hard and soft waste

8/10/2019 Hard and Soft Waste

1/9

Weaving Norm

1.0 YARN CHARACTERISTICS FOR SHUTTLELESS WEAVING

Parameer! U" o #0! A$ove #0!

CV% for Count Upto 1.2 Upto 1.4

Warp and Weft CSP 3200(3000) 3000(3200)

Single Thread Tenait! 20g"te# 20g"te#

CV% for Single Thread Tenait! $e than & $e than &

'longation at rea(%) *+o,e -.- *+o,e

CV% for elongation at +rea $e than & $e than &

'longation at rea(%) *+o,e -.- *+o,e

CV% for elongation at +rea $e than & $e than &

CV% for TP/ $e than - $e than -

Uter ',enne% $e than 10% $e than 11

The !arn hair ha,ing length ore than 3 3 per etre 3 per etre

arn iperfetion"1000 $e than -0 $e than &0

*+o,e 100 end"inh ualit! and loo running at the peed of a+o,e

-00 pp the ill hould go for -% Uter nor for !arn. 5ing !arn elongation at +rea propertie to +e retained inu+euent 6ea,ing preparator! proee.

%.0 WIN&ING

%.1 YARN 'REA(AGE

T)"e o* +a,-ine Yarn 'rea! "er 1/00/000 mere!

*utooner 7ood *,erage Poor

20 30 40

Thee +reaage onit of *4848C48948C3893

and highl! o+:etiona+le laiat fault.

%.% CAUSEWISE 'REA(UP OF EN& 'REA(S IN WIN&ING

T)"e o* )arn Fa2 3 o* Toa2 'rea!

'+edded ;luff 1-

$ooe < lint 1-

Slu+ 10

Singling and 6ea plae 2-

Piee=up 10

;oreign atter"ittie 10

>ther !arn fault 1-

Total 100

%.4 CLEARING EFFICIENCY536ON WIN&ING +ACHINE

T)"e o* +a,-ine C2earing E**i,ien,) 536


?- ?0 @-

%.# YARN CLEARING SETTING 5ELECTRONICS YARN CLEARER6

Con U"o #0! A$ove #0!Yarn C2earer Seing

- 1 -


2/9

Weaving Norm

('letroni !arn Clearer) A & &

9S 2.2 2.

$S 2.0 1.

9$ 1.3 1.4

$$ 2- 2-

=9 20 to 2- 2-

=$ 40 to 0 0 to ?0

C 1.4 1.4

The learer etting deide the learing effiien!. The learer i

intended to reo,e *4848C48948C3893 and highl! o+:etiona+lelaiat fault.

%.7 WIN&ING SPEE&

T)"e o* +a,-ine Win8ing !"ee8 m9min

*uto oner Upto 40 *+o,e 40

1100 to 1300 ?00 to 1100

;or !arn eant for high reed (a+o,e 100 end"inh)ort the6inding peed i a+out 10%lo6er than a+o,e figure +ut in an! aenot le than ?00 p

%.: WIN&ING +ACHINE EFFICIENCY

T)"e o* +a,-ine +a,-ine E**i,ien,) 536


?0 @- @0

%.; LOSS IN STRENGTH AN& ELONGATION

When the !arn fro 6ound paage i teted the lo in trengthand elongation at +rea hould not e#eed -% of that the ring !arn.

%.< SPLICE FAILURE

+a,-ine T)"e Yarn Con S"2i,e Fai2re 3

7ood *,erage Poor

*utoonerB Upto 40 3 & 1-

*+o,e 40 - 10 1@

The nor hold good for a iniu ution preure le,elgi,en +! the ahine anufaturer.

%.= SPLICE >UALITY

Splie dienion 1.2 to 1.4 tie the parent !arn diaeter

S*7=Splie appearane grade (*T/5*) 3

$ength of Splie 3 to 3.-

5etain plie trength *+o,e @-%

Splie reaing 5atio a#iu 20%

%.10 TENSION ON YARN &URING WIN&ING

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3/9

Weaving Norm

Tenion on the !arn during 6inding hould +e a+out 10% oforreponding ingle !arn trength.

2.11Won8 )arn Pa,age Variaion ? 0.%

2.12 Wound !arn paage 6eight ,ariation hould +e D0.- to 1% ofnoral 6eight.

%.14 WIN&ING +AINTENANCE COST

+a,-ine T)"e +ainenan,e Co!

5R!.9S"in82e9S-i*6

*utooner 3.0

4. WARPING

4.1 &IRECT WARPING

4.1.1 +ACHINE SPEE&

+a,-ine T)"e +a,-ine S"ee8

Super Eigh Speed i.e.

