greaves cotton ltd -...

Spares parts Catalogue G-Series: - 3G11TAG23 Engine

Doc no. 141100063004

GREAVES COTTON LTD

3G11TAG23 Diesel Engine

CPCB II

SPARE PARTS CATALOGUE

GREAVES COTTON LTD. Diesel Engines Unit, Chinchwad, Pune- 411019, India, Tel: (91) – 20 – 67308200 Fax: (91) – 20 – 27472276 E-mail: [email protected]


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Parts Ordering Guidelines: Genuine Greaves Cotton Limited Parts and service facilities are available all over India. There are Greaves Cotton Limited appointed sales and service locations giving service support to the engines owned by you. Each distribution outlet is thoroughly equipped with technical data, factory trained mechanics, modern equipments and a full adequate stock of Genuine Greaves Cotton Limited Parts. For quicker and better service, your parts requirements should be ordered from your nearest Greaves Cotton Limited Distributer or Dealer. At any of the locations prompt, intelligent, courteous service is a basic trade-mark. Each is ready and eager to help in every possible way through personal contact or through the mail-at your convenience. The satisfactory ordering and receiving of parts by the purchase is greatly dependent upon the proper use of available information. In order that all avoidable errors may be eliminated, the following instructions are offered as the purchaser's guide:

1. Write your order clearly, using a soft media if possible.

2. Be sure to list the correct part number. If in doubt as to the correct part number, state the model and serial number of the engine on which the part is to be used. Part numbers are usually located in various places on the part itself.

3. When possible, arrange your purchase order in part number numerical sequence.

4. Please specify shipping instructions, if any, preferable to you.

5. State your company name and shipping address clearly. Genuine Greaves Cotton Limited means QUALITY: They’re designed and engineered to fit best in your Greaves Cotton Limited. Each part is made of the highest quality and accuracy-by the top craftsman of the trade. You can be sure a Genuine Greaves Cotton Limited Part will fit better-do the job better-lessen the chances of costly breakdown. When you buy replacement parts, buy quality. Buy Genuine Greaves Cotton Limited. YOU OWN BEST...REPAIR WITH THE BEST No part of this manual may be copied, photocopied, reproduced, translated or stored in a retrieval system by any means electronic, mechanical or otherwise without prior permission in writing of Greaves Cotton Limited. Visit us at: www.greavescotton.com


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Customer Service Information

This parts catalog contains parts information.

Please add following information from this parts catalog. This will help you while ordering.

Engine Model________________________Engine Serial No._______________________________

MFGMake_________________________Model_______________Chassis No.___________________

Fuel Pump Assembly No.______________________Injector No._______________________________

Belt,Fan________________________Belt,Water____________________________________________

Fuel Flow Lub. Filter___________________________________________________________________

___________________________________________________________________________________

Air Cleaner___________________________________________________________________________

Special Equipment_____________________________________________________________________

___________________________________________________________________________________

___________________________________________________________________________________

________________________________________________________________________________________________________________________________________________________________________

Greaves Cotton Limited Distributor________________________________________________________

Since improvements are made from time to time the contents, in the parts catalog are subject to change without notice


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About part indentation used in the Parts Catalogue The subject parts catalog uses parts indentation method to break sub level parts under their corresponding top assembly. By placing an order on corresponding top level assemblies / Bills of material the individual parts under that top assemblies / Bills of material can be obtained Indentation can be explained as under - Example- Level Part Number Part Name Quantity .1 P21101700016 Cam Shaft 1 ..2 P21103250014 Tappet 8 ..2 P21101700024 Chilled Camshaft Finish 1 ...3 P21101700023 Semi-Finish Chilled Camshaft 1 ....4 P21101700022 Camshaft Chilled Casting 1 ..2 P21106730014 Segment for Camshaft 1 ..2 602000500825 Hex screw (M8x1.25x25 Cl8.8) 6 ..2 P21103710034 Gear, Camshaft 1 ..2 602201000614 Solid Dowel Pin M6x14mm 1 ..2 602150100084 Washer (M8x17x1.6) 6 Level '1' assembly P21101700016 in above example is a top Bill of Material / Assembly. Level '2' items namely P21103250014, P21101700024, are included in P21101700016. Hence these items are shifted to the right of P21101700016 by one space. P21101700024 is also a Bill of Material which includes parts, namely P21101700023. As P21101700024 is of level '2' here, these parts are of level '3'. Hence these are shifted to the right of P21101700024 by one space. In above example if you order on Cam Shaft P21101700016 of level '1', you will receive all the parts of level '2', '3'.& level ‘4’. If you order on sub assembly P21101700024 of level '2', you will receive all the parts of level '3' listed below this level '2' subassembly. If required, parts of level '2' & level '3' can be ordered individually.


