fx6 poster panel assembly instructions - formetco hardware · 2019-03-11 · july 2006 poster panel...
TRANSCRIPT
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Poster Panel Instructions 1July 2006
Post paper or insert vinyls from the front catwalk.Poster Panels
AssemblyInstructions
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2 Poster Panel Instructions July 2006
Formetco Poster Panel
Table of Contents
Longlife G-165 Poster Panel Sections - - - -- - - -- - - -- - - -- - - -- - 3Formetco Unitized Poster Panel Assembly - - - -- - - -- - - -- - - 4 - 5Formetco Unitized Poster Panel Hardware - - - -- - - -- - - -- - - 6 - 7FX-300U Poster Panel -- - - -- - - -- - - -- - - -- - - -- - - -- - - -- - 8 - 14
FX-300U Tension Bracket Layout -- - - -- - - -- - - -- - - -- - - -- - 9FX-300U Trim Bracket Layout - - -- - - -- - - -- - - -- - - -- - - -- 10FX-300U Trim Instructions - -- - - -- - - -- - - -- - - -- - - -- - - -- 11FX-300U Vinyl Installation - -- - - -- - - -- - - -- - - -- - - -- -12 - 14
FX-300 Poster Panel - -- - - -- - - -- - - -- - - -- - - -- - - -- - - -- -15 - 16FX-300 Trim Installation - - - -- - - -- - - -- - - -- - - -- - - -- - - -- 16
Streamline Poster Panel - - -- - - -- - - -- - - -- - - -- - - -- - - -- -17 - 18Streamline Poster Panel Assembly and Trim Installation - -- 18
FX-6 Poster Panel -- - - -- - - -- - - -- - - -- - - -- - - -- - - -- - - -- -19 - 27FX-6 Assembly -- - - -- - - -- - - -- - - -- - - -- - - -- - - -- - - -- - - -- 20FX-6 T/S & B/S Bracket Spacing - - -- - - -- - - -- - - -- - - -- - - -- 21T/S Brackets - - -- - - -- - - -- - - -- - - -- - - -- - - -- - - -- - - -- -22 - 23B/S Brackets - - -- - - -- - - -- - - -- - - -- - - -- - - -- - - -- - - -- -24 - 25FX6 Vinyl Installation - -- - - -- - - -- - - -- - - -- - - -- - - -- - - -- 26T/S & B/S Side Brackets Back Screw - - -- - - -- - - -- - - -- - - -- 27FX-6 Retrofit Kits - -- - - -- - - -- - - -- - - -- - - -- - - -- - - -- - - -- 28
FX-6U Poster Panel - - -- - - -- - - -- - - -- - - -- - - -- - - -- - - -- -29 - 31FX-6U Track & Tension Bracket Installation - - - -- - - -- - - -- 29FX-6U Trim Installation -- - - -- - - -- - - -- - - -- - - -- - - -- - - -- 30
FX-6U Vinyl Installation - -- - - -- - - -- - - -- - - -- - - -- - - -- -30 - 31New Face Sections - - - -- - - -- - - -- - - -- - - -- - - -- - - -- - - -- -32 - 33
• Formetco Longlife G-165 Poster panel Sections have the heaviest coating in the industry
• Unitized Poster faces for fast, easy assembly and installation
• Several Trim Packages to choose from
• New Face Sections for installation over old wood or metal sections
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Poster Panel Instructions 3July 2006
Formetco Poster Panel
Formetco Longlife G-165 Poster Panel Sections have the heaviest coating produced for the Outdoor Advertising Industry. The 2 ounce bonded zinc coating gives you a longer life from your poster panel sections.
Galvanized coatings under atmospheric exposure have been closely examined in tests conducted throughout the world and their performance in a specific environment can be predicted within reasonable limits.
Most all environments in which galvanized coatings are exposed contain contaminants. Combined with the frequency and duration of moisture (fog, dew, rain, snow) these contaminants are the primary factors that determine the rate at which galvanized coatings are consumed.
Various atmospheric conditions are categorized as heavy industrial; moderate industrial (urban); suburban; rural; and marine. Within these broad classifications, corrosiveness differs at different locations in a single category.
FORMETCO is the only supplier fabricating steel sections with G-165, 2 oz., coating for the Outdoor Advertising Industry. No other supplier has made this commitment to quality and service.
