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Relay setting calculation for Generators

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  • Generator ProtectionGenerator ProtectionRelay Setting Calculations

  • Generator Protection Setting Calculations

    Generator ProtectionSample Relay Setting Calculations

    The sample calculations shown here illustrate steps involved in calculating the relay settings for generator protection.

    Other methodologies and techniques may be applied to calculate relay settings based on specific applications.

  • Generator Protection Setting Calculations

    XT = 10%

    One Line Diagram

    Example Generator

  • Generator Protection Setting Calculations

    10.015.040.0COLD AIR TEMPERATURE ( C)13.813.813.8RATED VOLTAGE (kV)

    6.4856.2765.230STATOR CURRENT (kA)

    0.85 / 600.85 / 600.85 / 60POWER FACTOR / FREQUENCY (HZ)

    131.7127.5106.2ACTIVE POWER (MW)

    155.0150.0125.0APPARENT POWER (MVA)

    CURVE B @ 10.0 C

    CURVE A @ 15.0 C

    RATED @ 40.0 C

    DESCRIPTIONS

    BINSULATION CLASSANSI / IECSTANDARDSTATIONARYTYPE OF EXCITATION-5.0 / +5.0VOLTAGE RANGE (%)

    V84.2 GENERATOR TYPE TLRI 93/33-36 COS=0.85

    222.4 KWHEAT LOSSES DISSAPATED AT RATED LOADAIRCOOLING MEDIUM

    INDIRECTTYPE OF COOLINGSTATOR WINDING

    237.0 KWHEAT LOSSES DISSAPATED AT RATED LOADAIRCOOLING MEDIUM

    RADIALTYPE OF COOLINGSTATOR CORE

    71.1 ROTOR WINDING AVERAGE TEMPERATURE RISE62.8 KSTATOR WINDING SLOT TEMPERATURE RISE287.7 KWHEAT LOSSESS DISSAPATED AT RATED LOADAIRCOOLING MEDIUM

    DIRECT RADIALTYPE OF COOLINGROTOR WINDING

  • Generator Protection Setting Calculations

    96.94%96.85%96.32%- 25% LOAD98.15%98.11%97.88%- 50% LOAD98.43%98.42%98.32%- 75% LOAD

    98.46%98.47 %98.46 %STATIONARY- 100% LOAD

    CURVE B155.00.8510.0

    CURVE A150.00.8515.0

    RATED AT 125.00.8540.0

    RELATIVE TO:OUTPUT (MVA)POWER FACTORCOLD GAS TEMPERATURE (C)

    EFFICIENCIES

    113.6- CURVE B (10 C) (MVAR)109.6- CURVE A (15 C) (MVAR)91.3- OVER EXCITED (MVAR)

    58.5OUTPUT AT COS =0- UNDER EXCITED (MVAR)

    67%OUTPUT LIMIT WITH 1 COOLER SECTION OUT OF SERVICET=0.8% / KOUTPUT AT DEVIATING COLD AIR TEMPERATURE

    30 SHORT TIME ( K= I22 t)10%CONTINUOUS LOAD UNBALANCE PERMISSIBLE I2

    OUTPUT AND ALLOWABLE LOAD UNBALANCE

    V84.2 GENERATOR TYPE TLRI 93/33-36 COS=0.85

  • Generator Protection Setting Calculations

    - -- -395 18825% LOAD- -- -519 24750% LOAD- -- -662 31475% LOAD

    1003 476970 459822 391100% LOAD- -- -1011 480125% LOAD- -- -298 142NO LOAD

    CURVE [email protected] C

    CURRENT FIELD VOLTAGE

    (A) (V)

    CURVE A @15.0 C

    CURRENT FIELD VOLTAGE

    (A) (V)

    RATED @ 40.0 C

    CURRENT FIELD VOLTAGE

    (A) (V)

    GENERATOR LOAD

    GENERATOR EXCITER CURRENTS AND VOLTAGES

    EXCITER CURRENTS AND VOLTAGES

    --15.1%XSLGSTATOR LEAKAGE

    --26.8%XPPOTIER

    --10.9%X0ZERO PHASE SEQUENCE16.4%X2 SAT20.3%X2 UNSATNEG PHASE SEQUENCE

    --196.4%XQ UNSATQ-AXIS SYNCHRONOUS

    46.1%XQ SAT51.3%XQ UNSATQ-AXIS TRANSIENT

    17.2%XQ SAT21.2%XQ UNSATQ-AXIS SUB-TRANSIENT

    --206.8%XD UNSATD-AXIS SYNCHRONOUS

    24.5%XD SAT27.2%XD UNSATD-AXIS TRANSIENT

    15.6%XD SAT19.3%XD UNSATD-AXIS SUB-TRANSIENTREACTANCES BASE MVA = 125 MVA

    0.57NO LOAD SHORT CIRCUIT RATIO SAT.

    V84.2 GENERATOR TYPE TLRI 93/33-36 COS=0.85

  • Generator Protection Setting Calculations

    --0.030 STADC TIME CONSTRAINT

    2.500 STQO NO-LOAD0.534 STQ SHORT CIRCUIT

    Q-AXIS TRANSIENT

    0.150 STQO NO-LOAD0.068 SXQ SHORT CIRCUIT

    Q-AXIS SUB-TRANSIENT

    7.150 STDO NO-LOAD0.873 STD SHORT CIRCUIT

    D-AXIS TRANSIENT

    0.045 STDO NO-LOAD0.031 SXD SHORT CIRCUIT

    D-AXIS SUB-TRANSIENT

    TIME CONSTANTS

    0.267%R0NULL SEQUENCE

    3.201%R2INVERSE SEQUENCE

    0.367%R1POSITIVE SEQUENCE

    0.3501 RF20OF ROTOR WINDINGS @20 C0.001674 RA20OF STATOR WINDINGS @20 C

    RESISTANCES

    V84.2 GENERATOR TYPE TLRI 93/33-36 COS=0.85

  • Generator Protection Setting Calculations

  • Generator Protection Setting Calculations

    Voltages and currents that are present at the input terminals when the generator is operating at rated voltage and current.

