full batten systems - antal

- 141 -

HS guide systems...........142

Fibreball systems............151

special products..............162

batten receptacles ..........164

full batten systems

6 different tracks and 14 slider systems, a wide and complete range for full-batten mainsails, for boats from 30 to 100 ft and for multihulls.

HS GUIDE SYSTEMSA simple and efficient solution with minimum sizes for very high loads, designed for racing. The HS guide systems have been developed also for cruising and charter boats.

NEW FIBREBALL SYSTEMSDesigned for large boats and for mainsails with a large roach, they offer the high strength of HS Fibre Guides (for tension load) and the low friction of the Torlon ball bearing (for compression).

- 142 -

22

11

24

15.6

30

13

HS 2240 40’ 143

50/R 50’ 144

60/R 60’ 145

HS 2450 50’ 146

60 60’ 147

70 70’ 148

HS 3090 80’ 149

130 100’ 150

full batten HS guide systemsHS SYSTEM

The Antal HS Guide System is designed for boats with full batten mainsails that experience high loads and compression-loading on the mainsail luff. The system’s aluminium sliders contain HS composite fibre inserts that run on aluminium track mounted on the mast. HS composite fibre is a new material that is durable over long periods of use and offers extremely low friction coefficients. The material is made from special resins strengthened with fibre and is self lubricating.The HS Guide System provides the following advantages:• the low friction properties of the HS composite

fibre allows the cars to be shorter than standard ball-bearing car systems, thereby reducing the stacking height at the mast when the sail is down;

• the lower cars can easily be removed from the track when the sail is reefed, thereby keeping the tack low to the boom;

• minimum friction under load;• less maintenance than ball bearing car systems;• cars can easily be removed and re-installed on

the track whenever the mainsail is changed.

Each batten end fitting is attached to a slider with a triaxial joint to ensure that the batten can freely orient itself under all points of sail. At least one simple slider should be attached to the sail with nylon webbing between two battens.A headboard is attached to the sail with webbing and is secured to the slider (double or triple) with a clevis pin which allows the headboard to pivot and to be removed.

TRACK SYSTEM FOR BOATS UP TO PAGE

(Racing)

(Racing)

40

40

40

40

40

40

40

40

- 143 -

Mod. 609.320

Mod. HS22.40S

Mod. HS22.40J

Mod. HS22.40D/R

Mod. HS22.40S/R

Mod. HS22.40J/R

70

Mod. HS22.70JA/R

Mod. HS22.44

Mod. HS22.46

Mod. HS22.40D

Mod. HS22.49

22

11

HS22.40 systemHS22 Track 40 mm sliders For boats up to 40 ft

Track andaccessorieson page 156

As system HS22.40, but with sliders on HS fiber guides instead of resin guides (/R)

HS22.40 system sliders run on inserts made of self-lubri-cating resin.

HEADBOARD SLIDERS Length = 130 mmWeight = 0.19 kgSWL = 700 kg (horizontal)

HEADBOARD SLIDERS

SYSTEM HS22.40/R

FOR RACING BOATS UP TO 40 ft

SIMPLE SLIDER

SLIDER WITH JOINT

SIMPLE SLIDERLength = 40 mmWeight = 0.04 kgSWL = 350 kg (horizontal)16 mm webbing

SLIDER WITH JOINT Length = 40 mmWeight = 0.07 kgSWL = 350 kg (horizontal)10 MA Threaded Pin

ASYMMETRIC SLIDER WITH JOINTFor inclined battens of Top-Square sailsLength = 70 mmWeight = 0.15 kgSWL = 600 kg10 MA Threaded Pin

SBR RECEPTACLEon page 164

HEADBOARD 40°Height = 122 mm

Width = 126 mmWeight = 0.11 kg

SWL = 1300 kg (vertical)20 mm webbing

HEADBOARD 60°Height = 122 mmWidth = 145 mmWeight = 0.12 kgSWL = 1300 kg (vertical)20 mm webbing

HEADBOARD 90°Height = 118 mmWidth = 100 mmWeight = 0.09 kg20 mm webbing

70

50

50

50

50

50

- 144 -

22

11

100

Mod. HS22.50D/R Mod. HS24.54

Mod. HS24.56

Mod. HS24.59

Mod. HS22.100JA/R

Mod. HS22.50S/R

Mod. HS22.50J/R

Mod. HS22.50S/R

Mod. HS22.70J/R

HS22.50/R systemHS22 Track 50 mm sliders For 50 ft racing boats









SLIDER WITH JOINTLower battens Length = 50 mmWeight = 0.14 kgSWL = 800 kg (horizontal)10 MA Threaded Pin

