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ALSTOM Solutions for the Syngas Industry Istanbul, 23 - 26 February 2014 Nitrogen & Syngas 2015 Magnus Mörtberg, Gianluca Di Federico

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  • ALSTOM Solutions for the Syngas Industry

    Istanbul, 23 - 26 February 2014

    Nitrogen & Syngas 2015

    Magnus Mrtberg, Gianluca Di Federico

  • ALSTOM 2014. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

    Nitrogen & Syngas 2014 P 2

    Power generation infrastructure

    Alstom supplies major equipment for 25% of the

    worldwide installed power generation capacity

    Power transmission infrastructure

    Alstom equips more than 90%

    of power utilities worldwide

    Alstom holds 25% of

    hydro electricity market

    Rail transport infrastructure

    A major player on all the

    rail market segments

    Three main activities, a global leader

  • ALSTOM 2014. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

    Nitrogen & Syngas 2014 P 3

    Total sales 2013/14 = 20.3 billion

    Total orders 2013/14 = 21.5 billion

    Transport

    5.9 bn

    Thermal Power

    8.8 bn

    Grid

    3.8 bn

    Renewable Power

    1.8 bn

    Three main activities in four Sectors

    Group sales

  • ALSTOM 2014. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

    Nitrogen & Syngas 2014 P 4

    Orders by region and activity in 2013/14

    A global footprint

    Europe

    36%

    North America

    15%

    Latin America

    13%

    Africa and

    Middle-East

    21%

    Asia and Pacific

    15%

  • ALSTOM 2014. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

    Nitrogen & Syngas 2014 P 5

    Environmental Control Systems

    Full range of products to comply with the strictest international standards

    Flue Gas Desulphurization (FGD) Wet FGD (OST,

    FLOWPAC) Dry FGD (SDA & NID) Seawater FGD

    Particulate Control Fabric Filter Electrostatic

    Precipitators (Wet & Dry)

    NOx Control SCR Systems (Selective

    Catalytic Reduction) Mercury Control KNX Mer-Cure Filsorption

    OST: Open Spray Tower; SDA: Sprayer Dryer Absorber; NID: Novel Integrated Desulphurization

    KNX (Bromine spray)

    Mer-Cure (brominated activated carbon injection) Filsorption (activated carbon injection)

  • ALSTOM 2014. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

    Nitrogen & Syngas 2014 P 6

    ALSTOM Carbon Capture GmbH (ACC) Technology Execution for ECS/CCS Technologies

    1965 Lummus GmbH founded in Munich

    1969 Relocation to Wiesbaden

    1989 Lummus Crest acquired by ABB

    2007 Chicago Bridge & Iron Company acquired Lummus

    2009 CB&I Lummus GmbH acquired by Alstom (ACC)

    ALSTOM Carbon Capture GmbH acts as worldwide

    technology centre and European execution centre within the

    Alstom E3CS (Environmental Control and Carbon Capture

    Systems) organisation.

    specialists of all EPC relevant disciplines with an excellent

    track record in the O&G and petrochemical industry including

    an outstanding reference position in CO2 removal from natural

    gas and other process streams.

  • ALSTOM 2014. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

    Nitrogen & Syngas 2014 P 7

    Roadmap to commercialization

    Test Rigs Validation Pilots Commercial Industrial Pilots Large-scale demonstration

    Alstom Vaxj Sweden 0.25 MWth

    We Energies Pleasant Prairie USA - 5 MWth, Coal 15ktpy CO2 EoN Karlshamn Sweden - 5 MWth, Oil 15 ktpy CO2

    AEP Mountaineer USA - 58 MWth, Coal 100 ktpy CO2 TCM Mongstad Norway - gas 82 ktpy CO2

    2006 2010

    Chilled Ammonia Process roadmap

    2020 & beyond

    Industrial plants 100-200 ktpy

  • ALSTOM 2014. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

    Nitrogen & Syngas 2014 P 8

    Chilled Ammonia Process Flow Diagram

    Principle

    Ammonium carbonate solution reacts with CO2 of cooled

    flue gas to form ammonium Carbamate/bicarbonate

    Raising the temperature reverses this reaction,

    pressurized CO2 is released, the solution is recycled

    Advantages

    High CO2 purity

    Tolerant to oxygen and flue gas impurities

    Stable reagent, no degradation nor

    emission of trace contaminants

    Low-cost, globally available reagent

  • ALSTOM 2014. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

    Nitrogen & Syngas 2014 P 9

    TCM Chilled Ammonia Validation Plant

    Design Basis CO2 Sources:

    Flue gases from natural gas CHP plant

    Off-gases from the RFCC

    Validation plant, designed to capture:

    80 ktons CO2/year (RFCC) & 22 ktons CO2/year (CHP)

    85% CO2 capture efficiency

    Incorporation learning from previous pilots

    Refinery environment Mongstad

    Design Features

    Compact and efficient layout (1300 m2)

    150 tonnes of piping

    62 control valves

    39 Sampling Points

    642 Inputs to DCS

    1st on Industrial Source!

  • ALSTOM 2014. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

    Nitrogen & Syngas 2014 P 10

    Mongstad Refinery and TCM Site

  • ALSTOM 2014. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

    Nitrogen & Syngas 2014 P 11

    CAP Operating NH3 Emissions in flue gas

    NH3 Emissions in residual flue gas leaving CAP meets the 2.5 ppm (1.7

    mg/Nm) design objective. TCM Permitted level is 20 ppm (14 mg/Nm).

    Ammonia emission levels constantly low

    Same with RCC 5 ppm constantly

    No other degradation product or harmful pollutants in flue

    gas

    Spikes in ammonia level occurs during change out of

    sulfuric acid tote.

    CONFIDENTIAL

    GRAPH CHP GAS

  • ALSTOM 2014. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

    Nitrogen & Syngas 2014 P 12

    CAP Operating CHP Gas NH3 Emissions in CO2 product

    NH3 Emissions in CO2 product leaving CAP meets design objective of 10 ppm.

    CO2 product purity >99,8%

    Variance in ammonia level occurs when CO2 wash

    temperature increases.

    CONFIDENTIAL

  • ALSTOM 2014. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

    Nitrogen & Syngas 2014 P 13

    Urea Production the role of CO2

    Fertilizer Complex

    Natural Gas

    Reformer

    CO2

    Removal

    Flue Gas

    CO2

    Removal

    Ammonia

    Synthesis

    CO2

    Urea

    Synthesis

    Syngas

    NH3

    NH3 to export

    NH3

    NH3 excess

  • ALSTOM 2014. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

    Nitrogen & Syngas 2014 P 14

    CAP for CCU in industrial processes

    90% capture rate with any flue gas or synthetic gas stream at ambient or high pressure (reformers, boilers, furnaces, etc.)

    CO2 at battery limit is available at 99.8+ % CO2 is available at > 20 bar at battery limit (without

    compression) Absorber and regenerator can operate at similar pressure CAP uses ammonia as make-up for solvent No solvent degradation (it does not react with O2) Extremely low solubility of H2, CO and CH4 in absorber

    solution

    KEY FEATURES

  • ALSTOM 2014. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

    Nitrogen & Syngas 2014 P 15

    Conclusions

    Environmental Control solutions to meet current regulations, especially with regard to SOx, NOx and particulate.

    CO2 Recovery technology for optimizing the production of higher value products such as urea

    Case Studies can be jointly developed with interested Clients:

    Technical Feasibility

    Budget Cost Indication

    Workshop Meeting

  • www.alstom.com