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Modification Summary Sr No. Rev No. Modification Date

1 00 New Release


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Table of Contents

AIR FILTER AND MOUNTING

ALTERNATOR ARRANGEMENT

AIR INLATE MANIFOLD

CAM SHAFT

CONNECTING ROD & PISTON ASSEMBLY

CRANK CASE

CRANK SHAFT

CYLINDER HEAD ASSEMBLY

EXHAUST MANIFOLD


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To be continued…

ENGINE FOOT FLYWHEEL

FRONT COVER ASSEMBLY

FUEL PUMP FUEL OFF SOLENOID

GEAR TRAIN ASSEMBLY

GEAR END CASING HOUSING FLYWHEEL

LUB OIL HEADER AND FILTER


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To be continued…

SHEET METAL OIL SUMP

STARTER

TURBO CHARGER ASSEMBLY

WATER PIPING

WATER INLET PIPE WATER MANIFOLD

AVM

INJECTOR


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AIR CLEANER MOUNTING ARRANGEMENT


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Ref No.

Level No. Part No. Description Qty Remarks

.1 141109233067 AIR CLEANER MNTG ARG 3G11T CPCB II 1 1 ..2 P21106232744 BRACKET-AIR FILTER 1 2 ..2 141103510825 FLANGED BOLT M8X1.25X25 8.8 4 3 ..2 141103400034 PLAIN WASHER M8 200HV 4 - ..2 141103400054 PLAIN WASHER M12 200HV 2 - ..2 602000501020 HEXSCREW=M10X1.5X20 8.8CL 2 - ..2 141103400044 PLAIN WASHER M10 200HV 2 4 ..2 141108610114 HOSE DIA 82 1 5 ..2 141109423015 AIR INTAKE PIPE FOR 3G11T TURBO 1 6 ..2 141108610104 HOSE DIA 60 X 80MM 1 7 ..2 604015300650 HOSECLIP 60-80/3X 3 8 ..2 604015300850 HOSECLIP 80-100/4X 1


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ALTERNATOR MTG ARRANGEMENT


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REF NO.

LEL. NO. PART NO. DESCRIPTION QTY. REMARKS

.1 141190794017 ALTERNATOR MTG ARRANGEMENT 1

1 ..2 000767530321 ALTERNATOR WITH PULLEY 1 AUTOLECK

2 ...3 P21103810034 PULLEY FOR ALTERNATOR DRIVE 1

3 ..2 P21106230125 CHARGING ALT BRACKET 1

4 ..2 P21103300064 SPACER FOR ALTERNATOR BRACKET 1

5 ..2 602000101011 BOLT 1 M10X110_10.9

6 ..2 141103400044 PLAIN WASHER 5 M10

7 ..2 141103510825 FLANGED BOLT 4 M8X25 8.8

8 ..2 P21103510024 SWIVEL BOLT 1

9 ..2 602100540100 HEX NUT 3 M10

10 ..2 141103514014 TIGHTENING BOLT 1

11 ..2 103460211168 COGGED BELT 2 AX49-1258L

12 ..2 602000100885 HEXBOLT 1 M8X85-8.8

13 ..2 141103400034 PLAIN WASHER 1 M8

14 ..2 602100540100 HEX. NUT 1 M10


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AIR INLET MANIFOLD


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REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

.1 141109203017 AIR INLET MANIFOLD ASSLY 1

1 ..2 141109203014 MANIFOLD AIR INTAKE 1

2 ..2 P21108510014 GASKET, AIR INTAKE MANIFOLD 3

3 ..2 602000101050 HEX BOLT 6 M10X50 8.8

4 ..2 141103400044 PLAIN WASHER 6 M10


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CAM SHAFT


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REF NO.


