g0538 manual

8/2/2019 g0538 Manual

http://slidepdf.com/reader/full/g0538-manual 1/28

MODEL G0538

OSCILLATING SPINDLE SANDEROWNER'S MANuAL

Copyright © NoVEMBEr, 2005 By grizzly iNdustrial, iNC. rEVisEd dECEMBEr, 2009 (JB)

WARNING: NO PORTION Of ThIS MANuAL MAy bE REPRODuCED IN ANy ShAPEOR fORM WIThOuT ThE WRITTEN APPROvAL Of GRIzzLy INDuSTRIAL, INC.

(For ModEls MaNuFaCturEd siNCE 12/09) #JK7731 priNtEd iN ChiNa

8/2/2019 g0538 Manual


This manual provides critical safety instructions on the proper setup,

operation, maintenance and service of this machine/equipment.

Failure to read, understand and follow the instructions given in this

manual may result in serious personal injury, including amputation,

electrocution or death.

The owner of this machine/equipment is solely responsible for its

safe use. This responsibility includes but is not limited to proper

installation in a safe environment, personnel training and usage

authorization, proper inspection and maintenance, manual availability

and comprehension, application of safety devices, blade/cutter integ-

rity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage

from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the State

of California to cause cancer, birth defects or other reproductive

harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you

do this type of work. To reduce your exposure to these chemicals:

Work in a well ventilated area, and work with approved safety equip-

ment, such as those dust masks that are specially designed to filter

out microscopic particles.

8/2/2019 g0538 Manual


Tale o ContentsINTRODuCTION ............................................................................................................................... 2

Few .................................................................................................................................... 2Cnc inf ................................................................................................................................ 2Mcne d see ................................................................................................................... 3ienfcn ............................................................................................................................... 5

SECTION 1: SAfETy ....................................................................................................................... 6

sfe incn f Mcne ............................................................................................... 6sfe incn f sne sne ..................................................................................... 8

SECTION 2: CIRCuIT REQuIREMENTS ........................................................................................ 9110V oen .......................................................................................................................... 9

SECTION 3: SET uP ...................................................................................................................... 10se u sfe ........................................................................................................................... 10iem Neee f se u ......................................................................................................... 10unckn ................................................................................................................................ 10inven ................................................................................................................................... 11hwe recnn C .................................................................................................... 12Be acmen ...................................................................................................................... 13Mnn ................................................................................................................................... 13

d Cecn ......................................................................................................................... 13SECTION 4: OPERATIONS ........................................................................................................... 14

swc⁄sfe Ke ..................................................................................................................... 14seeve inn .................................................................................................................... 14snn .................................................................................................................................... 15

SECTION 5: ACCESSORIES ......................................................................................................... 16SECTION 6: MAINTENANCE......................................................................................................... 17

scee .................................................................................................................................. 17Cenn ................................................................................................................................... 17

SECTION 7: SERvICE ................................................................................................................... 18tben ........................................................................................................................ 18Wn dm......................................................................................................................... 20p Bekwn ...................................................................................................................... 21p l .................................................................................................................................. 22

WARRANTy AND RETuRNS ........................................................................................................ 23

8/2/2019 g0538 Manual

http://slidepdf.com/reader/full/g0538-manual 4/28-2- g0538 ocn sne sne

if ve n cmmen en mn,ee we e e bew:

g in, inc.C ⁄ o tecnc dcmenn Mne

p.o. Bx 2069Benm, Wa 98227-2069

We n ben mcne. if ve nevce qen eqe, ee c

we e cn e bew.

g in, inc.1203 lcmn M Cce

Mnc, pa 17756pne: (570) 546-9663

Fx: (800) 438-5901E-M: [email protected] se: :⁄⁄www..cm

foreword

INTRODuCTION

Contact Ino

We e ffe e Me g0538 ocnsne sne. t mcne f w-n g fm f fne wwkn mcne.Wen e ccn e ene e f n mn, cn exec e f be-fee,enjbe en n f f g’ cm-mmen cme fcn.

We e ee ve mn we Me g0538. i w wen e emb, evew fe cnen,

n cve ene en cee. i ee-en eff ce e be cmen-n be.

te ecfcn, wn, n e n mn eeen e Meg0538 e wen e mn w e-e. hweve, wn g’ c f cn-n mvemen, cne m be me n me w n bn n e f g.F cnvenence, we w kee ceng mn vbe n webe www.gril.com. an e mcne w beefece n ee mn n e ecmee. V e fen ceck f e -e e mn!

8/2/2019 g0538 Manual

http://slidepdf.com/reader/full/g0538-manual 5/28g0538 ocn sne sne -3-

The information contained herein is deemed accurate as of 1/5/2010 and represents our most recent product specifications.Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2Model G0538

MACHINE DATASHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0538 1/3 HP OSCILLATING SPINDLE SANDER

Product Dimensions:

Weight................................................................................................................................................................ 34 lbs.

Length/Width/Height....................................................................................................................... 20 x 14 x 11-1/2 in.

