h1 electrical as-built 2 · 2020. 2. 21. · cb145??a 1030 (end) 1250 (125). fla: tbd future spare...

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WWW.LOGICALSYSINC.COM

PROPERTY OF LOGICAL SYSTEMS, LLC.-IMPORTANT-THIS DRAWING PRINT IS LOANED FOR MUTUALASSISTANCE AND SUCH IS SUBJECT TO RECALL AT ANY TIME. INFORMATION CONTAINED HEREON ISNOT TO BE DISCLOSED OR REPRODUCED IN ANY FORM FOR THE BENEFIT OF PARTIES OTHER THANNECESSARY SUBCONTRACTORS AND SUPPLIERS WITHOUT WRITTEN CONSENT OF LOGICAL SYSTEMS, LLC.

LOGICAL SYSTEMS, LLCBARTLETT, TN. 901.377.5574

GUANGZHOU CHINA 86.20.32053066ROSSVILLE, GA. 706.891.5358GOLDEN, CO. 303.215.9950

JACKSON, TN. 731.664.8574

DWG. NO. REV.

RE

VIS

ION

S

TORONTO, CANADA 289.796.0450

DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:

SHT. OFSCALE:

DWG. REFERENCES:

CAD FILE:

REV. DESCRIPTION DATE BY APPROVED

7

6

5

4

3

JZ2019.12.28As-built update2

1

4/15/19RD

4/15/19RD

CONSTRUCTIONISSUED FOR

2.020839_100

50NONE

DRAWING INDEXH1-Hazel & Common

BeneVap PanelsBeneTerra

H1-HAZEL AND COMMON DRAWING INDEXDRAWING NUMBER TYPE SHEET # IN SERIES DESCRIPTION

100 INDEX 0 H1 AND COMMON DRAWING INDEX101 LAYOUT 1 H1 AND COMMON BILL OF MATERIAL102 LAYOUT 2 H1 AND COMMON ENCLOSURE AND PANEL LAYOUT103 LAYOUT 3 SPARE104 LAYOUT 4 SPARE105 LAYOUT 5 NETWORK ARCHITECTURE DRAWING

E-101 ELECTRICAL 1 H1 AND COMMON 120VAC POWER DISTRIBUTIONE-102 ELECTRICAL 2 H1 AND COMMON 24VDC POWER DISTRIBUTIONE-103 ELECTRICAL 3 H1 AND COMMON 24VDC UPS POWER DISTRIBUTIONE-104 ELECTRICAL 4 SPAREE-105 ELECTRICAL 5 SPAREE-106 ELECTRICAL 6 H1 AND COMMON MODULE 0 DIGITAL I/O DRAWINGE-107 ELECTRICAL 7 H1 AND COMMON MODULE 0 ANALOG I/O DRAWINGE-108 ELECTRICAL 8 H1 AND COMMON MODULE 1 E-109 ELECTRICAL 9 H1 AND COMMON MODULE 2E-110 ELECTRICAL 10 H1 AND COMMON MODULE 3E-111 ELECTRICAL 11 H1 AND COMMON MODULE 4E-112 ELECTRICAL 12 H1 AND COMMON MODULE 5E-113 ELECTRICAL 13 SPAREE-114 ELECTRICAL 14 SPAREE-115 ELECTRICAL 15 E-STOP SCHEMATICE-116 ELECTRICAL 16 H1 AND COMMON MOORE PROGRAMMABLE RELAYSE-117 ELECTRICAL 17 O2 SENSORE-118 ELECTRICAL 18 SPAREE-119 ELECTRICAL 19 SPAREE-120 ELECTRICAL 20 H1 AND COMMON BURNER CONTROL UNIT SCHEMATICE-121 ELECTRICAL 21 SPAREE-122 ELECTRICAL 22 SPAREE-123 ELECTRICAL 23 SPAREE-124 ELECTRICAL 24 SPAREE-125 ELECTRICAL 25 H1 AND COMMON VFD CONTROLS SCHEMATIC

NOTE: burner management sytem abbreviation (BMS) and burner control unit (BCU) are interchangeable

AS BUILT RD6/12/19

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JACKSON, TN. 731.664.8574

DWG. NO. REV.

RE

VIS

ION

S


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:

SHT. OFSCALE:

DWG. REFERENCES:

CAD FILE:


7

6

5

4

3


1

4/15/19RD

4/15/19RD


2.020839_10151NONE

BILL OF MATERIALH1-Hazel & Common CONTROL PANEL


# Unit 1 Qty Mfg Part # Description1 1 Rittal 8005.435 2000mm (78.74") W: 1000mm (39.37") D: 500mm (19.69") 2 1 Rittal 8105.245 Side Panels for 8005.4353 1 Rittal 8620.032 Plinth Side Panels4 1 Rittal 8620.005 Plinth Front and Back Panels5 1 Rittal 8800.500 Enclosure Quick Baying Kit6 1 Rittal 3239.110 Fan: 120VAC Fan, 62CFM, 7"7 0 Rittal 3239.200 Outlet Filter, 7"8 4 Panduit F2X4WH6, C2WH6 2X4" Wire Duct, w/ cover, 6'9 2 Panduit F3X4WH6, C3WH6 3x4" Wire Duct, w/ cover, 6'10 3 Panduit F4X4WH6, C4WH6 4x4" Wire Duct, w/ cover, 6'11 6 E-Rail 111.045 2M, High Rise Aluminum DIN Rail12 1 Unitronics V1210-T20BJ PLC with Built-In Display; Door Mount13 1 Unitronics V200-18-E3XB IO Expansion; Snaps into V120014 1 Unitronics EX-D16A3-RO8 Expansion module w/ 16-DI, 8-DO, 3AI15 2 Unitronics IO-ATC8 8 Analog/Thermocouple Inputs16 1 Unitronics IO-AI4-AO2 4 Analog Inputs + 2 Analog Outputs17 1 Unitronics IO-AO6X 6 Analog Outputs18 1 Unitronics EXL-CABXXX Interconnect Cable from HMI to DIN rail modules19 1 Phoenix Contact 2320238 20A UPS Controller; QUINT-UPS/ 24DC/ 24DC/2020 1 Phoenix Contact 2320306 UPS Battery, 3.4Ah, 24VDC; UPS-BAT/VRLA/24DC/3.4AH21 1 Phoenix Contact 2866776 120VAC to 24VDC Power Supply, 20A; QUINT-PS/1AC/24DC/2022 1 Phoenix Contact 2905228 Surge Protector; PLT-SEC-T3-120-FM23 1 Puls CD5.121 24VDC to 12VDC DC-DC Converter; 96W24 6 Allen Bradley 700-HLT1Z24 TB Relay, 24VDC Coil, SPDT, 6A contacts25 8 Allen Bradley 700-HLT12Z24 TB Relay, 24VDC Coil, DPDT, 10A contacts26 2 Allen Bradley 700-HLT1U1 TB Relay, 120VAC Coil, SPDT, 6A contacts27 1 Allen Bradley 700-HLT12U1 TB Relay, 120VAC Coil, DPDT, 10A contacts28 8 Allen Bradley 700-TBJ20G 20pole Jumpers for TB relays29 1 Allen Bradley 1492-MC6X10 Markers for TB Relays30 2 Allen Bradley 1489-M1C200 1489 BREAKER, 20A, SINGLE POLE31 1 Allen Bradley 1489-M1C150 1489 BREAKER, 15A, SINGLE POLE32 0 Allen Bradley 1489-M1C100 1489 BREAKER, 10A, SINGLE POLE33 30 Allen Bradley 1489-M1C050 1489 BREAKER, 5A, SINGLE POLE34 45 Allen Bradley 1492-EAJ35 End Anchor35 21 Allen Bradley 1492-GM35 Group Marker36 1 Allen Bradley 700S-CF620EJC Safety Relay, 24VDC Coil, 8 pole (6 N.O. and 2 N.C)37 34 Sprecher & Schuh V7-W4 Single circuit pass through38 39 Sprecher & Schuh V7-WD4 Dual Circuit Pass-Through 4mm^2 Terminal39 0 Sprecher & Schuh V7-WG4 4mm^2 Grounding Terminal40 150 Weidmueller 1518300000 Dual circuit, fused terminal block41 30 Weidmueller 9532470000 end barrier for dual circuit fused terminal block42 39 Sprecher & Schuh V7-WD4C 2-Tier 4mm^2 Terminal w/ Commoning Bar43 10 Sprecher & Schuh V7-EBD3 End Barrier for WD4 & WD4C44 5 Sprecher & Schuh V7-EB3 End Barrier for W4 & WG44546474849 120 Mersen GSC2 2A, Fast Blow, 5x20mm fuse50 10 Mersen GSC6 6A, Fast Blow, 5x20mm fuse51 1 Square D PK15GTAL 15 pole ground bar w/ lug kit52 1 Hoffman LEDD2M35 Enclosure light, 24vdc, motion53 20 Sprecher & Schuh V7-CJD6-10 10 pole jumpers for WD4 terminals54 10 Sprecher & Schuh V7-SM6X9 Markers for WD4 terminals, per sheet55 1 Moore Industries STA/TPRG/3PRG/U/-AO [DIN] Thermocouple Input, Analog retransmit, 2-Relay Outputs56 1 Moore Industries STA/HLPRG/3PRG/U/-AO [DIN] mA Input, Analog Retransmit, 2-Relay Outputs57 0 Phoenix Contact 2901994 Single-Channel, Input Loop Powered Isolator; MINI MCR-2-I-I-ILP58 1 HONEYWELL S7800A1142 Remote Display59 1 HONEYWELL 50023821-002 Remote Display Cover w/ Reset60 1 HONEYWELL 221818C Remote Display Cable, 120" length61 1 HONEYWELL FLAME SAFETY RELAY62 1 HONEYWELL FLAME SAFETY RELAY WIRING BASE63 1 HONEYWELL UV FLAME SIGNAL AMPLIFIER64 1 HONEYWELL DISPLAY/REMOTE RESET65 1 Neousys POC-212 Intel Atom E3845 fanless PC66 1 CalAmp Vanguard 5530 Cell Router67 1 Allen Bradley 800T-FX6A4 + 800T-N310 Push-Pull Mushroom Head Button + Guard Ring68 1 Allen Bradley REC15 15A DIN Rail Mount Receptacle69 1 PLX SMAFR Wideband O2 Sensor Guage Kit70 1 Ntron 108TX 8 port ethernet switch71 0 Square D PK15GTA 15 pole ground bar, no lug72 11 Allen Bradley 1492-H4 FUSE HOLDER, AC BLOWN FUSE INDICATOR73 11 Allen Bradley 1492-H5 FUSE HOLDER, DC BLOWN FUSE INDICATOR

