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GREAVES COTTON LTD WATER COOLED DIESEL ENGINE

TD4L4 / TBD4L4 SERIES

SPARE PARTS CATALOGUE

Diesel Engines Unit Chinchwad, Pune- 411 019. INDIA Tel. : (091-020) 27473564 Telex: 0146-330 Fax: (091-020) 27472276 e-mail : [email protected]

INTRODUCTION

This spare parts Catalogue comprises the purchasable and replaceable engine parts shown on diagrams and grouped according to their belongings.

On account of continuous technical development the figures and part lists are not binding.

Ordering of Spare Parts :

To enable us to supply correct spares please furnish following details :

1. Engine - Type (engraved on name-plate).

2. Engine Number (engraved on name-plate and crankcase).

3. Quantity, Description, Part No., and item No. of the Spare Part(s) required.

4, Mode of dispatch you wish.

5. Your address (please specify post or railway station if necessary).

2

GREAVES COTTON LTD WATER COOLED DIESEL ENGINE

TD4L4

3

INDEX

Sr. No. Description Page No.

1 Crankcase 6,7,8,9

2 Gear End Cover 10,11

3 Flywheel Housing 12

4 Crankshaft Assembly Flywheel and Pulley 13

5 Piston and Connecting Rod 14,15

6 Camshaft 16

7 Valve with Actuation Mechanism 17

8 Cylinder Head with Cover 18,19

9 Fuel Injection Pump 20,21

10 Fuel Pump Drive 22

11 Fuel Injector 23

12 High Pressure, Fuel Injector Pipes and Overflow 24

13 Fine Speed Adjusting Device 25

14 Fuel on Solenoid Shutdown Device 26

15 Lub. Oil Sump 27

16 Gear Type Lub. Oil Pump with Suction Pipe 28

17 Lub. Oil Filter 29

18 Oil Cooler Assembly 30

19 Cooling Water Pipes 31

20 Centrifugal Water Pump {Fresh Water) 32,33

21 Tension Roller 34

22 Circulation Cooling 35

23 Radiator and Radiator Mounting Bracket 36

24 Fan and Fan Mounting 37,38

25 Exhaust Pipe 39

4

Sr. No. Description Page No.

26 Air Intake Manifold 40

27 Exhaust Elbow and Protection Cover Turbocharger 41

28 Air Filter (Dry Type) 42

29 Cover for Exhaust Manifold 43

30 Turbocharger Assembly 44

31 Turbocharger Attachment 45

32 Battery Charging Alternator and Starter Motor 46

33 Gauges and Switches 47

34 Instrument Panel and Engine Protection Unit 48,49,50

35 Exhaust Silencer 51

36 Engine Foot 52

37 Set of gasket 53

38 Set of o ring / Set of flexible pipe 54

39 Set of hoses 55

40 Set of hose clip 56

41 Cylinder head de carbonizing kit & overhauling kit

57

42 Cylinder de carbonizing kit 58

5

CRANKCASE

Fig. No.

Part no. Special Data Description Qty for TD4L4

Qty for TBD

Remarks

1 12350110016 Fully Machined Crank case as given in Assembly Line with Liners

1 1

2 123301320024 Liner 4 4

3 604931314202 142x4.5 Viton DIN 3770

Liner 'O' ring 8 8

4 623404320022 123404320022

Cam Bearing Bush Cam Bearing Bush (Alternative)

2 2

5 623404320012 123404320012

Cam Bearing Bush Cam Bearing Bush (Alternative)

3 3

6 632413270024 14MMX 15 MM L Plug Aluminum 2 2 7 620609760014 300DIN443 X

CrMo17 Brass Cap on Water Jacket 2 2

10 620513270014 12DiaX 10 MM Plug 3 3

11 604931303501 35X4 O' ring 1 1

12 623407670016 Spill Valve assembly consisting of sr.no 13to 17

1 1

Supplied as assembly only

13 *623403460014 Valve Insert 1 1

14 *602201500416 M4X16MM SPRING DOWEL PIN 1 1 No supplied as

15 *603251100024 3/4" Dia. DIN 5401 Steel Ball 1 1 loose items

16 *602401901110 Pressure Spring 1 1

17 *623403420024 Spring Plate 1 1

* Not illustrated 6

CRANKCASE

Fig. No.

Part no. Special Data Description Qty for TD4L4

Qty for TBD 4L4

Remarks

18 123507880024 Gear end P la te 1 1

19 123508530074 Gasket gear end p la te

1 1

20 602000500820 M8x 20 DIN933-8 .8

Hexagon screw 13 13

21 602160100080 B8-DIN-127 Spr ing washer 13 13

22 602032100815 AM8x15DIN963

Countersunk screw For gear end p la te

2 2

23 602011010811 M8x110 DIN 939

Stud 3 3

24 602100540080 M8 DIN 934 M10

Hexagon nut 3 3

25 602201001024 10M6x24 DIN7

St ra igh t p in (dowel ) 2 2

26 123503400044

Thrus t washer (b rass)

2 2

623203400084 Thrus t washer (s tee l ) 2 2

27 123504300047 Main bear ing top & bo t tom

5 5

28 602201500408 Pin 4x8MM DIN 1481

Clamping s leeve (spr ing dowel )

5 5

29 602032100612 Countersunk screw

4 4

30 602000181856 M18x2.5x165 Hexagon screw 20 20

31 602150611851 Washer 20 20

32 623203100024 Straight pin (dowel) 5 5

7

CRANKCASE

Fig. No.

Part no Special Data Description Qty for TD4L4

Qty for TBD 4L4

Remarks

33 6232031000014 St ra igh t p in (dowel ) 5 5

34 620609760024 25DIN443X CRM 017

Brass cap on main lub o i l ga l le ry

2 2

35 123304650015 Nozz le fo r p is ton coo l ing

4 4

36 602160310080 B8 DIN 127 Spring washer 4 4

37 602000100845 M8x1.25x45 8 .8CL

Hexagon screw 4 4

40 002200121121 ½” UNF Threaded p lug on MOG

2 2

41 623406370114 Ho lder c lamp 2 2

42 602150120210 21 DIN 125-V2A Washer 2 2

43 602000502040

Hexagon Screw 2

2

45 623203300144 Brass Sleeve 8 8

46 623403300114 Copper Bush 8 8

47 632413270014 M10 Aluminum Plug 8 8

8

CRANKCASE

Fig. No.


