future of coal in america update on co2 capture & …ammonia 20 mwe scale alstom alstom co 2...

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Future of Coal in America Update on CO 2 Capture & Storage Project at AEP’s Mountaineer Plant Presentation to National Conference of State Legislators Task Force on Energy Supply Jeff Gerken Program Manager Technology Development New Generation Development January 29, 2010

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Page 1: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

Future of Coal in AmericaUpdate on CO2 Capture & Storage Project at AEP’s

Mountaineer Plant

Presentation to National Conference of State Legislators

Task Force on Energy Supply

Jeff GerkenProgram Manager – Technology Development

New Generation Development

January 29, 2010

Page 2: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

2

AEPStrength & Scale in Assets & Operations

5.2 million customers in 11 states

+21,000 employees One of largest U.S. electricity

generators (39,000 MW capacity) 1785 MW wind (IPP & PPA)

Plan to add 1000MW renewables by 2011

Consume 77 million tons coal/year 25,647MW coal-fired capacity

A leading consumer of natural gas

2009 – emitted ~150 MM tons CO2e

Coal & transportation assets

Control over 9,000 railcars

Own & operate almost 3,000 hopper barges & 58 towboats

Operate 1 active coal handling terminal with 20 million tons of capacity

39,000 miles of transmission lines

Includes 2,116 miles of 765kV lines

214,062 miles of distribution lines

AEP Generation Capacity Portfolio

Coal/Lignite Gas

/Oil

Nuclear Other – (hydro,

wind, etc.)

67% 24% 6% 3%

Page 3: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

3

0

1

2

3

4

5

6

7

2000 2010 2020 2030 2040 2050

Tri

llio

n k

Wh

pe

r y

ea

r

0

1

2

3

4

5

6

7

2000 2010 2020 2030 2040 2050

Tri

llio

n k

Wh

pe

r y

ea

r

Limited Portfolio(phase out of Coal, no CCS, no

expansion of Nuclear)

Full Portfolio

(Advanced Nuclear, CCS

success, new coal deployed

with CCS)

Coal

Gas

Wind

Demand

Reduction

New Coal

+ CCSCoal

Gas

WindNuclear

Demand

Reduction

Nuclear

Solar

Biomass

Hydro

CCS

Retrofit

Biomass

Hydro

According to an EPRI analysis, Increase in Real Electricity Prices 2000 to 2050 For Two Scenarios

+210% +80%

*Source: EPRI, 2009

Page 4: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

4

Coal Will Continue to be the Major Fuel Source for Electricity Generation in the U.S.

Coal

46%

Natural Gas

20%

Nuclear

18%

Other

1%

Petroleum

1%

Renewable

Sources

14%

3875 TWh

4777 TWh 2006

2030

Reference case from EIA “Annual Energy Outlook 2009”

Coal49%

Natural Gas20%

Nuclear19%

Other1%Renewable

Sources9%

Petroleum2%

Page 5: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

5

Carbon Intensity for Different Systems

NGSC – 36%

US Coal Fleet –62%

USC (subbituminous) –57%

IGCC (bituminous) – 54%

CO2 Reduction

Necessary to Achieve

NGCC Emission Levels

Note: “H.R.” = Heat Rate (efficiency). Values represent typical heat rates, used here for illustrative purposes only.

H.R

. =

8,7

30

H.R

. =

8,9

80

H.R

. =

10

,50

0

H.R

. =

10

,98

0

H.R

. =

7,0

40

0.0

0.5

1.0

1.5

2.0

2.5

Nuclear /

Renewables

Nat. Gas

Combined Cycle,

NGCC

Nat. Gas Simple

Cycle, NGSC

US Coal Fleet

Average

Ultra

Supercritical,

USC

(Subbituminous)

IGCC

(Bituminous)

CO

2 (

lb/k

Wh

)

Page 6: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

6

CO2 Capture Techniques

Post-Combustion Capture Conventional or Advanced Amines & Chilled Ammonia

Amine technologies commercially available and used in other industrial applications

High parasitic demand Conventional Amine ~ 28-32%, Chilled Ammonia target ~ 15-22%

Modified-Combustion Capture Oxy-coal

Technology not yet proven at commercial scale High parasitic demand, >25%, due to large oxygen demand and high flue

gas recirculation

Pre-Combustion Capture IGCC with Water-Gas Shift : CO+H2O => CO2+H2

Process well-suited for CO2 capture - Capture occurs prior to combustion Parasitic demand for CO2 capture - lower than Post-combustion or oxy-coal

options IGCC plant costs higher than Pulv. Coal, CO2 capture cost lower than Pulv.