AS BUILT RD6/12/19

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JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543

CHJZ2020.01.07As-built Update2...1

.

3/15/19RD

3/15/19RD


2.020839_10252AS SHOWN

LAYOUTENCLOSURE & PANEL

H1-Hazel & CommonBeneVap Panel

BeneTerraNOTES:1. V200 MODULE SNAPS INTO V1200 DOOR MOUNTED PLC/HMI 2. EXL CABLE PLUGS INTO PLC EXPANSION PORT ON V1200 AND I/O EXPANSION EX-D16A3-RO8

module 0

CEL

L R

OU

TER

Vang

uard

553

0

79

Neo

usys

Fan

less

PC, p

oc-2

12

CR1-I35

CR1-I38

CR1-I39

CR1-I40 (120V coil)M1-I41

M1-I46M1-I47

M1-O35M1-O39

M2-AI0M2-AI1M2-AI2M2-AI3M2-AI5M2-AI6

M3-AI0M3-AI1M3-AI2M3-AI3M3-AI4M3-AI5M3-AI6M3-AI7

M4-AO0M4-AO1M4-AO2M4-AO3M4-AO4M4-AO5

M5-AI0M5-AI1M5-AI2M5-AI3

M5-AO0M5-AO1

M1 DI

M1 DO

M2 AI

M3 AI

M4 AO

M5 AI

M5 AO

WID

TH:

LENG

TH:

DEPTH

:

WH

ITEC

OLO

R:

40.75"

3.25"0"

F3X4WH

6

CR0-I00

CR0-I01

M0-I03CR0-I04M0-I05

M0-I09

M0-I11

CR0-I14

CR0-I15

CR0-O04

CR0-O07CR0-O08CR0-O09SPARE

(120V coil)

M0-AI0M0-AI2M0-AI3

M0-AO0M0-AO1M0-AO2M0-AO3

FU603 / COM

M0 DI

M0 DO

M0 AI

M0 AO

WID

TH:

LENG

TH:

DEPTH

:

WH

ITEC

OLO

R:

40.75"

4.25"0"

F4X4WH

6

WID

TH:

LENG

TH:

DEPTH

:

WH

ITEC

OLO

R:

40.75"

4.25"0"

F4X4WH

6

WIDTH:

LENGTH:

DEPTH:

WHITECOLOR:35.25"

4.25"0"

F4X4WH6

WID

TH:

LENG

TH:

DEPTH

:

WH

ITEC

OLO

R:

40.25"

3.25"0"

F3X4WH

6

WID

TH:

LENG

TH:

DEPTH

:

WH

ITEC

OLO

R:

30"

2.25"0"

F2X4WH

6

WID

TH:

LENG

TH:

DEPTH

:

WH

ITEC

OLO

R:

30"

2.25"0"

F2X4WH

6

HoneywellBCU

UPS

PO

WER

5

L2L2L2L2L2L2

678910

43

202122FG

UNIT 1 BCU

module 1

mod

ule

2

mod

ule

3

mod

ule

4

mod

ule

5

WIDTH:

LENGTH:

DEPTH:

WHITECOLOR:30.75"

2.25"0"

F2X4WH6

WIDTH:

LENGTH:

DEPTH:

WHITECOLOR:30.75"

2.25"0"

F2X4WH6

CO

MC

OM

CO

MC

OM

SM-A

FR

+12VCOM

O2 SENSOR

5A 5A 5A 5A5A

MO

OR

E ST

ATP

RG

MO

OR

E ST

AH

LPR

G

O2-1O2-2O2-3O2-4O2-5O2-6

PLX

SER1SER2SER3SIG+SIG-

CCCCCC

FROM MOORE HLPRG

FROM MOORE HLPRG

FROM MOORE TPRG(120V coil)

CCCC

C

NNNN

N

FU155

FU157

FU159

FU161

FU163

FU165

FU167

FU169

FU171

FU173

FU175

120V FIELDPOWER

FU605 / COMFU607 / COMFU609 / COMFU611 / COMFU613 / COMFU615 / COMFU617 / COMFU619 / COMFU623 / COMFU625 / COMFU627 / COMFU629 / COMFU631 / COMFU633 / COMFU635 / COMFU637 / COMFU639 / COM

M0-O00 / COMM0-O01 / COMM0-O02 / COMM0-O03 / COMM0-O04 / COMM0-O05 / COMM0-O06 / COMM0-O07 / COMM0-O08 / COMM0-O09 / COMM0-O10 / COMM0-O11 / COMM0-O12 / COMM0-O13 / COMM0-O14 / COMM0-O15 / COMM0-O16 / COM

FU705 / COMFU710 / COMFU720 / COMFU725 / COM

FU807 / COMFU809 / COMFU811 / COMFU813 / COMFU815 / COMFU817 / COMFU819 / COMFU821 / COMFU828 / COMFU830 / COMFU832 / COMFU834 / COMFU836 / COMFU838 / COMFU840 / COMFU842 / COM