    Nominal Voltages and Currents

  • Generator Protection Setting Calculations

    Voltage Inputs and their connections

    3V0

    .

    .

  • Generator Protection Setting Calculations

    A B C

    A

    B

    C

    13.8kVLLVT Ratio = 14,440 / 120 = 120

    13,800 / 120 = 115 V

    VT Type: Line-to-LineVNOM = 115 V

    Voltage InputsOpen Delta-Open Delta VT, secondary wired L-L Example

  • Generator Protection Setting Calculations

    VT Type: Line-to-LineVNOM = 115 V

    Example:Generator rating VL-L = 13,800VVT Ratio = 14,400/120V = 120/1

    Voltage Inputs, 3Y-3Y VT, secondary wired L-L Example

    M-3425A

    13,800V

    13,800/120 = 115

    = 120

  • Generator Protection Setting Calculations

    Example:Generator rating VL-L = 13,800VVT Ratio = 14,400/120V = 120

    14,440120

    VT Type: Line-to-GroundVNOM = 115/3 = 66.4 V

    3Y-3Y VT, secondary wired L-G ExampleVoltage Inputs

  • Generator Protection Setting Calculations

    The Line-Ground to Line-Line selection should be used when it is desired to provide the phase voltage-based elements (27, 59, 24 functions) with phase-to-phase voltages

    They will not operate for neutral shifts that can occur during stator ground faults on high impedance grounded generators

    The oscillograph in the relays will record line-ground voltage to provide stator ground fault phase identification

    Voltage Inputs

    3Y-3Y VT, secondary wired L-G (L-G to L-L selection)Use of L-L Quantities for Phase Voltage-based elements

  • Generator Protection Setting Calculations

    A ground fault will cause LG connected phase elements through a 3Y-3Y VT to have undervoltage or overvoltage (depending on faulted phase)

    System

    HighImpedanceGround

    SLG

    ABC

    a

    bc

    a

    bc

    ground

    Van=Vag

    Vbn=VbgVbn=Vbg

    n=gvag=0

    n

    Van= -Vng

    Vcn Vbn

    VbgVcg

    Neutral Shift on Ground Fault:High Impedance Grounded Generator

    Fault

  • Generator Protection Setting Calculations

    Generator rating VL-L = 13,800VVT Ratio = 14,400/120V

    14,440120

    VT Type: LG to LLVNOM = 115 V

    Software convertsLG (66.5V) voltages to LL (115V) quantities

    Voltage Inputs3Y-3Y VT, secondary wired L-G (L-G to L-L selection on the relay). This selection is recommended for the example generator.

    (66.4V)

  • Generator Protection Setting Calculations

    Determine primary current at rated power Ipri nom = MVA*106 / 3*VLL Ipri nom = 125*106/(1.732*13800) Ipri nom = 5,230 A

    Convert to secondary valueCt ratio is denoted as RC RC = 8000/5 = 1600 Isec nom = I pri nom/RC Isec nom = 5230/1600 Isec nom = 3.27 A

    INOM = 3.27A

    Current Inputs

  • Generator Protection Setting Calculations

    Delta-Y transform setting (used with 21, 51V)

    This setting Determines calculation used for 21 and 51V functions (calculates the GSU high side voltages and currents)

    Disable: Used for YY and Delta/Delta connected transformers

    Delta-AB: Used for Delta-AB/Y connected transformers

    Delta-AC: Used for Delta-AC/Y connected transformers

  • Generator Protection Setting Calculations

    59/27 Magnitude Select:

    This setting adjusts the calculation used for the overvoltage and undervoltage functions. RMS selections keeps the magnitude calculation accurate over a wide frequency range. RMS setting ispreferred for generator protection applications where the frequency can vary from nominal value especially during startup and shutdown.

    Phase Rotation (32, 46, 81):

    This setting adjusts nominal rotation. We do not recommend reversing the CT and PT connections to change the rotation. Using the software switch will result in proper phase targeting.

    50DT Split phase Differential:

    Used for split phase hydro machine applications. This setting changes IA, IB, and IC metering labels and does not affect the operation of any protective element.

  • Generator Protection Setting Calculations

    Pulse Relay:

    When selected, the output contacts close for the seal in time setting then de-energize, regardless of function status.

    Latched Outputs:

    This function simulates lock out relay (LOR) operation. When selected, the output contacts remain closed until the function(s) have dropped out and the target reset button is pressed.

    Relay Seal In Time:

    Normal output mode: Sets the minimum amount of time a relay output contact will be closed.

    Pulse output mode: Sets the output relay pulse length.

    Latched: No affect

  • Generator Protection Setting Calculations

  • Generator Protection Setting Calculations

    Therefore, for a terminal L-G fault, there will be 140.9 V applied to the generator relay neutral voltage input connection.

    59N Neutral Overvoltage (Gen)

    VLL Rating = 13,800 V

    PRIS

    IS

    IS = 3.5 x 13,800 = 201.3A240

    V59N = 0.7 x 201.3 = 140.9V

  • Generator Protection Setting Calculations

    59N setpoint # 1 = 5.4 V, 2 ~ 10 sec.