.1 141101703066 CAM SHAFT ASSY IEGR 1

1 ..2 P21103250014 TAPPET 6

2 ..2 141101703054 CAMSHAFT IEGR2 FINISH 1

3 ..2 P21106730014 SEGMENT FOR CAMSHAFT 1

4 ..2 141103510825 FLANGED BOLT 6 M8X25 - 8.8

5 ..2 P21103710034 GEAR, CAMSHAFT 1

6 ..2 602201000614 SOLID DOWEL PIN 1 M6X14MM


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CONNECTING ROD AND PISTON


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Ref No.


.1 141101604039 Con rod + piston assly 4 ..2 P21101600018 CON ROD ASSLY COMPLETE 4 ...3 P21101500017 CONN.ROD & CAP ASSLY. 4 1 ....4 P21101500026 CONNECTING ROD WITH SERRATIONS 4 2 .....5 P21103530024 CON.ROD BOLT M12x1.25x67 8 3 ....4 P21104310012 BUSH CONN ROD S/END 4 4 ....4 P02201000414 LOCKING PIN 4 - ...3 P21104306017 CON ROD BRG SET (TOP + BOTTOM ) LEON 4 5 ....4 P21104306014 CONN. ROD BRG. (TOP) 4 6 ....4 P21104306024 CONN. ROD BIG END BRG (BOTTOM) 4 - ..2 141101604076 Piston +Pin + circlip + PR Set 4 7 ...3 P21101600014 PISTON LEON DIA 105 4 8 ...3 105032111061 TRAPEZOIDAL PISTON RING 4 9 ...3 105032111062 TAPERED PISTON RING-LEON 4 10 ...3 105032111063 OIL CONT. PISTON RING 4 11 ...3 P05020303801 GUDGEON PIN - PISTON 4 12 ...3 603050100016 CIRCLIP, LIGHT A 16 IS3075 8 13 ..2 P21108530134 GASKET, PISTON COOLING NOZZLE 4 14 ..2 P21104650046 PISTON COOLING NOZZLE ASSLY 4 15 ...3 P21103550024 TIP FOR PISTON COOLING NOZZLE 4 16 ...3 P21109010034 TUBE, PISTON COOLING NOZZLE 4 17 ...3 P21104650044 BODY PISTON COOLING NOZZLE(MS) 4 18 ..2 604920100814 COPPER WASHER 4 19 ..2 602201000814 Piston cooling nozzle dowel 4 20 ..2 P04043300826 BANJO SCREW M8x26 4


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CRANK CASE


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REF NO.

LEV NO. PAT NO. DESCRIPTION QTY. REMARKS

.1 141101103068 CRANK CASE ASSLY 1

..2 141101103057 CRANKCASE WITH CAM BUSH 1

1 ...3 141101103056 CRANK CASE MACHINED FINISHED 1 NOT SUPPLIED LOOSE

2 ....4 P21104320012 CAM BUSH(SEMI FINISH) 1

3 ....4 P21101010012 MAIN BEARING CAP (SEMI FINISH) 1

4 ....4 141101010032 MAIN BEARING CAP (SEMI FINISH) 3

5 ....4 P21103500024 MAIN BEARING CAP BOLTS 8

6 ....4 P21103400054 WASHER FOR MB CAP 8

7 ...3 620609760024 BRASS CAP 4

8 ...3 620609760014 CAP BRASS 2

9 ...3 632413270014 STOPPER ALUM PLUG 7 10X11

10 ...3 102041002020 GRUB SCREW 1 M20X20MM

...3 623413270044 PLUG ALU. 1

11 ..2 141101320074 CY LINER (105 BORE) 3

12 ..2 104932111144 O RING 6

..2 141104306017 MAIN BEARING SET 4

13 ...3 P21104300014 M BRG HALF TOP SHELL 4

14 ...3 P21104300024 M BRG HALF BOTTOM SHELL 4



17 ..2 604920101420 CU.WASHER 1

18 ..2 602060501415 HEX PLUG 1 M14X1.5

19 ..2 602201500406 SPRING DOWEL PIN 4 4X6MM


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CRANK SHAFT


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REF NO.