M1-O32 / COMM1-O33 / COMM1-O34 / COMM1-O35 / COMM1-O36 / COMM1-O37 / COMM1-O38 / COMM1O-39 / COM

FU905 / COMFU909 / COMFU917 / COMFU921 / COMFU929 / COMFU933 / COMFU941 / COMFU945 / COM

FU1005/ COMFU1009 / COMFU1017 / COMFU1021 / COMFU1029 / COMFU1033 / COMFU1041 / COMFU1045 / COM

FU1205 / COMFU1209 / COMFU1217 / COMFU1221 / COM

24VD

C P

OW

ER

CB2

05

CB2

15

CB2

20

CB2

25

CB2

10

3.4A

h Ba

ttery

AC P

OW

ER

PS10

5; 2

0A24

VDC

N N N N

CO

MC

OM

CO

MC

OM

CO

M

UPS

300

20A

CB2

10, 5

A

CB2

15, 5

A

WIDTH:

LENGTH:

DEPTH:

WHITECOLOR:35.5"

2.25"0"

F2X4WH6

CB1

10, 5

A

CB1

15, 5

A

CB1

20, 5

A

CB1

05, 1

5A

CB1

00, 2

0A

CB1

25, 5

A

CB1

30, 5

A

5A

M0 DI PWR

M0 DO PWR

M0 AI PWR

M1 DI PWR

M1 DO PWR

M2 AI PWR

M3 AI PWR

M5 AI PWR

CB2

05, 2

0A

C C C C

5A 5A 5A

CB2

20, 5

A

5A 5A

CO

M

C

CO

M

C

CO

M

C

C CCCCC CCC

H1-Hazel & Common

CB2

25, 5

A

CR0-I02

55

ZSC-1101

ZZ-1100

CCCCC

COMCOMCOMCOMCOM

FU255

FU257

FU259

FU261

FU263

FU265

FU267

FU269

FU271

FU273

FU275

24V FIELDPOWER

CO

MC

OM

ES1

ES2

ES3

N

C

C N

WD4C

CB1

05

CB1

15

CB1

20

CB1

25

CB1

10

CB1

30

WD4C

C COM

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

***5A***

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

BAT300UPS300

MOUNTS TO SIDE WALL

MOUNTS TO BACK OF HMI

SW315REC110

TE-1120PT-1120 CB3

10

CB3

20

CB3

25

CB3

30

CB3

15

CB3

35

CB3

40

CB3

45

CB3

50

CB3

55

CB3

60

C C

TO U

NIT

2U

PS24

VC

OM

M0-I06M0-I07M0-I08

M0-I10

M0-I12M0-I13

M0-I16M0-I17

M1-I34M1-I33M1-I32

M1-I37M1-I36

M1-I42M1-I43M1-I44M1-I45

M1-AI0M1-AI1M1-AI2

M1 AI

FU880 / COMFU880 / COMFU880 / COM

M1 AI PWR

E-ST

OP

ESTP

PW

R

1

2

3

4

5

UNIT 1 GETS LEFT SIDE PANEL ONLYMOUNT FAN IN LEFT SIDE PANEL

6

8

8

8

8 8

99

10

10 10

11

11

11

11

11

11

1213

1415 15 17 16

19

202122

23

36

23

52

56 55

69

68

70

5/6

3/4

108TX

7/8

1/2

65

66

AFRGAUGE

HONEYWELL REMOTEDISPLAY UNIT

EXACT POSITION TBD

6469

5A

5A

5A

5A

5A

5A

5A

5A

5A

71

51

1492-WD4

1492-WD4

1492-W4

1492-WD4C

1492-WD4C

1492-WD4C

1492-W4

1492-WD4

1492-WD4

1492-WD4

72

73

2

5A

1492-WD4C

1492-WD4C

C C

1492-WD4C 1492-WD4

1492-WD4

3912

4

CONFIGURE DOOR TO OPEN TO THE LEFT.

67

71

AS BUILT RD6/12/19

40

41

40

41

40

41

40

41

40

4140

41

40

41

40

41

40

41

40

41Modem switch

flush timer 1

flush timer 1flush timer 1

flush timer 2

F

F

4

7

A B

6

5

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3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

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2

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JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543

JZ2019.12.28As-built update2...2.0

4/17/19RD

4/17/19RD


2.020839_105255NONE

.Network ArchitectureH1-Hazel & Common


Unitronics V1200Unit #1

Unitronics V1200Unit #2

EthernetNetwork Switch, NTRON 108TX

(8 ports)

Computer forIgnition SoftwareNeousys POC-212

Cell RouterCalAmp Vanguard 5530

Cell Antennamounted to roof of shed

HoneywellBCU

7800 Relay

RS485Modbus

Serial Port 2

HoneywellRemote

KeyboardDisplay22181A

HoneywellBCU

7800 Relay

RS485Modbus

VendorCable

VendorCable

HoneywellRemote

KeyboardDisplay22181A

Coax cable, SMA connector

Ethernet cable

Ethernet cable Ethernet cable

Ethernet cable

Unit 2 Enclosure

AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/15/19RD

4/15/19RD


2.020839_E-101251NONE

120VAC POWER DISTRIBUTIONCONTROL PANEL

H1-Hazel & CommonBeneTerra

199

198

197

196

194

195

193

192

191

190

189

188

187

186

184

185

183

182

181

180

179

178

177

176

174

175

173

172

171

170

169

168

167

166

164

165

163

162

161

160

159

158

157

156

154

155

153

152

151

149

148

145

147

146

144

143

140

142

141

139

138

135

137

136

134

133

130

131

132

129

128

107

126

127

125

124

123

121

122

120

119

118

112

116

117

115

114

113

111

110

109

108

102

106

105

104

103

101

100 150

NOTES:1. ALL WIRES ARE 16AWG MTW, UNLESS OTHERWISE NOTED

.2.

120VAC1000 N

N(150)

N(END)

N(149)CB100

20A

CB105

15A

CB110

5A

CB115

5A

CB120

5A

CB125

5A

1030QUINT-PS/1AC/24DC/20FLA: 5.1 AMPS

PHOENIX CONTACT

CB130

5A

120VACFED FROM CB02

CUSTOMER SUPPLIED

.FLA: 1.5 AMPS

PROGRAMMING RECEPTACLE

CB135

??A

CB140

??A

CB145

??A

1030(END)

1250(125)

.FLA: TBD

FUTURE

SPAREFLA: TBD AMPS

SPARE

BURNER CONTROLLERFLA: ?? AMPS

HONEYWELL

DISTRIBUTIONFLA: 1.5 AMPS

FIELD POWER

SPAREFLA: TBD

SPARE

.FLA: TBD

FUTURE

.FLA: TBD

FUTURE

GND

1050 NL

G

PS105

+

+24VDC(200)

QUINT-PS/1AC/24DC/20

N

-

COM(200)

GAS BLOCK VALVE CLOSED LIMITZSC-1101

1100L N

G

REC110N

12005 L2

G

BCUN

1250 N

I<IN (303)I<IN

14AWG 14AWG

12AWG

12AWG12AWG

FU155

FU157

FU159

FU161

FU163

FU165

FU167

FU169

FU171

2A

2A

2A

2A

2A

2A

2A

2A

2A

FU173

FU175

2A

2A

GAS FLOW CONTROL VALVE POWERFLA: 0.25A

ZZ-1100 & ZSC-1100

.FLA: TBD

SPARE

.FLA: TBD

SPARE

.FLA: TBD

SPARE

.FLA: TBD

SPARE

.FLA: TBD

SPARE

.FLA: TBD

SPARE

.FLA: TBD

SPARE

.FLA: TBD

SPARE

.FLA: TBD

SPARE

ZSC-1101GAS BLOCK VALVE CLOSED1550

(2038)N

(2035)(SHT 20, BCU DRAWING)

ZZ-11001570 N

TB: 120V FIELD PWR TB: 120V FIELD PWR

L1 L2

5 13

SURGEPLT-SEC-T3-120-FMSURGE SUPPRESSOR

PHOENIX CONTACT1000 N

6

1250

1250(155)

N(155)

2 N

TB: AC PWR

N

1030

N

ZZ-1100-P2C #16

12AWG

12AWG

12AWG

AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/17/19RD

4/17/19RD


2.020839_E-102251NONE

24VDC & UPS POWER DISTRIBUTIONCONTROL PANEL

H1-Hazel & CommonBeneTerra

299

298

297

296

294

295

293

292

291

290

289

288

287

286

284

285

283

282

281

280

279

278

277

276

274

275

273

272

271

270

269

268

267

266

264

265

263

262

261

260

259

258

257

256

254

255

253

252

251

249

248

245

247

246

244

243

240

242

241

239

238

235

237

236

234

233

230

231

232

229

228

207

226

227

225

224

223

221

222

220

219

218

212

216

217

215

214

213

211

210

209

208

202

206

205

204

203

201

200 250


.2.