SLIDER WITH JOINTTop batten Length = 70 mmWeight = 0.23 kgSWL = 1300 kg (horizontal)12 MA Threaded Pin

SIMPLE SLIDER Length = 50 mmWeight = 0.08 kgSWL = 800 kg (horizontal)18 mm webbing


Mod. 609.321

70

50

50

50

50

50

60

60

60

60

110

50

50

90

- 145 -

22

11

Mod. HS22.60T/RMod. HS24.64

Mod. HS24.66

Mod. HS24.69

Mod. 609.323

Mod. HS22.50S/R

Mod. HS22.50S/R

Mod. HS22.60J/R

Mod. HS22.110

Mod. HS22.90J/R

HS22.60/R systemHS22 Track 60 mm sliders For 60 ft racing boats


HEADBOARD SLIDERSLength = 201 mmWeight = 0.65 kgSWL = 3900 kg (horizontal)




HEADBOARD60°Height = 182 mmWidth = 240 mmWeight = 0.54 kgSWL = 3500 kg (vertical)For 35 mm webbing

SBR RECEPTACLE on page 165




SLIDER OUTHAULLength = 110 mmWeight = 0.30 kgSWL = 1800 kg (horizontal)For two 25 mm webbing


50

50

50

50

- 146 -

Mod. HS24.50D

Mod. HS24.54

Mod. HS24.50S

Mod. HS24.50J

Mod. HS24.56

Mod. HS24.59

Mod. HS24.110JA

110

24

15.6

HS24.50 systemTrack HS24 50 mm Sliders For 50 ft boats

Track and accessories on page 158






SLIDER WITH JOINT Length = 50 mmWeight = 0.14 kgSWL = 800 kg (horizontal)10 MA Threaded Pin





Mod. 609.321

60

60

60

60

50

50

50

- 147 -

Mod. 609.323

Mod. HS24.60T

Mod. HS24.64

Mod. HS24.66

Mod. HS24.69

Mod. HS24.50S

Mod. HS24.50S

Mod. HS24.50J

Mod. HS24.60J

24

15.6





SWL = 3500 kg (vertical) 35 mm webbing







HS24.60 systemTrack HS24 60 mm Sliders For 60 ft boats

70

70

70

70

70

50

50

60

- 148 -

Mod. 609.325

Mod. HS24.74

Mod. HS24.70Q

Mod. HS24.50S

Mod. HS24.50S

Mod. HS24.70J

Mod. HS24.60J

Mod. HS24.76

Mod. HS24.79

24

15.6

system HS24.70Track HS24 Sliders 70 mm For boats 70 ft

Track and accessorieson page 158







SLIDER WITH JOINTLower batten Length = 60 mmWeight = 0.21 kgSWL = 1300 kg (horizontal)12 MA Threaded Pin




70

70

70

70

70

50

50

60

70

70

70

70

70

70

110

90

116

- 149 -

Mod. 609.325

Mod. HS30.74

Mod. HS30.70Q

Mod. HS30.70S

Mod. HS30.70S

Mod. HS30.110J

Mod. HS30.90J

Mod. HS30.116

Mod. HS30.76

Mod. HS30.79

30

13




system HS30.90Track HS30 Sliders 90/110 mm For boats 80-90 ft


HEADBOARD SLIDERSLength = 340 mmWeight = 1.63 kgSWL = 5200 kg (horizontal) HEADBOARD 40°

Height = 281 mmWidth = 279 mm

Weight = 1.30 kgSWL = 6200 kg (vertical)

40 mm webbing




SLIDER WITH JOINTLower batten Length = 90 mmWeight = 0.39 kgSWL = 1900 kg (horizontal)14 MA Threaded Pin

SLIDER OUTHAULLength = 116 mmWeight = 0.32 kgSWL = 2500 kg (horizontal)2 X 25 mm webbings



90

90

90

90

70

130

116

- 150 -

Mod. HS30.74

Mod. HS30.76

Mod. HS30.79

Mod. 609.326

Mod. HS30.90Q

Mod. HS30.70S

Mod. HS30.130J

Mod. HS30.116

30

13






HS30.130 systemHS30 Track 130 mm Sliders For 100 ft boats

track and accessories on page 159



SLIDER WITH JOINTLength = 130 mmWeight = 0.75 kgSWL = 3000 kg (horizontal)16 MA Threaded Pin

SLIDER OUTHAULLength = 116 mmWeight = 0.32 kgSWL = 2500 kg (horizontal)2 X 25 mm webbing


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24

15.6

29

21

FB 2460 50’ 152

90 60’ 153

120 70’ 154

FB 29 190 100’ 155

full batten Fibreball system

NEW FIBREBALL SYSTEMS

Designed for large boats and for mainsails with a large roach, they offer the high strength of HS Fibre Guides (for tension load) and the low friction of the Torlon ball bearing (for compression).

