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FLOOR SAW

FS 240 SESERIAL NUMBER 24116

0282 240 0988/12.96j:\techdoku\ENGLISCH\FS\240se\2400988\fs240se.p65

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GLZ

GmbHDommersbach 51D-53940 Hellenthal-BlumenthalPhone: (02482) 120Telefax: (02482) 12135

We declare, the product

Name: FLOOR SAW

Manufacturer: GLZType: FS 240 SE

Serial number: __________

is in conformity with the Directive 98/37/EC, 89/336/EWG i.d.F.93/68/EWG, 2000/14/EC as well as with the standards

EN 13862:2001, EN 13309:2000, EN ISO 3744:1995 and EN 61000.

..................................

Chief designer

CE-Declaration of Conformity

April, 07th 2004

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Contents

1. Basic informations ............................................. 5

2. Fundamental safety instructions...................... 6

3. Description......................................................... 13

4. Transport and storing ...................................... 15

5. Starting ............................................................... 16

6. Operation............................................................ 18

7. Putting out of action ......................................... 20

8. Maintenance ....................................................... 21

9. Fault finding....................................................... 23

10. Spare parts list ................................................ 25

11. Wiring................................................................ 35

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1. Basic informations1.1 The operating instructionThanks for choosing a GLZ-product. This operating instruction is designed to familiarize theuser with the machine and its designated use.

The operating instruction contains important information on how to operate the machine safely,properly and most efficiently. Observing these instructions helps to avoid danger, to reducerepair costs and downtimes and to increase the reliability and life of the machine.

The operating instruction is to be supplemented by the respective national rules and regulationsfor accident prevention and environmental protection.

The operating instruction must always be available wherever the machine is in use.

This operating instruction must be read and applied by any person in charge of work with or onthe machine, such as:

Operation including setting up, troubleshooting in the course of work, evacuation care anddisposal of fuels and consumables.

Maintenance (servicing, inspection, repair)and/or

Transport

In addition to the operating instructions and to the mandatory rules and regulations for accidentprevention and environment protection of the country and place of use of the machine, the gen-erally recognized technical rules for safe and proper working conditions and procedures mustalso be observed.

1.2 Designated useThe floor saw has been built in accordance with state-of-the art standards and the recognizedsafety rules. Nevertheless, its use may constitute a risk to life and limb of the user or of thirdparties, or cause damage to the floor saw and to other material property.

The floor saw must only be used in technical perfect condition in accordance with its designateduse and the instructions set out in the operating instruction, and only by safety-conscious per-sons who are fully aware of the risks involved in operating the floor saw. Any functional disor-ders, especially those affecting the safety of the floor saw, should therefore be rectified immedi-ately!

The floor saw is designed exclusively for linear cutting in concrete, reinforced concrete andasphalt. Using the floor saw for purposes other than those mentioned (such as cutting in woodand so on) is considered contrary to its designated use. The manufacturer cannot be held liablefor any damage resulting from such use. The risk of such misuse lies entirely with the user!

Operating within limits of its designated use also involves observing the instructions set out inthe operating instruction and complying with the inspection and maintenance directives!

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2. Fundamental safety instructions

Wear safety glasses!

Never touch!

Danger electric shock!

General danger!

Wear safety helmet!

Wear protective gloves!

Wear ear muffs!

Wear safety boots!

Wear safety clothing!

2.1 SymbolsThe following symbols are used in the operating instruction to designate instructions of particularimportance:

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2.2 Organizational measures

The operating instructions must always be at hand at the place of use of themachine, e. g. by stowing them in the tool compartment or tool-box provided forsuch purpose!

In addition to the operating instructions, observe and instruct the user in all othergenerally applicable legal and other mandatory regulations relevant to accidentprevention and environmental protection!

These compulsory regulations may also deal with the handling of hazardous sub-stances, issuing and/or wearing of personal protective equipment!

The operating instructions must be supplemented by instructions covering theduties involved in supervising and notifying special organizational features, suchas job organization, working sequences or the personnel entrusted with the work!

Personnel entrusted with work on the machine must have read the operating in-structions and in particular the chapter on safety before beginning work. Readingthe instructions after work has begun is too late. This applies especially to personsworking only occasionally on the machine, e. g. during setting up or maintenance!

Check - at least from time to time - whether the personnel is carrying out the workin compliance with the operating instructions and paying attention to risks andsafety factors!

For reasons of security, long hair must be tied back or otherwise secured,garments must be close-fitting and no jewellery - such as rings - may be worn.Injury may result from being caught up in the machinery or from rings catchingon moving parts!

Use protective equipment wherever required by the circumstances or by law!

Observe all safety instructions and warnings attached to the machine!

See to it that safety instructions and warnings attached to the machine are alwayscomplete and perfectly legible!

In the event of safety-relevant modifications or changes in the behaviour of themachine during operation, stop the machine immediately and report themalfunction to the competent authority/person!