24V COM

COM(250)

COM

CB205

20A

CB210

5A

CB215

5A

CB220

5A

CB225

5A

24V

24V(250)

FOR O2 SENSOR POWER.

12VDC POWER SUPPLY

POWER.

MOORE RELAY

CB230

5A

CB235

5A

CB240

5A

LED, MOTION ACTIVATEDFLA: .5 AMPS

ENCLOSURE LIGHT

.

.

SPARE

.

.

FUTURE

(105)(105)PS105

24VDC POWER SUPPLY

FED FROM

CB-M0 THROUGH CB-M5.

I/O POWER DISTRIBUTION

CB245

5A

2100 COM

2150 COMPOWER FOR MOORE RELAYSSHT E-116

.

+

G

PS210

+

PULS 12VDC

-

-

IN

OUT

(1700) (1700)

2050 COM

.

.

FUTURE

.

.

FUTURE

.

.

FUTURE

12AWG

12AWG(SHT 6 THROUGH 12)

WIRING CABLEHOFFMAN

LIGHT2200 COM

CR0-O09

SHT 6

N(END)

COM(249)

24V(249)

INFLUENT SUCTION BLOCK VALVEFV-0144

FU255

FU257

FU259

FU261

FU263

FU265

FU267

FU269

FU271

5A

2A

2A

2A

2A

2A

2A

2A

2A

FU273

FU275

2A

2A

SPARE.

.

COMBUSTION AIR FLOW TRANSMITTER.

FT-1130

COMBUSTION AIR FLOW VALVE.

FV-1130

GAS FLOW TRANSMITTER.

FT-1100

SPARE.

.

SPARE.

.

SPARE.

.

.

.

SPARE

.

.

SPARE

O2 SAMPLE BLOCK VALVE.

FV-1103

TB: 24V FIELD PWR TB: 24V FIELD PWR

FV-01442550 COM+ -

FLA: 4A

FT-11302590 COM+ -

FV-11302610 COM+ -

FT-11002630 COM+ -

CR0-O04(664)

FV-1103

RED

BLACK

2750 COM

COM

2550(873)

TB: 24VDC PWR

TB: 24VDC PWR

FT-1100-P2C #16

FV-1130-P2C #16

FT-1130-P2C #16

FV-0144-P2C #16

FV-11032C #16

AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543

JZ2019-12.28As-built update21

.

4/18/19RD

4/18/19RD


2.020839_E-103253NONE

24VDC UPS POWER DISTRIBUTIONCONTROL PANEL

H1-Hazel & CommonBeneTerraNOTES:

1. ..2.

24V(249)

(350)

COM(249)

+

G

UPS300

+

QUINT-UPS/ 24DC/ 24DC/20

-

-

IN

OUT

I<IN

+-

BATT

ERY +

-

UPS-BAT/VRLA/24DC/3.4AH

PHOENIX CONTACT

BATT

ERY

BAT30012AWG24V

12AWGCOM

12AWGUPS24V

12AWGCOM

BAT+

BAT-12AWG

12AWG

BATSIG

399

398

397

396

394

395

393

392

391

390

389

388

387

386

384

385

383

382

381

380

379

378

377

376

374

375

373

372

371

370

369

368

367

366

364

365

363

362

361

360

359

358

357

356

354

355

353

352

351

350

349

348

345

347

346

344

343

340

342

341

339

338

335

337

336

334

333

330

331

332

329

328

307

326

327

325

324

323

321

322

320

319

318

312

316

317

315

314

313

311

310

309

308

302

306

305

304

303

301

300

(106)I<IN

(350)

CB310

5A

CB315

5A

CB320

5A

CB325

5A

CB330

5A

UPS24V

CB335

5A

CB340

5A

CB345

5A

12AWG

CB350

5A

CB355

5A

CB360

5A

CB365

TBD

CB370

TBD

(349)

.FLA: TBD AMPS

N-TRON ETHERNET SWITCH

FLA: TBD AMPS

SPARE

.FLA: TBD AMPS

SPARE

HMI AND PLCFLA: TBD AMPS

H1 UNITRONICS 1200

SHEET 6FLA: TBD AMPS

I/O MODULE 0

.FLA: TBD

CELL ROUTER


I/O MODULE 1


I/O MODULE 4

UNIT 1 INFLUENT CVFLA: TBD AMPS

FV-1142

SPARE.

.

.FLA: TBD AMPS

SPARE

SHT 12FLA: TBD

I/O MODULE 5

.FLA: TBD AMPS

SPARE

(SHT 20839_E-203)

3550 COM

3350 COM

(349)

3400 COM

3450 COM

(SHT 6)

(SHT 8)

(SHT 11)

3500 COM(SHT 12)

TO UNIT 2

UPS24V

12AW

G

(SHT 20839_E-203)TO UNIT 2

COM

3150 COM+

SW315

-

3100 COM1

CELL ROUTER

3200 COMV+

PC320

V-

3300 COM+V

UNITRONICS 1200

0V

G

2

3 4

4-PIN PWR CONNECTORMolex 43045-4000 MicroFit 3.0

1x 2-pin pluggable terminal block

COM

12AW

G

12AW

G

12AW

G

UPS24V COM

V+

FV-1142

V-

(771)

FV-1142-P2C #16

AS BUILT 6/12/19 RD

699

698

697

696

694

695

693

692

691

690

689

688

687

686

684

685

683

682

681

680

679

678

677

676

674

675

673

672

671

670

669

668

667

666

664

665

663

662

661

660

659

658

657

656

654

655

653

652

651

650

649

648

645

647

646

644

643

640

642

641

639

638

635

637

636

634

633

630

631

632

629

628

607

626

627

625

624

623

621

622

620

619

618

612

616

617

615

614

613

611

610

609

608

602

606

605

604

603

601

600

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543

CHJZ2020.01.07As-built update2...1

4/17/19RD

4/17/19RD


2.020839_E-106256NONE

DIGITAL INPUTS AND OUTPUTSModule 0

H1-Hazel & CommonBeneVap Panels

BeneTerra

V200-18-E3XB

CV LEVEL HIGH SWITCH.

PSHH-1120

CV LEVEL LOW SWITCH.

PSLL-1120

CV TEMPERATURE.

TSHH-1120

SPARE.

.

BCU ALARM.

XI-1200

COMBUSTION AIR VFDRUNNING

XI-1130

UPS ALARM.

XI-1300

UPS BATTERY MODE.

XI-1301

SPARE.

.

SPARE.

.

E-STOP #1DOOR MOUNTED

HS-0300A

SPARE.

.

COMBUSTION AIR VFDFAULT

XA-1130

COMBUSTION AIR FLOW.

FS-1130

GAS PRESSURE HIGH.

PSH-1102

SPARE.

.

I0

I1

I2

I3

I4

I5

I6

I7

I8

COM

I9

I10

I11

I12

I13

I14

I15

I16

I17

COM

SPARE.

.

MODULE 0V200-18-E3XB

SPARE.

.

INFLUENT VFDRUN/STOP

HS-0140A

O2 SAMPLE BLOCK VALVEENERGIZE TO OPEN

FV-1103

CV DISCHARGE VALVE.

FV-1152

SPARE.

.

BCU ENABLE.

HS-1200A

BCU RESET.

HS-1200B

O2 SENSOR POWERCONTROL

HS-1100

O2

O3

O4

O5

O6

O7

O8

O9

O10

MODULE 0

O1

O0

O13

O14

O15

O16

CM

WARNING LAMP.

YL-1150

FLUSH TIMER.

.

SPARE.

.

SPARE.

.

SPARE.

.

SPARE.

.