.1 141101403017 CRANK SHAFT GA 1

..2 141101403016 CRANKSHAFT ASSLY 1

1 ...3 141101403014 CRANKSHAFT FINISHED 1 NOT SUPPLIED LOOSE 2 ....4 141106703014 BALANCE WEIGHT 4

3 ....4 102201501635 HOLLOW DOWEL 8 M16X35MM

4 ....4 602007041260 ALLEN SCREW 8 M12X1.75X60

5 ...3 P21103710014 GEAR, CRANKSHAFT 1

6 ...3 602201500416 SPRING DOWEL PIN 2 M4X16MM

7 ...3 602201001028 SOLID DOWEL PIN 1 M10X28MM

..2 141103400017 THRUST WASHER PAIR 2

8 ...3 P21103400014 THRUST WASHER (TOP) 2

9 ...3 P21103400024 THRUST WASHER (BOTTOM) 2

10 ..2 P21103300014 CRANKSHAFT SLEEVE 1


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CYLINDER HEAD


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REF NO.


0.1 P21101800018 CYL HEAD ASSMBLY G A 3

..2 P21101800017 CYL HEAD SUB ASSY 3

...3 P21101800016 CYL. HEAD ASSLY WITH INSERTS 3 1 ....4 P21101800014 CYLINDER HEAD-MACHINED 3

NOT SUPPLIED LOOSE

2 ....4 P21103320012 VALVE GUIDE 6 3 ....4 P21103450022 INLET VALVE SEAT INSERT S/F 3

4 ....4 P21103450012 EXHAUST VALVE SEAT INSERT S/F 3

5 ....4 602152180025 CORE PLUG 18 25MM 6 ...3 P21104600014 INLET VALVE 3 7 ...3 P21104600024 EXHAUST VALVE 3 8 ...3 P02403101001 VALVE SPRING OUTER 6 9 ...3 P02402201001 VALVE SPRING INNER 6

10 ...3 P21103420014 SPRING CAP 6 11 ...3 P21104620014 VALVE COLLET 12 12 ...3 P04960650121 VALVE STEM SEAL 6 13 ..2 P21103210014 PUSH ROD 6 - ..2 P21106100027 INTEGRATED ROCKER ASSEMBLY 3

14 ...3 P21106100024 INTEGRATED ROCKER SUPPORT 3 15 ...3 P21106450014 ROCKER ARM INLET 3 16 ...3 P21103270014 PLUG AL - 6 DIA 4 X 3.5L 17 ...3 P21106450024 ROCKER ARM EXHAUST 3 18 ...3 P21103580014 SETTING SCREW 6 19 ...3 602100540080 HEX. NUT 6 M8 DIN 934 20 ...3 603050100016 CIRCLIP, LIGHT A 16 IS3075 6 21 ..2 102201501108 HOLLOW DOWEL 3 M11X8MM 22 ..2 602000100840 HEXBOLT 3 M8X1.25X40 23 ..2 141103400034 PLAIN WASHER 6 M8 24 ..2 P21108540024 GASKET CYL HD 4G11TAG3MLS 3 25 ..2 P21103500014 BOLT, CYL. HEAD 12 M14X150 26 ..2 P21107960024 PDC ROCKER COVER 3

27 ..2 P21108530304 GASKET, FOR PDC ROCKER COVER 3

28 ..2 602000120860 HEXBOLT 6 M8X60 29 ..2 604920100814 COPPER WASHER 3


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EXHAUST MANIFOLD


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REF NO.


.1 141109313057 EXHAUST SYSTEMCPCB II 1

1 ..2 141109313024 EXHAUST MANIFOLD 1

2 ..2 141108530524 GASKET EXHAUST MANIFOLD 3

3 ..2 102011071050 STUD (CU COATED) 6 M10X50L 10.9

4 ..2 141103400044 PLAIN WASHER 6 M10

5 ..2 602100700100 HEX NUT CU COATED 6 M10


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ENGINE FOOT


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REF NO.


.1 P21106010087 ENGINE BEARERS FOR BASE ENGINE

1

1 ..2 102201501635 HOLLOW DOWEL 2 M16X35MM

2 ..2 P21106010014 ENGINE FOOT (GEAR END) 2

3 ..2 602000101250 HEXBOLT 6 M12X1.75X50 8.8/C

4 ..2 141103400054 PLAIN WASHER 6 M12

- ..2 102201501635 HOLLOW DOWEL 2 M16X35MM

5 ..2 P21103510034 LIFTING EYE BOLT 2 M14

- ..2 000090010401 HAMER DRIVESCREW 3/16 4


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FLYWHEEL


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REF NO.