Qty for TBD 4L4

Remarks

27a 123584300047 Main bear ing top & bot tom repa i r s tage- I

5 5

27b

123584300057 Main bear ing top & bot tom repa i r s tage- I I

5 5

27c 123584300067

Main bear ing top & bot tom repa i r s tage- I I I

5 5

27d 123584300077

Main bear ing top & bot tom repa i r s tage- IV

5

5

9

GEAR END COVER

Fig. No.


Qty for TBD 4L4

Remarks

1 123507800044 Front Wall Cover 1 1

2 123508530044 Gasket gear end Cover

1 1

3 623407870094 Cover for FIP Gear 1 1 OR

623407870214 Cover for FIP Gear 1 1 A l te rna te to above

4 604931041243 O' ring for above cover 1 1

5 604931302001 Vjton 20 X 4 O' ring for breather pipe

1 1

6 602000100885 M8X 1.25 X 85-8.8 CL

Hexagon bolt 3 3

7 602160100080 Spring Washer M - 8 15 15

8 602000111016 M10X 160-8.8 Hexagon Bolt 2 2

9 602160100100 Spring Washer M -10 8 8

10 602000100870 M8X 1.25 X 70-8.8 CL

Hexagon Bolt 3 3

15 602032100815 M8X 16- 4.8A4C

CSK Screw 2 2

16 604960650901 110X90X 12 MM Thick

Oil Seal 1 1

17 602000110813 M8X 130 DIN 931 Hexagon bolt 8 8

18 602160310080 M-8 Belevi Washer 8 8

19 602100540100 M-10 DIN 934 Hex. Nut 2 2

10

GEAR END COVER

Fig. No.


Qty for TBD 4L4

Remarks

20 123209424125 Breather Pipe 1 1

21 602000500612 M--6X 12 Hexagon screw 1 1

22 602160100060 Spring Washer M - 6 1 1

23 602150100064 Plain washer 1 1

24 123209152194 25 Idx550L Pipe nylon 1 1

25 604015300220 25x40 Hose clip 1 1

26 623206500494 Fish plate 1 1

27 123200620086 Tacho-drive assembly 1 1

11

FLYWHEEL HOUSING

Fig. No.


Qty for TBD 4L4

Remarks

1 123507010074 Fly Wheel Housing SAE-2- 12 Volts

1 1

2 123508530084 Gasket for Flywheel Housing- SAE-2

1 1

3 604960651332 Oil Seal Fly Wheel side 1 1

4 602007040885 M8X90 12.9CL DIN-912

Allen Bolt 2 2

5 602160310080 B8XDIN-127 Belevi Washer 10 10

6 602000100850 M8X 1.25X50 DIN-833-8.8

Hexagon Screw 8 8

7 602000101260 M 12 X 1.75X60 Hexagon Bolt 8 8

8 602160100120 M 12 DIN- 127 Spring Washer 8 8

9 602011001025 M10x25 Stud stator motor mounting

3 3

10 602100540100 M10 Hex. nut 3 3

11 602160100100 B10 Spring washer 3 3

12

CRANKSHAFT ASSEMBLY, FLYWHEEL AND PULLEY

Fig. No.


Qty for TBD 4L4

Remarks

1 123501400016 Crank Shaft Assembly �steel

1 1

123501400056 Crank Shaft Assembly �steel 1500 RPM

1

123501400066 Crank Shaft

Assembly �steel for ≥1500 RPM

1

2 623203710014 Front Gear Wheel 1 1

3 623203710044 Front Gear Wheel 1 1

4 623203810144 V - belt Pulley 1 1

5 602001014401 BM 14 X 1.5X75 -DIN9.6

Hexagon Screw 6 6

6 632113400014 Spring Steel Washer 6 6

7 623203400064 Ring for Crank shaft 1 1

8 123503750014 Starter Ring Gear SAE-2-12Volts

1 1

9 602001016401 BM 16 X 1.5X75-10.9 CL

Hexagon Screw 8 8

10 123501450044 Fly Wheel SAE - 2 1 1

11 602201500614 M 6 X 14 MM Spring Dowel 1 1

13

PISTON AND CONNECTING ROD

Fig. No.

Part No. Special Data Description Qty. for TD4L4

Qty. for TBD4L4

Remarks

1A E23301600016 Piston assembly (Emission) consisting of Bare Piston + G Pin + Cir clips

4 4

1 E23301600014 Piston Bare 4 4

5 605020305001 Gudgeon Pin 4 4

6 603050200050 Cir clip ( Lock ring) 8 8

A 123500190057 Piston Ring set consisting of three rings

4 4

B 123400190077 Piston Ring set consisting of three rings -Alternative to above

4 4

C 623400190077 Piston Ring set consisting of three ringsv-Alternative to above

4 4

7A 123501500047 Connecting rod assembly consisting of Con .Rod + Bush + Con rod Bolts as given at Fig No.7-10

4 4

7 123501500046 Connecting rod -Bare (With out bush and dowel)

4 4

8 123304310014 Con Rod Bush 4 4

14

Fig. No.


Qty for TBD 4L4

Remarks

9 123203530014 M 16 X 1.5X73 10.9

Con rod Bolts 8 8

10 602201500420 M 4X20 DIN 1481 Clamping Sleeve or Spring dowel

4 4

11 123204306107 91.942- 91.964 mm

Connecting rod Bearing Top + Bottom - Std size

4 4

12 123284306217 91.692 - 91.714 mm

Connecting rod Bearing Top + Bottom -Repair Stage - 1

4 4

13 123284306147 91/442 - 91.464 mm Connecting rod Bearing Top + Bottom - Repair stage -2

4 4

14 123284306167 91.192 - 91.214 mm Connecting rod Bearing Top + Bottom – Repair stage -3

4 4

15 123284306187 90.942 - 90.964 mm

Connecting rod Bearing Top + Bottom -Repair Stage -4

4 4

PISTON AND CONNECTING ROD

15

CAMSHAFT

Fig. No.


Qty for TBD 4L4

Remarks

1 123501700044 Cam Shaft 1 1

2 123203710096 Cam Shaft gear Assembly consisting of Fig No. 3 - 5 +8 & 9

1

1

Supply as Assembly

3 602007000825 M-8X25 DIN 912 10.9 CL

Allen Screw 6 6

4 602160100080 B-8 Spring Washer 8 8

5 602201000820 M 8 X 20 Solid Dowel Pin 2 2

6 623404320022 123404320022

Cam Bearing Bush Cam Bearing Bush

Alternative to above

2 2

2 2

7 623404320012 123404320012

Cam Bearing Bush Cam Bearing Bush alternative to above

3 3

3 3

8 623203710214 Gear (FIP Driving) 1 1 No supply Loose.