Eao+a or enningerWarping ahine

For ,on! "o #0!Warping peed

hould not +e le than 2-% of a#iupeed reoended +! ahine

anufaturer.

For ,on! a$ove #0! @Warping peed

hould +e 10% le the peed aintainedfor upto 40 ount !arn

For ,o2ore8 )arn/t hould +e -% lethan that of orreponding gre! !arn

4.1.% WARPING 'REA(AGE

+a,-ine T)"e War"ing So"!9#00en8!91000m

Super Eigh Speed

Warping ahine

7ood *,erage Poor

0.2 0.- 0.&

4.% SECTIONAL WARPING +ACHINE

4.%.1 +ACHINE SPEE&

+a,-ine T)"e +a,-ine S"ee8 5m"m6

Super Eigh Speed Setional Warping

ahine400

4.%.% WARPING 'REA(AGE

+a,-ine T)"e War"ing So"!9#00en8!91000m

Super Eigh Speed Setional

Warping ahine

7ood *,erage Poor

0.4 0.@ 1.0

4.4 CONTRI'UTION OF SPINNING AN& WIN&ING FAULTS

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4/9

Weaving Norm

+a,-ine T)"e 3 &i!ri$ion o*

Super Eigh Speed

Warping ahine

S"inning Fa2! Win8ing Fa2!

- 3-

4.# CAUSEWISE 'REA(UP OF EN& 'REA(S IN WARPING

T)"e o* ,a!e! 3 o* oa2 $rea!

Re2ae8 o S"inning

Thin end"oft end 4-

Slu+"+ad pieing -

;oreign fi+re 3

>ther 12

S$ Toa2 :7

Re2ae8 o Weaving

Splie -

Paage fault 1-

unhe -

Wild !arn fluff ->ther -

S$ oa2 47

4.7 TENSION ON YARN &URING WARPING

Tenion on !arn during 6arping hould +e a+out -% to that oforreponding ingle thread trength of the !arn.

4.: EFFICIENCY OF WARPING +ACHINE

+a,-ine T)"e E**i,ien,) 536

Super Eigh Speed Warping ahine 0=-

Super Eigh Speed Setional Warping ahine 4-=-0;or oloured pattern et 30=3-

4.; WARPING (NOT

The 6arping not tail hould ha,e length of - to .

4.< WARPING +AINTENANCE COST


5R!9ma,-ine9S-i*6

Super Eigh Speed Warping ahine -0.00

#. SIING

#.1 +ECHANICAL STRETCH?1.03

#.% OPTI+U+ YARN TENSION &URING SIING

3 o* Sing2e T-rea8 'reaing Sreng- o*Ring Yarn

*t Creel et6een;inihingSueeFe 5oll to;irt 9r!ing

*t Eead Sto

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5/9

Weaving Norm

C!linder

Aor for !arn

tenion

2=3 4=- 10=1-

#.4 SIE& YARN RESI&UAL ELONGATION ? #.73

#.# NOR+S FOR GAIN IN STRENGTH AN& LOSS IN ELONGATIONAT 'REA( OF SIE& YARN

T)"e o* Yarn Gain in Sreng- Lo!! in E2ongaion

Upto 40 B2- 1-

*+o,e 40 1-=2- 1-

Pol!eter lended arn - < 1- 1-

aed on the ingle thread +reaing trength and elongationat +rea of ring !arn.

#.7 &EA& LOSS PERCENTAGE

Aor for (%) dead lo7ood *,erage Poor

1- 2- 3-

9ead lo % i alulated on the +ai of aterial iued frotore.

#.: VARIATION IN SI&E PIC(UP

Aor for iFe pi=up ,ariation7ood *,erage Poor

D1 D2 D3

9e,iation fro noinal pi=up %

#.; VARIATION IN SIE PIC(UP IN PAIR OF 'EA+S ON LOO+

Aor for iFe pi=up ,ariation+et6een pair of +ea on loo

1.5%

#.< &ROPPING

Aor for iFe dropping 0.10% of the iFe pi


6/9

Weaving Norm


5R!.9+a,-ine9S-i*6

Suer uller Gupiter enninger 1-0.00

7. &RAWING @ IN PRO&UCTION

7.1 &raing @ in "ro8,ion9"air o* "er!on!9< -r!.?--00 end

7.% (noer "ro8,ivi) ? 13000 end"operati,e

:. LOO+SHE& ? S-2e2e!! Loom

:.1 LOO+ SPEE&

Con o* Yarn Loom S"ee8Upto 40 Weft inertion rate (etre per inute)hould +e 10 to 1-% le than that ofreoended +! loo anufaturer

for that loo odel.