Foot Print (Length/Width)............................................................................................................................. 20 x 14 in.

Shipping Dimensions:

Type............................................................................................................................................................. Cardboard

Content............................................................................................................................................................Machine

Weight................................................................................................................................................................ 37 lbs.

Length/Width/Height............................................................................................................................. 22 x 16 x 18 in.

Electrical:

Power Requirement........................................................................................................... 110V, Single-Phase, 60 HzSwitch.................................................................................................................................... Paddle with Locking Tab

Switch Voltage...................................................................................................................................................... 110V

Cord Length............................................................................................................................................................ 9 ft.

Cord Gauge....................................................................................................................................................18 gauge

Minimum Circuit Size........................................................................................................................................ 10 amp

Plug Included.......................................................................................................................................................... Yes

Included Plug/Outlet Type......................................................................................................................................5-15

Motors:

Main

Type..................................................................................................................................................... Universal

Horsepower..............................................................................................................................................1/3 HP

Voltage........................................................................................................................................................110V

Prewired......................................................................................................................................................110V

Phase........................................................................................................................................................Single

Amps............................................................................................................................................................2.4A

Speed.................................................................................................................................................1725 RPM

Cycle..........................................................................................................................................................60 Hz

Number Of Speeds........................................................................................................................................... 1

Power Transfer ......................................................................................................................................... Direct

Bearings.....................................................................................................Sealed and Permanently Lubricated

Main Specifications:

Table Info

Table Width................................................................................................................................................ 14 in.

Table Length.............................................................................................................................................. 20 in.

Table Thickness........................................................................................................................................... 1 in.

Table Opening........................................................................................................................................3-1/2 in.

Table Inserts............................................................................11/16, 15/16, 1-3/16, 1-21/32, 2-3/16, 3-3/16 in.

Macine Data Seet

8/2/2019 g0538 Manual


The information contained herein is deemed accurate as of 1/5/2010 and represents our most recent product specifications.Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2Model G0538

Spindle Info

Spindle Diameters........................................................................................................ 1/2, 3/4, 1, 1-1/2, 2, 3 in.

Spindle Lengths.......................................................................................................... ........................... 4-1/2 in.

Spindle Speed....................................................................................................................................1725 RPM

Spindle Oscillations............................................................................. ................................................... 72 SPM

Stroke Length............................................................................................................................................ 5/8 in.

Arbor Size..................................................................................................................................................1/2 in.

Total Arbor Length................................................................................................................................. 4-1/2 in.

Construction

Base Construction.................................................................................................................................... Plastic

Table Construction.....................................................................................Particle Board with Plastic Laminate

Frame Construction.................................................................................................................................. Plastic

Paint........................................................................................................................ ................... Powder Coated

Other

No. Of Dust Ports....................................................................................................... ....................................... 1

Dust Port Size..................................................................................................................... ................... 2-1/2 in.

Other Specifications:

Country Of Origin ................................................................................................................................................China

Warranty ................................................................................... ......................................................................... 1 Year

Serial Number Location ......................................................................................................... ........................ On Front

Assembly Time ........................................................................................................................................... 20 minutes

Features:

Paddle On/Off Switch with Lock

Six 4-1/2 in. Tall Sanding Drums

Compact Size for Easy Storage

Three 80 gr. Sleeves (1/2", 1" and 2")

Three 150 gr. Sleeves (3/4", 1-1/2" and 3")

Six Table Inserts

Macine Data Seet

8/2/2019 g0538 Manual


figre 1. ienfcn.

A. sneb. tbeC. snn seeveD. sne WeE. t pef. sne BG. acce se aeh. oN⁄oFF pe swc w lck KeI. 5-15 p n pwe CbeJ. 21 ⁄ 2" d p (n wn)

Identiication

a B

C

d

E

F

g

h

i

8/2/2019 g0538 Manual


4. ALWAyS uSE hEARING PROTECTIONWhEN OPERATING MAChINERy. Mcne ne cn ce emnenen me.

5. WEAR PROPER APPAREL. do Not

we e cn, ve, necke, n, jewe wc m e c n mvn. We ecve cven cn-n n n we nn- fwe.

6. NEvER OPERATE MAChINERy WhENTIRED, OR uNDER ThE INfLuENCE OfDRuGS OR ALCOhOL. Be men e me wen nnn mcne.

1. READ ThROuGh ThE ENTIRE MANuALbEfORE STARTING MAChINERy.Mcne een e nj nne e.

2. ALWAyS uSE ANSI APPROvEDSAfETy GLASSES WhEN OPERATINGMAChINERy. Eve eee nve mc en ene, e eNot fe e.

3. ALWAyS WEAR AN ANSI APPROvEDRESPIRATOR WhEN OPERATINGMAChINERy ThAT PRODuCES DuST. W ccnen n cn cecnce n evee e nee.

for yor Own Saet, Read InstrctionManal beore Operating tis Macine

Te prpose o saet smols is to attract or attention to possile aardos conditions. Tismanal ses a series o smols and signal words wic are intended to cone te leel oimportance o te saet messages. Te progression o smols is descried elow. Rememertat saet messages temseles do not eliminate danger and are not a sstitte or properaccident preention measres.