9 623203710294 Gear Cam shaft 1 1 No supply Loose.

11 623206730014 Segment 1 1

12 602000500820 M 8 X 20 DIN 833 8.8 CL

Hexagon Screw 2 2

16

VALVE WITH ACTUATING MECHANISH

Fig. No.


Qty for TBD 4L4

Remarks

1 123506100017 Support of Rocker arm Complete consisting of Fig No. 2-6

4 4

2 623403400034 Washer 8 8

3 603050100022 M 22 X 1.2 Din 934m Lock ring or Cir-clip 8 8

4 123406100016 Rocker Arm Complete consisting of Fig No. 5-6

8 8

5 123503580014 M10X1.5X41.5LG. Adjusting Screw 8 8

6 602100540100 M10 DIN 934M-10 Hex. Nut 8 8

9 123409420315 Push Rod tube 8 8

10 604920102227 A22X1.5X27 Copper Washer 8 8

11 602000121065 M10X1.5X65 10.9CL Hexagon Screw 12 12

12 602160100100 M- 10 Spring Washer 12 12

15 123203210034 Push rod 8 8

16 623403250014 Mash room Shaped Tappet

8 8

17

CYLINDER HEAD WITH COVER

Fig. No.


Qty for TBD 4L4

Remarks

1 E23301800017 Cylinder Head Complete consist of Fig No. 2 to 27 expect fig No. 21 i.e. brass cap

4 4

2 123301800015 Cylinder Head Bare consisting of Valve guides, Injector Sleeve fitment and with Aluminum Plug

4 4

4 E23403510034 Stud 8 8

5 623404600064 Valve (Inlet) 4 4

6 P23304600014 Valve ( Exhaust) 4 4

9. 603262001703 Roto cap 8 8

10 623403420014 Spring Cap 8 8

11 623404620014 Valve Collets 16 16

12 602403701220 Valve Spring (Outer) 8 8

13 602402701130 Valve Spring (Inner) 8 8

17 623403400174 Ring 4 4

19 623403300044 Injector Sleeve 4 4

20 623403600014 Grooved Nut 4 4

21 620609760014 Brass Cap 8 8

18

CYLINDER HEAD WITH COVER

19

Fig. No.


Qty for TBD 4L4

Remarks

22 632413270014 10mm Dia X 11mm in L Aluminum Plug 4 4

23 604931301001 O' ring Viton (Valve Guide)

8 8

24 123403450042 Valve Seat Insert (inlet) 4 4

25 123403450032 Valve Seat Insert (Exhaust)

4 4

26 623403329014 623403329016

Valve Guide with out 'O' ring Valve guide with '0' ring

8 8

27 604931302404 24X5.5 MM Injector 'OT ring 4 4

30 623407960034 Cylinder Head Cover 4 4

31 623408530084 Cyl. Head cover Gasket 4 4


33 604920100814 A8X 14 DIN -7603 - Cu Copper Washer 4 4

36 123408550034 Cylinder Head Gasket 4 4

36 123408550054 Cylinder Head Gasket Alternative to above

4 4

37 604931300902 9.0X4.5 MM O' Ring Viton 16 16

39 604931301802 18.0X5.0 MM O' Ring Viton 16 16

40 623403500044 M18X 180L - 10.9 CL Cylinder Head Bolt 16 16

41 623403400214 27.0 Dia Disc Washer 16 8

42 623403400224 17.5 Dia Disc Washer 8 8

43 623403300124 Copper Sleeve or Bush 8 8

44 623403300134 Copper Sleeve or Bush 8 8

FUEL INJECTION PUMP

Fig. No.


Qty for TBD 4L4

Remarks

1 P05200140001 Fuel Injection Pump (Motor Pal)

1 1

105200140007 EA40193900 Fuel Injection pump MICO

1 1

2 123509010015 Lub oil supply pipe to FI.P-Motor pal

1 1

123509010045 Lub oil supply pipe to FIP- MICO

1 1

3 604043200004 A4 DIN 7623 Banjo Screw 2 2

4 604920101014 A10X 14 DIN 7603 Cu Copper Washer 4 4

5 632109390304 450 MM LG. Flexible pipe -Feed Pump to Fuel Filter

1 1

6 100099391804 300 MM LG. Flexible pipe Filter to FIP 1 1

7 001200240118 Fuel filter bare MICO 008YDA

1 1

8 123506370075 Fuel filter bracket 1 1

9 602000501025 M10x25-8.8 CL Hexagon bolt 2 2

10 602160100100 M10 Spring washer 4 4

11 602160100120 Spring washer 2 2

12 602100540120 Nut 2 2

13 602000501235 M12x35 Hexagon bolt 2 2

14 604043200008 M14x1.5x31LG. Banjo screw 2 2

20

FUEL INJECTION PUMP

Fig. No.


Qty for TBD 4L4

Remarks

15 604900101418 Copper Washer 4 4

16 123207402567 3 Litres Fuel filter 1 1

17 105413100098 Filter element 1 1

18 106900000033 ‘O’ Ring 1 1

19 001200243950 Water separator 1 1

20 100099390744 L= 1500 MM Flexible pipe 2 2

21 100099390374 L= 500MM Flexible pipe 1 1

21

FUEL PUMP DRIVE

Fig. No.


Qty for TBD 4L4

Remarks

1 123503710034 FUEL PUMP GEAR- DL-4 (Common for Motor pal and MICO FIP)

1 1

2 123500320034 Coupling for FIP (Motor pal)

1 1

123500320014 Coupling for FIP (MICO) 1 1

3 123506500054 Plate FIP Mounting (Motor pal FIP)

1 1

3A 123506500154 Plate FIP Mounting (MICO FIP)

1 1

4 123508530134 Gasket for FIP (Common) 1 1

5 123508530064 Gasket for FIP Plate (Common for Motor pal as well as MICO)

1 1

*5A 123508530124 Gasket for MICO FIP Only 1 1

6 602007000830 M8x30 Allen Screw 5 5

7 602160100080 M-8 Spring Washer 5 5

8 602201500624 M6 x 24 MM Spring Dowel 2 2

9 602000101025 M10X25 Hexagon Bolt 4 4

10 602160100100 M10 X25 Spring Washer 4 4

* NOT ILLUSTRATED 22

FUEL INJECTOR WITH OVER FLOW PIPE

Fig. No.