LONGLIFE G-165 POSTER PANEL SECTIONS
Comparative Rankingsof Zinc Losses in 38 locations
Location Zinc
1 Norman Wells, N.W.T., Canada 0.07
2 Phoenix, AZ 0.13
3 Saskatoon, Sask., Canada 0.13
4 Esquimalt, Vancouver Island, Canada 0.21
5 Fort Amidor Pier, Panama, C.Z 0.28
6 Ottawa, Ontario, Canada 0.49
7 Miraflores, Panama, C.Z. 0.50
8 Cape Kennedy, 1 mile from ocean 0.50
9 State College, PA 0.51
10 Morenci, MI 0.53
11 Middleton, OH 0.54
12 Potter County, PA 0.55
13 Bethlehem, PA 0.57
14 Detroit, MI 0.58
15 Point Reyes, CA 0.67
16 Trail, B.C., Canada 0.70
17 Durham, NH 0.70
18 Halifax (York Redoubt), N.S. 0.70
19 South Bend, PA 0.78
20 East Chicago, IN 0.79
21 Brazos River, TX 0.81
22 Monroeville, PA 0.84
23 Daytona Beach, FL 0.88
24 Kure Beach, NC 800’ lot 0.89
25 Columbus, OH 0.95
26 Montreal, Quebec, Canada 1.05
27 Pittsburgh, PA 1.04
28 Waterbury, CT 1.12
29 Limon Bay, Panama, C.Z. 1.17
30 Cleveland, OH 1.21
31 Newark, NJ 1.63
32 Cape Kennedy, 60 yds from ocean, 30’ Elev 1.77
33 Cape Kennedy, 60 yds from ocean, Ground Level 1.83
34 Cape Kennedy, 60 yrs from ocean, 60’ Elev 1.94
35 Bayonne, NJ 2.11
36 Kure Beach, NC 80 foot lot 2.80
37 Halifax (Federal Building), N.S. 3.27
38 Galata Point Beach, Panama, C.Z. 6.80
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4 Poster Panel Instructions July 2006
The Formetco Unitized Poster Panels can be pre-assembled in your plant or on-site in less than an hour's time. Faces can be assembled in your yard, on a trailer, or on the structure at the site. Place assembled Unitized Poster Panel Faces on trailer to transport to site. Unitized Poster Panels save time on site by hanging directly on the Formetco "Z" Brackets or Formetco "NZ" Brackets using the Formetco "Z" Hanger Plates without costly drilling, welding or attaching bolts and nuts.
All Formetco Longlife Poster sections are G-165 for longer life. This is the heaviest coating available in the industry and is only available from Formetco.
Formetco Unitized Poster Panels are available with the Formetco FX-300 Trim, FX- 300 Universal Trim, FX-6 Trim , and Streamline Trim. Trim Packages and Installation instructions follow.
Formetco Unitized Poster Panels Assembly
Section Assembly Instructions for FX-300 and FX-300 Universal Trim Packages
Top
BottomLay 8 Interlocking Sections face down
on the ground or sawhorses bottom to topSections interlocktogether forming
9 horizontal stringersfor a stronger face
1. On the floor or saw horses, lay eight (8) Formetco Longlife Inter-locking Sections face down.
The Formetco Longlife Interlock-ing Sections interlock together to form a solid face. The interlock-ing legs act as stringers to give strength to the face.
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Poster Panel Instructions 5July 2006
Top
Bottom
Sprit Sprit
FlangeNut
FlangeNut2”
HookBolt
2”HookBolt
Section Leg
Formetco Unitized Poster Panels Assembly
2. Determine the spacing between your uprights for placement of your Sprits. Lay the Sprits down on the back of the sections at the location of your uprights.
3. Secure each Sprit to the sections with nine (9) - 2" Hook Bolts/Nuts per Sprit. With Sprit in place take a 2" Hook Bolt, place the hook over the interlocking section leg and up through the hole in the sprit. Place a Flange Nut on the Hook Bolt and hand tighten.
After the Trim has been secured to the face, you can post in the shop before you hang the face on site. The Formetco Unitized Poster Panels can easily be transported from loca-tion to location via trailer.
4. When all of the Hook Bolt and Flange Nuts have been installed, tighten all but the top Hook Bolt with a wrench. Leave the top Hook Bolt hand tightened until trim is installed. The face is now ready to flip over to install the trim brackets and trim of your choice. See pages ? through ? for the FX-300 Universal Trim and FX-300 Trim and brackets installations.
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6 Poster Panel Instructions July 2006
Formetco Unitized Poster Panel Hardware
F-109Sprit
F-109Sprit
Z HangerPlates
F-109Sprit
AttachAngles
F-109Sprit
Z HangerPlate
NZ Brackets
F-109Sprit
Z HangerPlate
Z Brackets
Z Bracket NZ BracketZ Hanger Plate Attach Angle
Z H
ange
r Pl
ates
Z H
ange
r Pl
ates
Z H
ange
r Pl
ates
Att
ach
An
gles
Z B
rack
ets
NZ
Bra
cket
s
Make sure“Z” Brackets
or “NZ” Bracketsare level
8’ 2”
Sprit
“Z” Hanger Plate
“Z” BracketMounted to
upright
Formetco Unitized Poster Panel can be mounted to your structure or walls. Formetco mounting hardware gives you a variety of methods for installation.
The F-109 "Z" Hanger Plates can be used to secure the face to the "Z" Bracket, "NZ" Bracket or angle iron stringers. The Attach Angle can be used to attach the face directly to a wall, I-Beams or wood poles.