COMBUSTION AIR VFDRUN/STOP

HS-1130A

SPARE.

.

SPARE.

.

DIGITAL OUTPUTSDIGITAL INPUTS

0V

V1

H2 TRIP ON HIGH LEVEL.

XI-1320

3350(335)

COM(335)

3350(787)

COM(785)

TO MODULE 0 ANALOG

FU603

FU605

FU607

FU609

FU611

FU613

FU615

FU617

FU619

FU623

FU625

FU627

FU629

FU631

FU633

FU635

FU637

FU639

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A


ALL "COMMON" TERMINALS ARE JUMPED TOGETHER, NOT SHOWN TO SIMPLIFY DRAWING2.

CM

FUSES ARE PLUG IN STYLE, ON TOP TIER OF WD4P TERMINALS3.

M0 DI PWR5A

2050(205)

COM(205)

3000 SERIES POWER IS SOURCED FROM 24VDC UPS AND WILL REMAIN HOT DURING POWER LOSS4.

NOTE 4

COMM0-I00

M0-I01

M0-I02

M0-I04

M0-I05

UPS300

QUINT-UPS/ 24DC/ 24DC/20PHOENIX CONTACT

14

24

M0-I07

M0-I06

COMCOM

33506020

COM

COMCOM(601)

COM(621)

16240DWG. 20839_E-216

M0-I00(2017)

M0-I01(2017)

M0-I02(2027)

BCU DRAWING

M0-I05(2026)

M0-I11(1520)

M0-I14(2014)

6520

2AM0-O02

M0 DO PWR5A

2050(205)

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

6520

M0-O03

M0-O04

M0-O05

M0-O06

M0-O07

M0-O08

M0-O09

M0-O10

M0-O12

M0-O13

M0-O14

M0-O15

M0-O16

CR0-O07

COM(205)

COM

SHT 20M0-O07A COM

6330(2014)

6030(2017)

6050(2017)

6030

6050

6070 6070(2027)

6130 6130(2555)

CR0-O08SHT 20

M0-O08A COM

CR0-I04

SHT 20

M0-I15(2014)

6350(2014)

SHT 20

BCU DRAWINGSHT 20

BCU DRAWINGSHT 20

BCU DRAWINGSHT 20

BCU DRAWINGSHT 20

6110(120VAC COIL RELAY)

CR0-O09M0-O09A COM

(210)

M0-O02

M0-O03

M0-O04

M0-O05

M0-O06

M0-O07

M0-O08

M0-O09

M0-O10

M0-O12

M0-O13

M0-O14

M0-O15

M0-O16

FV-1152M0-O05A COM+ -

YL-1150M0-O10A COM+ -

CR0-O04M0-O04A COM

(275)

6270(1520)

M0-I03

M0-I06

M0-I07

M0-I08

M0-I09

M0-I10

M0-I11

M0-I12

M0-I13

M0-I16

M0-I17

M0-O03A(2529)

M0-O03A

COM(2556)

M0-O16A(2556)

M0-I13(2560)

6310 6310(2558)

6130(2026)

FROM UNIT 2 PT-2120

COM(2528)COM

M0-I14

M0-I15

E-STOP DWGSHT 15

VFD DWGSHT 25

VFD DWGSHT 25

VFD DWGSHT 25

XI-11302C #16

XA-11302C #16

HS-0140A2C #16

FV-11522C #16

YL-11502C #16

HS-1130A2C #16

LINE 1624

AS BUILT 6/12/19 RD

O12

2AM0-O11

Flush Timer

O11

799

798

797

796

794

795

793

792

791

790

789

788

787

786

784

785

783

782

781

780

779

778

777

776

774

775

773

772

771

770

769

768

767

766

764

765

763

762

761

760

759

758

757

756

754

755

753

752

751

750

749

748

745

747

746

744

743

740

742

741

739

738

735

737

736

734

733

730

731

732

729

728

707

726

727

725

724

723

721

722

720

719

718

712

716

717

715

714

713

711

710

709

708

702

706

705

704

703

701

700

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543

JZ2019.12.19As-built update2...1

4/17/19RD

4/17/19RD


2.020839_E-107257NONE

ANALOG INPUTS AND OUTPUTSModule 0


BeneTerra

V200-18-E3XB

CV FLUID TEMPERATUREFROM MOORE CONTROLLER

TE-1120

STACK TEMPERATURETYPE T, TC

TE-1121

O2 TRNSMITTER0-5V SCALE

QT-1100

INFLUENT FLOW TO CV4-20mA

FT-1140

0+

0-

1+

1-

2+

2-

3+

3-

CM

ACM

MODULE 0ANALOG INPUTS

GAS FLOW CONTROLVALVE

ZZ-1100

V200-18-E3XB

COM

AOUT0

AOUT1

AOUT2

AOUT3

0V

V2

MODULE 0ANALOG OUTPUTS

COMBUSTION AIR VFDCOMMAND SPEED

SC-1130

INFLUENT CONTROLVALVE

FV-1142

SPARE.

.

3350(653)

COM(652)

FROM MODULE 0 DIGITAL

**NOTE: POWER TO FV-1142 IS ON UPS, CB355 SHT 3**

TYPE T

(1674)

FU7252A

M0 AI/AO PWR5A

2050(205)

7020

M0-ACM

RD

BKFT1140

RD

BK

(1711)PLX WIDEBAND O2 MODULE


ALL "COMMON" TERMINALS ARE JUMPED TOGETHER, NOT SHOWN TO SIMPLIFY DRAWING2.FUSES ARE PLUG IN STYLE, ON TOP TIER OF WD4P TERMINALS3.3000 SERIES POWER IS SOURCED FROM 24VDC UPS AND WILL REMAIN HOT DURING POWER LOSS4.

TYPE T LEAD WIRE

16AWG 1TP SHDFT-1140

16AWG 1TP SHDQT-1100

TE-1121

16AWG 1TP SHDTE-1120

16AWG 1TP SHDZZ-1100

COM(205)

M0-AI0

M0-AI2

M0-AI3

COM(205)

6C, 24AWG, SHIELDEDM0-AI

ALPHAWIRE 45116 OR EQUIVALENT

M0-AO0

(2565)

16AWG 1TP SHDSC-1130

M0-AO1

16AWG 1TP SHDFV-1142

M0-AO2

M0-AO3

6C, 24AWG, SHIELDEDM0-AO

ALPHAWIRE 45116 OR EQUIVALENT*NOTE: GROUND SHIELD ON TB SIDE

*NOTE: GROUND SHIELD ON TB SIDE

FU7052A

FU7102A

FU7202A

ZZ1100

+_

+_

RD

BK

BK

RD

FV1142

+_

AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543

CHJZ2020.01.07As-built update2...1

4/17/19RD

4/17/19RD


2.020839_E-108258NONE

DI, DO AND AIModule 1


BeneTerra

EX-D16A3-RO8

SPARE.

.

SPARE.

.

SPARE.

.

GAS PRESSURE LOWSWITCH

PSL-1101

SPARE.

.

SPARE.

.

DOWN STREAM GAS BLOCK VALVECLOSED

ZSC-1102

32

33

34

35

36

37

38

RG

RG

0V

MODULE 1EX-D16A3-RO8

COMBUSTION AIR VFDFAULT RESET

HS-1130B

.

SPARE

OUTPUT FROM PLCTO CUT PILOTS

HS-1100

GAS BLOWER VFDFAULT RESET

HS-0100B

GAS BLOWER VFDRUN/STOP

HS-0100A

INFLUENT VFDFAULT RESET

HS-0140B

INFLUENT SUCTIONBLOCK VALVE

FV-0144

O32

O34

O35

O36

O37

O38

O39

CO

MODULE 1DIGITAL OUTPUTSDIGITAL INPUTS

0V

V1

3

4

5

6

7

8

9

13

14

+V

GND

3910

CV LEVEL HIGH SWICHROOF MOUNTED

LSHH-1120

COMBUSTION AIR FANRUN REQUEST

HS-1200

SPARE.

.