Qty for TBD 4L4

Remarks

1 E05302000050 MICO F002C7Z121 Injector Complete 4 4

2 623406530034

Bracket Injector Holding 4 4

3 602100540080 M8 DIN 934M-10 Hexagon Nut 8 8

4 602150100084 M8X 17X 1.6 Spring Washer 8 8

5 623408550044 M20 X 9.5 X 4.6 MM

Steel Washer 4 4

6 604931040203 20 X 3 ‘O' ring NBR 4 4

7 123504640047 Injector Valve Assembly 4 4

8 123409390054 Injector over flow pipe metallic 1 1

9 604920100610 Copper washer 8 8

10 604043350613 Banjo screw 4 4

11 623209390334 Injector over flow pipe flexible 1 1

23

HIGH PRESSURE FUEL INJECTOR PIPES AND OVERFLOW

Fig. No.


Qty for TBD 4L4

Remarks

1A 123509050047 High Pressure Pipe set consisting of 1-4 for Motor pal FIP

1 1

1 123509060025 Fuel Pressure Pipe 1 1




1A 123509050057 High Pressure Pipe set consisting of 1-4 for MICO FIP

1 1





5 631349770014 Pipe clip 1 1

6 632449770124 Pipe clip 2 2

24

FINE SPEED ADJUSTING DEVICE

Fig-No.

Part No. Special Data Description

Qty. for TD4L4

Qty. for TBD4L4

Remarks

1 123506320015 Fine Speed Adjusting Bracket required for Motor pal FIP only

1 1

2 123503200014 Threaded Rod required for Motor pal FIP only

1 1

3 612613020634 Hand Wheel Pressed - required for Motor pal FIP only

1 1

5 602100540060 M6 DIN -934 8G Hexagon Nut 1 1

6 602150100064 M6 DIN -125 Washer 1 1

7 602160100060 B8 DIN 127 Spring Washer 1 1

25

FUEL ON SOLENOID SHUT DOWN DEVICE

Fig. No.


Qty for TBD 4L4

Remarks

1 123500780017 12 Volts Solenoid Assembly for motor pal FIP

1 1

123500780037 12 Volts Solenoid Assembly for MICO FIP alternative to above

1 1

26

LUB OIL SUMP

Fig. No.


Qty for TBD 4L4

Remarks

1 123501150045 Lub. oil Sump 1 1

2 602000500820 M8X20 Hexagon Screw 34 34

3 602160100080 M8 Spring Washer 34 34

4 123508530024 Sump Gasket 1 1

5 123203520134 Drain Plug 2 2

6 604920101824 Cu. Washer 2 2

7 123207430055 L.O. Filler Neck 1 1

8 000207371009 Cap for L.O. Filler Neck 1 1

9 123203290095 Dip stick 1 1

10 001207371177 Cap Washer 1 1

11 602012020820 M8X20 Stud 3 3

12 602100540080 M8 Hexagon Nut 3 3

13 604922500051 O' Ring 1 1

7A 123207430056 Lub. oil Filler Neck Assembly

1 1

27

GEAR TYPE LUB OIL PUMP WITH SUCTION PIPE

Fig. No.


Qty for TBD 4L4

Remarks

1 123507300026 Gear Oil Pump Assembly 1 1

2 000090036715 SR"3/4ID1"T O' ring 1 1

3 602000500830 M8X 1.25X30 8.8/CL Hexagon Screw 1 1

4 602000100850 M8X1.25X50 8.8/CL Hexagon Screw 2 2

5 602160310080 M8 DIN 137 Spring Washer 3 3

6 623209010265 Lubricating oil Pipe 1 1

7 604931060353 O' ring 1 1

8 602000500825 M8X1.25X25 CL8.8 Hexagon Screw 2 2

9 123506500015 Bracket 1 1


11 602000500812 M8X1.25 X12 D933 Hexagon Screw 1 1

12 602160100080 M8 DIN 127 Spring Washer 5 5

13

623209770104 Pipe Clamp 1 1

28

LUB OIL FILTER

Fig. No.


Qty for TBD 4L4

Remarks

1

605411880009 Lub oil Filter element (Disposable)

2 2

2 123307400016 Filter Head assembly 1 1

3 604527400027 Pressure Regulating Valve Assembly

1 1

4 604931060243 O' ring 3 3


6 602000111013 M10X130-8.8 CL Hexagon Screw 1 1

7 602160310100 M-10 Spring Washer 4 4

8 602060501615 M10X 1.5 Screw Plug 1 1

9 604920101620 Copper Washer 4 4

12 104041110002 Adaptor 2 2

13 604043200010 M16X1.5 Hallow Screw 1 1

29

OIL COOLER ASSEMBLY

Fig. No.


Qty for TBD 4L4

Remarks

123509400027 Lub Oil Cooler Assembly. 1 1

1 123507520025 Casing for Lub. oil Cooler 1 1

2 P23509400015 Cartridge oil cooler 1 1

3 123506500134 Plate for Lub. oil cooler 1 1

4 123508530014 Gasket for oil cooler 1 1

5 604931060243 O' ring 2 2

7 602160100100 Spring Washer 4 4

8 602007000825 M8 X 25 Allen Screw 12 12

9 602160100080 M8 Spring Washer 12 12

10 602000501025 M10X25 Hex. Screw 2 2

11 602160100100 M10 Spring washer 2 2

12 602011091013 M10X 130 Stud 2 2

13 602150100105 M10 Plain Washer 14 14

14 602100540100

M10 Nut 2 2

30

COOLING WATER PIPES

Fig. No.


Qty. for TBD4L4

Remarks

1 123509120015 Pipe - Inlet to Oil cooler

1 1

2 123509120025 Pipe - Outlet from Oil cooler to Crankcase

1 1

3 623208610284 40 Dia X 60 L Hose 3 3

4 604015360380 40X60 Hose clip 6 6

5 604911004015 Gasket 1 1

6 602000501025 M10X 1.5X25-8.8CL Hexagon Screw 2 2

7 602160100100 Spring Washer 2 2

31

CENTRIFUGAL PUMP (FRESH WATER

Fig. No.