Attach two (2) "Z" Brackets or "NZ" Brackets to your uprights at 8' 2" one above the other center to center. Make sure that they are level from one upright to the other. The slotted holes on the Sprit allows for adjustment to level the face on site.
The Unitized Poster Panel can now be lifted up by crane and set on the structure with the slots in the "Z" Hanger Plate fitting over the "Z" Bracket, "NZ" Bracket or angle iron.
Assemble Faces on a Trailer or On-siteThe Formetco Unitized Poster Panel can be assembled on a trailer or on your structure on-site. Attach "Z" Hanger Plates to your Sprits. Place on the "Z" Brackets and use a "C" Clamp to temporarily hold Sprits firmly to "Z" Bracket. Place the bottom two sections in the slots of the Sprits and using 2" Hook Bolts/Nuts secure sections to Sprits. NOTE: Attach the top and bottom trim pieces to the sections to save time. Use the screws until face is fully assembled.
Next, push the top of the upper section out and interlock the next section in place. Secure with the 2" Hook Bolts/Nuts. Continue until all eight (8) sections are installed.
Attach the side trim pieces, adjust the trim and secure with the trim screws. Tighten the hook bolts/nuts at top and bottom.
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Poster Panel Instructions 7July 2006
Installation on Wood Poles
2 to 3 nailsper
Nail Clip
Use 2 Nail Clipsat bottom and top
of section facewith 2 to 3 nails
per Nail Clip
Nail tohold bottom
section in place
Wood Pole
Bot
tom
Sec
tion
Use two orthree nails
per Nail Clip
After the Trim hasbeen installed use2 Nail Clips at the
top and bottom of face
12’ 2
”
LargeNail
LargeNail String Level
Poster Panels on Wood Poles
Nail ClipAvailable in 6”, 8”, 10” and 12” lengths
Formetco Nail Clips can be used to attach the sections directly on wood poles at the site.
1. Measure down from the lowest pole 12' 2" and drive a heavy nail part way in the pole. Using a string level, place a nail in each pole level with your first nail.
2. Place the two bottom sections on the nails. Take Nail Clips and grab the section legs, wrap them around pole and nail with two or three nails. Place a temporary Nail Clip on bottom sec-tion leg. Next, push the top of the upper section out and set the next section interlocked in place and fasten to poles with Nail Clips. Continue until all eight sections are in place. Install the trim and fasten the top and bottom with two Nail Clips per pole.
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8 Poster Panel Instructions July 2006
FX-300U Poster Panel
The FX-300U Poster Panel allows you to post, stretch a flexible vinyl inside the trim using For-metco's FX-300U system, or stretch a 300 square foot flexible vinyl over the trim. The FX-300U fastening system makes changing out flexible vinyls easy.
Formetco FX-300U Track and Tension Brackets are installed during assembly of the poster face and cannot be seen when trim is installed. FX-300U Trim brackets allow the FX-300U Vinyl to be installed to the Track and Tension Brackets and tightened without removing the trim. The patented special gripper bars and "T" Clips are installed when the vinyl is computer printed. The flexible gripper bars allow the vinyls to be shipped in a box or tube. The "T" Clip allow you to utilize both sides of the vinyl.
The FX-300U Trim, FX-300U Trim Brackets, FX-300U Track and FX-300U Tension Brackets can be purchased as a complete poster panel package or as a FX-300U Trim Kit to replace your old style trim. The FX-300U Trim is available in factory applied, baked-on acrylic enamel in White, Gray and Cedar.
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Poster Panel Instructions 9July 2006
FX300U Poster PanelTrack & Tensioning Bracket Placement
136” FX-300UTop Track136” FX-300U Top Track
125”
FX
-300
U S
ide
Trac
k
FX-300U Tensioning Brackets
FX-300U Tensioning Brackets
8”
8” 277”
131”
2”2” 12” 22” 22” 22” 22”30 1/4” 30 1/4” 30 1/4” 30 1/4” 30 1/4” 30 1/4”
4”
4”
14 1
/2”
29 1
/2”
29 1
/2”
29 1
/2”
29 1
/2”
FX-300UTrim
Bracket
FX-300UTensionBracket
4”FX-300U
Trim Bracket
#14Screws
#14Screws
#14Screws
FX-300UTrack
Top PosterSection
8”
Top
of
Trac
k
Chalk Line
FX-300U Poster Panel AssemblyTrack & Tension Bracket Layout
Mount the FX-300U Tracks with the edge 8" from the top and one side of the face. Secure to the face with #14 screws. The FX-300U Tension Brackets are installed 2" from the edge of the face across the bottom and 4" from the edge on the side. Use four (4) #14 screws with each FX-300U Tension Bracket.
Note: Side FX-300U Track and side FX-300U Tension Brackets can be reversed from the way shown below if needed.