    This is a standard setting which will provide protection for about 96% of the stator winding- The neutral-end 4% of the stator winding will be protected by the

    27TN or 59D elements

    59N setpoint #1 time delay should be set longer than the clearing time for a 69 KV fault- GSU transformer-winding capacitance will cause a voltage

    displacement at the neutral. 10 seconds should be long enough to avoid this situation, or the voltage generated at the neutralresistor can be calculated and a high enough setting with small delay may be applied.

    59N Neutral Overvoltage (Gen)

  • Generator Protection Setting Calculations

    59N Setpoint #2 = 35 V, 5 sec. (300 cycles)

    Note: Setpoints should be coordinated with low voltage secondary VT fuses

    59N #3 can be used for alarm and trigger an oscillograph (set to 5 V at 1 sec)

    59N Neutral Overvoltage (Gen)

  • Generator Protection Setting Calculations

    27TN is set by measurement of third harmonic voltage during commissioning

    Observe 3rd harmonic voltage under various loading conditions

    Set the 27TN pickup to 50% of the observed minimum

    Set power and other supervisions as determined from the data collected above

    Power / VAr

    3

    r

    d

    H

    a

    r

    m

    o

    n

    i

    c

    V

    o

    l

    t

    a

    g

    e

    0.25

    0.50

    0.75

    1.00

    1.25

    1.50

    10%20%

    30%40% 60% 80%

    50% 70% 90%100%

    Desired Minimum Setting

    27TN Third Harmonic Undervoltage

  • Generator Protection Setting Calculations

    27TN Third Harmonic Undervoltage

    0.3

  • Generator Protection Setting Calculations

    The 27TN function overlaps with the 59N function to provide 100% stator ground fault protection. See the graph below.

    Overlap of Third Harmonic (27TN) with 59N Relay

    27TN Third Harmonic Neutral Undervoltage

  • Generator Protection Setting Calculations

    59N is connected to a broken-delta VT input on the line side of the generator breaker for ungrounded system bus protection

    The system is ungrounded when backfed from the GSU and the generator disconnect switch is open

    59N Neutral Overvoltage (Bus)

    3EO = 3 x 66.5 = 200 V

    14,400

    120 V VT

  • Generator Protection Setting Calculations

    The maximum voltage for a solidly-grounded fault is 3 x 66.5 = 200 V.

    Because of the inaccuracies between the VTs, there can be some normal unbalanced voltages.

    59N Setpoint #1 Pick-up = 12 V, 12 sec (720 cycles)

    59N Setpoint # 2 Pick-up = 35 V, 5.5 sec (330 cycles)

    59N Neutral Overvoltage (Bus)

  • Generator Protection Setting Calculations

    Nameplate

    10% continuous capability of stator rating (125 MVA), the same as that stipulated in ANSI/IEEE C37.102.

    The K factor is 30.Set Inverse Time Element for Trip

    Pick-up for tripping the unit (Inverse Time) = 9% K=29 Definite Maximum time = 65,500 cycles.

    Set Definite Time Element for Alarm

    Pickup =5% Time delay = 30 sec (1800 cycles). Note that 30 sec

    should be longer than a 69 KV system fault clearing time.

    46 Negative Sequence

  • Generator Protection Setting Calculations

    Relay operating time is 7 seconds for 69 kV faults. This should provide adequate coordination with 69 kV system.

    Check the response of the 46 function for high-side (69 kV) phase-to-phase faults.

    46 Negative Sequence

  • Generator Protection Setting Calculations

    46IT Pickup=9%

    46IT, K=29

    Definite maximum time (65,500 cycles)

    Pickup 5%

    Time Delay = 30 s

    46DT Alarm

    Negative Sequence Overcurrent (46)

  • Generator Protection Setting Calculations

    46 Negative Sequence

    29

  • Generator Protection Setting Calculations

    CTs are of C800 Standard quality

    87G Generator Differential

  • Generator Protection Setting Calculations

    Generator CT Short Circuit Calculation:

    Xd

    ARI

    I

    AKVI

    puIVI

    saturatedX

    c

    pri

    pri

    pu

    d

    92.201600

    472,33

    472,33)4.6(5230)8.13(

    4.66.15

    100%6.15)("

    sec =====

    ===

    Check for the maximum three-phase fault on the terminals of the generator to determine the secondary current for the worst-case internal fault.

    87G Generator Differential

  • Generator Protection Setting Calculations

    69KV Fault Current Calculation:

    ARI

    I

    AKVI

    puXX

    VI

    MVAXsaturatedX

    c

    pri

    pri

    tdpu

    sys

    d

    75.121600

    397,20

    397,209.35230)8.13(

    9.3106.15

    100"

    )125%(10%6.15)("

    sec =====+=+=

    ==

    Check for the maximum three-phase fault on the terminals of the generator to determine the secondary current for the worst-case external fault.

    87G Generator Differential

    Xd

  • Generator Protection Setting Calculations

    CTs should perform well since the maximum current is only 21 A (CT secondary) for worst-case short circuit.

    VS

    Rctr RW RR

    Rctr = CT ResistanceRw = Wiring ResistanceRR = Relay Burden = 0.5 VA @ 5A

    = 0.02

    VS

    45VK

    IS

    VK > VS

    87G Generator DifferentialCT Requirement Check

  • Generator Protection Setting Calculations

    IEEE Std C37.110-1996IEEE GUIDE FOR THE APPLICATION OF CURRENT TRANSFORMERS

    87G Generator Differential

  • Generator Protection Setting Calculations

    Pick-up = 0.3 A (480 A primary sensitivity)

    Slope = 10%

    Time Delay = 1 cycle (no intentional time delay)(if ct saturation is possible time delay should be increased to 5 cycles)

    87G Generator Differential

    Setting Summary

  • Generator Protection Setting Calculations

    87G Generator Differential

  • Generator Protection Setting Calculations

    Overfluxing Capability, Diagram

    24 Volts/Hertz (Overfluxing)

    0 200 400 600 800 1000 1200 1400 1600 1800 2000

    1.40

    p.u.