Indicates a potentiall aardos sitation wic, i not aoided,MAy reslt in minor or moderate injr. It ma also e sed to alertagainst nsae practices.

Indicates a potentiall aardos sitation wic, i not aoided,COuLD reslt in deat or serios injr.

Indicates an imminentl aardos sitation wic, i not aoided,WILL reslt in deat or serios injr.

Tis smol is sed to alert te ser to sel inormation aot

proper operation o te macine.NOTICE

Saet Instrctions or Maciner

SECTION 1: SAfETy

8/2/2019 g0538 Manual


7. ONLy ALLOW TRAINED AND PROP-ERLy SuPERvISED PERSONNEL TO

OPERATE MAChINERy. Mke een ncn e fe n cene.

8. KEEP ChILDREN AND vISITORS AWAy.Kee cen n v fe -nce fm e wk e.

9. MAKE WORKShOP ChILD PROOf. ueck, me wce, n emve wc ke.

10. NEvER LEAvE WhEN MAChINE ISRuNNING. tn we Off n w mvn cme cmee befe evn mcne nene.

11. DO NOT uSE IN DANGEROuSENvIRONMENTS. do Not e mcn-e n m, we cn, wee nfmmbe nx fme m ex.

12. KEEP WORK AREA CLEAN AND WELLLIT. Ce n k w m ceccen.

13. uSE A GROuNDED EXTENSION CORDRATED fOR ThE MAChINE AMPERAGE.unee c vee n e we.rece exenn c f e becmeme. do Not e exenn cf 220V mcne.

14. ALWAyS DISCONNECT fROM POWER

SOuRCE bEfORE SERvICING

MAChINERy. Make sure switch is in oFF position before reconnecting.

15. MAINTAIN MAChINERy WITh CARE. Kee be n cen f be nfe efmnce. Fw ncn fbcn n cnn ccee.

16. MAKE SuRE GuARDS ARE IN PLACEAND WORK CORRECTLy bEfOREuSING MAChINERy.

Saet Instrctions or Maciner17. REMOvE ADJuSTING KEyS AND

WRENChES. Mke b f ceckn f

ke n jn wence befe n-n mcne ON .

18. ChECK fOR DAMAGED PARTSbEfORE uSING MAChINERy. Ceckf bnn n nmen f , bken, mnn, e b, n ne cnn m ffec mcneen. re ece me.

19. uSE RECOMMENDED ACCESSORIES.

refe e ncn mn f ecm-mene ccee. te e f meccee m ce k f nj.

20. DO NOT fORCE MAChINERy. Wk e ee f wc e mcne cce- w ene.

21. SECuRE WORKPIECE. ue cm ve e wkece wen c-c. a ece wkece ec n n fee b n ee emcne.

22. DO NOT OvERREACh. Kee e f-n n bnce me.

23. MANy MAChINES WILL EJECT ThEWORKPIECE TOWARD ThE OPERATOR.Knw n v cnn ce ewkece "kckbck."

24. ALWAyS LOCK MObILE bASES(If uSED) bEfORE OPERATINGMAChINERy.

25. bE AWARE ThAT CERTAIN WOODSMAy CAuSE AN ALLERGIC REACTION n ee n nm, eec wenexe fne . Mke e knw w e f w w beexe n w we n vee.

8/2/2019 g0538 Manual


1. fEED RATE. Neve jm wkece

n e nn fce. Fm ewkece n ee n e nen ee.

2. AvOIDING ENTANGLEMENT. Kee ecn ce c eeve, be

jewe em w fm e ne. Nevewe ve wen en e ne

ne.

3. hAND PLACEMENT. d n ce nne, n cnc w, nn fce

n en.

4. WORKPIECE hANDLING. h ewkece w b n, e ee j me e.

5. MAINTENANCE. pefm mcnenecn n mnennce m eqe.

6. uNATTENDED MAChINE. Neve evee mcne nnn nene.

Saet Instrctions or Spindle Sanders

No list o saet gidelines can e complete.Eer sop enironment is dierent. Alwasconsider saet irst, as it applies to orindiidal working conditions. use tis andoter maciner wit cation and respect.failre to do so cold reslt in serios per-sonal injr, damage to eqipment, or poorwork reslts.

Like all macines tere is danger associ-ated wit te Model G0538. Accidents arereqentl cased lack o amiliarit orailre to pa attention. use tis macinewit respect and cation to lessen te pos-siilit o operator injr. I normal saetprecations are oerlooked or ignored, seri-os personal injr ma occr.

7. SANDING SLEEvES. Wn me

nn eeve cn e n becmeenne n e ne. rece nneeve m eqe.

8. fOREIGN MATERIAL. aw necck f n, e, kn, n emefecn c be e nwn fm e mcne n nnen.

9. DuST COLLECTION. Neve ee ene w n eqe cecn

em n ce n nnn.