Qty for TBD 4L4

Remarks

1 123507310027 Fresh Water Pump Complete

1 1 Supplied as Assy. only

2 *123207310654 Fresh Water Pump Housing

1 1

3 *123204000024 Impeller 1 1

4 *623203000124 Shaft 1 1

5 104961500001 Mechanical Seal 1 1

6 *623203400164 Ring - Heat Treated 1 1

7 *104961500007 Ceramic Ring 1 1

8 *602151842251 52 X 42 X 2.5 MM Washer 1 1

9 * 623203300254 Bush Heat Treated 1 1

10 603200736304 6304 RS-C3 DIN 625

Ball Bearing 2 2

11 *603050510520 52 X 2 MM Cir-clip Intl. 1 1

12 602101701611 M 16X 1.5 MLD Grip Locknut 1 1

13 623203810524 3 Groove Fresh Water Pulley 1 1

13 623203810474 2 Groove Fresh Water Pulley 1 1

14 *604931051014 101 X 4.5 MM O' ring NBR 1 1

15 * 623209520024 Elbow Water Pump 1 1

16 602160310060 B6DIN 137 Beveled Washer 5 5

17 602000500620 M6 X 20 DIN 933 -8.8 CL

Hexagon Bolt 3 3

* Not supplied as loose parts 32

CENTRIFUGAL PUMP (FRESH WATER)

Fig. No.


Qty. for TBD4L4

Remarks

18 602000100655 M6 X 55 DIN 931 - 8.8 CL Hexagon Bolt 2 2

19 602000100840 M8X40DIN931-8.8CL Hexagon Bolt 2 2

20 602000110816 M8x 160 DIN 933-8.8 CL Hexagon Bolt 2 2


22 **123207310907 Water Pump Repair Kit consisting of item Nos. 4,5,10,11,12 & 14

1 1

** Not illustrated

* Not supplied as loose parts 33

TENSION ROLLER

Fig. No.


Qty. for TBD4L4

Remarks

1 123203410017 Tension roller Assembly for Radiator Cooled Engine

1 1

2 123203410016 Pulley Idler -Sub 1 Assembly - 2 Groove

1

623203410086 Pulley Idler – Sub Assembly 1 3 Groove

1

3 602360102206 Clamping Element 1 1

4 602160100140 Spring Washer 1 1

5 602000101460 M14X2X60MM- 8 .8 CL

Hexagon Screw 1 1

6 623206400094 Lever 1 1

7 623203810084 79.4PCD V Belt Pulley -2Groove 1 1

8 603200746204 6204/2RZ/C3 Groove Ball Bearing 2 2

9 123203300024 35LX13IDX19.99OD Bush 1 1

10 623203400174 28 ODX4 Ring 2 2 11 623203400314 Washer 1 1

12 602000121260 M 12X60 MM-10.9 CL

Hexagon Screw 1 1

13

602160100120

M12 Spring Washer 1 1

34

CIRCULATION COOLING

35

Fig. No.


Qty for TBD 4L4

Remarks

1 623208610344 60 OD X 65 L Hose 1 1

2 604015300650 60-80 Hose clip 4 4

3 623208610284 40 OD X 60 L Hose 2 2

4 604015360380. 40X60 Hose clip 8 8

5 123509420014 By Pass Pipe 1 1

6 103460211143 AX-45 Vee Belt - Charging Alternator 1 1

7 623208610314 50 OD X 55 L Hose 2 2

8 605250100010 Thermostat 1 1

9 123509120035 Pipe water Manifold to Thermostat

1

123509120075 Pipe water Manifold to Thermostat

1

10

103460211321 AX-52 Fan Belt – for3 Groove assembly 3 3

10

103460211372 AX-54 Fan Belt –for 2 Groove assembly 2 2

11 604911005015 Oval Gasket at Water Manifold side

2 2

12 602000101040 M10x40 Hex Bolt / Hex Screw 12 12

13 602160100105 B10 Plain washer -

12 12

14 602100540100 M10 Hex. Nut 12 12

15 623409500274 Oval flange 1 1 16 123309500034 Square flange 1 1

17 623408510034 Square gasket 2 2 18 623208610384 60 OD X 90L Hose Water Pump to radiator 1 1

RADIATOR AND RADIATOR MOUNTING BRACKET

Fig. No.


Qty for TBD 4L4

Remarks

1 123500520056 Radiator 1 -

123500520076 Radiator - 1

2 123506020045 Radiator Bracket 1 -

123506010165 Radiator Bracket - 1

3 123506020055 Radiator Bracket 1 -

123506010175 Radiator Bracket - 1

4 602160100120 Spring Washer 6 -

5 602000501240 Hex. Screw 6 -

6 602150100105 Disk 4 4

7 606500100006 Anti Vibration Damper 2 4

8 602160100100 Spring Washer 4 4

9 602000501025 Hex. Screw 4 4

10 123506370014 Radiator Top Bracket 1 1

36

FAN AND FAN MOUNTING

Fig. No.


Qty. for TBD4L4

Remarks

1 123507350016 2 Groove Fan Drive Assembly complete

1 1

123507350036 3 Groove Fan Drive Assembly complete

1 1

2 123507880034 Plate 1 1

3 123203100074 Bearing Journal 1 1

4 603200756207 6207-Z-C3 DIN 625 Grooved Ball Bearing 2 2

603200436007 6007-RS-C9 DIN 625

Grooved Ball Bearing - 2 Alternative to above

2

5 623209500734 Round Flange - only for 2 groove assembly

1 1

6 623203300654 45 X 40 MM Bush - only for 2 groove assembly

1 1

623203300134 Bush - only for 3 groove assembly

1 1

7 602000132013 M20X130 DIN 931-10.9 CL

Hex. Bolt (Not shown) 1 1

8 602100540200 M20 X 2.5 Nut 1 1

9 602000500625 M6 X 25 DIN 933 – 8.8 CL

Hexagon Screw -only for 2 groove assembly

3 3

10 123203400064 Disc 1 1

11 623203400044 Ring - only for 2 Groove assembly

2 2

623203400274 Ring - only for 3 Groove assembly

2 2

37

FAN AND FAN MOUNTIMG

38

Fig. No.


Qty for TBD 4L4

Remarks

12 603050100035 35 MM External Locking Ring or Cir clip 2 2

13 602160100060 M6DIN 127 Spring Washer - only for 2 groove assembly

3 3

14 123503810014 V- Belt Pulley -only for 2 groove assembly

1 1

123503810024 V- Belt Pulley -only for 3 groove assembly

1 1

15 623203300324 Linear Bush (DC) 4 4

16 602000111018 M10 X180 Hex. Bolt 4 4

17 602100540100 M10 Nut 4 4

18 602100100100 Spring Washer 4 4

19 602150100105 Plain washer 4 4

20 62011001060 M 10X60 Stud 2 2

21

123204010814 650 Dia - 7 Blade

Plastic Radiator Fan 1 1

22 123504110054 Adaptor for Fan 1 1

23 602160100080 B8 Spring washer 6 6

24 602000500820 M8X1.25X20 8.8 CL Hex. Screw 6 6

EXHAUST PIPE

Fig. No.