Never make any modifications, additions or conversions which might affect safetywithout the suppliers approval. This also applies to the installation and adjustmentof safety devices and valves as well as to welding work on load-bearing elements!

Spare parts must comply with the technical requirements specified by themanufacturer. Spare parts from original equipment manufacturers can be reliedto do so!

Replace hydraulic hoses within stipulated and appropriate intervals even if nosafety-relevant defects have been detected!

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Adhere to prescribed intervals or those specified in the operating instructions forroutine checks and inspections!

For the execution of maintenance work, tools and workshop equipment adaptedto the task on hand are absolutely indispensable!

The personnel must be familiar with the location and operation of fire extinguishers!

Observe all fire-warning and fire-fighting procedures!

2.3 Selection and qualification of personnel -Basic responsibilities

Any work on and with the machine must be executed by reliable personnel only.Statutory minimum age limits must be observed!

Employ only trained or instructed staff and set out clearly the individualresponsibilities of the personnel for operation, setup, maintenance and repair!

Make sure that only authorized personnel works on or with the machine!

Define the machine operators responsibilities - also with regard to observing trafficregulations - giving the operator the authority to refuse instructions by third partiesthat are contrary to safety!

Do not allow persons to be trained or instructed or persons taking part in a generaltraining course to work on or with the machine without being permanentlysupervised by an experienced person!

Work on the electrical system and equipment of the machine must be carried outonly by a skilled electrician or by instructed persons under the supervision andguidance of a skilled electrician and in accordance with electrical engineeringrules and regulations!

Work on the hydraulic system must be carried out only by personnel with specialknowledge and experience of hydraulic equipment!

2.4 Safety instructions governing specific operational phases

Standard operation Avoid any operational mode that might be prejudicial to safety!

Before beginning work, familiarize yourself with the surroundings andcircumstances of the site!

Take the necessary precautions to ensure that the machine is used only when ina safe and reliable state!

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Operate the machine only if all protective and safety-oriented devices, such asremovable safety devices, emergency shut-off equipment, soundproofingelements and exhausters, are in place and fully functional!

Check the machine at least once per working shift for obvious damage and defects.Report any changes (incl. changes in the machines working behaviour) to thecompetent organization/person immediately. If necessary, stop the machineimmediately!

In the event of malfunctions, stop the machine immediately. Have any defectsrectified immediately!

Before starting up or setting the machine in motion, make sure that nobody is atrisk!

Before setting the machine in motion always check that the any accessories havebeen safely stowed away!

Avoid any operation that might be a risk to machine stability!

Before leaving the machine secure it against inadvertent movement andunauthorized use!

Special work in conjunction with utilization of the machineand maintenance and repairs during operation; disposal ofparts and consumables

Observe the adjusting, maintenance and inspection activities and intervals setout in the operating instructions, including information on the replacement of partsand equipment. These activities may be executed by skilled personnel only!

Brief operating personnel before beginning special operations and maintenancework, and appoint a person to supervise the activities!

In any work concerning the operation, conversion or adjustment of the machineand its safety-oriented devices or any work related to maintenance, inspectionand repair, always observe the start-up and shutdown procedures set out in theoperating instructions and the information on maintenance work!

Ensure that the maintenance area is adequately secured!

If the machine is completely shut down for maintenance and repair work, it mustbe secured against inadvertent starting by: locking the principal control elementsand/or attaching a warning sign to the main switch!

Carry out maintenance and repair work only if the machine is positioned on stableand level ground and has been secured against inadvertent movement andbuckling!

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To avoid the risk of accidents, individual parts and large assemblies being movedfor replacement purposes should be carefully attached to lifting tackle and secured.Use only suitable and technically perfect lifting gear and suspension systemswith adequate lifting capacity. Never work or stand under suspended loads!

Clean the machine, especially connections and threaded unions, of any traces ofoil, fuel or preservatives before carrying out maintenance/repair. Never use ag-gressive detergents. Use lint-free cleaning rags!

Before cleaning the machine with water, steam jet (high-pressure cleaning) or de-tergents, cover or tape up all openings which - for safety and functional reasons- must be protected against water, steam or detergent penetration. Special caremust be taken with electric motors and switchgear cabinets!

After cleaning, remove all covers and tapes applied for that purpose!

After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks, looseconnections, chafe marks and damage. Any defects found must be rectifiedwithout delay!

Always tighten any screwed connections that have been loosened duringmaintenance and repair!

Any safety devices removed for setup, maintenance or repair purposes must berefitted and checked immediately upon completion of the maintenance and repairwork!

Ensure that all consumables and replaced parts are disposed of safely and withminimum environmental impact!

2.5 Warning of special dangers

Electric energy Switch off the machine immediately if trouble occurs in the electrical system!

When working with the machine, maintain a safe distance from overhead electriclines. If work is to be carried out close to overhead lines, the working equipmentmust be kept well away from them. Caution, danger! Check out the prescribedsafety distances!