10. DIRECTION. Neve n ee n-e ck w e n fcn e fee ec-n.

11. POWER DISCONNECT. dcnnec emcne fm e we ce befecnn e nn eeve.

12. RESPIRATOR uSE. aw e e- ve f w wen

n mcne. a cec nn eqe be.

8/2/2019 g0538 Manual


figre 2. tc e 5-15 n ecece.

Grounding Prong isLongest of the Three

Prongs

CurrentCarrying Prongs Grounded

Outlet

Serios personal injr cold occr i oconnect te macine to te power sorceeore o ae completed te set p pro-cess. DO NOT connect te macine to tepower sorce ntil instrcted to do so.

110v Operation

Amperage Drawte Me g0538 m w e fwnm ne mxmm :

M dw ...........................................2.4 am

Power Sppl Circit Reqirementste we cc f mcne Mustbe ne n e f e mee venbew. Neve ece cc beke n n ex-n cc w ne f e mee wcnn qe eeccn ene cm-nce w wn ce. I o are nsre aotte wiring codes in or area or o plan toconnect or macine to a sared circit, con-slt a qaliied electrician.

Cc Beke .......................................10 am

Plg/Receptacle Tpe

ince p te ........................... NEMa 5-15

Tis macine mst ae a grond prong inte plg to elp ensre tat it is gronded.DO NOT remoe grond prong rom plgto it into a two-pronged otlet! I te plgwill not it te otlet, ae te proper otletinstalled a qaliied electrician.

Extension Cords

We n ecmmen e e f exenn

c, f fn be nece:

• ue e 16 e c e nexcee 25 fee n en!

• te exenn c m cnn n we n n.

• a qfe eeccn Must e c ve50 fee n even m me.

SECTION 2: CIRCuIT REQuIREMENTS

Electroction or ire cold

reslt i tis macine isnot gronded correctl ori or electrical conig-ration does not complwit local and state codes.Ensre compliance cecking wit a qaliiedelectrician!

8/2/2019 g0538 Manual


te Me g0538 w cef cke wen

ef wee. if cve e mcne me fe ve ne f eve,please immediately call Customer Service at (570) 546-9663 for advice.

sve e cnne n ckn me fbe necn b e ce en.Otherwise, filing a freight claim can be difficult.

Wen e cmee fe w e cn-n f men, nven ecnen.

Wear saet glasses dr-ing te entire set p pro-cess!

Tis macine presentsserios injr aardsto ntrained sers. Readtrog tis entire man-al to ecome amiliar witte controls and opera-tions eore starting temacine!

unpacking

Set up Saet

SECTION 3: SET uP

te fwn em e neee cmee ee ce, b e n nce w mcne:

Description Qt• sfe ge (f ec en) .............. 1• d Cecn sem .............................. 1• 21 ⁄ 2" d he (en neee) ............ 1• 21 ⁄ 2" he Cm ........................................ 1

• p he scewve .......................... 1

Optional Items or Monting• d w 1 ⁄ 4" b ............................................ 1• Wenc 1 ⁄ 4" .................................................. 1

Items Needed or

Set up

8/2/2019 g0538 Manual


figre 4. pe-ine Cmnen.

figre 3. inven.

Inentor

afe e ve been emve fm ebx, ve e fwn em:

Inentor (figre 3) Qt

A. sne un ................................................ 1b. sne un Be pe .............................. 1C. snn seeve n dm 3" ..................... 1D. snn seeve n dm 2" ..................... 1E. snn seeve n dm 11 ⁄ 2" .................. 1f. snn seeve n dm 3 ⁄ 4" .................... 1G. snn seeve 1 ⁄ 2" ..................................... 1

Pre-Installed Components (figre 4)h. sne We 7 ⁄ 8" ..................................... 1I. snn seeve n dm 1" ..................... 1J. t pe 1" ........................................... 1

hardware bag 1• Wenc 9 ⁄ 16" ................................................. 2• sne We 113 ⁄ 16" ................................ 1• sne We 5 ⁄ 8" ..................................... 1• t scew M4-0.7 x 12 .............................. 4

hardware bag 2• t pe 1 ⁄ 2" .......................................... 1• t pe 3 ⁄ 4" .......................................... 1

• t pe 1

1

⁄ 2

" ........................................ 1• t pe 2" ........................................... 1• t pe 3" ........................................... 1

in e even n nne emn (e.. n we), we w be ece em, f e ke f exe-enc, ecemen cn be bne cwe e.

a

B

C

d

F

E

g

h

i

J

NOTICE I o ae neer sed tis tpe o macineor eqipment eore, WE STRONGLy REC-OMMEND tat o read ooks, trade maga-ines, or get ormal training eore egin-ning an projects. Regardless o te con-tent in tis section, Gril Indstrial willnot e eld liale or accidents cased lack o training.

8/2/2019 g0538 Manual


base Attacment

te me be e nee be ce ene ne befe e.