Side FX-300U Track andFX-300U Trim Brackets
Top FX-300U Track andFX-300U Trim Brackets
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10 Poster Panel Instructions July 2006
FX-300U Poster PanelFX-300U Trim Bracket Layout
FX-300UTrim Bracket
FX-300UTrim Bracket
FX-300UTrim
#14Screws
#14Screws
FX-300UTrack
Top PosterSection
FX-300U Trim Bracket Layout
Note: These measurements are approximate
Install FX-300U Tension Brackets before installing Universal Trim Brackets
15”
15”63” 63” 12”
12”
61” 64 1/2”
33” 30” 32” 31” 29 1/2” 31 1/2” 28 1/2” 36”
19”
19”
50”
50”
56”
56”
Bottom of bracket3” below section face
FX-300UTensionBracket
FX-300UTensionBracket
FX-300UTensionBracket
#14Screws #14
Screws
#14Screws
#14Screws
FX-300UTrim
Bracket
FX-300UTrim
Bracket
Bottom ofFX-300U Trim Bracket3” below section face
3”
Bot
tom
Pos
ter
Sect
ion
Bot
tom
Pos
ter
Sect
ion
FX-300UTrim
“L” Clip
SnapFX-300U Trim
over theFX-300U
TrimBracket
The FX-300U Trim Brackets fit flush with the edge of the poster section on the top and sides. The bottom FX-300U Trim Brackets are mounted extending 3" below the face. The FX-300U Trim Clip is placed on the Trim Bracket and secured to the section leg. After the FX-300U Trim has been installed, a #14 Trim Screw is screwed through the bracket and clip.
Before installing the FX-300U Trim Brackets you should lay out and mark the location of the trim brackets. Next, snap chalk lines to align the FX-300U Track and FX-300U Tension Brackets to the edges and locate and mark the FX-300U Tension Brackets locations. It is im-portant that you follow these measurements to insure fast, easy and wrinkle- free installation of the FX-300U Poster Panel Vinyl.
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Poster Panel Instructions 11July 2006
FX-300U Poster PanelFX-300U Trim Instructions
FX-300UTrim
Bracket
FX-300UTrim
Bracket
FX-300UTrack
#14Screws
8”from
Top and Side
FX-300UTensionBracket
4”
FX-300UBottom Trim Bracketand Tension Bracket
FX-300UTensionBracket
FX-300UTrim
Bracket
FX-300U TrimBottom “L” Clip
2”
FX-300U TrimMitered Corners
FX-300U Trim
FX-300UTrim Bracket
#14Screws
#14Screws
#14Screws
FX-300UTrack
Top PosterSection
8”
Top
of
Trac
k
Chalk Line
1. With the FX-300U Trim Brackets, FX-300U Track and FX-300U Tension Brackets installed in place, snap the top right and the top left pieces of the Formetco FX-300U Trim over the trim brackets and follow with the bottom right and left pieces. Align the trim pieces up with the corners.
2. Snap the right side piece in place. Adjust the mitered corners with the top and bottom. Secure with #14screws through each FX-300U Trim Bracket. Repeat with opposite side trim.
3. Adjust the top trim pieces and secure with #14 screws through each trim bracket. Adjust the bottom trim pieces and secure to the trim brackets with #14 screws making sure that the #14 screws goes through the FX-300U Trim Bracket and the FX-300U Trim Clip.
Snap theFX-300U Trim
over the FX-300U Trim
Bracket and section
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12 Poster Panel Instructions July 2006
FX-300U “T” ClipInstalled in Vinyl
FX-300U “T” ClipInstalled in Vinyl
FX-300UTrack
FX-300U FlatGripper Bar
FX-300U FlatGripper Bar
FX-300UTension Bracket
FX-300U Poster PanelFX-300U Vinyl Installation
The Flexible Vinyl can be installed by one man in minutes.
1. Install the flexible vinyl with the "T" Clips and Gripper Bars starting at the top right side. Hook several of the top "T" Clips over the FX-300U Track. Place a magnet near the top to keep the flexible vinyl in place. DO NOT clip to the side Tension Brackets as yet.
2. Move the hook ladder to the left and continue to attach the top "T" Clips over the track.
3. Set the hook ladder near the left end and hook the "T" Clips over the top and side Universal Tracks. Place another magnet near the top left
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Poster Panel Instructions 13July 2006
FX-300U Poster PanelFX-300U Vinyl Installation
FX-300UTrack FX-300U Trim
FX-300U Trim
FX-300UFlat Gripper Bar
and “T” Clip
FX-300UFlat Gripper Bar
FX-300U Tension Clip
FX-300U Vinylwith
FX-300U “T” Clipsand
Flat Gripper Bar
FX-300U Poster Panel
4. Attach the vinyl "T" Clips across the bottom to the FX-300U Tension Brackets.
5. Move the hook ladder to the right end and attach the "T" Clips down the right side. Re-move both magnets and tighten the FX-300U Tension Brackets using a deep socket ratchet wrench.
