Functional & Sustainable Design for

IBS, Also Translate Into Cost Saving

1/23

IBS

Functional Features Stable

Sustainable System Savings= +

2/23

Setia Precast Sdn Bhd was established in 1996.

Specializes in utilizing Setia IBS for Affordable Apartments.

From 1996 until now, we have built more than 21,000 units

Setia Precast Sdn Bhd - Setup

3/23

20

16

CID

B M

CIE

A I

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AW

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RI J

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2013 M

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IBS

AW

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AC

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CERTIFICATES & AWARDS

4/23

PUSAT BANDAR PUCHONG

BANDAR SETIA ALAM

PUTRAJAYA ECOHILL SEMENYIH

UNIT

PROJECTS

CONSTRUCTION OF APARTMENT UNITS USING SETIA IBS BY SETIA PRECAST SDN BHD

400

PUSAT BANDAR PUCHONG

BUKIT INDAH AMPANG

800 1200 1600 2000 2400 2800 3200 3600 4000 4400 4800 5200 5600 6000 6400 6800 7200 7600 8000 8400

AIMST UNIVERSITY

PUTRAJAYA

BANDAR SETIA ALAM

ECOHILL SEMENYIH

3,006 UNITS

998 UNITS

576 UNITS

7,436 UNITS

6,550 UNITS

1,905 UNITS

COMPLETED PROJECTS : 20,471 UNITS

7,174 UNITS

2,555 UNITS

8000 8400

ON-GOING PROJECTS : 1,274 UNITS

TOTAL : 21,745 UNITS

Functional Features

Smart Collaboration

• Whole System Thinking - BuildabilityProductivity

“D f M A” Safety

• Front Loaded Planning - Production, Transportation

“Do It Right the First Time” Installation

• Teamwork - ClientConsultants

“Partnership” Pre-Caster

5/23

Functional Features

Smart Design

14 23

Conceptialize the layout that able to harness the utilization :-

- Availability & Suitability of Plant & Machineries

- Increase repetition for both horizontal & vertical plane

- Floor to floor height to facilitate logistic limitation

6/23

Functional Features

Smart Repetition

DE CENDANA RUMAH SELANGORKU

3 Blocks, 650 Units, 14 Storeys

Affordable RSKu at RM100,000, 750 Sq.Ft.De Cendana : 650 UnitsDe Cemara : 422 UnitsDe Cempaka : 422 UnitsTotal : 1,494 Units

A functional efficient unit layout collaboratedfrom a union of 3 Architects and Client.

Freedom to design and relocate staircases, liftlobby and external facade treatment by eachArchitect.

7/23

Functional Features

Smart Repetition

2 Blocks, 442 Units, 15 Storeys

8/23

Functional Features

Smart Repetition

2 Blocks, 442 Units, 15 Storeys

9/23

Functional Features

Smart Repetition

Precast Bathroom Unit for 1534 repetitions.

10/23

11/23

Functional Features

Private Affordable Apartment, 950 Sq.Ft., RM242,000 Public RSKU Apartment, 800 Sq.Ft., RM170,000

Public RSKU Apartment, 810 Sq.Ft., RM100,000

Design Fit-for-Purpose

12/23

Functional Features

Wall Design

Cost Efficient :-

Dual-Sharing vs Non-Sharing Walls

Straight vs Curve/Slanting Walls

Increase moulds usage

No

n-S

harin

g

Du

al-

Sh

arin

g

Unit Unit

13/23

Functional Features

Wall Design

Structural Framing :-

Distribution of Shear Walls & Beams

14/23

Functional Features

Facade Features – Cost effective for Precast

15/23

Functional Features

Facade Features – Cost effective for Precast

16/23

Functional Features

Facade Features – Cost effective for Precast

17/23

Sustainable System

Economic Sustainability

Casting Yard : Locate at Developer’s Township Development

US

J P

recast

Pla

nt

15

00

UN

ITS

/Y

EA

R

BS

A P

recast

Pla

nt

2

00

0 U

NITS

/Y

EA

R

Eco

hill

Precast

Pla

nt

30

00

UN

ITS

/Y

EA

R18/23

Sustainable System

Economic SustainabilitySetia IBS Open System : Able to out-source to other Pre-Casters

BUBBLE DECK : BUBBLE DECK SLAB FOR

ROOF OF COMMUNITY HALL

SETIA PRECAST : PRECAST WALL

PRECAST HALF SLABPRECAST STAIRCASEPRECAST BATHROOM SLABPREFABRICATED BATROOM UNIT

SETIA WOOD : PREFABRICATED ROOF TRUSS

BRICK DOTCOM:GREENEDGE MODULAR PANEL

LYSAGHT :BONDEK FOR WATER TANK FLOOR SLAB

19/23

Sustainable System

Economic Sustainability

IBS SCORE : 93.95

IBS Score :

Part 1 Structure = 44.05

Part 2 Wall = 19.90

Part 3 = 30.00Other SimplifiedSolutions

Total IBS Score = 93.95

20/23

KKM Quarters, 1 Blocks, 24 Units, 15 Storeys

Sustainable System

Environmental Sustainability

Less Wet Works : Cleaner Site

Less Material Wastage : Steel Moulds at Production

Flat Slab at Site

21/23

Social Sustainability

Sustainable System

0

10

20

30

40

50

60

70

80

90

100

110

M A M J J A S O N D M A M J J S O N DJ F0

10

20

30

40

A

2014 2015

CO

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3 / D

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AV

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AG

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/ D

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0

100

200

300

400

500

600

700

M A M J J A S O N D M A M J J S O N DJ F0

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EC

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S / M

ON

TH

AV

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AG

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/ M

ON

TH

50

100

150

200

13u

63u

116u

194u

262u

352u

423u

480u

530u

592u

676u

WORKFORCE AT CASTING YARD

WORKFORCE AT CONSTRUCTION SITE

60 workers able to complete 4 units/day : 720m2/day (7750sqft) 1 worker able to complete : 12m2/day (129sqft)

Maximum Workforce : 225 WorkersMonthly Units/Floors Completion : 67 Units/4 Floors

Less Foreign Workforce : Reduce Social Problems

Production : 12m2/day/worker

Site : Max. 250 workers at peak

22/23

THANK YOU

23/23