Components and hardware Needed: Qt

t scew M4-0.7 x 12 ..................................... 4sne Be pe ............................................ 1

To attac te sander ase plate:

1. Exmne e ne f e ne b nemve n e ckn me fn.

Note: Loose packing material inside the sander body during operation is an imminent fire hazard.

2. ac e be e e nee f ene w e nce M4-0.7 x 12 cew.

Monting

We n ecmmen mnn e nene mnn b wkbenc befeben e.

Components and hardware Needed: Qthex B 1 ⁄ 4"-20 (en ve) ......................... 4hex N 1 ⁄ 4"-20 ................................................. 4F We 1 ⁄ 4" ................................................ 8lck We 1 ⁄ 4" .............................................. 4

To secre te spindle sander to a enctop ormonting oard:

1. pce e ne ne n wkbenc

mnn b n me n 24"W x18"d.

2. un e 1 ⁄ 4" e n e ne b eme, e e mnnb benc e.

3. sece e ne ne e benc mnn b w 1 ⁄ 4" ex b, w-e, ck we, n ex n wn nfigre 5.

figre 5. Mnn e ne ne.

DO NOT operate te Model G0538 witot anadeqate dst collection sstem. Tis sawcreates sstantial amonts o wood dstwile operating. failre to se a dst collec-tion sstem can reslt in respirator illness.

Dst Collection

To connect a dst collection ose:

1. F e 21 ⁄ 2" e ve e wn n figre 6, n ece n ce w e cm.

2. t e e ene e n cmeff.

figre 6. d .

8/2/2019 g0538 Manual


using tis macine pro-dces dst wic macase allergic reactionsand respirator pro-lems. Protect orsel wearing saet glasses

and a respirator dr-ing te entire operationprocess. DO NOT weargloes wile operatingtis macine as te cane cagt in te rotatingsraces and ecomeentangled. failre tocompl wit tis warn-ing ma reslt in seriospersonal injr.

SECTION 4: OPERATIONS

Switc⁄Saet Ke

t be e wc, emve e ck ke(figre 7) fm e e wc.

figre 7. remvn ke be wc.

Keep loose clothing

rolled up and out of theway of machinery andkeep hair pulled back.

Disconnect power romte macine wen per-orming an maintenance,asseml or adjstments.failre to do tis mareslt in serios personalinjr.

Sleee Installation

te g0538 ocn sne sne cme wx ffeen-e nn m n eeve.aw efe e be bew wen eemne e e, nn m, nne we e f c eeve.

SandingSleee

Diameter

SandingDrm

Diameter

TroatPlate Inside

Diameter

SpindleWaser

Sie1 ⁄ 2" N⁄a 11 ⁄ 16" 5 ⁄ 8"

3 ⁄ 4" 3 ⁄ 4" 15 ⁄ 16" 7 ⁄ 8"1" 1" 13 ⁄ 16" 7 ⁄ 8"

11 ⁄ 2" 11 ⁄ 2" 121 ⁄ 32" 7 ⁄ 8"

2" 2" 23 ⁄ 16" 113 ⁄ 16"

3" 3" 33 ⁄ 16" 113 ⁄ 16"

8/2/2019 g0538 Manual


figre 8. lenn e ne ex n.

3. remve e ex n, e ne we,nn eeve, nn m, n e.

4. Cen e e n we ne

we e nece.

5. rece e we ne we.

6. in e e w ve eme be cence beween enn eeve n e e en-n.

7. in e ee bbe nn m ne ne f, n n e mcnnn eeve n e m wn nfigre 9.

8. hn-fen e nn m w ee ne we n e ex .

9. ten e ex n fe ne nStep 1 n e bbe nn m ce ee n e nn eeve. doNot veen e ex n.

figre 9. seeve nn e.

To install or replace a sanding sleee:

1. h e ne ex n w ne f ence 9 ⁄ 16" wence.

2. h e f f e ne n e m n e ecn 9 ⁄ 16" wenc, wn nfigre 8, n en e ex n

cn be emve b n.

SandingTo sand a workpiece:

1. Ene e ne ex n ece n e wk e fee fbcn n bce.

2. tn n e ne ne n w ec f ee.

3. un b n, e e wkecen e nn eeve n --efecn, wn n figre 10. do Notfce e wkece n e nneeve.

figre 10. snn.

snn

decn

sne

rn

8/2/2019 g0538 Manual


h5430-h5459 Sanding Sleeesg ck we ve f mnm xenn eeve f vn e n . a

4½" n nn eeve e vbe n 60 150 n fm ½" 3" n mee, n cmen ck f ee.