.1 P21101450017 FLYWHEEL ASSLY 1

..2 P21101450015 FLYWHEEL WITH RINGGEAR 1 SAE 11.5”

1 ...3 P21101450014 FLYWHEEL 1

2 ...3 P21103750014 STARTER RING 1

3 ..2 602000521660 HEX SCREW 6 M16X60-10.9

4 ..2 141103400074 PLAIN WASHER 6 M16


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FRONT COVER


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REF NO.


.1 141107804047 FRONT COVER FOR TTR 1 1 ..2 P21107800024 FRONT WALL COVER 1 2 ..2 141103510825 FLANGED BOLT 15 M8X25 8.8 3 ..2 602000100860 HEXBOLT 11 M8X60 8.8 4 ..2 104960650100 OILSEAL 78-100-12 1 5 ..2 141103810304 CRANK PULLEY 3G PCD 113.4 1 6 ..2 602007041660 ALLEN SCREW 4 M16X60 - ..2 P21107870027 PLASTIC SPOUT ASM 1 7 ...3 P21107870064 PLASTIC SPOUT WITH PLATE 1 8 ...3 P21107870074 PLASTIC CAP FOR SPOUT 1 9 ...3 P21108610374 PIPE PLASTIC SPOUT 1

10 ...3 141103510825 FLANGED BOLT 5 M8X25 8.8 11 ...3 001700531019 CLIP FOR CONDUIT 1 - ..2 141107350067 FAN DRIVE 3G11 OLD 1

12 ...3 P21106230084 FAN PULLEY BKT 70MM OFFSET 1 13 ...3 P21103300114 SPACER BETWEEN BEARINGS. 1 14 ...3 141103300124 PLASTIC SPACER G11 3 15 ...3 602000100885 HEXBOLT 6 M8X85 8.8 16 ...3 141103400034 PLAIN WASHER 30 M8 17 ...3 603050100035 CIRCLIP 35 MM EXTERNAL 1 18 ...3 P21106230074 KNOB FOR FAN DRIVE 1 19 ...3 602100540100 HEX. NUT 4 M10 DIN934 20 ...3 141103400044 PLAIN WASHER 4 M10 21 ...3 602011081025 STUD BOLT 4 M10X25 22 ...3 141103300184 SPACER FOR FAN BRACKET 1

23 ...3 603200746207 BALL BEARING 2 SKF 6207-2RS1

24 ...3 141103810196 FAN PULLEY WITH BLANKING PLATE 1 25 ..2 602000100855 HEXBOLT 2 M8X55 8.8 26 ..2 141106504054 TIMING POINTER 1 27 ..2 602201000512 SOLID DOWEL PIN 1 M5X12MM 28 ..2 602000500610 HEX SCREW 1 M6X10 29 ..2 141103400084 PLAIN WASHER 1 M6


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FUEL PUMP


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REF NO.


.1 141107253357 FIP +DRIVE 45KVA 3G11TA CPCB II 1

1 ..2 105200240098 FIP 3G11TA 45KVA PE-3500 E040286600 1

2 ..2 P21108530174 GASKET, FIP 1

3 ..2 602012021030 STUD 4 M8X30 4 ..2 P21104110014 ADAPTOR FOR FIP DRIVE 1 5 ..2 P21103710044 GEAR, FUEL PUMP 1 6 ..2 141103510825 FLANGED BOLT 4 M8X25 8.8 - ..2 602150610841 RING WASHER D/234 4 7 ..2 141106373015 BRACKET FOR FUEL FILTER 1 8 ..2 602000501025 HEXSCREW 2 M10X25 8.8 9 ..2 141103400044 PLAIN WASHER 2 M10 10 ..2 001130240744 DBF FILTER BARE MICO 100 1 11 ..2 602060501415 HEX PLUG 1 M14X1.5 12 ..2 602000501235 HEXSCREW 2 M12X35 8.8 13 ..2 141103400054 PLAIN WASHER 2 M12 14 ..2 604043200008 BANJO SCREW 2 M14X31 15 ..2 604920101420 CU.WASHER 4 - ..2 604043200008 BANJO SCREW 2 M14X31 - ..2 604920101420 CU.WASHER 4

16 ..2 141109063047 HIGH PRESSURE PIPE SET 3G11 CPCB II 1 - ...3 141109063045 HIGH PRESSURE PIPE(6X1.8X575 MM)

M12XM14 3 17 ..2 141109393034 LEAK OFF PLASTIC 3G11 STD 1 18 ..2 P21109010055 PIPE, FIP OIL SUPPLY 1 19 ..2 P21109390125 PLASTIC PIPE FUEL FLTER 1 20 ..2 P21109390115 PLASTIC PIPE FUEL FILTER 1 21 ..2 P04043301022 BANJO SCREW 1 M10X22

22 ..2 602100540100 HEX. NUT 4 M10 DIN934

23 ..2 604043200004 BANJO BOLT 1 DIN-7623 24 ..2 604920101014 CU.WASHER 8 25 ..2 141103400034 PLAIN WASHER 4 M8


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FUEL OFF SOLENOID VALVE

REF NO.