GAS BLOWER VFDFAULT

XA-0100

GAS BLOWER VFDRUNNING

XI-0100

INFLUENT VFDFAULT

XA-0140

INFLUENT VFDRUNNING

XI-0140

E-STOP #2.

HS-0300B

40

41

42

43

44

45

46

17

18

19

20

21

22

23

4724 E-STOP #3

.

HS-0300C

14

12

9

8

6

5

4

3

2

1

EX-D16A3-RO8

TOTAL INFLUENT FLOWTRANSMITTER

FE-0141

COMBUSTION AIR VFDACTUAL SPEED

ST-1130

SPARE.

.

AI0

AI1

AI2


28

27

26

3400(340)

COM(340)

FU807

FU809

FU811

FU813

FU815

FU817

FU819

FU628

FU630

FU832

FU834

FU836

FU838

FU840

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

M1 DI PWR5A

2050(205)

8020

899

898

897

896

894

895

893

892

891

890

889

888

887

886

884

885

883

882

881

880

879

878

877

876

874

875

873

872

871

870

869

868

867

866

864

865

863

862

861

860

859

858

857

856

854

855

853

852

851

850

849

848

845

847

846

844

843

840

842

841

839

838

835

837

836

834

833

830

831

832

829

828

807

826

827

825

824

823

821

822

820

819

818

812

816

817

815

814

813

811

810

809

808

802

806

805

804

803

801

800

FU8212A

FU8422A

M1-I35(2026)

8130(2026)

BCU DRAWINGSHT 20

CR1-I40

SHT 20

8280 M1-I40

CR0-O35M1-O35A COM

SHT 20

2AM1-O32

2AM1-O34

2AM1-O35

2AM1-O36

2AM1-O37

2AM1-O38

2AM1-O39

M1-O32

M1-O34

M1-O35

M1-O36

M1-O37

M1-O38

M1-O39

COM(205)

M1 DO PWR5A

2050(205)

8520

3400(340)

COM(340)

COM

M1-O39A

8190 M1-I38

8210 M1-I39

M1-AI0

M1-AI1

M1-AI2

M1 AI PWR5A

2050(205)

8770

FU8802A

FU8842A

FU8882A

M1-I47(1520)

8420(1520)

M1-I46(1520)

8400(1520)

M1-I46

M1-I47

8400

8420

M1-I35

M1-I34

M1-I32

M1-I33

M1-I36

M1-I37

M1-I38

M1-I39

M1-I40

M1-I41

M1-I42

M1-I43

M1-I44

M1-I45

M1-I46

M1-I47

M1-I42(2508)

8320(2510)

M1-I428320

M1-I43(2506)

8340(2505)

M1-I438340

COM(2505)

M1-O36A(2508)

COMM1-O36A

M1-O37A(2506)

M1-O37A

M1-O38A(2531)

M1-O38A

M1-I43(2533)

8360(2531)

M1-I438360

M1-I43(2529)

8380(2528)

M1-I438380

M1-O32A(2558)

(2562)

16AWG 1TP SHDST-1130

M1-I38(2033)

8190(2033)

M1-I39(2026)

8210(2026)

BCU DRAWINGSHT 20

(2555)COM

COM(2505)

COM

COM(2528)

COM

CR0-O39COM

2550(255) FV-0144

+ - (255)COM

XA-01002C #16

XI-01002C #16

XA-01402C #16

XI-01402C #16

HS-300B12C #16

HS-300C12C #16

HS-1130B2C #16

HS-0100B2C #16

HS-0100A2C #16

HS-0140B2C #16

FV-01442C #16

16AWG 1TP SHDFE-0141

RD

BKFE0141

+_

AS BUILT 6/12/19 RD

SPARE

O337 2AM1-O33

M1-O33

*

Gas Blower Run Command Relay

COM

VFD-DI1

M1-O37*

+ 24 VAC

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/17/19RD

4/17/19RD


2.020839_E-109259NONE

ANALOG/TC INPUTSModule 2


BeneTerra

IO-ATC8

CV LEVEL - LOWER4-20mA

PT-1120

0+

0-

1+

COM

2+

2-

MODULE 2ANALOG/TC INPUTS

999

998

997

996

994

995

993

992

991

990

989

988

987

986

984

985

983

982

981

980

979

978

977

976

974

975

973

972

971

970

969

968

967

966

964

965

963

962

961

960

959

958

957

956

954

955

953

952

951

950

949

948

945

947

946

944

943

940

942

941

939

938

935

937

936

934

933

930

931

932

929

928

907

926

927

925

924

923

921

922

920

919

918

912

916

917

915

914

913

911

910

909

908

902

906

905

904

903

901

900

1-

3+

3-

COM

4+

4-

5+

5-

COM

6+

6-

7+

7-

COM

HEADSPACE PRESSURETRANSMITTER, 4-20mA

PT-1121

CV LEVEL - UPPER.

.

SPARE.

.

CC BURNER TEMPERATURETYPE B, TC

TE-1150

GAS FLOW TRANSMITTER.

FT-1100

COMBUSTION AIR VFDAMP DRAW

IT-1130

INLET AIR TEMPERATURETYPE T, TC

TE-1130

(1620)

M2-AI0

MOORE STA HLPRG

M2-AI1

M2-AI2

M2-AI3

M2-AI5

M2-AI6

RD

BKPT1121

RD

BK

16AWG 1TP SHDPT-1121

+_

M2 AI PWR5A

2050(205)

9020

FU9052A

FU9092A

FU9172A

RD

BK

COM(205)

FU9212A

FU9292A

FU9332A

FU9412A

FU9452A

TYPE B

TYPE B LEAD WIRETE-1150

TE-1150

2-WIRE

TYPE T

TYPE T LEAD WIRETE-1130

TE-1130

(2567)

16AWG 1TP SHDIT-1130

1PR SHLDPT-1120A

PT-1120RE-TRANS TO PLC

RD

BK

RD

BK


+_

2-WIRE

FT1100

AS BUILT 6/12/19 RD

PT-1122

4-20mA

(1620)

RD

BK

1PR SHLDPT-1122

PT-1122RE-TRANS TO PLC

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/17/19RD

4/17/19RD


2.020839_E-1102510NONE

ANALOG/TC INPUTSModule 3


BeneTerra

IO-ATC8

COMBUSTION AIR FLOWTRANSMITTER

FT-1130

0+

0-

1+

COM

2+

2-

MODULE 3ANALOG/TC INPUTS

1-

3+

3-

COM

4+

4-

5+

5-

COM

6+

6-

7+

7-

COM

GAS BLOWER VFDAMP DRAW

IT-0100

BLOWER GAS PRESSURETRANSMITTER

PT-0100

GAS BLOWER VFDACTUAL SPEED

ST-0100

INFLUENT VFDAMP DRAW

IT-0140

INFLUENT TANK PRESSURETRANSMITTER

PT-0140

INFLUENT VFDACTUAL SPEED

ST-0140

INFLUENT PUMP PRESSURETRANSMITTER

PT-0141

1099

1098

1097

1096

1094

1095

1093

1092

1091

1090

1089

1088

1087

1086

1084

1085

1083

1082

1081

1080

1079

1078

1077

1076

1074

1075

1073

1072

1071

1070

1069

1068

1067

1066

1064

1065

1063

1062

1061

1060

1059

1058

1057

1056

1054

1055

1053

1052

1051

1050

1049

1048

1045

1047

1046

1044

1043

1040

1042

1041

1039

1038

1035

1037

1036

1034

1033

1030

1031

1032

1029

1028

1007

1026

1027

1025

1024

1023

1021

1022

1020

1019

1018

1012

1016

1017

1015

1014

1013

1011

1010

1009

1008

1002

1006

1005

1004

1003

1001

1000

M3 AI PWR5A

2050(205)

10020

FU10052A

FU10092A

FU10172A

FU10212A

FU10292A

FU10332A

FU10412A

FU10452A

M3-AI0

COM(205)

M3-AI1

(2515)

RD

BK

M3-AI2

M3-AI3

M3-AI4

M3-AI5

M3-AI6

M3-AI7

RD

BKPT0100

RD

BK+_

2-WIRE

16AWG 1TP SHDPT-0100

(???)