    1.35

    1.30

    1.25

    1.20

    1.15

    1.10

    1.05

    1.00

    time

  • Generator Protection Setting Calculations

    Protection can be provided with an inverse time element (24IT) in combination with a definite time element (24DT#1)

    Another definite time element (24DT#2) can be used for alarm with a typical pickup of 106% and a time delay of 3 sec

    0.1

    1

    10

    100

    1000

    10000

    100 105 110 115 120 125 130 135 140 145

    V/Hz in percent of nominal

    T

    i

    m

    e

    i

    n

    s

    e

    c

    Generator V/Hz Capability

    V/Hz Protection Curve (Inverse)

    V/Hz Protection Curve (Definite time)

    Alarm Settings:Definite Element #2Pickup = 106%Time Delay = 3 sec

    Inverse Time ElementPickup = 110%Curve #2K= 4.9

    Definite time element #1 Pickup = 135% Time Delay = 4 sec

    8858.4/)5.2115(60 VHzKet +=

    24 Volts/Hertz (Overfluxing)

  • Generator Protection Setting Calculations

    24 Volts/Hertz (Overfluxing)

  • Generator Protection Setting Calculations

    The 50/27 inadvertent energizing element senses the value of the current for an inadvertent energizing event using the equivalent circuit below.

    X2 = 16.4 %Values shown above are from generator test sheet

    All reactances on generator base (125 MVA)

    Where X2 is the negative sequence reactance of the generator

    The current can be calculated as follows:

    I = ES/(X2 + XT1 + X1SYS)

    = 100/(16.4 + 10 + 6.25)

    = 3.06 pu

    = 3.06 x 5230 = 16,004 A

    X2

    50/27 Inadvertent Energizing

    X1SYS = 6.25%

  • Generator Protection Setting Calculations

    The relay secondary current :

    = 16004/RC = 16004/1600 = 10 A

    Set the overcurrent pickup at 50% of this value = 5 A

    For situations when lines out of the plant are removed from service, X1SYS can be larger. Considering this case set 50 element pickup at 125% of full load or 4.0 A. Many users set the 50 Relay below full load current for more sensitivity, which is ok.

    50/27 Inadvertent EnergizingThe current can be calculated as follows:

    I = ES/(X2 + XT1 + X1SYS)

    = 100/(16.4 + 10 + 6.25) = 3.06 pu

    = 3.06 x 5230 = 16,004 A

  • Generator Protection Setting Calculations

    The undervoltage element pickup should be set to 40 to 50% of the nominal value:

    The undervoltage pickup = 0.4 x 115 V = 46.1 V

    The pickup time delay for the 27 element should be set longer than system fault clearing time.

    Typical value is 5 sec (300 cycles)

    The dropout time delay is set to 7 sec (420 cycles).

    50/27 Inadvertent Energizing

  • Generator Protection Setting Calculations

    50/27 Inadvertent Energizing

    46

  • Generator Protection Setting Calculations

    System Configuration with Multiple In-Feeds

    Provide backup for system phase faults Difficult to set: must coordinate with system backup protection Coordinate general setting criteria

    - backup relaying time- breaker failure- Consideration should be given to system emergency conditions.

    Voltage Control/Restraint Overcurrent (51V)

  • Generator Protection Setting Calculations

    Voltage control/restraint needed because of generator fault current decay

    Voltage Control Types: Voltage Control (VC): set 51V pickup at a percent of full load (40-50%) Voltage Restraint (VR): set 51V pickup at about 150% of full load

    Voltage Control/Restraint Overcurrent (51V)

  • Generator Protection Setting Calculations

    This function provides backup protection for phase faults out in the power system.

    Set this relay for Voltage Restraint mode.

    It will have the following characteristic.

    Input Voltage (% of rated voltage)

    Where % pickup is the adjusted pickup current based on the voltage as a percent of pickup setting.

    % Pickup

    51V Voltage Restraint Overcurrent

    Pickup = 1.5 x Generator Full Load Rating

    IFL = 3.27A

    Pickup current = 3.27 x 1.5 = 4.9 A

  • Generator Protection Setting Calculations

    XdXT

    Calculate the fault current for a 3 phase 69 KV fault:

    Voltage Control/Restraint Overcurrent (51V)

    12.75A1600

    20,397RI

    I

    20,397A5230(3.9)(13.8KV)I

    3.9pu1015.6

    100XX"

    EI

    (125MVA) 10%X15.6%)(saturatedX"

    c

    prisec

    pri

    td

    genpu

    sys

    d

    =====+=+=

    ==

    Egen

  • Generator Protection Setting Calculations

    Multiples of pickup (MPU) for a 3 phase fault on 69KV bus:

    Voltage Control/Restraint Overcurrent (51V)Determine generator phase voltage for 3 phase 69KV fault:

    %39%100106.15

    10%100"

    =+=+= tdt

    gen XXXV

    67.6)39.0(9.4

    75.12(%)

    ===genpickup

    fault

    VII

    MPU

  • Generator Protection Setting Calculations

    Definite Time Overcurrent Curve

    Select the Curve and Time Dial to get 1.0 sec clearing time for 69KV fault:

    Definite Time curveTime Dial = 4.5

    MPU = 6.67

  • Generator Protection Setting Calculations

    51V Setting Summary:

    Pickup = 4.9 A

    Definite Time Curve

    Time Dial = 4.5

    Voltage Restraint

    Voltage Control/Restraint Overcurrent (51V)

  • Generator Protection Setting Calculations

    Now calculate the lowest fault current for a 3-phase fault:

    Assumptions:

    Generator was not loaded prior to fault Automatic Voltage Regulator was off-line Transient and Subtransient times have elapsed and the machine

    reactance has changed to its steady state value (Xd).