Qty. for TBD4L4

Remarks

1 123309300096. Exhaust Pipe 1 1

3 123209311116 Exhaust Elbow Lagged 1 1

5 123203510264 Stud 6 6

7 602007051015 M10X 115L- 12.9 CL Allen Bolt 8 8

8 P23403300204 SS-304-10.5X17X85 Sleeve 8 8

9 623403400494 Disc 8 8

10 123408530344 Square Gasket 1 1

11 123408520024 Exhaust Gasket 4 4

39

AIR INTAKE MANIFOLD

40

Fig. No.


Qty. for TBD4L4

Remarks

1 623409200344 Intake Manifold 1 1

2 623408530064 Gasket 4 4

3 602000101060 M10X60DIN931 -8.8 CL Hexagon Screw 9 9

4 602000101080 M10X80DIN931 - 8.8 C Hexagon Screw 3 3


6 602060420012 R1/2"DIN910-5.8 Screw Plug 1 1

7 604920102227 A22X27 DIN-7603-Cu Copper Washer 2 2

8 112062100001 1/2" BSP Zinc Anode 1 1

9 604911005015 50 DIN -71511 Gasket 2 2

10 602000501040 M10X40 DIN-933-8.8 CL Hexagon Screw 12 12

11 602160310100 B10 DIN -137 Belevi Washer 12 12

12 602100540100 M10DIN-934 Hexagon Nut 12 12

13 602150100105 A10, 5 DIN- 125-St Washer 4 4

14 623408510034 Square Gasket 2 2

15 123309500034 Square Flange (Blank)

1 1

16 123409500274 Oval Flange 1 1

17 602060501415 AM14X1,5 DIN-7604-5.8 Screw plug 2 2

18 604920101418 AM14X18 DIN-7603 -Cu Copper Washer 2 2

EXHAUST ELBOW AND PROTECTION COVER TURBOCHARGER

Fig. No.


Qty for TBD 4L4

Remarks

1 123509310024 Exhaust Elbow 1 1

4 623208530424 Round Gasket 1 1

5 602011081030 M10X30 DIN-939-10.9 CL

Stud 4 4

6 602100700100 M10 DIN-70615.8A3B

Hexagon Nut 4 4

7 602150100105 A10,5 DIN-125-St

Washer 4 4

8 623209860155 Turbocharger guard 1 1

9 123299330555 Flexible exhaust bellow 1 1

10 602000501640 M16x40 Hexagon Screw 8 8

11 602100540160 Hexagon Nut 8 8

41

AIR FILTER (DRY TYPE)

Fig. No.


Qty for TBD 4L4

Remarks

1 105413100105 Air Filter Assembly 1 1

2 602011081025 M10X 25-10.9 CL Stud Bolt 4 4

3 602160100100 Spring Washer 4 4

4 123206231855 Clamp 2 2

5 604015301050 100-125/6 Hose clip 2 2

6 123208610864 100IDX6THKX80L Hose 1 1

7 123509420045 Pipe 1 1

8 604015310701 70-90/4 Hose clip 2 2

9 123208610104 70 ID X 65 L Hose 1 1

10 105413100112 Air filter element (inner) 1 1

11 105413100111 Air filter element (outer) 1 1

42

COVER FOR EXHAUST MANIFOLD

Fig. No.


Qty. for TBD4L4

Remarks

1 623409340245 Exhaust Manifold Cover Complete

1 1

2 623406370104 Bracket 2 2

3 623406370144 Bracket 2 2

4 602000500820 M8 X20 DIN 933-8.8CL Hexagon Screw 4 4

5 602160100080. M8DIN 127 Spring washer 4 4

6 602150100064 A6.4DIN 125 - St Washer 4 4

7 602000500612 M6X 12 DIN933-8.8CL Hexagon Screw 2 2

8 602000500610, M6X 10DIN933-8.8CL Hexagon Screw 2 2

43

TURBOCHARGER ASSEMBLY

Fig. No.


Qty. for TBD4L4

Remarks

1 105292001440 TEL Turbocharger Assembly 1 -

105292001442 TEL Turbocharger Assembly - 1

*106907210010 TEL T/c repair kit 1 1

*NOT ILLUSTRATED

44

TURBOCHARGER ATTACHMENT

Fig. No.


Qty for TBD 4L4

Remarks

1 123509010055 Lub oil Drain Pipe 1 1

2 602000500820 M8X20 Hex Screw 2 2

3 602160100080 M8 Spring Washer 2 2

4 623208520064 Gasket 1 1

5 123509010075 Lub oil supply Pipe 1 1

6 602007000825 M8X25 Hex Screw 2 2

7 602160100080 Spring Washer 2 2

8 623208520044 Gasket 1 1

9 123509420055 Pipe T/c to Intake Manifold 1 -

10 604931060243 S1-24x3.5 ‘o’ ring 1 1

11 123208612064 50IDX75L Humped hose

Hose from t/c to elbow 1 1

12 604015360480 50 x 70 Hose clip for above hose 2 2

13 123209211315 Elbow - 1

14 123208612074 77 IDx80L Humped Hose

Hose on both side of pipe - 2

15 123208610754 60 IDx65L Hose-a/f cooler to air intake manifold

- 1

16 604015310701 70x90 Hose clip for above hoses - 6

17 123509210015 Pipe T/c Elbow to After cooler

1

18 123509210025 Pipe After cooler to Intake Manifold

1

45

BATTERY CHARGING ALTERNATOR AND STARTER MOTOR

Fig. No.


Qty for TBD 4L4

Remarks

1 000207530261 Battery Charging Alternator -PMP

1 1

2 123206300444 Bracket for Alternator 1 1

3 123206300454 Bracket for Alternator 1 1

4 123206500024 Holder for Alternator 1 1

5 602000501040 M10X40L- DIN 933-8.8CL

Hex. Screw 1 1

6 602000111010 M10X10-8.8CL Hex. Bolt 1 1

7 602160540100 M10 Hex. Nut 3 3 8 602160100100 M10 Spring Washer 3 3

10 123206300814 Adjusting Lever for Alt 1 1

11 623203300194 22 X30 MM Bush 1 1

12 623203300424 Bush 1 1

13 602000501045 M10X45 Hex. Screw 1 1

14 602000101090 M10X90 Hex. Bolt 1 1

15 602150100105 Plain Washer 4 4

16 123209860765 Guard 1 1

17 602000500825 M8 X 25 - 8.8 CL Hex. Sere 2 2

18 602160100080 M8 Spring Washer 2 2

19 105720520012 12Volt- 3SM-127 Stator motor 1 1

20 *103460211143 Ax45 Vee belt cha. Alternator 1 1

• Not illustrated

46

GAUGES AND SWITCHES

Fig. No.


