Platform

Forklift

Page 12: Heerema Floatover Platform

Contents

IntroductionTender ActivitiesMethod statement overviewRelationship between componentsFloat-over componentsConclusions

Page 13: Heerema Floatover Platform

Contents

IntroductionMethod statement overviewRelationship between componentsFloat-over componentsConclusions

Page 14: Heerema Floatover Platform

Method statement overview

5 phases in float-over sequence– Stand off– Docking– Mating– Vertical load transfer– Un-docking

Page 15: Heerema Floatover Platform

Stand off position

Barge moored with anchorsDocking lines

Tug 1Tug 2

Page 16: Heerema Floatover Platform

Docking

Cow horns for entry

Fendering for tight fit

Page 17: Heerema Floatover Platform

Mating (1)

Mating lines forprecise positioningLoad transfer by

Ballasting and Leg Mating Units

Page 18: Heerema Floatover Platform

Mating

Page 19: Heerema Floatover Platform

Vertical load transfer

Load transfer on jacket

Page 20: Heerema Floatover Platform

Undocking

Undocking with tugsand docking lines

Page 21: Heerema Floatover Platform

Contents

IntroductionMethod statement overviewRelationship between componentsFloat-over componentsConclusions

Page 22: Heerema Floatover Platform

Relationship between components

Platform and equipment

Float-over concept Environment

- Jacket + foundation

- Deck

- Transportation barge

- Swell- Workability- Safety

- Docking - Mating - Vertical load transfer - Fendering- Ballasting

Page 23: Heerema Floatover Platform

Relationship between components

Platform and equipment

Float-over concept Environment

Page 24: Heerema Floatover Platform

Barges for decks > 10,000 mT

H-541 42 mS45 42 mBlack Marlin 42 mMighty Servant 3 40 m

Page 25: Heerema Floatover Platform

400’ Piggy Back on Dockwise

Page 26: Heerema Floatover Platform

Relationship between components

Platform and equipment

Float-over concept Environment

Page 27: Heerema Floatover Platform

Environmental issues

Workability is governed by Seastate HeaveWeather outlook (i.e. window length)

Accepting lower workability reduces design forces

Page 28: Heerema Floatover Platform

Relationship between components

Platform and equipment

Float-over concept Environment

Page 29: Heerema Floatover Platform

Contents

IntroductionMethod statement overviewRelationship between componentsFloat-over componentsConclusions

Page 30: Heerema Floatover Platform

5 Float-over components

Docking systemMatingFenderingVertical Load transferBallasting

Page 31: Heerema Floatover Platform

Docking

2 systems used on Malampaya

TugsAnchors/docking lines

Page 32: Heerema Floatover Platform

2 Docking systems

Docking System

Towing tug

Docking lines

Assisting tug

Docking tug

Anchor lines

Page 33: Heerema Floatover Platform

Anchor/Docking lines

Page 34: Heerema Floatover Platform

Mating lines

precise positioning of the deck cones above the jacket guidesStiffness of system versus workabilty8 lines used on Malampaya, 4 proposed in future

Page 35: Heerema Floatover Platform

Malampaya mating stretchers

Page 36: Heerema Floatover Platform

Malampaya Fendering

Loose fitTight fit

Page 37: Heerema Floatover Platform

Vertical Load transfer

Hi-deck method – Leg Mating UnitsUni-deck method - Hydraulics

Page 38: Heerema Floatover Platform

Leg Mating Units

Mating Cone

Rubber

Receptor

Sand

Page 39: Heerema Floatover Platform

Ballasting

Malampaya 20,000 m3/hr SubcontractedDockwise vessels 12,000 m3/hr internal

Page 40: Heerema Floatover Platform

Conclusions

Float-over is complicated, but feasibleRelationship between components require T&I contractor input in FEED studyFew vessels available for topsides > 10,000 mT

Page 41: Heerema Floatover Platform

More information

www.heerema.com/marine/float-over

Jan Groot tel + 31 71 5799466 Product Manager