    The fault current is given by the same equivalent circuit exceptreplace the subtransient reactance of the generator with synchronous reactance (Xd) of 206.8%.

    Voltage Control/Restraint Overcurrent (51V)

    AIII

    puXX

    EI

    alnoMinFault

    td

    genMinFault

    5.1)27.3(46.0

    46.0108.206

    100

    minsec ===

    =+=+=

  • Generator Protection Setting Calculations

    It can be seen that for a bolted 3-phase fault (at the transformer terminals), the current is less than 50% of the full load current. This is the reason why we need to apply Voltage restraint/Voltage control setting for overcurrent function.

    The voltage at the generator terminals during this condition is given by:

    Vgen = (Egen x XT)/(Xd + XT)

    = 100 x 10/(206.8+10) = 0.04612 pu = 0.04612 x 115 = 5.3 V

    Since the voltage is below 25% of the rated voltage, the overcurrent pickup will be 25% of the setting:

    Voltage Control/Restraint Overcurrent (51V)

  • Generator Protection Setting Calculations

    Over Current pickup = 4.9 x 25% = 1.225 A.

    Since the fault current is 1.5 A, the multiple of pickup is 1.5/1.225 = 1.23 multiple.

    With time dial setting of 4.5 and definite time curve, the relay operating time is around 5.3 seconds.

    Since the actual fault current during transient and subtransient periods are much higher than 1.5 A the operating time will be between 1 and 5.3 seconds.

    Voltage Control/Restraint Overcurrent (51V)

  • Generator Protection Setting Calculations

    =>Enable Voltage Restraint=>Do not select blocking on VT fuse loss (only for Beckwith Relays, other relays may require blocking). VT fuse-loss blocking is not required for Voltage restraint and it is only required for Voltage Control. For voltage restraint the relay will internally keep the 51V pickup at 100% during VT fuse-loss condition.

    Voltage Control/Restraint Overcurrent (51V)

  • Generator Protection Setting Calculations

    Provides protection for failure of system primary relaying

    Provides protection for breaker failure

    Must balance sensitivity vs. security- loadability

    - load swings

    System Phase Fault Backup (21)

  • Generator Protection Setting Calculations

    For a fault at F the approximate apparent impedance effect is:

    System Phase Fault Backup (21)

    The fault appears farther than the actual location due to infeed.

  • Generator Protection Setting Calculations

    System Phase Fault Backup (21)

    Vc-VoIc

    VCA-VBC(3)Ic

    VA-VOIa

    VAB-VCA(3)Ia

    VC-VAIc-Ia

    VCAIc-IaCA Fault

    Vb-VoIb

    VBC-VAB(3)Ib

    VC-VOIc

    VCA-VBC(3)Ic

    VB-VCIb-Ic

    VBCIb-IcBC Fault

    Va-VoIa

    VAB-VCA(3)Ia

    VB-VOIb

    VBC-VAB(3)Ib

    VA-VBIa-Ib

    VABIa-IbAB Fault

    L-GL-L or L-G to L-L

    L-GL-L or L-G to L-L

    L-GL-L or L-G to L-L

    VT ConnectionVT ConnectionVT Connection

    Transformer Delta-AB Connected

    Transformer Delta-AC Connected

    Transformer Direct Connected

  • Generator Protection Setting Calculations

    0.85 power factor corresponds to 31.8

    System Phase Fault Backup (21)

  • Generator Protection Setting Calculations

    21

    GEN

    125 MVA base10%

    To line 83

    69 KV4,000 foot cable

    To 5559line 86

    3976

    3977

    39783972

    line 96

    line 873975

    3974

    3973

    line 94

    line 97

    To PP4

    To sub 47

    To sub PP4

    To PP4

    The 21 function should be set to provide system backup protection.

    All breakers have breaker failure protection. All lines out of the substation have high-speed pilot

    wire protection. The 4,000 foot cable of 69 KV is protected by a HC8-1

    pilot wire scheme. We need to provide backup if this high-speed scheme fails. Set 21-2 unit to look into the substation.

    21 Phase Distance

  • Generator Protection Setting Calculations

    Typical 69 kV cable impedance: (0.2 + j0.37)% per mile

    = (0.2 + j0.37) x 4000 = (0.152 + j0.28)% @100 MVA5280

    Change base to 125 MVA:

    = (0.152 + j0.28)x (125/100) = (0.19 + j0.35)%

    The transformer impedance is 0.1 pu on generator base

    The secondary (relay) impedance = 0.1 x 20.3 = 2.03 ohms.

    21 Phase Distance

  • Generator Protection Setting Calculations

    (0.19 + j0.35)%69 KV

    4,000 foot cable

    125 MVA base10% or 0.10 p.u.

    21

    GEN

    Zone-1 will be set to look into the low side of the step-up transformer, but not into the 69kV system.

    21 Zone-1 Settings:

  • Generator Protection Setting Calculations

    Set zone 21-1 into generator step-up transformer but short of 69 kV bus. A margin of .8 is used to compensate for LTC (if used).

    (0.1 for margin, and 0.1 for the LTC variation)

    2.03 x .8 = 1.60

    Setting Summary for 21-1Diameter =1.6 Time delay = 0.5 sec. (30 cycles)Angle of maximum torque: 8560FL supervised

    21 Zone-1 Settings:

  • Generator Protection Setting Calculations

    Zone-2 will be set to look up to the substation bus.