Maximum load because the HS fibre guides give excellent resistance to the main pull loads despite the compact size of the carriages.

Each batten end fitting is attached to a slider with a triaxial joint to ensure that the batten can freely orient itself under all points of sail. At least one simple slider should be attached to the sail with nylon webbing between two battens.A headboard is attached to the sail with webbing and is secured to the slider (double) with a clevis pin which allows the headboard to pivot and to be removed.

Self-captive bearings: it’s impossible for the bearings in the slider to come out, so it’s possible to take off the sliders from the track.

TRACK SYSTEM FOR BOATS UP TO PAGE

60

60

60

60

- 152 -

Mod. HS24.54

Mod. HS24.56

Mod. HS24.59

24

15.6

Mod. FB24.60D

Mod. FB24.60S

Mod. FB24.60J








SIMPLE SLIDER Length = 60 mmWeight = 0.12 kgSWL = 800 kg (horizontal) 25 mm webbing



FB24.60 systemHS24 Track 60 mm sliders For 50 ft boats

Mod. 609.321

90

90

90

60

120

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24

15.6

Mod. 609.323

Mod. FB24.90D

Mod. FB24.60S

Mod. FB24.90J

Mod. FB24.121

Mod. HS24.64

Mod. HS24.66

Mod. HS24.69

120

Mod. FB24.120JA






SLIDER OUTHAULLength = 120 mmWeight = 0.24 kgSWL = 1600 kg (horizontal)2 x 18 mm webbing




SWL = 3500 kg (vertical) 35 mm webbing




120

120

60

120

120

- 154 -

Mod. HS24.74

Mod. FB24.120D

Mod. FB24.60S

Mod. FB24.120J

Mod. FB24.121

Mod. HS24.76

Mod. HS24.79

24

15.6

Mod. 609.325






Track and accessorieson page 158

SIMPLE SLIDER Length = 60 mmWeight = 0.12 kgSWL = 800 kg (Horizontal)18 mm webbing

SLIDER WITH JOINTLength = 120 mmWeight = 0.36 kgSWL = 1600 kg (Horizontal)14 MA Threaded Pin

SLIDER OUTHAULLength = 120 mmWeight = 0.24 kgSWL = 1600 kg (Horizontal)2 x 18 mm webbing


HEADBOARD SLIDERS Length = 340 mmWeight = 0.90 kgSWL = 3200 kg (Horizontal)


190

190

190

190

90

90

150

- 155 -

Mod. HS30.74

Mod. HS30.76

Mod. HS30.79

Mod. FB29.190D

Mod. FB29.90S

Mod. FB29.90S

Mod. FB29.190J

Mod. FB29.150J

Mod. FB29.191

29

21

Mod. 609.326






HEADBOARD SLIDERS Length = 390 mmWeight = 2.09 kgSWL = 6000 kg (Horizontal)


SLIDER WITH JOINTTop battenLength = 190 mmWeight = 1.10 kgSWL = 3000 kg (Horizontal)16 MA Threaded Pin

SIMPLE SLIDER Length = 90 mmWeight = 0.31 kgSWL = 1600 kg (Horizontal)25 mm webbing

SLIDER WITH JOINTLower battensLength = 150 mmWeight = 0.88 kgSWL = 2200 kg (Horizontal)14 MA Threaded Pin

SLIDER OUTHAULLength = 190 mmWeight = 0.65 kgSWL = 3000 kg (Horizontal)2 x 25 mm webbing


FB29.190 systemFB29 Track 190 mm sliders For 100 ft boats

- 156 -

Ø 5 mm

22

11

D

H T

Tmm

Dmm

Hmm

HS22.04R 3.9 8.7 2.0

HS22.05R 4.7 9.5 2.0

D

H T

Tmm

Dmm

Hmm

HS22.05F 4.7 18.0 4.6

HS22.08F 7.8 20.0 4.6

HS22.10F 9.8 20.0 2.0

HS22.12F 11.8 22.0 3.0

HS22.14F 13.6 24.0 3.0

HS22.311 120 mm3 m

HS22.312 60 mm

HS22.221 120 mm2 m

HS22.222 60 mm

HS22.321 120 mm3 m

HS22.322 60 mm

Mod. HS22.13

Mod. HS22.12

Mod. HS22.15

Mod. HS22.11

HS22 track

TRACKThe TRACK is an aluminium extrusion hard black anodized and teflon coated.Weight = 0.34 kg/m

Made in plastic; should be attached to the mast with 2 X 5 mm screws.