MODEL SIzE GRIT

h5430 ½" x 4½" 60

h5431 ½" x 4½" 80

h5432 ½" x 4½" 100

h5433 ½" x 4½" 120

h5434 ½" x 4½" 150

h5435 ¾" x 4½" 60

h5436 ¾" x 4½" 80

h5437 ¾" x 4½" 100

h5438 ¾" x 4½" 120

h5439 ¾" x 4½" 150

h5440 ¾" x 4½" 60

h5441 1" x 4½" 80

h5442 1" x 4½" 100

h5443 1" x 4½" 120

h5444 1" x 4½" 150h5445 1½" x 4½" 60

h5446 1½" x 4½" 80

h5447 1½" x 4½" 100

h5448 1½" x 4½" 120

h5449 1½" x 4½" 150

h5450 2" x 4½" 60

h5451 2" x 4½" 80

h5452 2" x 4½" 100

h5453 2" x 4½" 120

h5454 2" x 4½" 150

h5455 3" x 4½" 60

h5456 3" x 4½" 80

h5457 3" x 4½" 100

h5458 3" x 4½" 120

h5459 3" x 4½" 150

SECTION 5: ACCESSORIES

PRO-STIK ® belt CleanersG1511—Large (11 ⁄ 2" x 11 ⁄ 2" x 81 ⁄ 2")G1512—Small (2" x 2" x 12")h1446—13 ⁄ 8" x 41 ⁄ 4"

h1447—13

⁄ 8" x 81

⁄ 2"tee cee-bbe Be Cene qck emvem n fm be n c w m-e. Exen e fe f be c w nnvve n cene.

figre 12. pro-stiK ® Be Cene.

G7984—face Sieldh1298—Dst Sealed Saet Glassesh1300—uv blocking, Clear Saet Glasses

h2347—uex® Spitire Saet Glassesh0736—Sop fox® Saet Glasses

figre 11. o m fe e.

G7984

h1298h1300

h2347 h0736

8/2/2019 g0538 Manual


Cenn e Me g0538 eve e.Fw e Sleee Installation ncn nPage 15, kn ec ce cen eve e. hweve, w n e cecn wk e w ne e n mke.

t cen ne e n mk e:

1. Fw Steps 1-4 f e seeve innncn n Page 15.

2. remve e ee p e cew nf e e, wn n figre 13.

Cleaning

SECTION 6: MAINTENANCE

F mm efmnce fm mcne,fw mnennce cee n efe necfc ncn ven n ecn.

beore Eac use• Ene mnn b e ece.• inec nn m eeve f we

me.• ceck f wn me we.• Ceck f n e nfe cnn

c me en f mcne

ce en nj.

Ater Eac use• tn Off ne.• Cen n w ce ee

fm e mcne.

Weekl Maintenance• t cen e ne e n

bene e n mk e ne

n e.

Montl Maintenance• Cen⁄vcm b fm ne e

ne b n ff e m.

Scedle

Disconnect power rom

te macine wen per-orming an maintenance,asseml or adjstments.failre to do tis mareslt in serios personalinjr.

3. We vcm n ce ve ccme n e n mk ee.

4. rec e n mk e w eee p e cew.

5. Fw Steps 5-9 f e ncn n Page15 cmee e eeve nn -ce.

figre 13. rn mk e e.

8/2/2019 g0538 Manual


revew e ben n cee n ecn fx mcne f bem eve. if nee ecemen e ne f e k, en fee fee c tecnc s (570) 546-9663.

SECTION 7: SERvICE

Trolesooting

Motor & Electrical

Smptom Possile Case Possile Soltion

M w n . 1. lw ve.

2. oen cc n m e cnnec-

n.

1. Ceck we ne ve n cec f nece.

2. inec m cnnecn f e en cnnec-

n.

M w n ;

fe cc

beke bw.

1. s cc n ne c .

2. s cc n m e cnnec-

n.

3. incec fe cc beke n

we ne.

1. inec c n f me nn e

we.

2. inec m cnnecn f e e em-

n wn nn.

3. in cec fe cc beke.

M vee. 1. M vee. 1. rece n m.

M (e-

n n bwn fe

e cc).

1. M vee.

2. s cc n m e cnnec-

n.

3. lw ve.

4. incec fe cc beke nwe ne.

1. rece n m.

2. inec cnnecn n m f e e em-

n wn nn.

3. Ceck we ne ve n cec f nece.

4. in cec fe cc beke.

Mcne w

wen en.

1. Wkece ee e. 1. rece wkece ee n ne.

Mcne vbe

exceve.

1. Mcne n ece wkbenc.

2. incec m mnn.

1. sece mcne wkbenc.

2. Ceck⁄j m mnn.

Sanding Operations

dee nn

ve c n

wkece.

1. snn eeve ce f e ee

fn.

2. Wkece ne c e n.

3. t mc nn fce n wkece.

1. ue fne nn eeve.

2. sn w e n.

3. rece ee n wkece we nn.

gn b ff e

nn eeve.

1. snn eeve been e n n

ncec envnmen.

2. snn eeve been fe

me.

1. se nn eeve w fm exeme

emee.

2. se nn eeve ee n n fe f.

snn fce

c qck

bn.

1. t mc ee n eeve.

2. snn fw.


2. ue ffeen ck. o, cce e ccec f e

ck n n n cenn⁄ecn be feqen.

8/2/2019 g0538 Manual


Bn mk n

wkece.

1. un fne f nn .

2. un mc ee.