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14 Poster Panel Instructions July 2006
FX-300 &FX-300U Poster Panel
168” Heavy
Duty Ratchets
Top to Bottom
78” Heavy
Duty Ratchets
Sides to Sprit
78” Heavy
Duty Ratchets
Sides to Sprit
Formetco3/4” Gripper Bars
Formetco3/4” Gripper Bars
Formetco 78”Heavy Duty
Ratchets
Formetco 168”Heavy Duty
Ratchets
FX 300 TrimFX300 Trim Brackets
FX 300 TrimFX300 Trim Brackets
Cut a 3” slit in vinyl pocket.Be sure to cut close to gripper bar
and through both sides of the pocket.
Push ratchet hook through the slit.Wrap the ratchet strap to the back of the face
and hook the hook onto the strap
300 Square Foot Vinyl Installation
The FX-300 and FX-300U vinyls do not wrap around the back of the face.
With the top Gripper Bar in the pocket of the vinyl, cut a 3” slit through both sides of the pocket. Place ratchet hook and strap through the slit. Bring remaining ratchet strap to the back of the face and at-tach the hook on the strap. Hook the other end to a section leg and sung the ratchet but do not tighten yet. The side ratchets can be attached to the Sprits.
After all the ratchet straps have been installed, then begin to tighten all the ratchets.
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Poster Panel Instructions 15July 2006
FX-300 Poster Panel
Convert your poster panel to a 300 square foot bulletin in minutes with the Formetco FX-300 Poster Panel Trim. The FX-300 Trim allows you to stretch a flexible vinyl face over the trim, giv-ing your customer a 28% increase in the copy size. No additional alterations are required to use as a standard poster panel or a Forma-Flex 300 Bulletin.
Advertisers are willing to pay for the superior graphics and large scale impact made possible by the FX-300 Trim System. Copy size is 10'5" x 22'8".
FX-300 Bulletins for a 300 square foot rotary for long term clients and they can be shipped from plant to plant. Copy size is 12’ 3” x 24’ 6”.
The FX-300 Trim is available with factory applied baked-on acrylic enamel in White, Gray and Cedar.
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16 Poster Panel Instructions July 2006
FX-300 Poster PanelFX-300 Trim Installation
Place the edge of thebreak of the bottom trim bracket on the bottom edge of the bottom section.
FX300 Trim Mitered Cornerswith Lap Joints
for tight fit
FX-300 Top Trimon FX-300 Trim Bracket
FX-300 SideTrim Bracket
FX-300 BottomTrim Bracket
FX-300Trim Bracket
FX-300 Trimwith FX-300 Trim Bracket
Corner Detail
Top FX-300 Trim Bracket
After your sections have been assem-bled with the Sprits, turn the panel face up. Attach eighteen (18) FX-300 Trim Brackets on the face as shown on diagram. Make sure that the corner brackets are at least 12" from the edges and the two (2) middle top and bottom brackets are about 8" apart.
The bottom row of FX-300 Trim Brackets are mounted with the break in the bracket lined up with the bot-tom of the face. This will allow the bracket to be 3" below the bottom of the face.
The Formetco FX-300 Trim allows you to have the option of a standard poster or a 300 square foot bulletin without costly conversions. Flexible vinyls can easily be wrapped over the flat FX-300 Trim. The factory pre-painted steel FX-300 Trim is available in White, Gray and Cedar.
With the FX-300 Trim Brackets in place, snap the top right and the top left pieces of the Formetco FX-300 Trim over the trim brackets and follow with the bottom right and left pieces. Line trim pieces up with the corners.
Snap the right side piece in place. Adjust the mitered corners with the top and bottom and screw through trim brackets along the side. Repeat with left side.
Install screws in top and bottom trim.
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Poster Panel Instructions 17July 2006
Streamline Poster Panel
Streamline Poster Trim
10’ 5” x 22’ 8” Copy Area
16” radius corners
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18 Poster Panel Instructions July 2006
Streamline Poster PanelAssembly Instructions
16” x 23’ Top Section w/6” radius corners
16”x23’ DM
Bottom Section w
/6” radius corners16” radius corners
16” radius corners
16” x 23’ Middle Sections
Streamline Sprit
Streamline Sprit
“Z” Hanger Plates
Lay sections on the floor or on saw horses face down. Start with the 16 1/8” x 23’ -16” radius corner D/M bottom section. Then interlock 6 - 16 1/8” x 23’ interlocking sections and the 16 1/8” x 23’ - 16” radius corner top section. Make sure that the ends are aligned. All Formetco Poster Panel Sections are G-165Longlife sections, the thickest coating available in the industry.
Attach the “Z” Hanger Plates to two Streamline Sprits. Next mark the Sprit locations on the back of the panels. Place the two or three Sprits in place and using 2” Hook Bolts/Nuts attach the Sprits to the face. Turn face over.
