fujitsu presentation 21st march 2013.pdf

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    Youll Lean and Ill Innovate

    Phil Cowen

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    To show you Fujitsus approach to lean demonstrated through a

    practical session

    Understanding Customer ValueCreate flow and remove waste

    Its all about the thinking

    Objective

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    Introduction to Lean

    Within Fujitsu, Lean is also referred to as Sense & Respond, originating in servicedesks, over time the principles have been adapted and developed so that Lean can

    be applied throughout the organisation.

    In the service space, Fujitsu is head and shoulders above the rest. Availabilityremains high and they take action to keep it high, which can be innovative.

    Andy McLean General Manager of Operations, Post Office

    Sense & Respond is the method of delivery, Lean is the term for what we do;Continual service improvement.

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    What is Lean in Fujitsu?

    Involve everyone

    Learn by doing

    Manage visually

    Measure what mattersRemove waste

    Standardise

    Understand customer value

    Lean is a way of working that creates value, eliminates waste and builds a culture of continuous

    improvement. It does this through engaging people and through a deep understanding of what

    matters to customers, supported by a set of tools. It is a journey, not a destination, during which

    people discover what matters to their customer and continually find better ways to deliver it.

    Fujitsus approach to lean is called Sense and Respond.

    Fujitsus approach to

    Lean is called Senseand Respond.

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    Game Format

    6

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    Activity

    Traditional Thinking

    ROUND 1

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    Comm Cell - How Well Did You Do?

    Introduction to Comm. Cell

    People

    Performance

    Continuous Improvement

    What went well?

    What were the most significant

    issues?

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    The Lean Approach

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    Lean approach helps to deliver all three outputs

    Reducing waste makesthings happen faster and at

    a lower cost

    Eliminating reworkeliminates cost and

    improves quality

    Continuous Improvementempowers people to

    continually monitors andimprove quality, time and cost

    Reducing defects increasesquality and reduces costs

    Reducing waste eliminatesdefects and increases

    quality

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    Analysing Imbalance

    16

    30

    38

    14 15

    22

    8

    30 302230

    A B C D EF

    The process isclearly imbalanced

    What should bedone?

    How much work

    should eachperson have?

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    The Eight WastesTransport of materials, product,paperwork, etc., more than is necessary

    Inventoryhaving morethanabsolute minimum

    Motionof people more thannecessary to complete task

    Waitingfor information, materials,people, equipment, etc., causinginefficient use of time

    Over - processing...often associatedwith overkill, includes any form ofinspection

    Over - productionahead ofdemand or over capacity

    Defects / Reworkanything whichleads to rework

    Wasted knowledgedisconnectionthat inhibits flow of knowledge, ideasand creativity

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    Identify areas of waste in the

    processThink about how you can improvethe flow and simplify the process

    Select & implement improvementsand confirm them with your

    customer

    Improve 5 Minutes

    Activity

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    Activity

    ELIMINATE ALL FORMS OF WASTE

    STREAMLINE TO CREATE FLOW

    ROUND 2

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    Lean principles

    The 7 Principles

    Understand Customer Value

    Involve Everyone

    Learn by DoingManage VisuallyMeasure what matters

    Remove WasteStandardise

    If you can evidence all of these you know you have lean in your area

    If you need a new process and dont install it, you pay for it without getting it.

    Ken Stork

    The most dangerous kind of waste is the waste we do not recognise.

    Shigeo Shingo

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    Lean business benefits

    ImprovingEnd to End

    service

    Meeting andexceedingcustomer

    expectations

    Improvingorganisational

    alignment

    ReducingCosts

    Improvingstaff

    engagement

    Creating ademonstrableapproach toContinuous

    Improvement

    Improvingefficiency andeffectiveness