*+o,e 40 Weft inertion rate (etre per

inute)hould +e - to 10% le than thepeed aintained for upto 40 !arn

;or oloured !arn Weft inertion rate (etre perinute)hould +e - to 10% le than

that of orreponding gre! !arn

:.% WARP AN& WEFT STOPS PER HOUR

Loom T)"e Sor!

U"o #0! Ne A$ove #0! Ne

War"!o"!9

-r.

We*So"!9

-r.

War"!o"! 9

-r.

We*!o"!9

-r.

PROFECTILELOO+

T6ill 1.- 0.40 1.? 0.-

9eni 1.0 0.-0 1.3 0.&

Plain 1.1 0.-0 1.4 0.&

Poplin 1.@ 0.4- 2.3 0.

AI

RFETLOO+

T6ill 1. 1.- 2.0 1.

9eni 0.@ 1.3 1.0 1.4

Plain 1.4 1.3 1.@ 1.4

Poplin 2.- 1.3 3.1 1.4

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7/9

Weaving Norm

RAPIER

LO

O+

T6ill 1.2 0.&0 1.- 0.?

9eni 1.1 0.&- 1.4 0.?

Plain 0.& 0.&- 0.? 0.?

Poplin 1.4 0.&0 1.@0 0.?

:.4 CAUSEWISE SNAP EFFICIENCY LOSSES 3

Ca!e! 3 Lo!! in E**i,ien,)

War" We* Iner*eren,e o*

War" We*

;.7

5epair 1.0ea 7aiting"notting 2.-

$u+riation H Cleaning 0.-

>ther 0.-

Toa2 1%.0

:.# &ROPPINGS

Aor for $oo 9ropping I 0.30% of the iFe !arn 6eight.

:.7 TI+ING FOR WEAVER ATTEN&ING FAULTS

Time in +in.

*ttending 6arp top 1.00

*ttending 6eft top 0.1@

:.: YARN TENSION &URING WEAVING

Tenion on !arn during 6ea,ing hould not e#eed 30% of inglethread trength of ring !arn.

:.; GAITING TI+ING

ea notting Tiing . . . . . . .. 12 in"1000 end

'eam Gaiing i-o Sor C-ange?

Single Width $oo . . . . . . . . . 1=3 hr depending upon the ort

9ou+le Width $oo. . . . . . . . . 3=@ hr depending upon the ort

'eam Gaiing i- Sor C-ange?

Single Width $oo . . . . . . . . . 1 hift

9ou+le Width < 5apier $oo . . . 2 hift

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8/9

Weaving Norm

= SulFer $oo . . . 2 hift

:.< +ANPOWER IN SHUTTLELESS WEAVING SHE&

Wea,erJ *ignent @=1 loo depending upon ortpartiular and loo 6idth.

Eelper 5elie,er 1 helper for 3 6ea,er

aterial Eandler (Weft H ClothCarrier)

1 upto 4@ loo

;itter " aintenane 2 peron to 4@ loo

'#peted operati,e per 100 loohift

23 to 32

:.= HAR& WASTE LEVEL

SIING

Set hange 6ate per et 4-=-0 iFed !arn 82- 7re! !arn

$apper 0.04 to 0.0% of iFing prodution

ad +ea"oft +ea 0.02% of iFing prodution

LOO+S

;or leno H fale el,edge on loo 20 to @0 per pi

;ale el,edge 40 to 20 end in fale el,edge

Toa2 Har8 Wa!e in Weaving 1.


9/9

Weaving Norm

Steaed 6eft paage are found to gi,e +etter perforanealong6ith redution in inidene of +roen pi epeiall! on air :etloo.

I&EAL STEA+ING CON&ITION

T)"e o* C-am$er ? Va,m Seam C-am$er

Tem"erare 5JC6 ? =0 o 100

Seam Pre!!re 5g9,m%6? 0.7

Time 5+in.6 ? %0

The nu+er of !le depend on !arn ount TP/ and paage iFe./n general t6o to three !le are uffiient.

The tea paage hould +e ept under o,ering. The onditioned

paage hould +e onued 6ithin 4 hour.

:.1# AIR CONSU+PTION ON AIRET +ACHINE

$oo Width *ir Conuption in Cu+i feet"@ hr.B

1?0 to 220 12000 = 1-000

9epending upon the ahine odel and peed

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hard and soft waste

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