Coal

Page 7: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

7

Mountaineer

Plant (WV)

Mountaineer

Plant (WV)

Currently in Operations 2012-2015 Commercial

Operation

Chilled

Ammonia

20 MWe

Scale

Alstom Alstom

CO2 Storage

Captures and Stores1.5 Million metric tons CO2/year

Phase 1 Phase 2

Captures and Stores~100,000 metric tons of CO2/year

Chilled Ammonia CCS

CO2 Storage

(Battelle)

Chilled

Ammonia

~235 MWe

Scale

Page 8: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

8

Chilled Ammonia CCS Validation Facility

Location: AEP Mountaineer Plant 1,300 MWe Supercritical Pulverized Coal Unit High Sulfur Eastern Bituminous Coal SCR, ESP and Wet FGD

20 MWe scale Approximately 1.5% of power plant flue gas (Scale-up of Alstom/EPRI 1.7 MW field pilot at WE

Energies)

Approximate total cost >$100M Funding provided by AEP, Alstom, RWE, & EPRI

Using Alstom “Chilled Ammonia” CO2capture technology >85% CO2 capture rate

Page 9: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

9

Gas to

StackChilled

Water

Chilled Ammonia Process Overview , Ammonium Carbonate/Ammonium

Bicarbonate reaction

Gas

Cooling

and

Cleaning

Flue Gas

from FGD

CO2

Cooled

Flue Gas

CO2

CO2

Regenerator

CO2

AbsorberCO2

Clean

CO2 to

Storage

Reagent

Heat and

Pressure

Reagent

CO2

Reactions:

CO2 (g) == CO2 (aq)(NH4)2CO3 (aq) + CO2 (aq) + H2O == 2(NH4)HCO3 (aq)(NH4)HCO3 (aq) === (NH4)HCO3 (s)2(NH4)HCO3 === (NH4)2CO3 + H2O

Page 10: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

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Features of the Chilled Ammonia Process

Why Chilled Ammonia Process

Tolerant of flue gas quality

SO2 in flue gas easily managed

Waste stream is ammonium sulfate – fertilizer

Lower steam use for regeneration –more readily integrated into steam cycle

Uses commodity materials for reagent

High purity product stream (99.5+% CO2) – meets US standard for pipeline quality

High pressure regeneration results in reduced CO2 compression energy

(high compressor suction pressure of ~250 psi)

Mountaineer CO2 validation facility

Page 11: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

11

CHILLED AMMONIA PROCESS

CHILLER(1 of 6)

WATERWASH

AQUEOUSAMMONIASTORAGETANK

COOLINGTOWER FORREFRIGERATION UNIT

CO SURGETANKS

2

WATERWASH

LIQUIFACTION

& COMPRESSION

STRIPPER

REBOILERS

ABSORBERS

COOLINGTOWER FORREFRIGERATION UNIT

FGD

FGD

ESP

ESP

Page 12: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

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Capture Process

Reagent Feed Tank

Regenerator Column

Water Clean Up Column

Direct Contact Cooler

Inlet Flue Gas Supply

Clean Flue Gas ReturnCO2 process Control Room

Absorber

Page 13: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

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CO2 Booster Pump House and Flow Metering

WMMS (Well Monitoring & Maintenance System) Building

Well Field AEP-1, AEP-2, & MW-3

Page 14: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

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UIC Permitting – Area of Review20 MW pilot is approx 1.5% of plant output