    Calculate zone 21-2 setting as follows:(0.19 + j0.35) + j10.0 = 0.19 + j10.35 10.35%

    Set zone 21-2 with 1.3 margin:10.35% x 1.3 13.45%

    From our earlier calculations 1.0 pu secondary (relay) impedance= 20.3

    Then the Zone-2 reach setting is: = 0.1345 x 20.3 = 2.73 .

    21 Zone-2 Settings:

  • Generator Protection Setting Calculations

    Setting Summary for 21-2

    Diameter = 2.73 Time delay = 1.0 sec (60 cycles). This should cover

    backup clearing for fault on transmission (69 KV) system. Most lines have a dual primary.

    Angle of maximum torque: 85 60FL supervised

    21 Zone-2 Settings:

  • Generator Protection Setting Calculations

    In our example Zone-2 reach at RPFA should not exceed 50% to 66.66% of 1.0 pu impedance (200% to 150% load).

    50% impedance = 10.15 Ohms at 0.85 pf (31.8o)With Zone-2 set at 2.7 Ohms and MTA of 85o the reach at RPFA of 31.8o

    = 2.73 x (Cos (MTA-RPFA) = 1.64 Ohms.Normal load will not encroach into the Zone-2 characteristic.

    jX

    R0

    1.6 2.7

    85o Z2 reach at RPFA 1.64 (31.8o)

    Z2

    Z1

    Phase Distance (21)RPFA: Rated Power Factor Angle

    Generator loadability considerations:

    Z2 at RPFA should not exceed 150 to 200 % of generator rating

  • Generator Protection Setting Calculations

    (21) Phase Distance

  • Generator Protection Setting Calculations

    When the relay (or another device) send a trip signal to open the breaker and current continues to flow OR the breaker contact continues to indicate closed, the upstream breaker is tripped.

    Breaker Failure-50BF

  • Generator Protection Setting Calculations

    Steady state bolted fault current for a 3-phase fault at the transformer terminals is 1.5 A (relay secondary).

    Set the 50BF phase function current pickup at 1 A, which is below the fault current.

    Set the breaker failure time longer than the maximum clearing time of the breaker plus the margin.

    Initiate 50BF with all relays that can trip the generator breaker.

    Set the 50BF Timer: 4(margin) + 1(accuracy) + 5(breaker time) = 10 cycles.

    Use programmable inputs to initiate the breaker failure for all other relays that trip the generator breaker.

    50BF Generator Breaker Failure

  • Generator Protection Setting Calculations

    Setting Summary

    50BF Pickup = 1 A

    Time Delay = 10 cycles

    Initiate the breaker failure with programmable inputs from external trip commands.

    Initiate the breaker failure with the outputs (from internal trip commands) connected to trip.

    50BF Generator Breaker Failure

  • Generator Protection Setting Calculations

    BFI

    Output Initiate Output contacts within M-3425A that trip generator breaker.

    Input Initiate Input into breaker failure logic tripping of generator breaker of other trip device i.e., turbine trip, other relays.

    Breaker Failure Trip OutputBFI

    9

    1.00

    50BF Generator Breaker Failure

  • Generator Protection Setting Calculations

    TYPICAL GENERATOR CAPABILITY CURVELoss of Field Protection (40)

  • Generator Protection Setting Calculations

    TRANSFORMATION FROM MW-MVAR TO R-X PLOT

    MW MVAR R-X PLOT

    MVA = kV2Z

    ( Rc )Rv

  • Generator Protection Setting Calculations

    LOSS OF FIELD PROTECTION SETTING CHARACTERISTICS

    Scheme 1 Scheme 2

    +R-R

    - Xd 2

    Xd

    Heavy Load Light Load

    Impedance LocusDuring Loss of Field1.0 pu Zone 1

    Zone 2

    +X

    -X

    +R-R - Xd 2

    1.1Xd

    Heavy Load Light Load

    Impedance LocusDuring Loss of Field

    Zone 1

    Zone 2

    XTG +Xmin SG1DirectionalElement

  • Generator Protection Setting Calculations

    Generator Ratings (Primary):

    Rated (base) MVA = 125 Rated (base) Phase-PhaseVoltage (VB): 13.8 kVRated (base) Current (IB) = MVA x 103/(3 VB) = 5,230 A

    Secondary (Relay) quantities:

    CT Ratio (RC) = 8000/5 = 1600; VT Ratio (RV) = 14400/120 = 120

    Nominal VT Secondary (VNOM): = VB/ RV= 13.8 x 103/120 = 115 V

    Nominal CT Secondary (INOM): = IB/ RC = 5230/1600 = 3.27 A

    Nominal (1.0 pu) impedance = VNOM/INOM= 115/ (3 x 3.27) = 20.3

    40 Loss of Field

  • Generator Protection Setting Calculations

    Generator Parameters (125 MVA base) Xd = 2.068 pu 'dX = 0.245 pu

    Zone-1 Settings

    Diameter: 1.0 pu = 1.0 x 20.3 = 20.3 ohms Offset = - '

    dX/2 = (0.245/2)x20.3 = -2.5 ohms

    Time Delay = 5 cycles Zone-2 Settings

    Diameter: dX = 2.068 x 20.3 = 42.0 ohms Offset = - '

    dX/2 = (0.245/2)x20.3 = -2.5 ohms

    Time Delay = 30 cycles

    40 Loss of Field (Scheme 1)

  • Generator Protection Setting Calculations

    40 Loss of Field

    Zone 1

    Zone 2

    1.0 p.u. = 20.3

    Xd = 2.5 2

    R

    -X

    Xd = 42.0

    0

  • Generator Protection Setting Calculations

    -80

    -60

    -40

    -20

    0

    20

    0 20 40 60 80 100 120 140

    P (MW)

    Q

    (

    M

    v

    a

    r

    )

    _

    )

    MELGCCSSSL

    Real Power into the System

    R

    e

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    P

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    e

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    Underexcited

    Overexcited

    MEL GCC

    SSSL

    If it is possible, it is desirable to fit the relay characteristic between the steady state stability limit and generator capability curve. In this example the Zone-2 diameter can be reduced to meet this criteria.