1 .1 P21100780017 FUEL OFF SOLENOID WITH FINE SPEED ADJUSTMENT 1 12VDC


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GEAR TRAIN ASSEMBLY


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Ref No.


.1 141103713018 GEAR TRAIN ASSEMBLY GA 3G11 1 1 ..2 P21103000024 IDLER SHAFT 1 2 ..2 P21103710026 IDLER GEAR+BUSH ASSLY 1 3 ...3 P21103710024 GEAR, IDLER 1 4 ....4 P21104320024 IDLER BEARING 1 5 ..2 P21106500014 IDLER PLATE 1 6 ..2 602000101060 HEX BOLT M10X60 931 8.8 3 7 ..2 141103400044 PLAIN WASHER M10 200HV 3 8 ..2 141107313017 WATER PUMP WITH GEAR 1 9 ...3 P21103710054 GEAR, WATER PUMP 1 ...3 141107313016 WATER PUMP SUB ASSLY 3G11 1

10 ...3 104932117704 O ring water pump dia ( small) 1 11 ...3 104932119204 O ring water pump flange 1 12 ..2 141103510825 FLANGED BOLT M8X1.25X25 8.8 2 13 ..2 141107303017 LUB OIL PUMP ASSLY 3G11 1 14 ...3 141107303016 SHAFT & ROTOR ASSLY 1 15 ....4 141107303024 INNER ROTOR LUB OIL PUMP 1 16 ....4 P21103000044 SHAFT FOR LUB OIL PUMP 1 17 ...3 104932117802 O RING (OIL PUMP) 1 18 ...3 P21103710064 GEAR, LUB OIL PUMP 1 19 ...3 141107303014 OUTER ROTOR LUB OIL PUMP 1 20 ...3 141106503044 COVER PLATE-LUB OIL PUMP 1 21 ...3 141104323072 BUSH(S/F)FOR COVER PLATE 1 22 ...3 P21104320082 BUSH(S/F)FOR HOUSING 1 23 ...3 P21107300034 HOUSING LUB OIL PUMP 1 12 ..2 141103510825 FLANGED BOLT M8X1.25X25 8.8 2 24 ..2 141109010035 LUB OIL STRAINER 1 25 ..2 P21108530224 GASKET, OIL STRAINER 1 12 ..2 141103510825 FLANGED BOLT M8X1.25X25 8.8 2 26 ..2 P21104650025 NOZZLE,GEAR LUBRICATION 1 27 ..2 P04043300826 BANJO SCREW M8x26 1 28 ..2 604920100814 COPPER WASHER 2


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GEAR END CASING


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REF NO.


.1 P21107800017 GEAR END CASING GA 1

..2 P21107800016 GEAR END CASING SUB-ASSLY. 1

1 ...3 P21107880014 GEAR END CASING 1

2 ...3 P21103550014 SLEEVE FOR WATER CONNECTION 1

3 ..2 P21108530034 GASKET, GEAR END HOUSING 1

4 ..2 141103510825 FLANGED BOLT 8 M8X25 8.8



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HOUSING FLYWHEEL


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REF NO.


.1 P21107010017 FLYWHEEL HOUSING ASSY. 1 SAE 3

1 ..2 P21107010014 FLYWHEEL HOUSING 1 SAE-3

2 ..2 602000501240 HEX SCREW 8 M12X40 8.8

3 ..2 141103400054 PLAIN WASHER 8 M12

4 ..2 104960650160 OILSEAL 130-160-12 1

5 ..2 P21108530114 GASKET, FLYWHEEL HSG 1

6 ..2 141103400044 PLAIN WASHER 3 M10

7 ..2 602012021030 STUD 3 M10x30 8.8

8 ..2 602100540100 HEX NUT 3 M10

9 ..2 141103550064 PLUG MAGNETIC PICKUP UNIT 2 5/8"-18UNF


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LUB OIL HEADER


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REF NO.