Page 15: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

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CCS is expensive High capital cost Large O&M expense (Increased plant staff & more equipment

to operate and maintain) Sequestration potential is widely variable

May require large number of wells and many square miles of well field

Will not be available in every location CO2 not a revenue-producing commodity in the long term

Enhanced Oil Recovery (EOR) is niche market open mostly to early adopters

Deep saline vs. EOR Deep Saline = Permanent storage, adds fluid to reservoir EOR displaces fluid

Other challenges with storage Not proven yet in non-production applications Capacity and injection rates very site-specific Long-term liability and ownership not yet resolved on federal

or state level

CO2 Capture and Storage Key Points

Page 16: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

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Injection Well Design Example

Multiple well casings

isolate shallow freshwater

and intermediate zones

from injection

Stainless steel casing and

Acid/CO2-resistant cement

used in the last 1000 ft.

deep injection well casing

Injection Formations, (Rose

Run and Copper Ridge)

Page 17: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

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Pressure

Gauges

Groundwater/Soil Gas

Periodic

Brine Sampling

Periodic

Wireline Logging

Surface CO2 H&S Gas Meters

Deep

Monitoring Wells

Injection Wells

Possible Passive Seismic/Tilt meters

System CO2

PVT Monitoring

Monitoring System Design

Page 18: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

18

Mountaineer CCS Update

Alstom’s chilled ammonia process captures CO2from a 20 MWe slipstream of flue gas at AEP’s Mountaineer plant located in New Haven, WV

Captured CO2, transformed to a semi-liquid state, is pumped into sandstone or dolomite layers approximately 1.5 miles underground. Caprock will hold the CO2 in place permanently.

Target capture rate of ~300 metric tons/day or 100,000 metric tons per year

PROJECT STATUS

September 1 – successfully captured CO2

October 1 - began underground injection and storage

October 30 – facility dedicated

Next Steps

Monitor the CO2 behavior once underground

Assess the parasitic load impact of the equipment on the plant

DOE funding received for 50% of commercial phase of project ($334MM); project expected to be operational between 2012 and 2015

Project Description

Page 19: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

19

Permitting

Needed Permits

Underground Injection Control (UIC) Class V (Experimental) – West Virginia

Department of Environmental Protection (WV DEP)

Well work permit – WV DEP

NPDES waste water drainage permit modification – WV DEP

Storm Water Construction Permit – WV DEP

Public Lands Permit – WV Department of Natural Resources (DNR)

Corps permit notification – Army Corps of Engineers

Periodic seismic survey – Local/county engineer

Communication and outreach

WV DEP and EPA Meetings

AEP informational presentations

Local town hall and community leader meetings

Outside stakeholders

Page 20: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

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Next Steps for AEP CCS Program

Scale up of the CO2 capture systems to commercial-scale.

Continuing to evaluate other CO2

capture technologies through US Carbon Research Center

Ongoing assessments of geologic capacity throughout AEP fleet

Page 21: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

21

New Generation Projects

J. Lamar Stall Combined-Cycle gas plant is a 508-MW unit scheduled for commercial operation in 2010.

The total projected cost of the plant is $386 million ($760/kw).

The plant is located in AEP’s SWEPCo region at its existing Arsenal Hill Power Plant in Shreveport, Louisiana.

J. Lamar Stall Combined-Cycle Gas Plant

John W. Turk Jr. Ultra-Supercritical Coal Plant

John W. Turk Jr. Ultra-Supercritical Coal Plant, located in AEP’s SWEPCo region, is a base load 600-MW advanced coal combustion plant. The cost is anticipated at $1.6

billion ($2700/kw) with AEP’s share approximately $1.2 billion and will begin commercial operation in 2012.

Will use low-sulfur coal and state-of-the art emission control technologies, including a design that allows for the retrofit of carbon dioxide controls.

Page 22: Future of Coal in America Update on CO2 Capture & …Ammonia 20 MWe Scale Alstom Alstom CO 2 Storage Captures and Stores 1.5 Million metric tons CO 2 /year Phase 1 Phase 2 Captures

Questions?