If your machine comes into contact with a live wire:-do not leave the machine,-warn others against approaching and touching the machine,-have the live wire de-energized,-do not leave the machine until the damaged line has been safely de-energized!

Work on the electrical system or equipment may only be carried out by a skilledelectrician himself or by specially instructed personnel under the control andsupervision of such electrician and in accordance with the applicable electricalengineering rules!

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The electrical equipment of machines is to be inspected and checked at regularintervals. Defects such as loose connections or scorched cables must be rectifiedimmediately!

Necessary work on live parts and elements must be carried out only in thepresence of a second person who can cut off the power supply in case of dangerby actuating the emergency shut-off or main power switch. Secure the workingarea with a red-and-white safety chain and a warning sign. Use insulated toolsonly!

Gas, dust, steam and smoke Carry out welding, flame-cutting and grinding work on the machine only if this

has been expressly authorized, as there may be a risk of explosion and fire!

Before carrying out welding, flame-cutting and grinding operations, clean themachine and its surroundings from dust and other inflammable substances andmake sure that the premises are adequately ventilated (risk of explosion)!

Hydraulic and pneumatic equipment Work on hydraulic equipment may be carried out only by persons having special

knowledge and experience in hydraulic systems!

Check all lines, hoses and screwed connections regularly for leaks and obviousdamage. Repair damage immediately. Splashed oil may cause injury and fire!

Depressurize all system sections and pressure pipes (hydraulic system,compressed-air system) to be removed in accordance with the specific instructionsfor the unit concerned before carrying out any repair work!

Hydraulic and compressed-air lines must be laid and fitted properly. Ensure thatno connections are interchanged. The fittings, lengths and quality of the hosesmust comply with the technical requirements!

Noise Always wear the prescribed ear protectors!

Oil, grease and other chemical substances

When handling oil, grease and other chemical substances, observe the product-related safety regulations!

Be careful when handling hot consumables (risk of burning or scalding)!

Transporting and towing The machine must be towed, loaded and transported only in accordance with the

operating instructions!

Use only appropriate means of transport and lifting gear of adequate capacity!

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2.6 Safety instructions for floor saws While operating all safety devices like blade guard, V-belt guard and splash guard

must be mounted!

Before operating check all safety devices are mounted and the blade is wellsecured on the blade shaft!

Always shut down the actuation before loading, shifting or transporting!

Regard all safety specifications!

Keep the work area clean. Cluttered areas and benches invite injuries!

Keep children away. Do not let visitors touch the tool or extension cord. All visitorsshould be kept away from work area!

Always shut down the actuation before maintenance, repair or inspection!

Stay alert. Watch what you are doing. Use common sense. Do not operate whenyou are tired!

Any work on and with the floor saw must be executed by reliable personnel only.Statutory minimum age of 18 years must be observed!

Always well secure the blade on the blade shaft. Use only recommended blades.Notice the range of blade size mentioned in the ratings. Prevent jamming of theblade!

Store the floor saw in a dry, high or locked place, out of the reach of children orunauthorized persons!

Remove adjusting tools. Check to see that the tools are removed from the floorsaw before operating!

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3. Description

3.1 Technical dataDismountable electrically driven floor saw for professional applications. Suitable for cutting con-crete, reinforced concrete and asphalt.

The floor saw is dismountable into pieces thus enabling transport on stairways and throughskylights. The electric motor is detachable by quick change system. The push bows are adjustableand the blade guard is pluggable and divisible.

In connection with GLZ-diamond blades this floor saw represents a maximum of quality andperformance.

Engine: 3-phase Electric Motor, 400 V,50 Hz, 16 A

Power: 7.5 kW (10 HP)Engine speed: 1500 rpmBlade shaft speed: 1500 rpmMax. cutting speed: 47 m/sMax. blade size: 600 mm - 23.6 "Flange size: 120 mm - 4.275 "Blade shaft size: 25.4 mm - 1 "Max. cutting depth: 240 mm - 9.42 "Cutting depth selector: Crank handleFeed: ManuallyWater supply: Connection for external water

supplyWeight: 160 kg - 352.7 lbsLength: 840 mm - 33 "Width: 670 mm - 26.38 "Height: 600 mm - 23.62 "Vibration: Cutting in concrete = 3.7 m/s2Sound power level (DIN ISO 6393): No load = 100 dB (A)

Full load = 119 dB (A)Sound pressure level (DIN ISO 6393): No load = 80 dB (A)

Full load = 100 dB (A)

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3.2 Main parts

6. Adjustable push bow7. Quick change system8. Electric motor9. Blade guard

10. Pointer unit

1. Frame2. Undercarriage3. V-belt guard4. Eyebolt5. Crank handle

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Rear side(Tending

side)6

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Before transporting dismount the blade and lower the floor saw until to the stop. Use boards forload and unloading on a truck. Secure the floor saw on the loading area. Fasten a lifting device(tensile strength 1500 kg (3307 lbs.)) to the eyebolts when loading and unloading with an crane.For single transportation the electric motor is detachable by a quick change system. Open thelocking (1) of the V-belt guard (2) clap it backwards. Loosen the counternut WS 24 (3) of thespindle (6) and screw down the tension nut WS 24 (4) until the V-belts are detachable. Pull outthe push bows (8) and push them over the carrying bow (5). Secure with the linch pins and lowerthe electric motor. Now the locking (7) is free and the electric motor is detachable. Remount inopposite order and check V-belts for correct tension (see chapter maintenance).