RD

BK

(2540)

RD

BK

RD

BKPT0140

RD

BK+_

2-WIRE16AWG 1TP SHD

PT-0140

(2536)

RD

BK

RD

BKPT0141

RD

BK+_

2-WIRE16AWG 1TP SHD

PT-0141

VFD ONLY HAS ONE ANALOG OUTPUT

VFD-0100



RD

BK

RD

BK


+_

2-WIRE

FT1130


AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/17/19RD

4/17/19RD


2.020839_E-1112511NONE

ANALOG OUTPUTSModule 4


BeneTerra

IO-AO6X

COMBUSTION AIR FLOWCONTROL VALVE

FV-1130

+V

V0

I0


1199

1198

1197

1196

1194

1195

1193

1192

1191

1190

1189

1188

1187

1186

1184

1185

1183

1182

1181

1180

1179

1178

1177

1176

1174

1175

1173

1172

1171

1170

1169

1168

1167

1166

1164

1165

1163

1162

1161

1160

1159

1158

1157

1156

1154

1155

1153

1152

1151

1150

1149

1148

1145

1147

1146

1144

1143

1140

1142

1141

1139

1138

1135

1137

1136

1134

1133

1130

1131

1132

1129

1128

1107

1126

1127

1125

1124

1123

1121

1122

1120

1119

1118

1112

1116

1117

1115

1114

1113

1111

1110

1109

1108

1102

1106

1105

1104

1103

1101

1100

0V

COM

V1

I1

COM

V2

I2

COM

V3

I3

COM

V4

I4

COM

V5

I5

COM

GAS BLOWER VFDCOMMANDED SPEED

SC-0100

INFLUENT VFDCOMMANDED SPEED

SC-0140

ANTI-FOAM PUMPCOMMANDED SPEED

SC-1170

SPARE.

.

SPARE.

.

3450(345)

COM(345)

M4-AO0

COM(205)

M4-AO1

M4-AO2

M4-AO3

M4-AO4

M4-AO5

RD

BKFV

1130BK

16AWG 1TP SHDFV-1130

+_

RD

RD

BK

(2515)VFD-0100

RD

BK

(2538)VFD-0140



RD

BKSC

1170BK


+_

RD P-1170 ANTI-FOAM PUMP

AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/17/19RD

4/17/19RD


2.020839_E-1122512NONE

ANALOG INPUTS AND OUTPUTSModule 5


BeneTerra

IO-AI4-AO2

SPARE.

.

+V

V0

I0


0V

COM

V1

I1

COM

SPARE.

.

IO-AI4-AO2

SPARE.

.

V0

I0

COM


V1

I1

COM

V2

I2

COM

V3

I3

COM

SPARE.

.

SPARE.

.

SPARE.

.

1299

1298

1297

1296

1294

1295

1293

1292

1291

1290

1289

1288

1287

1286

1284

1285

1283

1282

1281

1280

1279

1278

1277

1276

1274

1275

1273

1272

1271

1270

1269

1268

1267

1266

1264

1265

1263

1262

1261

1260

1259

1258

1257

1256

1254

1255

1253

1252

1251

1250

1249

1248

1245

1247

1246

1244

1243

1240

1242

1241

1239

1238

1235

1237

1236

1234

1233

1230

1231

1232

1229

1228

1207

1226

1227

1225

1224

1223

1221

1222

1220

1219

1218

1212

1216

1217

1215

1214

1213

1211

1210

1209

1208

1202

1206

1205

1204

1203

1201

1200

3500(350)

COM(350)

M5 AI PWR5A

2050(205)

12020

FU12052A

FU12092A

FU12172A

FU12212A

M5-AI0

COM(205)

M5-AI1

M5-AI2

M5-AI3

M5-AO0

COM(205)

M5-AO1

AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/17/19RD

4/17/19RD


2.020839_E-1152515NONE

.E-STOP CIRCUIT


BeneTerra

1549

1548

1545

1547

1546

1544

1543

1540

1542

1541

1539

1538

1535

1537

1536

1534

1533

1530

1531

1532

1529

1528

1507

1526

1527

1525

1524

1523

1521

1522

1520

1519

1518

1512

1516

1517

1515

1514

1513

1511

1510

1509

1508

1502

1506

1505

1504

1503

1501

1500

HS-0300AE-STOP #1

HS-0300BE-STOP #2

HS-0300CE-STOP #3 E-STOP RELAY

6270(627)

M0-I11(627)

8400(840)

M1-I46(840)

8420(842)

M1-I47(842)

COM

COM

BCU1-6(2009)

BCU1-6A(2009)

U2_6270(UNIT2, E-206, LN 627)

U2_M0-I11

UNIT 1 BCU

BCU2-6(UNIT2, E-220, LN 2009)

BCU2-6A

E-STOP PWR5A

2050(205)

15020

15020 15023

COM(205)

ES1 (T)

ES1 (B)

15020 15021ES2 (T)

ES2 (B)

HS-0300B

15021 15022ES3 (T)

ES3 (B)

HS-0300C

15022 15023

2C #16 2C #16

(UNIT2, E-220, LN 2009)

DOOR MOUNTED FIELD MOUNTED FIELD MOUNTED

(UNIT2, E-206, LN 627)

INDIV. #16

INDIV. #16

AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/17/19RD

4/17/19RD


2.020839_E-1162515NONE

RELAYSMOORE PROGRAMMABLE


BeneTerra

NO1 CM1

NO2 CM2

GND

AC/DC

ACC/DCC

TX

+I

+Io Source

-Io Ssource

ANALOG IN

ANALOG OUT

MOORE STA HLPRG

NO1 CM1

NO2 CM2

GND

AC/DC

ACC/DCC

2150(215)

COM(215)

1

2

+Io Source

-Io Ssource

INPUT

ANALOG OUT

MOORE STA TPRG

3

4

TE-1120+

TE-1120-

1699

1698

1697

1696

1694

1695

1693

1692

1691

1690

1689

1688

1687

1686

1684

1685

1683

1682

1681

1680

1679

1678

1677

1676

1674

1675

1673

1672

1671

1670

1669

1668

1667

1666

1664

1665

1663

1662

1661

1660

1659

1658

1657

1656

1654

1655

1653

1652

1651

1650

1649

1648

1645

1647

1646

1644

1643

1640

1642

1641

1639

1638

1635

1637

1636

1634

1633

1630

1631

1632

1629

1628

1607

1626

1627

1625

1624

1623

1621

1622

1620

1619

1618

1612

1616

1617

1615

1614

1613

1611

1610

1609

1608

1602

1606

1605

1604

1603

1601

1600

16770(2029)

16230(2016)

16250(2016)

CONCENTRATOR VESSEL HIGH AND LOW LEVEL CONCENTRATOR VESSEL TEMPERATURE

M0-I00

M0-I01

GOES TO BCU

2150(215)

COM(215)

TYPE TTE-1120

CV FLUID TEMP

M0-AI0(704)

CONCENTRATOR VESSEL HIGH LEVEL

CONCENTRATOR VESSEL LOW LEVEL

M2-AI0(902)

PSHH-1120

PSLL-1120

PT-1120

RD

BKPT1120

+_

2-WIRE

RD

BK

RE-TRANS TO PLC

TE-1120RE-TRANS TO PLC

1PR SHLDPT-1120

TYPE T LEAD WIRETE-1120

1PR SHLDPT-1120A

AS BUILT 6/12/19 RD

FIELD MOUNTED NEAR O2 SENSOR

FACTORY SUPPLIED

TX

"HEADPHONE PLUG"

FACTORY SUPPLIED

DOOR MOUNTED

AFR GAUGE

PIN 1 & 4

BNYLORBURDBK

BNYLORBURDBK

BELDEN 27084A OR EQUIV

BNWHRDGNBKBU

BNWHRDGNBKBU

FACTORY O2 LEAD

BOSCHO2 SENSOR

BARREL PLUG

NOTE: O2 SENSORS COME WITH CALIBRATIONRESISTOR FACTORY INSTALLED IN THECONNECTOR. DO NOT REMOVE CONNECTOR.