3. Wk e f n.

1. ue ce nn eeve.


3. d n kee wkece n ne ce f n.

ge nn

fce.

1. snn we ck.

2. snn ck w ee.

1. d ck e befe nn.

2. ue ffeen ck. o, cce e ccec f

e ck n n n cenn⁄ecn be⁄c fe-

qen.

Wkece fe-qen e e

f n.

1. snn n ecn f ne n(ef--).

2. sn e wkece n en c-

ne.

1. Mve wkece n ecn f ne n(--ef).

2. s wkece n n cne.

8/2/2019 g0538 Manual


110 VOLT

MOTOR

TO 110 VOLT

POWER SUPPLYGREEN/GROUND

BLACK

B L

A C K

R

E D

WHITE

W

HI T E

SWITCH

CAPACITOR

Wiring Diagram

Disconnect power rommacine eore perorm-

ing an electrical ser-ice. failre to do tiswill reslt in a sock a-ard, leading to injr ordeat!

saFEty

paddlEsWitCh

WirEs to110V poWEr

supply

10MFd 250VaCCapaCitor

8/2/2019 g0538 Manual


1

2

3

4 - 3

5

6 7

8

9

1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 7

1 8

1 9

2 0

6

7

6 1

6 6

6 5

6 4

4 - 1

6 9

7 6

7 5

7 4

7 1

7 0

7 2

7 3

4 - 2

4 - 4

4 - 5

4 - 6

6

3

6 8

6 2

2 3

2 4

2 5

2 6

2 7 2

8

2 9

3 0

3 1

3 2

3 2

3 3

3 5

3 4

3 6

3 7 3 8

3 9

4 0

4 1

4 2

4 3

4 4

4 9

5 0

3 5

4 5

4 6

5 1

5 2

4 7

4 8

5 3

5 4

5 5

5 6 5

7

5 8

5 5

5 4

5 7

5 9

6 0

5 3

2 1

2 2

Parts breakdown

8/2/2019 g0538 Manual


REF PART # DESCRIPTION REF PART # DESCRIPTION

1 PN03M HEX NUT M8-1.25 37 P0538037 BRACING WHEEL AXLE

2 P0538002 SPINDLE WASHER 8 X 24 X 2 38 PHTEK20M TAP SCREW M5 X 14

3 P0538003 SANDING SLEEVE 1" X 4-1/2" 39 P0538039 BRACING WHEEL BASE

4-1 P0538004-1 SANDING SLEEVE 1/2" X 4-1/2" 40 PW03M FLAT WASHER 6MM

4-2 P0538004-2 SANDING DRUM 3/4" X 4-1/2" 41 PN01M HEX NUT M6-1

4-3 P0538004-3 SANDING DRUM 1" X 4-1/2" 42 P0538042 CONNECTING WIRE

4-4 P0538004-4 SANDING DRUM 1-1/2" X 4-1/2" 43 PWRN01 WIRE NUT

4-5 P0538004-5 SANDING DRUM 2" X 4-1/2" 44 PWRN01 WIRE NUT

4-6 P0538004-6 SANDING DRUM 3" X 4-1/2" 45 P0538045 CAPACITOR 10MFD 250VAC

5 P0538005 SPINDLE WASHER 13 X 72 X 2 46 P0538046 TAPE

6 P0538006 THROAT PLATE 15/16" X 4" 47 P0538047 MOTOR

7 PHTEK22M TAP SCREW M3.5 X 13 48 P0538048 STAND

8 P0538008 ROTATION MARK PLATE 49 PW03M FLAT WASHER 6MM

9 P0538009 DISC TABLE 50 P0538050 TAP SCREW M5.5 X 22

10 P0538010 DUST HOUSING 2 1/2" 51 P0538051 INT TOOTH WASHER 7/32"

11 PHTEK5M TAP SCREW M4 X 12 52 PS09M PHLP HD SCR M5-.8 X 10

12 P0538012 BASE 53 P0538053 BUSHING

13 P0538013 STRAIN RELIEF 54 PHTEK19M TAP SCREW M5 X 1614 P0538014 POWER CORD W/ 5-15 PLUG 55 P0538055 DAMPER

15 PHTEK6M TAP SCREW M4 X 16 56 P0538056 DIFFERENTIAL GEAR

16 P0538016 SAFETY PADDLE SWITCH 57 P0538057 CHECK RING

17 P0538017 FOOT PAD 58 P0538058 DRIVE GEAR

18 P0538018 SWITCH HOUSING 59 P0538059 BUSHING

19 P0538019 CABLE BUSHING 60 P0538060 COMPRESSION SPRING 2 X 28 X 55

20 PW03M FLAT WASHER 6MM 61 P0538061 SANDING SLEEVE 3/4" X 4-1/2"

21 PHTEK17M TAP SCREW M5 X 20 62 P0538062 SLOTTED WRENCH 13MM

22 P0538022 BASE PLATE 63 P0538063 SPINDLE WASHER 8 X 16 X 2

23 PHTEK5M TAP SCREW M4 X 12 64 P0538064 SPINDLE WASHER 10 X 46 X 2

24 PHTEK6M TAP SCREW M4 X 16 65 P0538065 THROAT PLATE 15/16" X 4"

25 P0538025 BEARING HOUSING 66 P0538066 THROAT PLATE 1-21/32" X 4"

26 P0538026 OILLESS FELT 67 P0538067 THROAT PLATE 2-3/16" X 4"

27 P0538027 BEARING P6203-2RZ 68 P0538068 THROAT PLATE 3-3/16" X 4"

28 P0538028 BEARING COVER PLATE 69 P0538069 MACHINE ID LABEL

29 PHTEK6M TAP SCREW M4 X 16 70 P0538070 THROAT PLATE 11/16" X 4"

30 P0538030 TRAILING AXLE 71 P0538071 SANDING SLEEVE 1-1/2" X 4-1/2"

31 PK19M KEY 5 X 5 X 14 72 P0538072 SANDING SLEEVE 2" X 4-1/2"

32 P0538032 SYNCHRONOUS BELT 73 P0538073 SANDING SLEEVE 3" X 4-1/2"

33 P0538033 DRIVING PULLEY 74 PLABEL-11 SAFETY GLASSES 2" X 3-5/16"

