general quad builds - boston universitysites.bu.edu/uav/files/2017/11/frames.pdfhow to build a basic...

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Page 1: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws
Page 2: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

GENERAL QUAD BUILDS

Page 3: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

FRAME BASICS

Page 4: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

OTHER TYPES OF FRAMES

Page 5: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

WHAT MAKES A GOOD FRAME?● Durable● Rigid (No Flex)● Light● Accessible

Page 6: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

The Good, Bad and the Ugly

Page 7: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

The Good, Bad and the Ugly

Page 8: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

The Good, Bad and the Ugly

Page 9: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

The Good, Bad and the Ugly

Page 10: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

The Good, Bad and the Ugly

Page 11: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

How to build a Basic Frame

Page 12: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

What is Needed?

● Extruded aluminum arms (x4)

● Acrylic plate (x2)

● M3 Screws (x8)

● M3 Lock Nuts (x8)

Page 13: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

Are these Arms a Good Design?

Page 14: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

Simple Stress Test

SolidWorks Simulation Static Study

● Motors provide 400g thrust ≃ 3.92N force.

○ 1N = 1kg m/s^2

● One end treated as rigidly fixed.

● Other end has a 130N force applied upwards at the end.

● Yield stress for aluminum is 2.275 e+0008 N/m^2

○ Can be written as 2.275 x 10^8 N/m^2

Page 15: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

Simple Stress Test

Mass = 0.024kg * 4 arms = 0.096kg ≃ 100g

Page 16: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

Simple Stress Test

Mass = 0.016kg * 4 arms = 0.064kg = 64g (36% reduction)

Page 17: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

Evaluation?

Pay attention to the ranges of colors, not the colors themselves.

Page 18: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

Simple Drop Test

Solidworks Simulation Drop Test Study

● Height of 1m.

● 1kg mass attached to end of arm.

● Arm at a 30 degree angle.

● Yield stress for aluminum is 2.275 e+0008 N/m^2

○ Can be written as 2.275 x 10^8 N/m^2

Page 19: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

Simple Drop Test

No weight relief 1kg mass rigidly attached at end

Yield Stress = 2.275 e+0008 N/m^2

Page 20: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

Simple Drop Test

Weight relief 1kg mass rigidly attached at end

Yield Stress = 2.275 e+0008 N/m^2

Page 21: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

Evaluation?

Pay attention to the ranges of colors, not the colors themselves.

Page 22: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

How to Make the Arms?

Band Saw or Mill

Drill Press or Mill

Mill

Band Saw or Mill

Page 23: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

How to Make the Arms?

Drill Press or Mill

Important dimension !!!M2 [2mm] holes (for motor mount).20mm center to center

Page 24: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

Epic or Imagineering

Page 25: GENERAL QUAD BUILDS - Boston Universitysites.bu.edu/uav/files/2017/11/Frames.pdfHow to build a Basic Frame What is Needed? Extruded aluminum arms (x4) Acrylic plate (x2) M3 Screws

Other Things to Think About

● Weight relief on the plastic sheet.

● Landing legs

● Where / how to attach the ESCs.

● Damping for the microcontroller.

● Other unique ideas.