grain span brochure
TRANSCRIPT
GrainSpan Nutrients Pvt. Ltd.504-505, 5th Floor, Shapath -V, Opp. Karnavati Club, S.G. Highway, Ahmedabad-380058
+91-079-66168006/[email protected]
www.grainspan.com
GrainSpan At a Glance
Creating the world’s most innovative line of Corn Dry Milling did not happen overnight.
All in a GrainSpan
Tip Cap
Seed Coat (testa)Corn Bran
Whole Grain Corn Milling
Tube Cells
Cross Cells
Mesocarp
Epidermis
HornyEndosperm
Germ
Hull
Floury Endosperm
Pericarp
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Product Basket Corn Dry Milling Products
Skillful Technology Optical Color Sorting; Fully Automated Grain Handling
Personality Ethical, Capable, Ambitious
ForteIndia’s first largest fully automated single stream Corn Dry Milling Plant
ClienteleIndia; Middle East; South East Asia; Europe; Africa
BeliefThe world bows to good quality
Strategic Planning20, 000 tonnes of raw material storage
Capacity 250 TPD*
Our HistoryRiddhi Siddhi Gluco Biols Ltd
GrainSpan is backed by technical experts from Riddhi Siddhi Gluco Biols Ltd. who are pioneers in Corn Wet Milling. They specialize in producing food ingredients from well grown, Aflatoxin free, non-GMO Corn. GrainSpan & Riddhi Siddhi Gluco Biols are promoted by the Chowdhary family.
“Getting the most from grains” is what GrainSpan believes and lives by. We produce a range of corn products through dry milling. We conduct continuous research so that the best products reach our customers.
GrainSpan has a Corn Dry Milling Technique & Technology Plant with a capacity of 250 TPD. The mega plant caters to whole grain corn milling requirements of national and international snacking giants.
Advantage Gujarat: This site is 45 km from Ahmedabad- India’s shining metro city and located in close proximity to Kandla and Mundra ports and Special Economic Zones and the GIFT City.
Plant Set upLocated in Ahmedabad- Gujarat, the heart of the Indian subcontinent, we are well connected with the world via an International Airport, the largest sea port and a National Highway network. This lets us meet all needs of our domestic and international customers at all times, uninterruptedly.
Think Big
At a glance, this may not have been very evident:
24 years of being the largest corn processing company of the country has taught us that complying with world standards is not enough. We believe in outperforming them.
At a glance, this may not have been very evident:
24 years of being the largest corn processing company of the country has taught us that complying with world standards is not enough. We believe in outperforming them.
Think BIG; but pay attention to small
QUALITY An FSMS team continuously looks into ISO 22000 and HACCP in this point
FOOD SAFETY We color sort raw materials to ensure that only the best grains are milled.
CUSTOMER SERVICE Anticipating customer needs and delivering deadlines
LOGISTICS We’re well connected through national highways and an international airport.
CAPABILITY We can be very flexible and produce large quantities for peak demand periods
INNOVATION Manufacturing capacities optimized for regular product innovation
EXPERIENCE Leading the corn milling industry from the last 24 years
AUTOMATION No human touch involved throughout-use of PLC based SCADA Systems
Raw MaterialsGrainSpan sources its raw materials from the choicest farms across India.The strategic location of our plant offers well-established connectivity across various crop cultivating regions, which ensures ample availability of raw material across the year. We have set up a Modern Silo Storage System with a15,000 metric ton capacity for grain storage so that we never run out of good quality raw material.
Research & DevelopmentGrainSpan has an in house R&D facility and a quality assurance system that meets International Food Standards such as ISO 22000, HACCP.
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THRU STOCK
CORN FLOUR
CORN MEAL
CORN GRITSFLAKING GRITS
CORN BRAN
DEGERMINATOR
TAIL STOCK
GRAIN STORAGE“Ó·´´·²¹ Ï«¿´·¬§” cornis stored in large silos
where grain temperatureis constantly monitored.
CORN CLEANINGTo ensure that only wholekernels enter the milling
process, corn is cleaned toremove º±®»·¹² ³¿¬»®·¿´and damaged corn kernels.
This milling device uses an abrading action to peel the bran coatand germ away from the endosperm portion of the corn kernel.This splits the “¬¿·´ ¬±½µ“ (´¿®¹» »²¼±°»®³ °·»½») from the“¬¸®« ¬±½µ“ (¸«´´ô ¹»®³ ¿²¼ ³¿´´»® »²¼±°»®³ °·»½»)into two separate streams.
TEMPERING CONVEYORTo soften the ¹»®³ and
loosen the bran coat,cleaned corn kernels are
moistened or “tempered.”
Impressive TechnologyWe source our technology from Italy, Spain & Switzerland. The plant is PCL automated and manned by competent personnel, trained by the best in the milling business. We are trying to promote corn as the main ingredient in Indian Snack Foods, Infant Foods, Breweries, and Medical Industries and hence we perform continuous tests to suit the Indian & International market.
GRAVITY TABLEGravity table takes
advantage of the density difference between corn germ and endosperm to further separate kernel
components.
REDUCTION ROLLReduction rolls break
the endosperm pieces intosmaller, more uniform sizes.
This is the first step in making finer granulation
products.
DRYER /COOLERTo prevent condensation,
we first use heat to removeexcess moisture from theproduct stream. Then cool,dry air aerates the product.
ASPIRATORBecause of the difference indensities and aerodynamic
properties, airflow is an efficient way to separate light weight particles like
bran from heavier particles like endosperm.
SIFTERSifters are equipped
with fine-meshed sieves orscreens that use a circularmotion to separate larger
particles from smaller ones.
SIFTERSifters are equipped
with fine-meshed sieves orscreens that use a circularmotion to separate larger
particles from smaller ones.
DRYER / COOLERTo prevent condensation,
we first use heat to removeexcess moisture from theproduct stream. Then cool,dry air aerates the product.
1. Buhler GmbH: Pre cleaning machine
2. Symaga S.A. Spain: 3 Maize Storage
Silos with capacity 12, 000 MT
3. ASM Italy: Color Sorter
4. Chornos Richardson: Weighers
5. Endress & Hausers: Level Sensors
6. Siemens: Automation
Ì»½¸²±´±¹§ ﮬ²»®
ProductsCorn is one of the fastest growing crops in India and is a highly nutritious food. To make the best of this golden grain, GrainSpan uses the Corn Dry Milling Process to produce various corn products that make great snack food ingredients.
The above specifications are standardized, but can be changed as per client requirements.
30%Animal Feed Industry
Oil Milling Industry
10%
60%Flaking, Brewery, Snack Food and Baking Industry
How Corn is Used in GrainSpanOne Grain, many IndustriesA glimpse of the percentage breakdown of corn usage at GrainSpan to cater to our esteemed clients spanning industries and sectors.
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Plants Branch offices
Our products find applications in salty and extruded snack foods
A Corn Affair Corn is the backbone of snacking industry.
Applications
Bran
Maize/Corn
Grit
Grit
Flour
Our HistoryFood Destination India: The market size for the entire food sector in India is expected to grow to USD 344 billion by 2025 from USD 15 Billion as in 2012 (Nielsen)
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