Secure boards and floor saw on the loading area!Do not stand in the danger zone of the crane!

Danger of down coming parts!

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4. Transport and storing

4.1 Transport

Store the floor saw in a dry, high or locked place, out of the reach of children or unauthorizedpersons. Clean and preserve the floor saw with corrosion preventive if storing over a longer timelike winter time!

4.2 Storing

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5. StartingCheck daily: Reliable condition of the floor saw and blade!Well secured blade on the blade shaft! Well secured safetydevices like blade guard, V-belt guard and splash guard!Report any changes (incl. changes in the machine`sworking behaviour) to the competent person immediately. Ifnecessary, stop the machine immediately and lock it!

Danger of down coming parts!

Injury hazard during mounting jobs!

5.2 Mounting the diamond blade

Danger of losing the diamond blade if not correctly fixed onthe blade shaft!

Dismount blade guard. Dismount washer,flange screw and outside flange (lefthandthreaded if blade is to be mounted to the rightside). Make sure that the blade shaft, flangescrew, flanges and blade are not damaged andfree of sawdust and slurry. Pay attention to thecorrect rotation. Direction signs are on theblade and blade guard. Mount the outsideflange and fix it correctly with the washer andthe flange screw. Mount the blade guard andsecure it with the star grips.

5.1 PackingThe floor saw is packed in foil on a pallet. Remove the packing and recycle it. Use recyclingcontainers.

WS 24

WASHER

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5.4 Power supplyCheck the electrical condition, input voltage400 V/50 Hz. The used power supply must com-ply with the regulations of power distribution onbuilding sites (fuse protection over FI-protectedswitch). Completely uncoil extension cables.The starter lever must be in 0 position. Insert inthe mains plug.

5.3 Water supplyConnect the external water supply to the GEKA-coupler at the left side of the tending side. Theball valve should be closed.

BALLVALVE

O-POSITIONSTARTERLEVER

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6. Operation

Before starting the floor saw must be completely lifted. The blade maynot have any ground contact!

Burning hazard touchinghot parts (electric motor)!

Dust when using dry cuttingblades!

Danger of down comingparts!

Danger of down comingparts!

Injury hazard of drawing inclothes by rotating parts!

The sound pressure levelcan exceed 85 dB (A)!

Injury hazard of demo-litioning parts!

Never touch rotating partslike blade, motor or bladeshaft and V-belts!

6.2 Starting electric motorMove the starter lever in star position. Noticecorrect rotation of the electric motor (sighton the V-belt pulley - rotation left)! Wrongrotation - pull mains plug and turn the phaseinverter with a screw driver. Repeat starting andmove the starter lever in triangle position afterthe electric motor has reached maximumspeed.

6.1 Cutting lineMark the cutting line with chalk. Make sure the soil is clean and align the blade with the cuttingline. Hinge down the pointer unit and align the direction sign with the cutting line.

STAR POSITION

PHASE INVERTER

TRIANGLE POSITION

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LOWER

LIFT

STOP BOLTACCEPTANCE

CRANK HANDLE

BALLVALVE

6.3 Setting cutting depthOpen the ball valve and turn the crank handlecounterclockwise. Lower the floor saw to thedesired cutting depth and latch the crank han-dle in one of the two stop-bolt acceptances.

6.4 Feed

Operating with too high feed the floor saw might rise out ofcut!

Operate with even feed. The electric motor will overstress and the floor saw might rise out of cutif the feed is too high. The segments will become dull if the feed is too low.

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7. Putting out of action

7.2 Stopping electric motorMove the start lever to the 0 position.

LOWER

LIFT

CRANK HANDLE

BALLVALVE

7.1 Finish cuttingFully lift the floor saw and close the ball valve.

O-POSITION

STARTER LEVER

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8. Maintenance

Cut off electric motor and pull mains plug before maintenance,repair or inspection. Place floor saw on stand and secure itagainst fall down. Work on the electrical system or equipmentmay only be carried out by a skilled electrician!

Grease the bearings of the blade shaft, cutting depth selector and the undercarriage every 20-30 working hours with heat resistance fat. Clean periodically lose parts like pointer unit andwheels and grease them with some drops of oil.