34 PN01M HEX NUT M6-1 75 PLABEL-12 READ MANUAL 2" X 3-5/16"

35 PW01M FLAT WASHER 8MM 76 PLABEL-14 ELECTRICITY LABEL

36 P0538036 BRACING WHEEL SUB-ASSEMBLY

Parts List

Saet laels warn aot macine aards and was to preent injr. Te owner o tis macineMuST maintain te original location and readailit o te laels on te macine. I an lael isremoed or ecomes nreadale, REPLACE tat lael eore sing te macine again. ContactGril at (800) 523-4777 or www.gril.com to order new laels.

8/2/2019 g0538 Manual


g in, inc. wn eve c e f e f 1 ear e n ce fme e f ce. t wn e n efec e ec nec me, be,neence, ccen, e en ck f mnennce. t g’ e wen wnn n n wne m be me b w, ncn n mecnb fne, f n -

c e, e eeb me e n f wen wn. We n wn eeen e mecne cme w e vn f n w c ne e mnfce wn.in n even g’ b ne wn excee e ce ce f e c nn e cn b n g be e n e se f Wnn, Cn f Wcm.

We n n even be be f e, nje en e f ncen, cnnen, ec, cneqen me n fm e e f c.

t ke vne f wn, cnc b m ne n ve e e. We w ene “ren Nmbe,’’ wc m be ce e n e e we e ne f ecn. We w n cce n em bck w nmbe. pf f ce m ccmn emecne.

te mnfce eeve e cne ecfcn n me bece e cnn ve ceve bee q eqmen. We mke eve eff ene c mee q nb n n we e neve nee e wn.

pee fee fee we c f ve n qen b e mcne e mn.

tnk n f bne n cnne . We e eve n n.

WARRANTy AND RETuRNS

8/2/2019 g0538 Manual


Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email ________________________ Invoice # _________________

Model # ____________________ Order # _______________________ Serial # __________________

WARRANTY CARD

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop

better products and services. Of course, all information is strictly confidential.

1. How did you learn about us?____ Advertisement ____Friend ____ Catalog____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

3. What is your annual household income?____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

4.What is your age group?____ 20-29 ____ 30-39 ____ 40-49____ 50-59 ____60-69 ____ 70+

5. How long have you been a woodworker/metalworker?____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years

6. How many of your machines or tools are Grizzly?____ 0-2 ____ 3-5 ____ 6-9 ____10+

7. Do you think your machine represents a good value? _____Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____Yes _____No

10. Comments:_____________________________________________________________________

_________________________________________________________________________________

_________________________________________________________________________________

____ Cabinetmaker & FDM____ Family Handyman____ Hand Loader

____ Handy____ Home Shop Machinist____ Journal of Light Cont.____ Live Steam____ Model Airplane News____ Old House Journal____ Popular Mechanics

____ Popular Science____ Popular Woodworking____ Precision Shooter

____ Projects in Metal____ RC Modeler____ Rie____ Shop Notes____ Shotgun News____ Today’s Homeowner____ Wood

____ Wooden Boat____ Woodshop News____ Woodsmith

____ Woodwork____ Woodworker West____ Woodworker’s Journal____ Other:

8/2/2019 g0538 Manual


TAPE ALONG EDGES--PLEASE DO NOT STAPLE

FOLD ALONG DOTTED LINE

FOLD ALONG DOTTED LINE

GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

Place

StampHere

Name_______________________________

Street_______________________________

City______________State______Zip______

Send a Grizzly Catalog to a friend:

8/2/2019 g0538 Manual


8/2/2019 g0538 Manual


Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value!

~Since 1983~

ORDER

24 HOURS A DAY!

1-800-523-4777

Visit Our Website Today For

Current Specials!

g0538 manual

Documents