.1 P21109400027 LUB OIL HEADER AND OIL FILTER GA MOD. 1

..2 P21109400016 OIL COOLER & HEADER ASSEMBLY 1

1 ...3 P21107520014 OIL HEADER MACHINED 1

2 ...3 P21108520014 GASKET OIL COOLER OVAL 2

3 ...3 P21109400015 OIL COOLER CARTRIDGE 1

4 ...3 602000100855 HEXBOLT 4 M8X1.25X55 8.8CL

5 ...3 141103400034 PLAIN WASHER 4 M8

- ...3 P06962970002 RELIEF VALVE ASSLY 1

6 ....4 P06962970001 RELIEF VALVE BODY 1

7 ....4 P21102401504 RELIEF VALVE SPRING G11 1

8 ....4 P03250100001 STEEL BALL-DIA 17MM 1

9 ....4 P21103420024 RELIEF VALVE CAP 1

10 ...3 602060501415 HEX PLUG 2 M14X1.5

11 ...3 604920101620 COPPER WASHER 1 A/16-20X1.5

12 ...3 141103510825 FLANGED BOLT 10 M8X1.25X25 8.8

13 ...3 604920101420 CU.WASHER 2

14 ...3 604920102227 CU.WASHER 1 A22X1.5X27

15 ...3 604920102530 CU-WASHER 1

16 ...3 P02041002018 ALLEN PLUG 2 M20X18

17 ...3 P04041110001 ADAPTOR 1 M24X1"UNF

18 ..2 605411880009 L.O.FLTR+ELEMENT 1

19 ..2 P21108530054 GASKET BETWEEN HEADER AND CRANKCASE 1


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SHEET METAL OIL SUMP


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REF NO.


.1 141101153037 SHEET METAL OIL SUMP ASSLY 1

1 ..2 141101153025 SHEETMETAL OIL SUMP 3G11 1

2 ..2 602060501815 HEX HD PLUG 1 M18X1.5X17

3 ..2 604920101824 CU.WASHER 1 (1.5MM)

4 ..2 602000500815 HEX SCREW 22 M8X16 8.8

5 ..2 141103400034 PLAIN WASHER 22 M8

6 ..2 P21103290054 DIPSTICK FOR SHEETMETAL SUMP 1


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STARTER

REF NO.


1 .1 000707530229 STARTER 12V*6M14*26935113A 1


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TURBO CHARGER


Doc no. 141100063004

Ref No.


.1 141106033127 TURBOCHARGER ATTACHMENTS 3G11TA CPCBII 1 1 ..2 P05292000031 TURBO HOLSET HX25-TD04HL 1 2 ..2 102011070834 STUD-M8X34 LONG (ST.STEEL) 4 3 ..2 141103400034 PLAIN WASHER M8 200HV 4 4 ..2 602100540081 HEXNUT COPR.PLATED M8 10G 4 5 ..2 141108530014 GASKET OF TURBO OUT & EXHAUST. 1 6 ..2 141109213015 EXHAUST ELBOW FOR 3G11T 1 2 ..2 102011070834 STUD-M8X34 LONG (ST.STEEL) 4 3 ..2 141103400034 PLAIN WASHER M8 200HV 4 4 ..2 602100540081 HEXNUT COPR.PLATED M8 10G 4 7 ..2 P21108510024 GASKET, AIR INTAKE MANIFOLD END SIDE 1 8 ..2 141103510825 FLANGED BOLT M8X1.25X25 8.8 4 - ..2 P21108610074 HOSE DIA 55-50x48 1

- ..2 604015360380 HOSE CLIP40-60(2X) 9THK. 1

- ..2 104015150065 Klipco SS W3/ IS 4762 /65 1

9 ..2 604920101014 CU.WASHER 1 10 ..2 141104113014 ADAPTOR TURBO CHARGER 3G11 1 11 ..2 141109013015 PIPE, TURBO SUPPLY 3G11 1 - ..2 604920101420 CU.WASHER 1 12 ..2 P21108530354 GASKET TURBO OIL DRAIN 1 13 ..2 141109013005 PIPE, TURBO DRAIN 3G11T 1 14 ..2 141103400084 PLAIN WASHER M6 200HV 2 15 ..2 602000500620 HEX SCREW M6X20 8.8/CL 2 16 ..2 604920101822 COPPER WASHER (1.5) 1 17 ..2 141108533024 GASKET FOR EXHT. MANIFOLD TO TURBO 1 18 ..2 P21103550074 ADAPT. TURBO IN M14,M16 1 19 ..2 P21103550084 ADAPT. TURBO IN M18,M22 1 20 ..2 141109423174 Pipe CAC Out 1 21 ..2 141109423185 Pipe CAC In 1 22 ..2 P21108610044 HOSE DIA 50x55L 3 23 ..2 604015300650 HOSECLIP 60-80/3X 6