8.2 Lubrication chart

8.1 GeneralAfter cutting clean the floor saw and check the floor saw and specially the blade for damages.Necessary repairs must be carried out immediately (see spare parts list).

8.3 Electric motorTo prevent overheat clean periodically the ventilator cowl and the cooling ribs.

Spare parts must comply with the technical requirements specified by the manufacturer.Spare parts from GLZ can be relied to do so! Observe the following indications:

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A

Use always a set of V-belts!

A=maximum 19 N-

new set of V-belts

Deflexion 4 mm (0.16")

8.4 V-beltsCheck periodically the correct tension of theV-belts. If the floor saw is new or a new set ofV-belt was mounted check the tension after 8working hours. Deflexion in the middle approx.4 mm (0.16") - maximum deflexion force 19 N.Always use a set of V-belts. Loosen thecounternut (1) WS 24 of the spindle (3) andtense the V-belts with the adjusting nut (2) WS24 until the correct tension is reached and fa-sten the counternut (1).

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9. Troubleshooting

PROBLEM CAUSE REMEDYElectric motor

Mains plug not connected! Check connection! Electric motor does not operate! Fuse of power distribution Check fuses!

on building sites has beenreleased!

Malfunction of electrical The electrical installationinstallation! must be checked only

by an electrician!

Lowering

Floor saw does not Undercarriage or Check undercarriage and fully lower! threaded spindle tight! threaded spindle!

Cutting

Dull diamond blade! Sharpen or use softerdiamond blade!

Floor saw rises out of cut! Faulty gas pressure spring! Replace!

Feed too high! Reduce feed!

Damaged centering of Replace blade shaft!the blade shaft!

Non circular abrasion of the diamond blade! Warped blade shaft! Replace!

Loose or damaged Tighten or replace!blade shaft bearings!

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PROBLEM CAUSE REMEDYCutting

No free cut Replace diamond blade!because of sidewards

Diamond blade jams wear-out of segments! in the cut!

Damaged diamond Replace diamond blade!blade core!

Insufficient water flow! Check hoses for fracturefree laying!

Wrong type of Choose different Abnormal wear-out diamond blade! diamond blade! of segments!

Feed too high! Reduce feed!

Cutting in loose under- Reduce cutting depth!ground!

Insufficient water flow! Check hoses for fracture Abnormal blade wear- free laying! out at sides of core!

Cutting in loose under- Reduce cutting depth!ground!

Slippy V-belts! Adjust! Bad cutting performance!

Blunt diamond blade! Sharpen or use softerdiamond blade!

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Always indicate:

- machine/model/serial number

- item number and description of the spare part

- amount of spare parts desired

- full address

- goods to be sent by regular mail, express, etc.

10. Spare parts list

Zeichenerklrung

= bestehend aus Pos.l = darin enthalten Pos.u = ohne Abbildungn = auf AnfrageG = auch erforderlich

Lgende

= se composant des pos.l = y compris pos.u = non illustrn = commande spcialG = aussi ncessaire

Key to symbols

= consisting of pos.l = including pos.u = not illustratedn = special orderG = also necessary

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Pos. Nr. Qty. Benennung - Part name - Dsignation1 0282 240 0103 1 Maschinengestell - Frame - Chssis-- 0282 240 0100 1 Schutzhaube Trennscheibe - Blade guard assy. - Capot de protection du