MODEL HOLESPACING LENGTH

DIRECT MOUNTING

SLUG MOUNTINGVERTICAL MAST

SLUG MOUNTINGHORIZONTAL MAST

SLUGS

7 standard models for round or flat grooves are available; custom slugs are made on request; the slugs are provided in kits of 17 pieces (17 slugs and 17 screws); each kit includes enough parts to attach 2 m of track with 120 mm hole spacing. Screws should always be fixed using Loctite 222.

Direct mounting requires drilling and tapping holes in the mast, slug mounting does not.120 mm hole spacing for 40-50 ft boats, 60 mm hole spacing for 50-60 ft boats.

SLUGS - ROUND GROOVE

MODEL

5 x Ø10 mm screws

SLUGS - FLAT GROOVE

MODEL

5 x Ø10 mm screws

It is necessary to position the slugs with the mast in vertical position (with track mod. HS22.221 and HS22.222).

INSTALLATION TOOL

END FITTING

JOINT

LOADER

In order to ensure proper alignment the sections of the track can be jointed together with a nylon fitting; track joint is supplied with 2 screws.

It allows the cars to be loaded and unloaded easily; the loader includes a stop pin which provides 2 positions: open and closed. Fixing = 2 X 5 screws L = 176 mm Weight = 0.10 kg

HS22 track is made for systems:HS22.40, HS22.40/R (page 143),HS22.50/R (page 144) andHS22.60/R (page 145).

The HS22 is also available in the glued version, which is particularly suitable for carbon masts. Tracks and accessories on the following pages.

For boats up to 40 ft andracing boats from 40 to 60 ft

- 157 -

3.4

15.7

22

32

216 x Ø5 mm

100

Xema 50 - Privilege

Mod. HS22.03

Mod. HS22.05

Mod. HS22.02

Mod. HS22.01

Mod. HS22.330

TRACK FOR CARBON FIBER MASTAluminium profile hard black anodized and teflon coated. Weight = 0.56 kg/mIt’s available in 3 m sections.

FIXINGThe track will be glued to the mast (SP SYSTEM - SPABOND 345). For an easier gluing each track is fixed with 3 positioning screws.

END FITTING

SIDE PLATES

TRACK JOINT

LOADER

Fixing can be improved, on most loaded zones (mast head and reefing positions), with 2 aluminium side plates screwed to the mast.

GLUED TRACKS Wide base profiles for secure strong gluing, particularly suitable for carbon masts.Use for gluing “SP SYstem Spabond 345” or similar.These tracks always have bolt-rope groove.

HS22.carbon track


Connection of different sections will be done with 2 s.steel pins.

It allows the cars to be loaded and unloaded easily; the loader includes a stop pin which provides 2 positions: open and closed. L = 500 mm Weight = 0.30 kg

For racing boatsfrom 40 to 60 ft

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24

16

Ø 6 mm

HS24.311 100 mm3 m

HS24.312 50 mm

HS24.221 100 mm2 m

HS24.222 50 mm

HS24.321 100 mm3 m

HS24.322 50 mm

Tmm

Dmm

Hmm

HS24.04R 3.7 9.7 2.5

HS24.06R 5.7 11.5 2.5

Tmm

Dmm

Hmm

HS24.05F 4.8 19.0 4.8

HS24.06F 5.8 19.0 5.8

HS24.08F 7.8 19.0 6.7

HS24.10F 9.6 24.0 6.7

HS24.12F 11.8 22.0 - - -

HS24.14F 13.6 24.0 - - -

Mod. HS24.13

Mod. HS24.15

Mod. HS24.12

Mod. HS24.11

D

H T

D

H T

HS24/FB24 track

TRACKAluminium profile hard black anodized and teflon coated. Weight = 0.55 kg/m



DIRECT MOUNTING



SLUGS

8 standard models for round or flat grooves are available; custom slugs are made on request; the slugs are provided in kits of 20 pieces (20 slugs and 20 screws); each kit includes enough parts to attach 2 m of track with 100 mm hole spacing. Screws will always be fixed using Loctite 222.

Direct mounting requires drilling and tapping holes in the mast; track will be screwed to the mast; lengths of 3 m available.