O2-CABLE_B"WEATHER PACK END" OF PLX O2 EXTENSION HARNESS

6-PIN MOLEX

QT-11006C 14AWG

O2-CABLE_A"MOLEX END" OF PLX O2 EXTENSION HARNESS

654321

UNIT 1 O2 J-BOX

O2_SIG

BKRD(719)

M0-AI2

PIN 3

COMO2_SIG

O2_PWR

BKRD

(212)12VDC

(212)COM

QT-1100_SIG16AWG 1TP SHD

SM-AFR

SIG+

O2-6O2-5O2-4O2-3O2-2O2-1

COM+12V

PLX

1700

1701

1703

1704

1705

1706

1702

1708

1709

1710

1711

1713

1714

1715

1717

1716

1712

1718

1719

1720

1722

1721

1723

1724

1725

1727

1726

1707

1728

1729

1732

1731

1730

1733

1734

1736

1737

1735

1738

1739

1741

1742

1740

1743

1744

1746

1747

1745

1748

1749

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/17/19RD

4/17/19RD


2.020839_E-1172517NONE

.O2 SENSOR


BeneTerra

4 PIN MOLEX

AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/17/19RD

4/17/19RD


2.020839_E-1202520NONE

.BCU /BURNER MANAGEMENT SYS


BeneTerra

2049

2048

2045

2047

2046

2044

2043

2040

2042

2041

2039

2038

2035

2037

2036

2034

2033

2030

2031

2032

2029

2028

2007

2026

2027

2025

2024

2023

2021

2022

2020

2019

2018

2012

2016

2017

2015

2014

2013

2011

2010

2009

2008

2002

2006

2005

2004

2003

2001

2000

HONEYWELL

3

G

F

8

4

6 10

L2

9

3 5

RESET MODULE

FAULT RESET

5C

N.O.

CR0-O07

(670)

5

6

TB: UNIT 1 BCU

L2

1200 N

1200(120)

N(120)

20050

20060

6

7

7

CR0-I1411 14

21 24

A1 A2

M0-I14(633)

6330(633)

CR1-I3511 14

21 24

A1 A2

M1-I35(813)

8130(813)

PSL-1101GAS PRESSURE LOW

CR0-I1511 14

21 24

A1 A2

M0-I15(635)

6350(635)

PSH-1102GAS PRESSURE HIGH

CR0-I0011 14

21 24

A1 A2

M0-I00(603)

6030(603)

COM16230(1623)

CR0-I0111 14

21 24

A1 A2

M0-I01(605)

6050(605)

COM16250(1625)

CR0-I0211 14

21 24

A1 A2

M0-I02(607)

6070(607)

COM16770(1677)

PSHH-1120CV LEVEL HIGH

CR0-I0511 14

21 24

A1 A2

M0-I05(613)

6130(613)

COM25570(2557)

PSLL-1120CV LEVEL LOW

TSHH-1120CV TEMPERATURE HIGH

XI-1130COMBUSTION AIR VFD RUNNING

TB: UNIT 1 BCU

5

20

20

CR1-I3811 14

21 24

A1 A2

M1-I38(819)

8190(819)

COM

FS-1130COMBUSTION AIR FLOW

COM

COM

N

ZSC-1102GAS BLOCK VALVE CLOSED

1550(155)

F

G

UV FLAME DETECTOR

BLK BLK

GRN GRN

WHT WHT10

L2

TB: UNIT 1 BCU

L2UNIT 1 IGNITION XFMR

9

L2

MAIN GAS VALVES

C

N.O.

CR0-O08

(672)

20400

20410

L2

CR0-I04(611)20220 N

BCU ALARM

120VAC

CR1-I3911 14

21 24

A1 A2

M1-I39(821)

8210(821)

LSHH-1120CV LEVEL HIGH (ROOF MOUNTED)

COM

22 22

L2

CR1-I40(828)20250 N

COMBUSTION AIR FAN RUN REQUEST

L2

FV-1101

FV-1102

20290 N

3

8

4

PILOT GAS VALVES

L2FV-1110

FV-1111

20340 N

20290A

CR1-I35(863)

PILOT VALVE CUT OFF

BCU1-6A(1520)

BCU1-6(1520)TO E-STOP RELAY

BCU1-6BCU1-6A

BCU1-6B BCU1-6C BCU1-6D BCU1-6E

BCU1-6E BCU1-6F BCU1-6H BCU1-6I

BCU ENABLE

BCU RESET

BL-21002C #16

BL-2100A

FS-11302C #16

PSH-11022C #16

PSL-11012C #16

LSHH-11202C #16 FV-1111

2C #16

FV-11102C #16

N

FV-11022C #16

N

FV-11012C #16

ZSC-11022C #16

YT-11002C #16

XI-11302C #16

BCU1-6G

20260

20300

AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/17/19RD

4/17/19RD


2.020839_E-1252525NONE

& COMBUSTION AIR VFD-1130GAS BLOWER VFD-0100, INFLUENT VFD-0140


BeneTerra

DI1

DCM

NOTE: SET "INPUT MODE" DIP SWITCH TO "SINK"DURAPULE GS3 SERIES

DI9

R1

R1O

DO1

DOC

RUNNING

FAULT

RUN/STOP

RESET

AI2

ACM

AO

ACM

RD

BK(1008)M3-AI1

RD

BK(1113)

M4-AO1

8320

8340

(832)

(834)

M1-I43

M1-I42(832)

(834)

+24VDC

+24VDC

COM(865)

COM

M1-O36A(867)

M1-O37A(865)

GAS BLOWER VFD-0100

DI1

DCOM

ABB ACS550 SERIES

DI6

RO2C

RO2B

RO3C

RO3B

RUNNING

FAULT

RUN/STOP

RESET

AI1

AGND AO2

AGND

RD

BK(1028)M3-AI4

RD

BK(1120)

M4-AO2

8360

8380

(836)

(838)

M1-I45

M1-I44(836)

(838)

+24VDC

+24VDC

COM(865)

COM

M0-O3A(662)

M1-O38A(869)

INFLUENT PUMP VFD-0140

AMPS

CMD SPEED

NOTE: NEED TO PROGRAM DRIVE DI6 FOR FAULT RESET

AO1

AGND

RD

BK(1028)M3-AI6 FREQUENCY

AMPS

2599

2598

2597

2596

2594

2595

2593

2592

2591

2590

2589

2588

2587

2586

2584

2585

2583

2582

2581

2580

2579

2578

2577

2576

2574

2575

2573

2572

2571

2570

2569

2568

2567

2566

2564

2565

2563

2562

2561

2560

2559

2558

2557

2556

2554

2555

2553

2552

2551

2550

2549

2548

2545

2547

2546

2544

2543

2540

2542

2541

2539

2538

2535

2537

2536

2534

2533

2530

2531

2532

2529

2528

2507

2526

2527

2525

2524

2523

2521

2522

2520

2519

2518

2512

2516

2517

2515

2514

2513

2511

2510

2509

2508

2502

2506

2505

2504

2503

2501

2500

AB POWERFLEX 400 SERIES

05

R2

R1

R5

R4

RUNNING

FAULT

RUN/STOP

RESET

13

14 16

14

RD

BK(940)

M2-AI6

RD

BK(764)

M0-AO1

6310

6130

(631)

(613)

25570

M0-I13(631)

(2029)

+24VDC

+24VDC

COM(688)

COM

M0-O16A(688)

M1-O32A(857)

UNIT 1 COMBUSTION AIR VFD-1130

NOTE: NEED TO PROGRAM DRIVE DI1 (05) FOR FAULT RESET

15

14

RD

BK(884)

M1-AI1 FREQUENCY

AMPS

NOTE: SET DIP SWITCH TO "SINK"

04

02

NOTE: SET AI1 DIP SWITCH TO "20MA"

AI1









AS BUILT 6/12/19 RD

h1 electrical as-built 2 · 2020. 2. 21. · cb145??a 1030 (end) 1250 (125). fla: tbd future spare...

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