Attach the corner pieces of the Streamline Trim to the side pieces. Connect the top pieces with the trim splice and do the same on the bottom pieces. Place the side pieces in place and attach the top and bottom pieces of trim and secure with the #14 Trim Screws. Secure the Streamline Trim around the outer edges with #14 Trim Screws.
The Streamline Poster Panel is now ready to be transported to the site and hung on the structure.
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Poster Panel Instructions 19July 2006
FX-6 Poster Panel
FX-6 Poster Panel
10’ 5” x 22’ 8” Copy Area
Post paper or Hang Vinyl
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20 Poster Panel Instructions July 2006
FX-6 Poster PanelFX-6 Assembly Instruction
HookLadder
Stop
HookLadder
Stop
10”fromside
10”fromside
21” x 23’ D/M Bottom Section with 6” radius corners
18” x 23’ Top Section with radius corners
21” x 23’ D/M Bottom Section with 6” radius corners
18” x 23’ Top Section with 6” radius corners
FX-6 Sprit
“Z” Hanger Plates
Lay the 21" x 23' - 6" radius corner D/M Formetco FX-6 Poster Panel bottom section face down on the floor or saw horses. Next, lay five (5) 18" x 23' interlocking sections in place. Finish with the 18" x 23' - 6" radius corner Top Section.
Mark the location of the 2 or 3 FX-6 Sprits on the back of the sections.
Install the “Z” Hanger Plates on the Sprits before attaching to the back of the face.
Ladder Stops boltto the back of thesections with two
2” Hook Bolts/Flange Nuts10” from the side.
FormetcoLadder Stop12 gauge steel
Attach Ladder Stops to the top sections 10”from each side with two Hook Bolts/Flange Nuts.
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Poster Panel Instructions 21July 2006
FX-6 Poster PanelFX-6 T/S & B/S Bracket Spacing
T/S Top Bracket Spacing
B/S Top Bracket Spacing
16” 16”30” 30” 30” 30”29 3/4’ 29 3/4’ 29 3/4’ 29 3/4’5”
16” 16”5”60” 60”59 1/2” 59 1/2”
276”
19 1/2”
19 1/2”
36”
36”
18”
129”
T/s &
B/S Sid
e Brack
et Spacin
g
FX-6 18” x 23’ Top Section with 6” raduis corners
18” x 23’ Sections
18” x 23’ Sections
18” x 23’ Sections
18” x 23’ Sections
18” x 23’ Sections
FX-6 21” x 23’ Bottom Section with 6” radius corners
T/S Brackets are installed across the top and down one side of the sections. The B/S Brackets are installed across the bottom and down the opposite side of the sections.
FX-6 Trim InstallationFX-6
CornerFX-6
Corner
FX-6Corner
FX-6Corner
Horizontal 130” with Holes Horizontal 130” with Holes
Horizontal 130”Horizontal 130” Splice
Splice
T/S Brackets
T/S BracketsT/S Brackets
B/S Brackets
B/S Brackets
Vertical 113”w
ith H
olesSid
e B/S B
racket
See Pages 22- 26 for T/S & B/S Brackets and FX-6 SS Trim Installation
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22 Poster Panel Instructions July 2006
FX-6 Poster PanelFX-6 T/S Brackets
#14 SS Hex Head Screw
FX-6 SS TrimT/S Bracket
Sect
ion
Sect
ion
#14 SS Hex Head Screw
#14 SS Hex Head Screw
#14 SS Hex Head Screw
FX-6 SS TrimT/S Bracket T/S Bracket
Sect
ion
Sect
ion
Measure and mark the location of the T/S Brackets across the top and on one side of the face. Center a T/S Bracket at each mark. Across the top secure the T/S Brackets with one #14 SS Screw through the bottom flange of each T/S Bracket into the section face at this time.
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Poster Panel Instructions 23July 2006
FX-6 Poster PanelFX-6 T/S Side Brackets
#14 SS Screws
#14 SS Screws
#14
SS S
crew
s
#14 SS Screws
InterlockingSections
T/S Side Bracket
SectionLegs
Align the T/S Side Bracketwith each measurement.
Secure with a #14 SS Screw
Section Face
Section Face
Sect
ion
Leg
SectionLeg
T/S Bracket
T/S Bracket
T/S Bracket
T/S Bracket
T/S Bracket
FX-6 SS Trim FX-6 SS Trim
Place SS Trim over T/S Brackets and secureto the T/S Side Trim on the back edge through
the T/S Bracket and both sections.
1. Center T/S Brackets on the measurement lines. The top of the back flange of the T/S Bracket should be on the leg of the interlocking sections.
2. Secure the T/S Brackets with a #14 SS Screw through the flange below the gripper bar support.
See Page 26 for installation of Back Screws.
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24 Poster Panel Instructions July 2006
FX-6 Poster PanelFX-6 B/S Brackets
Secure to section witha #14 SS Screw to theright or left of center ofthe B/S Bracket as to not interfere with the FX Hook Bolts use to tension thevinyl.