Qty for TBD 4L4

Remarks

1 105685000620 Water Temp gauge 1 1

2 105612412501 Lub oil Pressure Gauge

1 1

3 600099395045 Flexible Pipe 1 1

4 630899280065 Pressure Gauge Pipe .

1 1

5 123403550014 Adaptor 1 1

6 604920101014 Copper Washer 2 2

7 604043200004 A4 DIN - 7623 Banjo Screw 1 1

8 001700530031 Ammeter 1 1

9 105682010006 Lub oil Pressure Switch 1 1

10 105685090027 Water Temperature Switch 1 1

11 604920101218 Copper Washer 1 1

47

48

INSTRUMENT PANEL AND ENGINE PROTECTION UNIT

Fig. No.


Qty for TBD 4L4

Remarks

1 100099800996 Instrument panel + accessories consisting of SL. No 2-16

1 1

2 123299810045 Mounting bracket 1 1

3 623203300454 Bush 1 1

4 602000100855 M8x55 Hex. Bolt 2 2

5 602160100080 Spring washer 2 2

6 606500100210 A V mounting for inst.panel 7 7

7 602100500040 M4 934 CL/8 Hex Nut 14 14

8 602160100040 B4 Spring washer 14 14

9 105950200156 Front panel board 1 1

10 602000500510 M 5x10 -8.8 CL Hex screw 4 4

11 602160100050 B5 Spring washer 4 4

12 602100500040 Hex Nut 4 4

13 107460100008 Micro push button

1 1

14 000207760986 B4 DIN 127 Charging Lamp 1 1

15 001200585759 Fuse holder 1 1

16 000090702835 Fuse link glass tube 35 Amps 27MM

1 1

17 105652020109 Hour cum RPM meter 1 1

18 000207585058 Engine Protection Unit 1 1

19 J00090770248 Engine wiring DL4 with Std EPU i.e D.C. Junction Box assembly consisting of Sl No. 20 to 29

1 1

20 100090770247 Engine wiring DL4 std. EPU12 Volts 1 1

49


Fig. No.


Qty for TBD 4L4

Remarks

21 000127585021 OEN Relay 1 1

22 000127585031 PCB Mounting Relay 1 1

23 000247760166 OEN Relay 6V DC 1 1

24 000207760856 Lucas Sol. Switch 4ST 1 1

25 123299620014 DC Junction box 1 1

26 001200530786 Terminal strip 30 Amp / 12 ways

1 1

27 000090014227 HD 2BA 5/8” L Screw 4 4

28 001700530097 Fuse box with 2 fuses 20 Amps

1 1

29 000207580027 Cover 1 1

30 100090770307 Cable harness 1 1

31 105652020109 Hour cum RPM Meter 1 1

32 604021011820 Pipe clip 10 10

33 123209820134 Angle plate for pipe clip

4 4

34 602000500625 M6x 25 Hex Screw 3 3

35 602160100060 B6 DIN 127 Spring washer 6 6

36 602100540060 M6 Hex Nut 6 6

37 602000500630 M6x30 Hex Screw 3 3

38 602000500815 M8x15 Hex Screw 1 1

50


Fig. No.


Qty for TBD 4L4

Remarks

39 103010154001 FLEX TACHOCABLE 1.5MTR

1

40 123207870044 TACHO COVER 1

41 623203550125 ADAPTOR+SINTERED BUSH

1

42 602100101815 HEX LOCK NUT M18*1.5 1

43 623203000194 SHAFT FOR SENSOR DRIVE

1

44 605654850002 DRIVER TACHOMETER 1

45 604931040423 'O' RING 1

46 *123208520044 GASKET - TACHODRIVE 1

47 *623203440014 CLUTCH RING 1

* Not illustrated

51

EXHAUST SILENCER

Fig. No.


Qty for TBD 4L4

Remarks

1 100099320646 Silencer 1 1

2 604910121000 NB - 80 Gasket 2 2

3 602000501645 M16X40 Hex Screw 8 8

4 602100540160 M16 Hex Nut 8 8

ENGINE FOOT

52

Fig. No.


Qty. for TBD4L4

Remarks

1

123206010014

Engine foot

2

2

2 . 123506010075 Engine foot 1 1

3 123506010085 Engine foot 1 1

4 602160100120 B16 Spring Washer 1 6 1 6

5 602000501235 M12X 1.75 X 35 -8.8 CL Hex. Bolt 1 6 1 6

6 602201500624 M6 X 24 MM Spring dowel 4 4

SET OF SPARES

SET OF GASKET

Fig. No.


Qty. for TBD4L4

Remarks

123500190067 Set of Gasket consisting of following gaskets

As required

As required

1 123508530074 Gasket for Gear End plate 1 1

2 123508530044 Gasket for Gear End Cover 1 1

3 123508530084 Gasket for fly wheel housing SAE-2 1 1

4 123508530064 Gasket for FIP Plate (Common for Motor pal as well as Mico)

1 1

5 123508530124 Gasket for FIP Flange (Mico FIP Only)

1 1

6 123508530134 Gasket for FIP Plate (Common) 1 1

7 123208520094 Gasket - Oil Filler Neck 1 1

8 123508530024 Gasket for Lub oil Sump 1 1

9 123508530014 Gasket for oil cooler 1 1

10 604911004015 Gasket - Cooling water pipe 1 1

11 604911005015 Oval Gasket on water manifold - both sides

2 2

12 123408530344 Square Gasket for Exhaust Manifold

1 1

13 623408510034 Square Gasket 2 2

14 623208530424 Round Gasket - Exhaust junction. 1 1

15 623208520044 Gasket for L.O. Supply pipe ToT/c 1 I

16 623208520064 Gasket for L.O. drain pipe from T/c 1 1

** Above set is excluding of Gasket related to Cylinder Head, hence please refer Cylinder Head De-carbonizing / Overhauling Kit given on Page No. 57 for Gaskets related to Cylinder Head.

53

SET OF SPARES

SET OF 'O' RING

Fig. No.