    Generator Characteristics

  • Generator Protection Setting Calculations

    -50

    -40

    -30

    -20

    -10

    0

    10

    -30 -20 -10 0 10 20 30

    R

    jX MELGCCSSSL

    Zone 1Zone 2

    Loss of Filed Settings on the R-X Plane

    (Scheme 1)

  • Generator Protection Setting Calculations

    -140

    -120

    -100

    -80

    -60

    -40

    -20

    0

    20

    0 20 40 60 80 100 120 140

    P (MW)

    Q

    (

    M

    v

    a

    r

    )

    _

    MELGCCSSSL

    Zone 2

    Zone 1

    R

    e

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    Real Power into the System Overexcited

    UnderexcitedMEL GCC

    SSSL

    Loss Field Settings on P-Q Plane(Scheme 1)

  • Generator Protection Setting Calculations

    40 Loss of Field (Scheme 1)

  • Generator Protection Setting Calculations

    Zone-1 SettingsDiameter = 1.1 Xd Xd/2 = 1.1 x 42 5/2 = 43.7 ohms

    Off-set = -Xd/2 = -5/2 = -2.5 ohmsTime Delay = 15 cycles

    Zone-2 SettingsDiameter = 1.1 Xd + XT + Xsys

    = 1.1 x 42+2.03+1.27 = 49.5 OhmsOff-set = XT+Xsys = 2.03 + 1.27 = 3.3 ohmsAngle of Directional Element: -13o

    Time Delay = 3,600 cycles (60 cycles if (accelerated tripping with undervoltage supervision is not applied)

    Undervoltage Supervision:Undervoltage Pickup = 80% of nominal voltage

    = 0.8 x 115 = 92 VTime Delay with undervoltage = 60 cycles.

    40 Loss of Field (Scheme 2)

  • Generator Protection Setting Calculations

    X0 10

    -10

    Dir Element

    -50

    -40

    -30

    -20

    -10

    0

    10

    -30 -20 -10 0 10 20 30

    R

    jX

    MELGCCSSSL

    Zone 1Zone 2

    Directional Element

    Loss of Filed Settings on the R-X Plane

    (Scheme 2)

  • Generator Protection Setting Calculations

    -80

    -60

    -40

    -20

    0

    20

    0 20 40 60 80 100 120 140

    P (MW)

    Q

    (

    M

    v

    a

    r

    )

    _

    )

    MELGCCSSSL

    Zone1

    Zone 2

    Real Power into the System

    R

    e

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    Underexcited

    Overexcited

    MEL GCC

    SSSL

    (Scheme 2)

    Loss Field Settings on P-Q Plane

  • Generator Protection Setting Calculations

    40 Loss of Field (Scheme 2)

  • Generator Protection Setting Calculations

    Prevents generator from motoring on loss of prime mover

    Typical motoring power in percent of unit rating

    Prime Mover % Motoring PowerGas Turbine:

    Single Shaft 100Double Shaft 10 to 15

    Four cycle diesel 15Two cycle diesel 25Hydraulic Turbine 2 to 100Steam Turbine (conventional) 1 to 4Steam Turbine (cond. cooled) 0.5 to 1.0

    Reverse Power (32)

  • Generator Protection Setting Calculations

    Generator is not affected by motoring (runs like a synchronous motor)

    Turbine can get damaged

    Since the example generator is driven by a gas turbine (10 to 15%) the reverse power relay pickup is set at 8%

    Time delay is set at 30 sec.

    Reverse Power (32)

  • Generator Protection Setting Calculations

    In some applications it is desirable to set a low forward power setting instead of reverse power.

    This can be achieved by selecting Under Power selection along with a positive pickup setting.

    Reverse Power (32)

  • Generator Protection Setting Calculations

    Generator and transformer test sheet data, and system information:

    Xd =24.5% XT = 10% on generator base XSYS = 6.25% on generator base

    Use graphical method to determine settings.

    78 Out-of-Step

  • Generator Protection Setting Calculations

    The per unit secondary (relay) impedance = 20.3 Convert all impedances to secondary (relay):Direct axis transient reactance (Xd) =

    (24.5/100)x 20.3 = 5.0 Transformer impedance (XT) =

    (10/100)x 20.3 = 2.03 System impedance (XSYS) =

    (6.25/100)x 20.3 = 1.27 .

    78 Out-of-Step

  • Generator Protection Setting Calculations

    jX

    GEN(Xd)

    R

    swing locusT N S

    XT

    XSYS

    '

    01.5 XT

    1.5 XT = 3 ohms

    2 Xd = 10 ohms'

    120o

    d2.4 ohms

    Out-of-Step (78)

  • Generator Protection Setting Calculations

    Circle diameter = (2 Xd+ 1.5 XT) = 10 + 3 = 13 Offset = -2 Xd = -10 Impedance angle = 90Blinder distance (d) = ((Xd+ XT+XSYS)/2) tan (90-(120/2))

    d = 2.4 Time delay = 2 to 6 cycles (3 cycles)Trip on mho exit = EnablePole slip counter = 1.0Pole slip reset = 120 cycles

    Settings of 78 Function From Graph:

  • Generator Protection Setting Calculations

    78 Out-of-Step

  • Generator Protection Setting Calculations

    Fuse Loss Detection (60FL)(block 51V, 21, 40, 78, 32)

  • Generator Protection Setting Calculations

    Ensure fuse loss and breaker position (52b) are set to block.