Doc no. 141100063004

WATER PIPING FOR 3G11TAG CPCB II


Doc no. 141100063004

Ref No.


.1 141109423147 Water piping for 3G11TAG CPCBII 1 1 ..2 P21108610264 HOSE WATER OUT TO RAD INLET 1 2 ..2 604015300650 HOSECLIP 60-80/3X 2 3 ..2 141108613074 HOSE RAD TO WATER INLET 1 2 ..2 604015300650 HOSECLIP 60-80/3X 2


Doc no. 141100063004

WATER INLET PIPE


Doc no. 141100063004

Ref No.


.1 141109423017 WATER INLET PIPE ASSLY 3G11 1 1 ..2 141109423005 WATER INLET PIPE 3G11 1 2 ..2 P21108530144 GASKET, WATER INLET PIPE 1 3 ..2 602011020825 STUD=M8X1.25X25MM 8.8/CL 3 4 ..2 141103400034 PLAIN WASHER M8 200HV 3 5 ..2 602100540080 HEX. NUT M8 DIN 934 3


Doc no. 141100063004

WATER INLET MANIFOLD


Doc no. 141100063004

REF NO.


.1 141109100038 WATER MANIFOLD PLASTIC 3G11 1

..2 141109100036 WATER MANIFOLD PLASTIC 3G11 1

1 ...3 141109103007 WATER MANIFOLD ASSLY PLASTIC 1

2 …3 P05250100002 THERMOSTAT ELEMENT 1

3 ...3 602060501415 HEX PLUG 1 M14X1.5

4 ...3 141103400024 SPL.CU.WASHER 1

5 ..2 141103510825 FLANGED BOLT 6 M8X25 8.8

6 ..2 P21108610024 HOSE DIA31.5 W/BYPASS G11 1

7 ...3 104015150040 KLIPCO SS W3/ IS 4762 2

8 ...3 604920101420 CU.WASHER 3


Doc no. 141100063004

A.V. MOUNTING

REF NO.


1 .1 606500100006 A V MOUNTING –A2T/4030B 2


Doc no. 141100063004

INJECTOR ASSEMBLY

REF NO.


1 .1 105302000146 INJECTOR ASSEMBLY (NOZZLE 796) 3


Doc no. 141100063004

Index

SR NO DESCRIPTION PAGE NO.

A 1 AIR FILTER MOUNTING ASSEMBLY 11 2 ALTERNATOR ASSEMBLY 13 3 AIR INLET MANIFOLD ASSEMBLY 15 4 ANTI VIBRATING MOUNT 53

C 3 CAMSHAFT ASSEMBLY 17 4 CONNECTING ROD & PISTON ASSEMBLY 19 5 CRANK CASE 21 6 CRANK SHAFT ASSEMBLY 23 7 CYLINDER HEAD ASSEMBLY 25

E 8 EXHAUST MANIFOLD ASSEMBLY 27 9 ENGINE FOOT ASSEMBLY 29

F FLYWHEEL ASSEMBLY 31

10 FRONT COVER ASSEMBLY 33 11 FUEL PUMP ASSEMBLY 35 12 FUEL-OFF SOLENOID ASSEMBLY 37

G 13 GEAR TRAIN ASSEMBLY 38 14 GEAR END CASING ASSEMBLY 40 15 HOUSING ASSEMBLY 42

L 16 LUB OIL HEADER ASSEMBLY 44

S 17 SHEET METAL OIL SUMP 46 18 STARTER 48

T 19 TURBO CHARGER ASSEMBLY 49

W 20 WATER INLET PIPING ASSEMBLY 51 21 WATER INLET MANIFOLD 53


Doc no. 141100063004

22 INJECTOR ASSEMBLY 56

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