100 mm hole spacing for 50-60 ft boats, 50 mm hole spacing for 60-70 ft boats.

SLUGS - ROUND GROOVE

MODEL

Ø6 x 14 mm screws

SLUGS - FLAT GROOVE

MODEL

Ø6 mm screws

It is necessary to position the slugs with the mast in vertical position; with tracks mod. HS24.221 and HS24.222.

INSTALLATION TOOL

For 50 - 60 - 70 ft boats

END FITTING

JOINT

LOADER

In order to ensure proper alignment the sections of the track can be jointed together with a nylon fitting; track joint is supplied with 2 screws.

It allows the cars to be loaded and unloaded easily; the loader includes a stop pin which provides two positions: opened and closed.Fixing = 2 x Ø6 mm screwsL = 240 mm Weight = 0.19 kg

HS24 or FB24 track is made for HS guide systems:HS24.50 (page 146), HS24.60 (page 147) and HS24.70 (page 148)and for Fibreball systems :FB24.60 (page 152), FB24.90 (page 153) and FB24.120 (page 154).

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30

13

Ø 6 mm

228 x Ø6 mm

174

5

19.5

30

54

Mod. HS30.13

Mod. HS30.12

Mod. HS30.11

Mod. HS30.03

Mod. HS30.330

Mod. HS30.05

Mod. HS30.02

Mod. HS30.01

Mod. HS30.313

Mod. HS30.313/R

The extremely light (500 gr/m) hard black anodized and teflon coated aluminium profile is very small (only 13x30 mm). It is fixed directly to the mast with 6 mm screws every 50 or 25 mm (without inserts) and is available in 3 m sections.Weight = 0.50 kg/m

As above with lightening holes.Weight = 0.46 kg/m

TRACK

TRACK RACE

Made in aluminium, should be attached to the mast with the 2 x 6 mm screws.

END FITTING

JOINT

LOADER

In order to ensure proper alignment the sections of the track can be joined together with an aluminium fitting; track joint is supplied with 2 screws.

It allows the cars to be loaded and unloaded easily; the loader includes a stop pin which provides two positions: opened and closed.Fixing: 2 screws X 6 mm.L = 210 mm Weight = 0.20 kg

TRACK FOR CARBON FIBER MASTAluminium profile hard black anodized and teflon coated. Weight = 1.10 kg/mIt’s available in 3 m sections.

FIXINGThe track will be glued to the mast (SP SYSTEM - SPABOND 345). For an easier gluing each track is fixed with 3 positioning screws.

END FITTING

SIDE PLATES

JOINT

LOADER

Fixing can be improved, on most loaded zones (mast head and reefing positions), with 2 alu side plates screwed to the mast

Made in aluminium; should be attached to the mast with 3 x 6 mm screws.

Connection of different sections will be done with 2 s.steel pins.

It allows the cars to be easily loaded and unloaded.L = 990 mm Weight = 1.20 kg

The HS30 track is made for HS guide systems:HS30.90 (page 149) and HS30.130 (page 150)

HS30 BOLTROPE TRACK FOR CARBON FIBER MAST

HS30 trackFor 80 - 90 - 100 ft boats

- 160 -

FB29.311 100 mm. 3 m

Fb29.221 100 mm. 2 m

FB29.321 100 mm. 3 m

29

21

Ø 8 mm

FB29.311 100 mm 3 m

FB29.221 100 mm 2 m

FB29.321 100 mm 3 m

Cotonella 40’ - C. Manzoli

Mod. FB29.13

Mod. FB29.12

Mod. FB29.15

Mod. FB29.11

FB29 trackFor boats

from 80 to 100 ft

The FB29 track is made for Fibreball system FB29.190 on page 155.

Made in aluminium, should be attached to the mast with the 2 X 8 mm screws.

END FITTING

SLUGS

Available on request, for 8 mm screws.

JOINT

In order to ensure proper alignment the section of the track will be joined together with this nylon fitting: it is supplied with 2 screws.

LOADER

It allows the cars to be easily loaded and unloaded.Fixing = 2 x Ø8 mm screws.L = 300 mm Weight = 0.24kg

TRACKAluminium profile hard black anodized and teflon coated. Weight = 0.72 kg/m


DIRECT MOUNTING



Direct mounting requires drilling and tapping holes in the mast, slug mounting does not.

It is necessary to position the slugs with the mast in vertical position; with tracks mod. FB29.221.

INSTALLATION TOOL

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Ice 52

full batten systems - antal

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