disque complet - Pos. 2-4, 8-182 0282 240 0104 1 Schutzhaube Trennscheibe - Blade guard - Capot de protection3 0285 300 0090 1 Scheibe - Washer - Rondelle - B21 DIN 1254 0282 170 0032 1 Kupplung - Coupler - Raccord - GEKA G1/2"5 0282 170 0031 1 Kupplung - Coupler - Raccord - GEKA G1/2"6 0282 250 0112 2 Schelle - Clip - Collier - D16-257 0282 240 0002 1 Schlauch - Hose - Flexible - 13x3,5 1000 mm8 0282 240 0102 1 Steckverschraubung - Connection - Raccord - Y-1/2"9 0282 240 0101 2 Schelle - Clip - Collier - D1210 0286 570 0069 2 Scheibe - Washer - Rondelle - B6,4 DIN 12511 9008 319 1280 2 Schraube - Screw - Vis - M6x16 DIN 93312 0282 065 0005 2 Mutter - Nut - crou - M8 DIN 98213 0282 250 0006 2 Scheibe - Washer - Rondelle - B8,4 DIN 12514 0282 240 0066 1 Spritzlappen - Slash guard - Bavette - 75x5x17015 0282 240 0105 2 Schlauch - Hose - Tuyau - D6x3 500 mm16 0282 250 0006 2 Scheibe - Washer - Rondelle - B8,4 DIN 12517 0282 150 0035 2 Schraube - Screw - Vis - M8x20 DIN 93318 0281 045 0028 2 Strengriffschraube - Star grip - Vis poigne-toile - M10x2519 0282 240 0071 2 Schubbgel - Push bow - Poigne20 0285 300 0044 2 Kunststoffgriff - Handle - Revtement poigne - 852-10.4KSZ21 0295 000 0011 1 Zylindergriff fr Handkurbel - Bolt - Poigne cylindrique de manivelle22 0282 150 0069 1 Handkurbel - Crank handle - Manivelle-- 0282 150 0066 1 Handkurbel kpl. - Crank handle assy. - Manivelle complet23 0284 650 0064 1 Spannhlse - Clamping sleeve - Manchon - 5,0x24 DIN 148124 0282 150 0065 1 Rastbolzen fr Handrad - Stop bolt - Cheville pour manivelle25 0295 000 0173 2 Schraube - Screw - Vis - M10x30 DIN 93326 0295 600 1043 1 Scheibe - Washer - Rondelle - B15 DIN 12527 0282 150 0008 1 Flanschlager - Bearing - Flasque-bride - UCFL202-D1528 0295 000 0216 2 Scheibe - Washer - Rondelle - A10,5 DIN 734929 0282 240 0021 2 Aufnahme fr Rastbolzen - Stop bolt acceptance - Logement de la cheville30 0286 570 0052 2 Sicherungsmutter - Nut - crou - M10 DIN 98231 0286 570 0047 2 Scheibe - Washer - Rondelle - B10,5 DIN 12532 0286 570 0052 2 Mutter - Nut - crou - M10 DIN 98233 0282 170 0032 1 Kupplung - Coupler - Raccord - GEKA G1/2"34 0281 045 0028 2 Sterngriffschraube - Star grip - Vis poigne-toile - M10x2535 0282 150 0047 1 Kugelhahn - Ball valve - Robinet - 1/2"36 0282 150 0031 1 Schlauchtlle - Nozzle - Embout olive - 1/2"x13D

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Pos. Nr. Qty. Benennung - Part name - Dsignation37 0282 240 0016 2 Lagerbock - Pedestal - Palier - 60x40x5838 0282 240 0050 1 Schutzhaube Keilriemen - V-belt guard - Capot de protection

des courroies39 0282 240 0024 1 Schutzhaube Schneidwelle - Blade shaft guard - Capot de protection du

disque de coupe40 0282 250 0005 2 Schraube - Screw - Vis - M8x16 DIN 93341 0286 570 0047 4 Scheibe - Washer - Rondelle - B10,5 DIN 12542 0295 000 0179 4 Schraube - Screw - Vis - M10x25 DIN 93343 0282 240 0029 1 Pafeder - Key - Clavette - 8,0x7x58 DIN 688544 0282 240 0028 2 Pafeder - Key - Clavette - 8,0x7x27 DIN 688545 0282 450 0156 4 Sicherungsmutter - Nut - crou - M16 DIN 98246 0282 250 0023 4 Scheibe - Washer - Rondelle - B17 DIN 12547 0286 570 0058 4 Schraube - Screw - Vis - M16x45 DIN 93348 0282 240 0040 1 Schraube - Screw - Vis - M16x1,5x30 DIN 961

fr Bndigschnitt, Trennscheibe auf linker Seite montiert0282 240 0041 1 Schraube - Screw - Vis - M16x1,5x50 DIN 961

Normalschnitt m. Auenflansch, Trennscheibe auf linker Seite montiert0282 240 0042 1 Schraube - Screw - Vis - M16x1,5x30 DIN 961 Links

fr Bndigschnitt, Trennscheibe auf rechter Seite montiert0282 240 0044 1 Schraube - Screw - Vis - M16x1,5x50 DIN 961 Links

Normalschnitt m. Auenflansch, Trennscheibe auf rechter Seite montiert49 0282 240 0026 1 Flansch Schneidwelle auen - Outside flange - Flasque extrieure50 0282 240 0030 1 Flansch innen - Inside flange - Flasque intrieure

0282 240 0025 1 Zubehr: Flansch innen TK 90-4xM8 - Accessory: Inside flangereference circle 90 mm-4xM8 - Accesoire: Flasque intrieure en acierinoxidable TK 90-4xM8

51 0286 570 0052 2 Sicherungsmutter - Nut - crou - M10 DIN 98252 0286 570 0047 2 Scheibe - Washer - Rondelle - B10,5 DIN 12553 0282 150 0055 2 Schraube - Screw - Vis - M10x45 DIN 93354 0282 240 0008 1 Fhrungsgestnge - Pointer unit - Tiges de guidage55 0282 150 0022 1 Richtungspfeil - Pointer arrow - Flech de direction - 180 mm56 0282 150 0034 2 Flgelschraube - Wing screw - Vis oreilles - M8x20 DIN 31657 0281 045 0091 1 Schraube - Screw - Vis - M8x45 DIN 93158 0282 150 0026 1 Rad - Wheel - Roue - D50xD859 0282 065 0005 1 Sicherungsmutter - Nut - crou - M8 DIN 98260 0282 120 0045 2 Lamellenstopfen - Plug - Capuchon - GPN 26061 0285 300 0128 1 Gummiriegel - Locking - Verrou en caoutchouc62 0282 065 0011 2 Flanschlager - Bearing - Flasque-bride - UCFL205-D2563 0282 240 0019 1 Keilriemenscheibe - V-belt pulley - Poulie gorge - DW90x3SPAxD3064 0282 240 0027 1 Schneidwelle - Blade shaft - Arbre de coupe65 0282 240 0020 1 Scheibe - Washer - Rondelle - 40x3,0x1766 0282 250 0004 7 Schraube - Screw - Vis - M8x16 DIN 7991