Align Holes of theFX-6 Sheet Trim withthe holes of theB/S Brackets#14 SS Hex Head Screw
#14 SS Hex Head Screw
#14 SS Hex Head Screw
#14 SS Hex Head Screw
FX-6 Sheet SS Trim
B/S Bracket
Sect
ion
B/S Bracket
Locate and mark the positions for the B/S Brackets across the bottom and up the opposite side. Center the B/S Brackets at each mark. Place a #14 SS Screw through bracket into section.
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Poster Panel Instructions 25July 2006
FX-6 Poster PanelFX-6 B/S Side Brackets
InterlockingSectionsSection
Legs
SectionLegs Section
Legs
Sect
ion
Legs
Sect
ion
Legs
B/S Bracket
B/S Bracket
B/S BracketB/S Bracket
B/S Bracket
Align each B/S Side Bracketwith each measurement.
Secure with a #14 SS Screwthrough the section.
#14 SS Screws mountedoff center as not to
interfere with FX Hook Bolt
#14 SS Screws
#14 SS Screws
#14 SS Screws
#14 SS Screws
#14
SS S
crew
s
Sect
ion
Fac
e
Sect
ion
Fac
e
FX-6 SS Trim
FX-6 SS Trim
Place SS Trim over B/S Brackets and secureto the B/S Side Bracket on the back edges through
the B/S Bracket and both sections.
1. Center B/S Brackets on the measurement lines. The top of the back flange of the B/S Bracket should be on the leg of the interlocking sections.
2. Secure the B/S Brackets with a #14 SS Screw through the flange off center, as to not interfere with the 4" Tensioning Hook Bolt.
See Page 26 for back screw detail.
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26 Poster Panel Instructions July 2006
FX-6 Poster Panel
T/S BracketTop and one Side
4” or 6”FX Hook Bolt/
Flange Nut
B/S BracketBottom and one Side
Before installing vinylmark on vinyl where the T/S and B/S Brackets are
located. At that point cuta 2” wide by 1 1/2” pieceout of the back side of the
pocket. Do not cut the front of the pocket.
Place gripper bar onT/S Brackets, top and sides,
then on FX Hook Bolts.
Tighten the FX Hook Bolt/Flange Nutsto tension the FX6 Vinyl insert.
FX6 Vinyl Insert Installation
Installation of FX6 Vinyl Insert
To prepare FX6 Vinyl for installation lay the vinyl face down on floor or ground. Mark the loca-tion of each of the T/S and B/S Brackets.
Cut a 2” wide by 1 1/2” square out of the back side of the pocket. Do not cut the front side of the vinyl.
Insert the 5/8” x 272” Gripper Bars in the top and bottom pockets. Place the gripper bar up and over the top T/S Brackets.
Insert a 5/8” x 10’ Gripper Bar in each side pocket and place on the side T/S and B/S Brackets.
Place the 5/8” x 272” bottom Gripper Bar over the B/S Brackets across the botton.
Tension the FX6 Vinyl by tightening the FX Hook Bolts/Nuts.
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Poster Panel Instructions 27July 2006
Section Face
FX-6 SS TrimFX-6 SS TrimBack Edge
B/SSide
Brackets
T/S or B/S Side Brackets
Sectionsinterlocking
Front of Pan
elBac
k of
pan
el #14 SSScrew
#14 SSScrew
right or left of center
Section Face
FX-6 SS TrimFX-6 SS TrimBack Edge
T/SSide
Brackets
T/S or B/S Side Brackets
Sectionsinterlocking
Front of Pan
elBac
k of
pan
el Drill PilotHole
interlocking
Section Leg
Section Leg
T/S or B/SSide Brackets
Drill Pilot Holethrough all fourlayers of metal
T/S or B/SSide Brackets
#14 SS Screwthrough all fourlayers of metal
P
FX-6 Poster PanelFX-6 T/S & B/S Side Brackets Back Screw
With T/S Brackets and Trim installed drill a pilot hole through Trim, Bracket and both sections legs.
Secure with a #14 SS Screw. Make sure screw goes through all components.
With B/S Brackets and Trim installed drill a pilot hole through Trim, Bracket and both sections legs.
Secure with a #14 SS Screw. Make sure screw goes through all components.
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28 Poster Panel Instructions July 2006
FX-6 Poster PanelFX-6 Retrofit
Recycling F-109 Sprits to FX-6 Sprits
10’ 9”
F-109 Sprit
F-109 Sprit cut to 10’ 9”
F-109 Sprit cut to 10’ 9”
F-109 Sprit cut to 10’ 9”
Cut off bottomof F-109 Sprit
Drill Holes 8’ 2” for “Z” Hanger Plates
8’ 2”4 1/2”
Cut tab off
“Z” Hanger Plates
Recycling Sections
Cut 24’ 5 1/2” Interlocking Section to 23’
SpritExtention
Plate
1" Flange Boltand Flange Nut
Recycled Sprit
Recycled Sprit21' x 23' D/M Interlocking
FX-6 Bottom Section
Secure section with the 2 - 2" Hook bolts and Flange Nuts
You can recycle your 24’ 5 1/2” Sections and F-109 Sprits to use with the FX-6 Retrofit Kit.