Qty. for TBD4L4

Remarks

123500190077 Set of ‘O' rings consisting of following ‘O’ rings

As required

As required

1 604931314202 Liner O Ring 8 8

2 604931303501 O Ring-PRV oil cooler 1 1

3 604931041243 'O' ring NBR for FIP cover 1 1

4 604931302001 O-Ring viton -breather pipe 1 1

5 604931301001 O-Ring-viton for valve guide 8 8

6 604931302404 O - Ring – injector sleeve 4 4

7 604931040203 O - Ring NBR - injector 4 4

8 604922500051 O-Ring dipstick 1 1

9 000090036715 'O' ring for Lub oil suction pipe 1 1

10 604931060353 O-Ring silicon - lub oil pp suction pipe

1 1

11 604931060243 O Ring silicon For LO. Filter Head, L.O. cooler & Drain pipe from T/c

6 6

** Above set is excluding of ‘O’ rings related to Cylinder Head, hence please refer Cylinder Top Overhauling / Overhauling Kit given on Page No. 58 for related ‘O’ rings.

SET OF FLEXIBLE PIPES

123500190087 Set of Flexible Pipes As required

As required

1 632109390304 L = 450 MM Flexible pipe - Feed Pump to Fuel Filter

1 1

2 100099391804 L - 300 MM Flexible pipe - Filter to FIP 1 1

3 100099390744 L = 1500 MM Flexible pipes 2 2

4 100099390374 L = 500 MM Flexible pipe 1 1

5 623209390334 Flexible Pipe - Injector overflow

1 1

6 600099395045 Flexible pipe - L.O. pressure gauge connection

1 1

54

SET OF SPARES

SET OF HOSES Fig. No.


Qty. for TBD4L4

Remarks

123500190097 Set of Hoses for TD4L4 consisting of following hoses

As required

1 623208610284 40 DIA.x60 L. HOSE 3

2 623208610284 40 DIA.x60 L. HOSE 2 3 623208610314 5O DIA X 70 L HOSE 2

4 623208610344 60 DIA.x 65L HOSE 1

5 623208610384 60 DIA x 90 L HOSE WATER PUMP TO RADIATOR

1

6 123208610104 70 DIA x 63 L HOSE 1

7 123208612064 50 ID x 75 L HUMP HOSE 50 ID

Hose from T/c to Elbow 1

8 123208610864 100 ID x 6THK x 8O L

HOSE- 1

123500190107 Set of Hoses for TBD4L4 consisting of following hoses

As required

1 623208610284 4ODIA x 6OL. HOSE 3

2 623208610284 40DIA.x 60L. HOSE 2

3 623208610314 50DIA x 70L HOSE 2

4 623208610344 60DIA.x 65L HOSE 1

5 623208610384 60 DIA x 90 L HOSE WATER PUMP TO RADIATOR

1

6 123208610104 70 D x 65 L HOSE 1

7 123208612064 50 ID x 75 L HUMP HOSE 50 ID

Hose from T/c to Elbow 1

8 123208610864 I00-ID X 6 THK x 80L

HOSE- 1

9 123208612074 77ID X 8O L Hoses on pipe between T/c to After cooler

2

10 123208610754 60 ID X 65 L Hose between After cooler to Air Intake Manifold

1

55

SET OF SPARES SET OF HOSE CLIPS

Fig. No.


Qty. for TBD4L4

Remarks

123500190117 Set of Hose Clips for TD4L4 consisting of following hose clips

As required

1 604015300220 25X40 Hose clip 1

2 604015360380 40 X 60 X 9 THK Hose clip 16

3 604015300650 60 X 80 X 3 Hose clip 4

4 604015310701 70-90/4 Hose clip 2

5 604015301050 100-125/6 Hose clip 2

123500190127 Set of Hose clip for TBD4L4 consisting following hose clips

As required

1 604015300220 25X40 Hose clip 1

2 604015360380 40 X 60 X 9 THK Hose clip 16

3 604015300650 60 X 80 X 3 Hose clip 4

4 604015310701 70-90/4 Hose clip 8

5 604015301050 100-125/6 Hose clip 2

56

CYLINDER HEAD DECARBONSING KIT

Fig. No.

Part No. Special Data Description Qty. for TD L4

Qty. for TBDL4

Remarks

123300190777 Cylinder head De-carbon sing Kit

1 123403450042 Valve seat Insert - Inlet 1 1

2 123403450032 Valve sea Insert - Exhaust 1 1

3 604931301001 Valve guide '0' ring 2 2

4 623404600064 Valve - Inlet 1 1

5 P23304600014 Valve - Exhaust 1 1

6 623404620014 Valve Collets 4 4

CYLINDER HEAD OVERHAULING KIT

123300190787 Cylinder head Overhauling Kit

1 123403450042 Valve seat Insert - Inlet I 1

2 123403450032 Valve sea Insert - Exhaust 1 1

3 604931301001 Valve Guide 'O'ring 2 2

4 623404600064 Valve - Inlet 1 1

5 P23304600014 Valve - Exhaust 1 1

6 623404620014 Valve Collets 4 4

7 603262001703 Roto cap 2 2 8 623403420014 Spring Cap 2 2

9 602403701220 Valve Spring - Outer 2 2

10 602402701130 Valve Spring - Inner 2 2

11 623403329014 Valve guide with 'O' ring 2 2

57

CYLINDER HEAD DECARBONSING KIT &OVERHAULING KIT

SET OF SPARES

TOP OVERHAULING KIT FOR CYLINDER

Fig. No.

Part No. Special Data Description Qty. for TD L4

Qty. for TBD L4

Remarks

123300190757 Top Overhauling kit per Cylinder for – DL4 Series Engines - Consisting of following parts

As Reqd

As Reqd

1 604931300902 9.0x4.5 MM 'O' ring Viton 4 4

2 604931301802 18.0x5.0 MM 'O1 ring Viton 4 4

3 123408550034 Cylinder head Gasket 1 1

4 623408530084 Rocker cover gasket 1 1

5 123408520024 Exhaust Gasket 1 1

6 623408530064 Intake Gasket 1 1

OVERHAULING KIT FOR CYLINDER

123300190767

Overhauling Kit - Cylinder for DL4 Series Engines - Per Cylinder - Consisting of following parts

As Reqd

As Reqd

1 623408530084 Gasket - Cylinder Head Cover (Rocker Cover)

1 1

2 604931300902 9 X 4.5 MM O RING VITON 4 4

3 604931301802 18 X 5.0 MM O RING VITON 4 4

4 123408550034 128DIA Gasket Cylinder Head 1 1

5 123408520024 Gasket - Exhaust Manifold 1 1

6 623408530064 Gasket Air Intake Manifold 1 1

7 123400190077 Set of Piston Rings 1 1

8 123301320024 Liner (Plateau Honed) 1 1

9 604931314202 Liner 'O'ring 2 2

58

CODE NO. : 003700959001(00) 04/07 In view of continuous improvements the specifications are subject to change without notice.

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