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bis Masch.-Nr. 24159 - Serial number 24159 and lower -Jusqu la machine No 24159

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Pos. Nr. Qty. Benennung - Part name - Dsignation1 0285 300 0980 1 E-Motor - Electric moteur - Moteur lectrique - 7,5 kWu 0282 240 0984 1 Lfter E-Motor - Cooling fan - Ventilateuru 0282 240 0983 1 Lftergitter E-Motor - Ventilator cowl - Grille du ventilateur2 0286 570 0047 4 Scheibe - Washer - Rondelle - B10,5 DIN 1253 0295 000 0179 4 Schraube - Screw - Vis - M10x25 DIN 9334 0295 000 0062 2 Schraube - Screw - Vis - M10x20 DIN 9335 0286 570 0047 2 Scheibe - Washer - Rondelle - B10,5 DIN 1256 0282 240 0031 1 Tragebgel - Carrying bow - Barre pour transport du moteur7 0295 000 0003 2 Klappsplint - Linch pin - Goupille charnire - U 8,0x458 0282 240 0032 2 Gewindebuchse - Threaded bushing - Douille taraude - M109 0285 300 0985 1 Pafeder - Key - Clavette - 10,0x8x70 DIN 688510 0282 240 0018 1 Keilriemenscheibe - V-belt pulley - Poulie gorge - DW90x3SPAxD3811 0282 240 0072 1 Satz Keilriemen - Set of V-belts - Jeu de courroies - XPA-975LW (3 x)12 0285 300 0981 1 Motorschalter - Starter - Bote de commande du moteur - CGMY516 18A13 0284 650 0982 1 Hebel Motorschalter - Starter lever - Levier de commande du moteuru 0285 300 0986 1 Schaltereinsatz - Starter insert - Connections - CGMY516 18A14 0282 250 0084 2 Schraube - Screw - Vis - M6x25 DIN 91215 0286 570 0069 2 Scheibe - Washer - Rondelle - B6,4 DIN 12516 0281 045 0027 2 Sicherungsmutter - Nut - crou - M6 DIN 98217 0282 240 0015 1 Motorplatte - Mounting plate - Plaque de rception du moteur18 0281 045 0051 2 Mutter - Nut - crou - M16 DIN 93419 0282 240 0061 2 Buchse - Bushing - Douille - A=27, I=17, L=13,520 0282 240 0060 1 Motorverstellspindel - Spindle - Axe taraud de positionnement du moteur

- M16x20521 0284 650 0046 1 Splint - Split pin - Goupille - 4,0x25 DIN 9422 0282 240 0063 1 Bolzen - Bolt - Douille - D16x60 DIN 1444 Form Bu 0298 100 0061 1 Sechskantgegenmutter - Counter nut - Contre-crou - PG16u 0298 100 0066 1 T+B Verschraubung - T+B connection - Raccord vis - PG16 7353u 0298 100 0067 1 Reduzierung - Reduction - Rducteur - 167MS/21/16u 0298 100 0065 1 T+B Verschraubung - T+B connection -Raccord vis T+B - PG16 7363u 0282 130 0054 1 Distanzring fr Motorschalter - Distance plate - Entretoise pour

interrupteur du moteuru 0295 000 2100 1 Werkzeugtasche leer - Tool bag empty - Trousse outiils videu 0295 000 2012 1 Inbusschlssel - Allen key - Cl pour vis six pans creux - SW5 DIN 911u 0295 000 2011 1 Inbusschlssel - Allen key - Cl pour vis six pans creux - SW6 DIN 911u 0295 000 2036 1 Maulschlssel - Wrench - Cl platte - SW13 DIN 894u 0295 000 2043 1 Maulschlssel - Wrench - Cl platte - SW24 DIN 894u 0295 000 2038 1 Maulschlssel - Wrench - Cl platte - SW17 DIN 894

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ab Masch.-Nr. 24160 - Serial number 24160 and upper - partir de la machine No 24160