    Under voltage condition generally does not cause generator damage.

    The limitation will be with the dropping of the plant auxiliaries

    Undervoltage function is typically set to Alarm rather than Trip.

    Phase Undervoltage (27)

    104

    92120

    600

    Definite time element #1Pickup = 90% (104 V)

    Time delay = 10 sec (600 cycles)

    Definite time element #2Pickup = 80% (92 V)

    Time delay = 5 cycles

  • Generator Protection Setting Calculations

    Generators are designed to operate continuously at 105% of the rated voltage

    Overvoltage condition can cause over fluxing and also can cause excessive electrical stress.

    Set the overvoltage function as follows:

    Definite time element #1Pickup = 110% (127 V)Time delay = 10 sec (600 cycles)

    Definite time element #2Pickup = 150% (173 V)Time delay = 5 cycles

    Phase Overvoltage (59)

    127

    600

    173

  • Generator Protection Setting Calculations

    81 Frequency Protection

    The generator 81U relay should be set below the pick-up of underfrequency load shedding relay set-point and above the off frequency operating limits of the turbine generator.

    If there are any regional coordinating council requirements theymust be met also.

    The multiple setpoint underfrequency protection is common on Steam turbine generators and for gas turbines a single setpoint underfrequency protection may be employed.

    In this example the Florida Coordinating Council requirements are used as a guideline for under frequency/over frequency settings. Due to the lack of information from the generator/turbine manufacturer and load shedding relay settings.

  • Generator Protection Setting Calculations

    81 Frequency Protection

    Florida Regional Coordinating Council guidelines:

  • Generator Protection Setting Calculations

    81 Frequency Protection

    Generator limits: IEC 60034-3: 2005This IEC standard specifies that the generator is required to deliver rated power at the power factor over the ranges of +/- 5% in voltage and +/-2% in frequency.

    Operation beyond these limits must be restricted both in time and extent of abnormal frequency.

    Generator/Turbine Mechanical Limits:

    Depending upon the type of machine, additional mechanical limitsmay be in place that should be considered when setting this element.

  • Generator Protection Setting Calculations

    81 Frequency ProtectionSetting Summary:

    81-1 : Pickup: 60.6 HzTime Delay: 10 sec

    (may be set to alarm)

    81-2: Pickup: 59.4 Hz

    Time Delay: 60 sec

    81-3: Pickup: 58.4 Hz

    Time Delay: 10 sec

    81-4: Pickup: 57.4 Hz

    Time Delay: 1 sec

  • Generator Protection Setting Calculations

    Safety Considerations

    The signal applied by the M-3425 64F is less than 20Vp-p.

    Generator and Field must be de-energized for this test.

    All test equipment must be removed prior to energization.

    Field Ground Protection (64F)Field Tests of the 64F

  • Generator Protection Setting Calculations

    DecadeBox

    Field Ground Protection (64F)Initial Conditions: Field breaker closed Relay energized Generator and excitation system

    must be ground free (resistance field-ground >100Kohms)Test Setup: Connect a decade box (0-100K

    range) between the field winding and ground

    Injection Frequency Adjustment: Set the decade box to 50K ohms Monitor the measured field

    insulation resistance and adjust the injection frequency setting until a 50K ohm reading is obtained.

    Reset the decade box to 5K and check the measured resistance. Reset the decade box to 90K and check the measured resistance.

    Fine tune the injection frequency for best overall performance

    Disconnect the decade box

    Injection Frequency adjustment

  • Generator Protection Setting Calculations

    Field Insulation Real-Time Monitoring

    Field Ground Protection - MeteringReal-Time Insulation Measurements

  • Generator Protection Setting Calculations

    Setting the 64F: General Guidelines

    - Setting should not exceed 60% of ungrounded resistance reading to prevent nuisance tripping

    Typical settings - #1 Alarm 20 K ohms, 600 cyc

    delay- #2 Trip 5 K ohms, 300 cyc

    delay

    Field Ground Protection (64F)

    - Time delay setting must be greater than 2/finjection

  • Generator Protection Setting Calculations

    Brushes

    Field Ground Protection (64F) Factors affecting 64F performance

    - Excitation systems have capacitors installed between the +/- field and ground for shaft voltage and surge suppression. To minimize this effect, injection frequency may be adjusted downwards at the expense of response time.

  • Generator Protection Setting Calculations

    Initial Conditions:> Field breaker closed> Relay energized> Generator and excitation

    systemmust be ground free (resistancefield-ground >100Kohms)

    Brush lift-off simulation:> Using the M-3425 secondary

    metering screen or the statusdisplay, record the brush lift detection voltage.

    > Remove the machine groundconnection and record the brush voltage (denoted as faulted condition).

    > Restore the ground connection

    Brush Lift Detection (64B)

  • Generator Protection Setting Calculations

    Brush Voltage

    Field Ground Fault ProtectionReal-Time Measurement

  • Generator Protection Setting Calculations

    Setting the 64B: General Guidelines:

    - 64B pickup = unfaulted voltage + 0.5 (faulted brush voltage-unfaulted brush voltage)

    - 64B delay = 600 cycles Factors affecting 64B performance:

    - The brush voltage rise (faulted brush voltage-unfaulted brush voltage) varies directly with the capacitance between the rotor and ground. Therefore machines with lower capacitance will exhibit a smaller change in brush voltage when faulted. These machines may require experimentation to yield a pickup setting that provides the necessary security and sensitivity.

    Brush Lift Detection (64B)

  • Generator Protection Setting Calculations

    64F/B - Field Ground Protection

    600

    0.5

    300

    2008 Beckwith Electric Co., Inc.