The FX-6 Retrofit Kit contains the following:
FX-6 Retrofit Kit 1 18” x 23’ Top Section with 6” radius corners 1 21” x 23’ D/M Bottom Section w/6” Radius corners 1 Set 2” SS Trim 14 T/S Brackets 10 B/S Brackets
To recycle the sections, cut the sections to 23’. You will be able to make 3 FX-6 Poster Panels from the sections of 3 faces.
Cut the F-109 Sprits to 10’ 9” by cutting off the bottom of the Sprits. Cut the tab off of the side of the Sprit at the bottom. Attach a Sprit Extension Kit to the bottom of each Sprit.
Note: If you are not recycling your sections and Sprits, order 2 or 3 FX-6 Sprits, “Z” Hanger Plates and 2” Hook Bolts with the Retrofit Kit above.
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Poster Panel Instructions 29July 2006
FX-6U Poster PanelFX-6U Track & Tension Bracket Installation
8" 19.75"19.75" 19.75"19.75"30" 30" 29" 31" 30" 30"
11"
26.7
5"26
.75"
26.7
5"26
.75"
1"
1"
120” Side Track
133.5” Top Track 133.5” Top Track
FXU Tension Brackets
8" 63.5" 63.5" 63.5" 63.5"4"
Trim Support Clips
FX-6U Top Trim Support
#14Screws
#14Screws
FX-6UTrack
Top PosterSection
Chalk Line
Ch
alk
Lin
e
1”
1”
FX-6U Tension Clipmounts and bottom
or side edge of sections
FX-6 Tension Bracket
Follow the instructions for assembly of the FX-6 Poster Panel. Turn panel face up and install the two pieces of FX-6U 133.5” Top Track and the FX-6U 120” Side Track 1” down from top and side of face. Install the FX-6U Tension Clips across the bottom and opposite side.
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30 Poster Panel Instructions July 2006
FX-6U Trim InstallationFX-6UCorner
FX-6UCorner
FX-6UCorner
FX-6UCorner
Horizontal 130” with Holes Horizontal 130” with Holes
Horizontal 130”Horizontal 130” Splice
Splice
Vertical 113”w
ith H
olesSid
e B/S B
racket
FX-6 Top Track
FX-6U Side Track
FX-6U Top Trim SupportFX-6U Top Trim Support
FX-6U Poster PanelFX-6U Trim & Vinyl Installation
Place the FX-6U Trim Support Clips across the top of the section and install the FX-6U Top Trim pieces in place. Install the FX-6U Bottom Trim.
Secure FX-6U Corners to the FX-6U Side Trims and then insert the corners into the top and bot-tom trims. Secure with #10 SS Screws.
You are now ready to install vinyl and hang on the structure
FX-6UTrack FX-6U Trim
FX-6U Trim
FX-300UFlat Gripper Bar
and “T” Clip
FX-300UFlat Gripper Bar
FX-6U Tension Clip
FX-6U Vinylwith
FX-300U “T” Clipsand
Flat Gripper Bar
To install FX-6U Vinyl, first place “T” Clips on the top and side tracks. Attach the bottom and opposite side “T” Clips on the FX-6U Tension Brackets. Tighten the Tension Brackets us-ing a socket and ratchet or drill.
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Poster Panel Instructions 31July 2006
FX-6U Poster PanelFX-6U Vinyl Installation
FX-6
U V
inyl
Fac
eFX
-6U
Vin
yl F
ace
FX-6U Sheet Vinyl Installed
"T" Clips
"T" Clips
TensionBrackets
TrackTop TrimSupport
Form
etco
In
terl
ocki
ng
Sect
ion
s
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32 Poster Panel Instructions July 2006
Poster Panel Mounting Hardware
22 1/2” New FaceSection face width
Holes 24” on
center
10’ 5” for Poster Panels,
12’ and
14’ for Bu
lletins
New Face Sections
Section Legs
TrimNew Face Sections
Formetco New Face Sections allow you to give new life to old poster panels or paint faces. Nail or screw the Formet-co New Face Sections over old wood batten faces or over old metal faces to renew posting or paintability of the old face.
The 10' 5" New Face Sections can be applied over old poster panel faces without removing the trim. The inter-locking design of the New Face Sections cover the nail or screw heads for a smooth, flat posting or paint area.
The New Face Sections are also available in 12' and 14'lengths for bulletins.
Start on the left side of the poster face as close to the trim as you can. Using #14 screws, secure both sides of the New Face Section to the face.
Apply the next New Face Section by sliding the left tab over the screws and into the slot. Secure the right side with the #14 screws. Continue until all 12 New Face Sections have been installed.
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Poster Panel Instructions 33July 2006
Poster Panel Mounting Hardware
New Face Sections