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Pos. Nr. Qty. Benennung - Part name - Dsignation1 0282 900 0101 1 E-Motor - Electric motor - Moteur lectrique - 7,5 kW2 0295 000 0003 2 Klappsplint - Linch pin - Goupille articule - U 8,0x453 0285 300 0981 1 Motorschalter - Starter - Bote de commande du moteur - CGMY516 18A4 0284 650 0982 1 Hebel Motorschalter - Starter lever - Levier de commande du moteuru 0285 300 0986 1 Schaltereinsatz - Starter insert - Connections - CGMY516 18A5 0282 250 0084 2 Schraube - Screw - Vis - M6x25 DIN 9126 0286 570 0069 2 Scheibe - Washer - Rondelle - B6,4 DIN 1257 0281 045 0027 2 Sicherungsmutter - Nut - crou - M6 DIN 9828 0282 240 0006 1 Motoraufnahme vorne mit Tragebgel - Front mounting plate - Rception

moteur avec armature de transport9 0281 045 0051 2 Mutter - Nut - crou - M16 DIN 93410 0282 240 0061 2 Buchse - Bushing - Douille - A=27, I=17, L=13,511 0282 240 0060 1 Motorverstellspindel - Spindle - Axe taraud de positionnement du moteur

- M16x20512 0284 650 0046 1 Splint - Split pin - Goupille - 4,0x25 DIN 9413 0282 240 0063 1 Bolzen - Bolt - Douille - D16x60 DIN 1444 Form B14 0282 150 0055 2 Schraube - Screw - Vis - M10x45 DIN 93315 0295 000 0216 6 Scheibe - Washer - Rondelle - A10,5 DIN 734916 0286 570 0052 2 Sicherungsmutter - Nut - crou - M10 DIN 98217 0282 240 0018 1 Keilriemenscheibe - V-belt pulley - Poulie gorge - DW90x3SPAxD3818 0282 240 0072 1 Satz Keilriemen - V-belt set - Jeu de courroies - XPA-975LW (3 Stck)19 0282 240 0005 1 Motoraufnahme hinten - Rear mounting plate - Rception arrire

du moteiur20 0295 000 0173 2 Schraube - Screw - Vis - M10x30 DIN 93321 0285 300 0985 1 Pafeder - Key - Clavette - 10,0x8x70 DIN 6885u 0298 100 0061 1 Sechskantgegenmutter - Counter nut - Contre-crou - PG16u 0298 100 0066 1 T+B Verschraubung - T+B connection - Raccord vis - PG16 7353u 0298 100 0067 1 Reduzierung - Reduction - Rducteur - 167MS/21/16u 0298 100 0065 1 T+B Verschraubung - T+B connection -Raccord vis T+B - PG16 7363u 0282 130 0054 1 Distanzring fr Motorschalter - Distance plate - Entretoise pour

interrupteur du moteuru 0295 000 2100 1 Werkzeugtasche leer - Tool bag empty - Trousse outiils videu 0295 000 2012 1 Inbusschlssel - Allen key - Cl pour vis six pans creux - SW5 DIN 911u 0295 000 2011 1 Inbusschlssel - Allen key - Cl pour vis six pans creux - SW6 DIN 911u 0295 000 2036 1 Maulschlssel - Wrench - Cl platte - SW13 DIN 894u 0295 000 2043 1 Maulschlssel - Wrench - Cl platte - SW24 DIN 894u 0295 000 2038 1 Maulschlssel - Wrench - Cl platte - SW17 DIN 894

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Pos. Nr. Qty. Benennung - Part name - Dsignation1 0282 240 0014 1 Fahrgestell - Undercarriage - Chssis2 0282 065 0003 2 Rad - Wheel - Roue - D100xD123 0282 250 0105 2 Scheibe - Washer - Rondelle - B13 DIN 1254 0285 300 0015 2 Sicherungsmutter - Nut - crou - M12 DIN 9825 0282 240 0034 2 Rad - Wheel - Roue - D160xD20 56 mm6 0282 240 0022 2 Flanschlager - Bearing - Flasque-bride - UCFL204-D207 0282 520 0118 4 Schraube - Screw - Vis - M12x45 DIN 79918 0282 250 0105 4 Scheibe - Washer - Rondelle - B13 DIN 1259 0285 300 0015 4 Sicherungsmutter - Nut - crou - M12 DIN 98210 0282 240 0064 1 Bolzen - Bolt - Goujon - D16x45 DIN 1444 Form B11 0284 650 0046 1 Splint - Split pin - Goupille - 4,0x25 DIN 9412 0282 250 0023 1 Scheibe - Washer - Rondelle - B17 DIN 12513 0282 240 0052 1 Spindelmutter - Spindle nut - Arbre rcepteur - M2014 0282 150 0009 1 Spindel - Spindle - Axe filet - M20x25015 0282 065 0006 1 Schraube - Screw - Vis - M16x60 DIN 93316 0281 045 0051 1 Mutter - Nut - crou - M16 DIN 934

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11.

Wiring

Klemmleist Motor

Schaltkasten

Stecker

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