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GLASS MACHINERY - WASHING Triulzi With more than 60 years of experience in the construction of machinery for glassmakers, Triulzi is continuing to evolve and develop new technology in line with market needs and demands. In this article we take a look at some of the company’s main products, as well as the new entry for fire-proof glass. continuous evolution in machinery, technology and integration

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Page 1: GLASS MACHINERY - WASHING Triulzivar.glassonline.com/uploads/publications/section... · evolution in machinery, technology and integration. GLASS MACHINERY – WASHING 32 Glass-Technology

G L A S S M A C H I N E R Y - W A S H I N G

TriulziWith more than

60 years of experience

in the construction of

machinery for glassmakers,

Triulzi is continuing to evolve

and develop new technology

in line with market needs and

demands. In this article we

take a look at some of the

company’s main products,

as well as the new entry for

fire-proof glass.

continuous evolution

in machinery, technology

and integration

Page 2: GLASS MACHINERY - WASHING Triulzivar.glassonline.com/uploads/publications/section... · evolution in machinery, technology and integration. GLASS MACHINERY – WASHING 32 Glass-Technology

G L A S S M A C H I N E R Y – W A S H I N G

32 Glass-Technology International 1/2016

parated pre-wash section. Washing is carried out by cylindrical brushes spra-yed uniformly with water by nozzles. The brushes are composed of large diameter segments, and are long lasting and easy to replace. Each pair of brushes is separated and supplied with water re-covery tank mounted on wheels, complete with pump and filters.Drying uses inclined blo-wers made of stainless ste-el, with air feed from a high pressure fan, equipped with automatic air blade shut

VERTICAL WASHING-DRYING MACHINES FOR FLAT GLASSThe VT Series of machines can be used as indepen-dent machines or integra-ted with insulating glass production lines, vertical drills, arrising machines or straight line edging ma-chines. The machine’s wa-shing and drying body is entirely made of stainless steel, and has a motorized inlet conveyor with black panel and drive pedal. The base inlet rollers have stainless steel pins and se-

pump and filters included. The machines also include a stainless steel removal tray for glass scrap reco-very. Conveyor rollers are made of vulcanized and rectified rubber.The machine has a high-pressure fan placed in a sound-proof acoustic enclo-sure. High-efficiency sound pressure levels are within standards.All electrical equipment, PLC and control panel are in accordance to current standards.Conformity to European and International norms.

Triulzi is, and has been since 1950, syno-nymous of quality

in continuous evolution, and is a leader in the glass field, mainly focused on manufacturing horizon-tal and vertical washers, besides automatic insula-ting glass lines, automa-tic laminating glass lines, wet powdering units for windshields process, auto-matic etching lines. Each and every project under-taken by the company is backed by particular at-tention to innovations re-quired by the market, as well as customized auto-mation in compliance with all the initiatives that invite to the respect of the envi-ronment and to the energy saving. A dynamic techni-cal staff in constant con-tact with the company’s sales network guarantees assistance and consulta-tion all over the world.To confirm this continuous evolution, Triulzi has reali-zed washers for integration in coating lines, as well as washers for upstream and downstream lines for pho-tovoltaic panels and TCO.

HORIZONTAL WASHING-DRYING MACHINESThe SY Series machines, with strong welded con-struction, have a working width ranging from 660 to 3,400mm, and a fra-me completely made of stainless steel. All beam support rollers, collection tank, bolts and nuts, pipes,

Page 3: GLASS MACHINERY - WASHING Triulzivar.glassonline.com/uploads/publications/section... · evolution in machinery, technology and integration. GLASS MACHINERY – WASHING 32 Glass-Technology

off. The fan is placed in an insulated box made of large-thickness sound absorbing panels, ensuring sound pressure levels within standards.The motorized outlet conveyor has a black panel and inspection lamps fitted with sensors to stop the glass. The conveyor rollers are driven by pairs of worm gears.The drive components for the rollers and brushes are situated outside and on the top of the machine for ease of maintenance.The inside supports for brushes and rollers are made of bronze or stainless steel; with self lubricating bushes.Working speed is controlled electro-nically with direct reading on digital display. Easy maintenance and ac-cess to the machine.The machine is predisposed to use demineralized water.

OPEN TOP VERTICAL WASHING AND DRYING MACHINE: THE VOT SERIESThe VOT Series has a washing and drying body entirely made of stainless steel and has inlet and outlet conveyors with conveyor belt.Washing is carried out by four cylindrical brushes composed of easy to replace segments. The stainless steel water recovery tank is complete with pump and filters.Rinsing and pre-washing use a pair of stainless steel spraying bars predi-

The machine is entirely PLC controlled

Minimum maintenance operations

CE conformity

The working speed is inverter controlled and adjusted by operator panel,

complete with digital display

Energy savings – air shut off when transport stops – brushes stops rotation

Water savings – water closure when transport stops

C O N S T R U C T I O N F E A T U R E S

sposed to use demineralized water.Drying is carried out by means of incli-ned stainless steel blowers with air feed from a high pressure fan, equipped with automatic air blade shut off. The fan is placed in a sound-proof insulated box

with filter; sound pressure level within the standards.Easy maintenance and access to the ma-chine.Working speed is controlled and adju-sted electronically with direct reading

33Glass-Technology International 1/2016

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cial brushes made of stainless steel bristles (patented)

and rear sprayers, direct water from customer’s supply

-stem station, an inde-pendent section with horizontal and vertical sliding guide for the automatic movement of the aspiration head

rolls with inspection lamps

Moreover, the machine is also equipped with an aspiration head with possi-ble rotation 90°-180°, au-tomatic stroke of the head of approximately 2,250mm in vertical direction for the aspiration of three edges of glass panels, bottom edge of glass panels by fixed aspiration, as well as a high efficiency vacuum system.Drying is carried out by means of specially shaped air knives, inclined with re-gard to the machine plane. The blowers are fed by a high-pressure fan placed in a soundproof box complete with filter to reduce noise le-vels. Noise levels are within the standard.

on digital display. Easy maintenance and access to the machine.

AUTOMATIC FIRE PROOF GLASS WASHERVOT.SP85.1600 auto-matic gel vacuum system along four edges of glass panels.The machine, which has a completely stainless ste-el frame, has a working height of 1600mm, and can process thicknesses of up to 85mm, thanks to an automatic device.The machine is compo-sed of:

prewash section with sprayers, water to drain

two pairs of spe-

on digitamaintenanthe machi

mpo-

on er

Corso Como 36/B,20812 Limbiate (MB)ItalyTel: +39 – 02 – 9963991Fax: +39 – 02 – 9961207www.triulzi.com

TECHNICAL DATA

Useful working height: Mm 1600 (open on top)

Minimum glass size: L x H 700 x 300mm approx.Maximum glass size H 2,250mm approx.

PLC + operator panel Siemens S7

Voltage-Phases-Frequency: CE conformity 380-50-3

Total installed power: Motors 30 kW approx.

Working height from floor: 640 + - 30 mm

Working speed Inverter controlled: From 1.5 to 5 m/min

AUTOMATIC glass thickness adjustment:With safety for wrong thickness insertion Up to 85 max. mm

Overall dimensions:Total length: Mm 10,500 approx.Total width: Mm 3,000 approx.Total height: Mm 3,200 approx.

GROSS WEIGHT OF THE MACHINE (BODY) Kilos 3,500 approx.WEIGHT WHICH MC CAN SUPPORT 300 Kg/m

Water consumption 1700 l/h

34 Glass-Technology International 1/2016

G L A S S M A C H I N E R Y – W A S H I N G